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GENERAL 1. What is quality control? 2. What is welding? 3. What is steel? 4. What is difference between metals and materials? 5. How many types of steels are there mainly? 6. What are the types of alloys? List out any three or four? 7. What is the difference between CS & alloy steel? 8. What is the effect of oils, paints & rust found in the welding area? 9. How do you control hydrogen cracking? 10. What is environmental cracking? 11. What is corrosion and erosion? 12. Where do you get the preheating requirement? 13. How do you ensure it? 14. Where do ensure pre heating? 15. What is inter pass temperature? 16. Where do get the inter pass temperature requirements? 17. How do measure it? 18. What is heat input? 19. How do calculate the heat input? 20. Where do ensure the heat input? Draw a picture? 21. What is the welding parameter effecting heat input? 22. What is PWHT? 23. What is the difference between stress relieving & PWHT? 24. What is the difference between normalizing & annealing? 25. How many thermocouples are required during PWHT? 26. What are the types of thermo couples? 27. How do attach it to the job? 28. Where do attach the thermo couples? Explain it? 29. What is the heating bandwidth? 30. How do control the chimney effects? 31. What is you action, if you found power failure during PWHT heating cycle? 32. How do you ensure the PWHT satisfactory or not? 33. What is the hardness? 34. Where do ensure it? 35. What is the weight of hammer to carryout the polide hardness tester?( as per NACE-472) 36. What is your course of action? If you find the diameter of indent are oblong more than 0.1 units during hardness testing. 37. How much distance required at least between indentations? 38. What is color-coding? 39. List how many types of flanges available? 40. What are the inspections required for spectacle flanges?
What is minimum wall thickness? How much is it? 43. What cold cracking and hot cracking? 81. Do you know the bolt tighten sequence? Draw a diagram? 84. How is microstructure of the duplex stainless steel at room temperature? 80. Which thickness is more in case of hemisphere dished end and shell? 73. Why baking is required? 65. What is specification? 47. How do calculate the carbon equivalent? 69. What is code? 46. Why orifice plate is required? 85. Which code is stringent?( ASME SEC IX or API . What is definition of plate/ sheet / strip? 62. Where do use the gauge plate? 55. What is inert gas? 59.B & SA 515 Gr. Do you know 90 deg. What is P&ID? 66. How many types of crystal structures? 82. What is size of gauge plate? 52. four cuts miter bends sizes of sides? 58. What is length of gauge plate? 53. What are the inspections required @ orifice plate inserted? 2 . What are the inspections required for valves installation? 42. How many types of weld joints? 78. What is difference between ASTM & ASME materials? 68. What is IGC? 83.1104) 50. What is isometric drawing? 67. How many types of dished ends? 72. What are the pipefittings? 56. How much verticality acceptable during vessel erection? 49. What is the purpose of quality audits? 45. How do find the development angle for cone? 71. What is standard? 48. Which inspection is required to identify the SA516 Gr.41. Why gauge plate is required? 54. What is plasticity & elasticity? 75. What is factor of safety? 74. Can you explain stress and strain diagram? 76. What is mean for low hydrogen electrode? 64. Why backing gas or purging gas is required? 60. Can you explain low hydrogen baking procedure? 63. What is gauge plate? 51.B test unidentified specimens? 77. What is HAZ? 70. How do measure the strain rate during hydro test? 79. How many variables are there to control the welding defects? 61. How do ensure height of elbow for 20 D X 6”NPS? 57. What is a quality audit? 44.
