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Project: Prj #:

Physical Company:
Infrastructure
By: Date:

Checklist Note:

Utilities Human Resources Internal Transport


Electrical: Administration: Aisles:
 Outdooor Substation  Personnel Office  Pedestrian
 Indoor substations(s)  Employment Office  Pallet Truck
 Switchgear Room  Credit Union  Fork Truck/Tractor
 Motor Control Center  Library
 Uninterruptible Power  Training Facilities Handling Support:
 115v, 1-ph  Battery Charging
 230v, 1-ph Food Service:  Maintenance
 230v, 3-ph Cafeteria  Central Dispatch
 460v, 3-ph Vending Area
 460/277v, 3-ph Lounge/Break Room Built-In Handling:
 Executive Dining Room  Overhead Cranes
 Freight Elevators
Lighting: Health:  Scale
 High Intensity  Excercise Room  Other:
 Low Intensity  Jogging Track 
 Natural Light 
 Safety: 
 Medical Center
 Disaster Alarm
Water/Sewer:  Fire Egress Production
 Drinking Water  Sprinkler Controls
 Process Water  Fire Station Production Offices
 Cooling Tower  Tornado/Fallout Shelter Tool Room
 Water Treatment Tool Crib
 Personnel Clean Room
Toilets Central Maintenance
Steam: Washrooms/Showers Area Maintenance
 Boiler Room Locker Room 
 Distribution System Water Fountains
Public Telephones Storage:
Fuel: Employee Parking  Packaging Materials
Fuel Storage   Lubricant/Cutting Oil
Fuel Gas Plant  Discrepant Material
Oil Tanks  Incidentals
Coal Storage

Other Administration
Visitor/Reception
Other Compressed Gas:
 Air Compressors
Conference Rooms External Transport
Customer Service
 Surge Tanks Rail Siding
Display Room
 Distribution Rail Dock
Training Center
 Oxygen Storage Truck Turnaround
Photo/Artwork
 Acetylene Storage Truck Dock
 Other: Truck Parking
Storage:
 Truck Scale
 Archives
 Secure Storage Truck Maintenance
Cutting Coolant:
 Catalogue/Display Truck Access/Egress
 Central Filtration Auto Access/Egress
 Microfilm
 Chip Separation Auto Parking
 Surplus Furniture & Equipment
 Chip Conveyors 

 
HVAC: 
 Space Heating
 Infra-Red Heating
 Air Conditioning Quality
 Dust Collection Product Development
 Local Exhaust Quality Laboratories
 General Ventilation Gage Calibration Prototype Shop
Formulation Labs Engineering Lab
Other Utilities: Discrepant Material Special Test Labs
 Vacuum  
 Other:  
  

© Strategos, I nc. SP0045.GE D


Project: Prj #:
Facility Re-Engineering
Physical Company:
IE01
Infrastructure
By: Date:
Cosmos Products QL
Checklist Note:

Utilities Human Resources Internal Transport


Electrical: Administration: Aisles:
 Outdooor Substation  Personnel Office  Pedestrian
 Indoor substations(s)  Employment Office Combine  Pallet Truck
 Switchgear Room  Credit Union  Fork Truck/Tractor
 Motor Control Center  Library
 Uninterruptible Power  Training Facilities Handling Support:
 115v, 1-ph  Battery Charging
 230v, 1-ph Food Service:  Maintenance
 230v, 3-ph  Cafeteria  Central Dispatch
 460v, 3-ph  Vending Area
 460/277v, 3-ph  Lounge/Break Room Built-In Handling:
  Executive Dining Room  Overhead Cranes
 Freight Elevators
Lighting: Health:  Scale
 High Intensity  Excercise Room  Other:
 Low Intensity  Jogging Track 
 Natural Light Warehouse 
 Safety: 
 Medical Center
 Disaster Alarm
Water/Sewer:
 Drinking Water
 Fire Egress
 Sprinkler Controls
Production
 Process Water  Fire Station  Production Offices
 Cooling Tower  Tornado/Fallout Shelter  Tool Room
 Water Treatment
 Tool Crib
 Personnel  Clean Room
 Toilets  Central Maintenance
Steam:  Washrooms/Showers
 Boiler Room  Locker Room Storage:
 Distribution System  Water Fountains  Packaging Materials
 Public Telephones  Lubricant/Cutting Oil
Fuel:  Employee Parking  Discrepant Material
 Fuel Storage   Incidentals
 Fuel Gas Plant

