WELDING PROCEDURE SPECIFICATION (WPS

)
( Applicable Code/Standard: ISO 15614-2 Edition 2005)
Company Name Welding Procedure Specification No. Supporting PQR No.(s) Welding Process(es) JOINT Joint Design Backing Backing Material (Type) Metal Nonmetallic FILLET WELDS Yes Base metal or welds metal
(Refer to both backing and retainers.)

By: Revision No. Revision No. MIG (131) Type(s) 00 00 Date Date SEMI-AUTO
(Automatic, Manual, Machine, or Semi-Auto.)

20/03/11 20/03/11

Nonfusing Metal Other

Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of weld groove may be specified. (At the option of the Mfgr., sketches may be attached to illustrate joint design, weld layers and bead sequence, e.g., for notch toughness procedures, for multiple process procedures, etc.) BASE METALS Group-No. OR Specification type and grade to Specification type and grade OR Chem. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop. Thickness Range: Base Metal: Groove Maximum pass thickness Other FILLER METALS Process Spec. No. (SFA) AWS No. (Class) F-No. A-No. Size of Filler Metals Weld Metal Thickness Range: Groove Fillet Electrode-Flux (Class) Flux Trade Name Consumables Insert Other 3.0 to 12.0 mm Unlimited MIG (131)
5.10 ER4043 23 N/A 1.2 mm

22

Sub-Group No.

22.1; 22.2; 2.3; 22.4

to Group-No.

22

Sub-Group No.

22.1; 22.2; 2.3; 22.4

Al 5052 or equivalent Al 5052 or equivalent N/A Fillet 3.0 mm to 12.0 mm

-

(mm) ER4043 1.) Method of Back Gouging Oscillation Contact Tube to Work Distance Multiple or Single Pass (per side) Multiple or Single Electrodes Travel Speed (Range) Peening Other Weld Layer(s) Root Hot Fill Cap Process MIG MIG MIG MIG Filler Metal Class Dia. short circuiting arc.220 24 – 28 DCEP 160 .0 – 25.95% - - Shielding Training Backing Gas(es) Argon - Flow Rate 8 – 15 l/min - (Continuous or special heating.250 24 – 30 DCEP 160 .2 ER4043 1.10 5 . etc. Grinding.2 Globular / Spray (Spray arc.64 WFS (m/min) 5 . 2.250 24 – 30 DCEP 150 . etc.) Preheat Maintenance Other ELECTRICAL CHARACTERISTICS Process Current AC or DC Amps (Range) MIG DC See Table Polarity Volts (Range) MIG EP See Table 18oC 150oC POSTWELD HEAT TREATMENT MIG All Position except PG Uphill Temperature Range HoldingTime Other - GAS Percent Composition MIG Mixture 99. position. This information may be listed in a tabular form similar to that shown below. where applicable. etc.2 ER4043 1.) Mode of Metal Transfer for MIG Electrode Wire Feed Speed Range TECHNIQUE Process String or Weave Bead Orifice or Gas Cup Size Initial and Inter-pass Cleaning (Brushing.) See table MIG String/Weave 15 mm Acid Acetic.220 24 – 30 Travel Speed (mm/min) 140 – 250 150 – 300 150 – 300 150 – 300 Heat Input Av. Acetone.10 5 .10 Prepared by Signature: Signature: Reviewed by Signature: Approved by Client Signature: CA Date: Date: Date: Date: .WELDING PROCEDURE SPECIFICATION (WPS) ( Applicable Code/Standard: ISO 15614-2 Edition 2005) POSITIONS Process Position of Groove Position of Fillet Welding Progression Other PREHEAT Process Preheat Temperature (Min. 3.10 5 . 2. 3.) Tungsten Electrode Size and Type (Pure Tungsten. Brushing &/or grinding 15.0 mm Single &/or Multi-pass Single See table - WELDING PARAMETERS Current Volt Range (V) Type Polarity Amp Range DCEP 150 .64 Max. should be recorded) (Amps and volts range should be recorded for each electrode size.2 ER4043 1. and thickness.00 Max. etc.00 Max. (kJ/mm) Max. 2% Thoriated.) Interpass Temperature (Max.