IX 1. Why do we need to control/monitor it? 20. how many tests required for welder qualifications? How it is? 15. If you have dissimilar thickness. my welders are max. How many types of welding variables? 4.qualified 12mm. while hydro testing found 25 mm stretch at TP and 20 mm at zero pressure? 93. What are the essential variables for QW-353? 7. how do you accept the misalignment? 14. How do check the correct pipe schedule? 98. What is an expansion loop? ASME SEC. What is a lethal substance? 88. What is heat input? 17. What is interpass temperature? 21. How do know the requirement of impact test? 90. How many types of manually operated valves? 92. What is the difference between concentric reducer and eccentric reducer? 95. UNS 31254 Super austenitic stainless steel ‘P’ number is 8.shall I completed by them? 16. What is the tolerance of pipe? 99. What is good engineering practice for L/S & C/S orientations? 87. What is QW-253? 9. How much misalignment is acceptable? Where do you know it? 13.86. How do verify that correct piping material? 96. If you have 3/4”-32” dia piping. What are the essential variables for QW-356? 8. during welding & after welding? 2. What is the supplementary variable? 6. What is difference between essential variables & non-essential variables? 5. How do identify the correct flanges and fittings? 97. How many types reducers are there? 94. What are the welding variables? 3. How do know the requirement of PWHT? 89. If I have 36 mm thickness job. What is QW-256 10. Where do you ensure? Draw picture? 18. What is welding inspector role before welding. what is ‘A’ number? 12. What is “A” number and “F” number? 11. How do you ensure inter pass temperature? 3 . Do you know how types of valves classifieds? 91. Where do ensure inter pass temperature? 22. What is course of action. How do we ensure it? 19.
7. What is PQR? 32.1. What is the difference between pipe and tube? 43. 5. Why notch toughness test is required? 53. What doesn’t mean 2” tube and 2” pipe? 44. WQT? How many test specimens required for 6” PQR? What are ranges for diameters? What are ranges for thickness? 4 . Where it is required? 28. What is mandrill size during bend test? 38. How much misalignment is acceptable? How much undercut is acceptable? How much reinforcement is acceptable? How many test specimens required for <4” dia. How much weaving is acceptable? 47. What is Qw-451? 40. What is bridge tacks? 27. What is your action. How do ensure the soundness of welding? 46. What is QW-484 format? 35. Why tensile strength test is required? 48. if inter pass temperature more 50 c than the specified? 31. One welder is qualified for plate welding with 3G according to AWS D 1. 4. Can you list out the pipeline construction codes? 45. Why macro test is required? 51. Why bend tests are required? 49. What is the purpose to do the bend test? 39. What is WPQ? 34. What is QW-452? 41. How much area of cleaning is required from the weld groove as a good engineering practice? API 1104 1. 3.23. How can you check the fit up? Explain? 25. What type of qualification required for > 24” pipe? 42. 6. shall we allow him to carry the plate welding with 3G of ASME SEC IX? 55. How much welding shall be completed before welding interruption? 29. Why fillet break test is required? 50. If not what to do? 30. How much ovality is acceptable for pipes? 54. 2. What is QW-483 format? 37. What is WPS? 33. What is QW-482 format? 36. What is the inspection tools you familiar? 24. What type of cleaning required within groove & near by groove? How long? 26. What is difference between macro & micro test? 52.
How much weight of hammer required? 11. How much misalignment is acceptable? ASME SEC. 3. What are limitations of API 1104 code? 10. What is table-330. What is penalty clause for random radiography? 18. Why hardness test is required? 10. How much hardness. 2.8. What is a minimum fillet size for slip on flanges at inside & out side? 6.1. What is table-04? ANSI B 31.1 units. Which location it is required? Explain with different orientations? 20. Where do we ensure hardness? 9. How much length of crack is to be repaired? 9.1? 22. Why do need to do the hydro testing? 14. How do you ensure the gap? 4.V ART. What is the purpose of tell tale holes? 19.1? 23. What are the pressure gauges ranges for hydro testing? 15. What is the principle of radiography? What is difference between the radiography films and radiographs? What is the penetrameter? How do you ensure the quality of radiographs? What is density? What is contrast? How much contrast variations are acceptable? 5 . 4. What to do it? If we get oblong more than 0. What is a cover fillet size for branch connection? 7. What is the difference between random and spot radiography? 17. What is a fillet size for reinforcement pad? 8. 5. How much gap is required between socket welds? 3. 12. What is minimum size of fillet for socket weld? 5. test bar shall be selected for hardness testing? 13.1.1. What is table-02? 11. What is table-341.3 1.2 1. 6. What is table-03? 12. 7.1? 24. Why backing strip is required while welding saddle L/S or RF pad L/S? 21. What is table-331. What are the services existing in this code? 2. How many pressure gauges required during hydro test? 16.