 Oil Tanks 
 Coal Storage 
 Other Administration
 Visitor/Reception
Other Compressed Gas:
 Air Compressors
 Conference Rooms E x te rn a l T ra n s p o rt
 Customer Service
 Surge Tanks  Rail Siding
 Display Room
 Distribution  Rail Dock
 Training Center
 Oxygen Storage  Truck Turnaround
 Photo/Artwork
 Acetylene Storage  Truck Dock
 Other:  Truck Parking
Storage:

 Archives  Truck Scale
 Secure Storage  Truck Maintenance
Cutting Coolant:  Truck Access/Egress
 Catalogue/Display
 Central Filtration  Auto Access/Egress
 Microfilm
 Chip Separation  Auto Parking
 Surplus Furniture & Equipment
 Chip Conveyors 

 
HVAC: 
 Space Heating
 Infra-Red Heating
 Air Conditioning Quality
 Dust Collection Product Development
 Local Exhaust  Quality Laboratories
 General Ventilation  Gage Calibration  Prototype Shop
 Formulation Labs  Engineering Lab
Other Utilities:  Discrepant Material  Special Test Labs
 Vacuum  
 Other:  
  

© Strategos, Inc. SP0023.GED


Project: Prj #:
Space Planning
Unit Definition Company: Sh: Of: By: Date:
Approvals: Source

Existing
Process
Org Chart
GT
Infra
Strategy
R&D
Codes

Notes
Name Inclusions Exclusions
© Strategos, Inc. SP0040.GED
Project: Prj #:
Facility Re-Engineering IE01
Space Planning
Unit Definition Company:
Cosmos Products
Sh:
1
Of:
2
By:
QL
Date:
11/10
Approvals:
Source
1) A/C & Semi Clean Environment A. Jackson 11/11/94

Existing
Process
Org Chart
GT
Infra
Strategy
R&D
Codes

Notes
2) GT Workcells in this area C. Hacker 11/12/94
defined at level 05 G. Washington 11/12
Cell Name Inclusions Exclusions
Silkscreen Silkscreen Screen Prep 1
Operations Drying Post-Screen Ops
Baking & Humidify
Prep Silkscreen
Screen Prep Storage Production
Roll GT cells for roll 2
Operations slit & package
(Composite Cell)
Post GT Cells For Silkscreen 2
Screen Ops Post-Screen Ops Ops
(Composite Cell)
Slit & Roll Slitting
Sheet Sheet Cutting Intermediate Stge
Intermediate WIP For
Storage Commercial
& Roll Ops
Raw Matl Roll & Commercial
Storage Raw Matls
Finished Roll Finished Comml Finished
Goods Storage Storage
Storage
SP0017.GED
Project: Prj #:

Affinity Company: By: Date:

Chart Note:

© Strategos, Inc. SP0042.GED


Project: Prj #:
Facility Re-Engineering IE01
Affinity Company: By:
QL
Date:
11/12/94
Cosmos Products
Chart Note:
From 11/07 Consensus Meeting
Non-Flow Affinities

Silkscreen
01
Operations A
02 2
Screen Prep
A
Roll 2 E
03 Operations 2
A
Post 2 E
04 Screen Ops
3
2 O O
Slit & 3 2 6
05 Sheet I I 10
Intermediate 3 I 3
06 19
Storage 3 E E I
2 2 2 I 53
07 Raw Matl
Storage I O 3 I 0
08 Finished Goods 2 O 3 I 2 I
91
Storage I O 2 O 3 O 3
2 3 O 3 O 2 O
09 Shipping
O O 3 O 2 O 3
2 O 2 2 O 3
10 Receiving
O 2 O 3
2 2
11 Artwork
I
2 O E
12 Administration
O 2 2
2
13 Employee Services

14 Quality Assurance Lab

15 Maintenance

2 Communication
3 Pers. Movement

© Strategos, Inc. SP0026.GED


Project: Prj #:
Constraint Company: Sh: Of: By: Date:
Summary
01
Constraint

02
03
Space Planning
Unit (SPU)
© Strategos, Inc.
Project: Prj #:
Constraint Facility Re-Engineering IE01
Summary
Company: Sh: Of: By: Date:
Cosmos Products 1 1 QL 11/12/94
01 Site Matl Handling People Other Aspect Admin Utilities Other
Fixed Location
Constraint

02
Easy Access
Trk Access
Aesthetics

Press Lines
04
Fork Trk

03

Water
Sewer
Carts

A/C
Space Planning
Unit (SPU)
SPU#
00 General
01
Silkscreen Ops   
02
Screen Prep 
03 Roll Ops 
04 Post Screen 
05 Slit & Sheet 
06 Intermediate Stge 
07 Raw Matl Stge
08 FG Storage 
09 Shipping 
10 Receiving 
11 Artwork  
12 Administration   
13 Employee Services  
14 Quality Assurance  
15 Maintenance 
16 Main Aisles 
SP0034.GED
Project: Prj #:

Weighted
Factor
Company: By: Date:

Analysis Note:

Option #1 Option #2 Option #3 Option #4 Option #5


ID Factor Wght Notes
Rate Score Rate Score Rate Score Rate Score Rate Score

Totals

# Option Description Notes:


1
2
3
4
5
© Strategos, Inc. SP0041.GED
Project: Prj #:

Weighted Company:
Facility Re-Engineering
By:
IE01
Date:
Factor Cosmos Products QL 12/12/94

Analysis
Note:
combined scores

Option #1 Option #2 Option #3 Option #4 Option #5


ID Factor Wght Notes
Rate Score Rate Score Rate Score Rate Score Rate Score

F1 Material Flow 8 A 32 I 24 U 0

F2 Communication 7 I 14 O 7 U 0

F3 Teamwork 7 A 28 U 0 U 0

F3 New Products 2 O 2 E 6 E 6

F4 Initial Cost 3 I 12 e 9 A 12

F5 Direct Oper Cost 10 E 30 I 20 U 0

F6 Quality 9 A 36 I 18 U 0

F7 Delivery 10 A 40 O 10 U 0

Totals
194 94 18
# Option Description Notes:

1
Judges:
Cellular
O. W. Holmes F. Taylor
2
Functional H. Ford
J. Marshall
3
Existing
W. Burger
4
E. Warren
5
© Strategos, Inc. SP0037.GED
Project: Prj #:
Workcell
Operations
Company: By: Date:

Plan Note:

External Lot Size External Production Internal Containers


In Out Control
Single Piece  Small
In Out  Medium
Small <1.5 Hours
  Physical Link  Large
Medium <4.0 Hours
  Broadcast
Large
  Kanban Type:
Prod Unit:   Push Schedule
  Re-Order Point
  Make-To-Order

External Containers
In Out People Balance
  Small  Inherent Balance
  Medium 
  Large
Internal Production Queue
 Excess People
Control  Circulation
Type:  Direct Link  Float
 Circulation
 Kanban
 Push Schedule
External Material Quality Assurance
Handling  Inspect & Reject
In Out  SPC/TQM
  Small  Inherent
  Medium
  Large
Internal Lot Size Supervision
Route Structure:
  Direct  Single Piece  Self Managing (Cybernetic)
  Channel  Small <1.5 Hours  Kanban Signal
  Terminal  Medium <4.0 Hours  Command & Control
 Large
Equipment:
  Hand Carry
  Other Compensation
Equipment Balance
 Hourly/ Salary
Type:  Inherent Balance  Individual Incentive
 Queue  Group Incentive
 Excess Capacity

Operator Assignments & Skill Matrix


Skills Operations

Operators

© Strategos, Inc. CM0009.GED


P roj ect: Prj #:
Workcell Diaphragm Pump Assembly 98xx
Operations
C o m p any : By: D ate:
Diamond Equipment QL 02/02/95
Plan N ote:

External Lot Size External Production Internal Containers


In Out Control
  Single Piece  Small
In Out 
  Small <1.5 Hours Medium
  Physical Link 
  Medium <4.0 Hours Large
  Broadcast
Single Piece
  Large
 
Piece
Kanban Type:
  Push Schedule
Prod Unit:
  Re-Order Point
  Make-To-Order

External Containers
In Out People Balance
  Small  Inherent Balance
  Medium Internal Production  Queue
  Large  Excess People
Control  Circulation
Type:  Direct Link  Float
 Circulation
 Kanban
 Push Schedule
External Material Quality Assurance
Handling  Inspect & Reject
In Out  SPC/TQM
  Small  Inherent
  Medium
  Large
Internal Lot Size Supervision
Route Structure:
  Direct  Single Piece  Self Managing (Cybernetic)
  Channel  Small <1.5 Hours  Kanban Signal
  Terminal  Medium <4.0 Hours  Command & Control
 Large
Equipment:
  Hand Carry
  Other
Compensation
Equipment Balance
Type: Fork Truck  Inherent Balance


Hourly/ Salary
Individual Incentive
 Queue  Group Incentive
 Excess Capacity

Operator Assignments & Skill Matrix


S k ills Operations
Flw Tst
El Test
Diaphg
Head

Elect
Body
Assy

Main
Test

Pack

Operators

Wilson
Taylor
Washington
Davis