How do you ensure the black scatter radiation? 19. How many wires are there in one strip? 39. How do you control it? 13. If contrast varies more than plus 30% & minus 15% through body of penetrameters. How do you ensure the cording area? 31. What doesn’t mean 2% sensitivity? 25. What are volumetric defects? 43. What is the present unit for radioactive material? 18. How do select the penetrameter material? 36. How many penerameters required during panoramic exposure? Where have to place it? 35. if you found instead of ASTM pentameters. What is meant for rounded indication? 45. Why do we need to do it? 15. For example below 2” thickness how much ug is it? 12. How much sensitivity is required? 24. What is your course of action. What doesn’t mean 2-2T sensitivity? 26. What is elongated indication? 46. How do control the back scattering? 6 . How many penetrameter strips are there? 38. What is ungeometrical sharpness? 11. How do select the penetrameters? Explain? 41. What is half-life of isotope? 21. What are planner defects? 42. Where do you place the penetrameters? 28. What is the unit for radioactive material? 17. How do ensure the person exposed radiation? 33. What is the penetrameter material of wire for ASTM 3D? 40. how do you give judgments? 29. What is NDT? 14. How much densities are acceptable? 10. What is isotope? 16.8. What is half-life of CO-60? 23. What is meant for elongated indication? 44. How many methods of radiation exposures? 30. DIN pentameters used? 27. What is table -276? 20. How many exposures required for DWDI? 34. What is half-life of IR-192? 22. How do select the penetrameter for dissimilar materials? 37. How do you ensure the density of radiographs? 9. What are safety devices to ensure radiation? 32.
Why couplant is required during scanning? 12.7 1a. How do ensure that excess penetrant has removed? 9. How do select the frequency of probe? 17. 8. How do ensure the test method is satisfactory? 11.What is principle of MPT? 1. 5.6 1. What is aqeostic impedance? 11. What is a piezoelectric effect? 14. What is the surface temperature? 12. what is table-672? 6. Can you explain how do carryout the testing? 5. Do you know. What is reverse bleeding action? ASME SEC V ART. How do select the angle of probe? ASME SEC V ART. When do start inspection after developing? 10. What is principle of ultrasonic testing? What is rate of search unit movement? How do calibrate the equipment? What is sensitivity of UT? How many types of waves? How many types of search units? What are the angles for angle probe? How much recommended range frequency is required for search unit? 9. How do remove the excess penetrant? 8. What are the parameters to be ensured before starting? 3. Do you know how many methods of testing? 4. How do select the probe diameter? 16. Do you know what dwell time is? 7. What is principle of LPT? 2. 7. 3. 6. What is DAC? 10. What are the parameters to be ensured before testing? 7 . What is reverse piezoelectric effect? 15. What are limitations of LPT? 13. How do select the coolant? 13. 2.ASME SEC V ART. 4.5 1.
What is the maximum space between poles? 11. 4. What type of water is required to wet the wick? 13. 4. How do ensure the dry film thickness? 8 . Why not to expose hygrometer direct to sun or heat source while rotating? 14. What are limitations of MPT? BLASTING AND PAINTING 1. How do ensure the wet film thickness? 28. 5.2 inspector? 17. What is relative humidity? What is surface profile? What is blotting test? How do you measure surface profile? How many grades of surface cleanliness? How do you ensure the surface cleanliness? What is dew point temperature? What is wet bulb temperature? How many rotations per minute required while rotate the whirling hygrometer? 10. List out the duties of Gr. 8. 3.3 inspector? 18. 7. What is chalking? What is cause? 23. How do ensure that you method is finding good results? 9. List out the duties of Gr. 3. What is the difference between dry blisters and osmotic blisters? 22. What is pot life? 24. What are the adhesion tests? 15. What is ferromagnetic property? How many methods are there to magnetizatize? How many types of yokes are there? What is lifting power of magnetic yoke? What is maximum distance between yokes? How much current is required for AC electromagnetic yoke? 8. Why do demagnetize the substrate? 10. 2. 9. What are the causes of paint faults? 20. Do you know good weather conditions? 16. Do you know contractors malpractices? 19. 5. What is cissing? 26. What is induction time? 25.2. 6. What are the paint faults? 21. What temperature is measured as soon as whirling has stopped? 11. Why wind direction is required before whirling the hygrometer? 12. What is difference between holidays and pin holing? 27. 6. 7.
How do ensure the viscosity? 33. What is an anchor? Where is an anchor required? What is guide? What is stopper? When shims are required? What is a sliding support? What is requirement of seal welding? Can Teflon tape use prior to seal welding? 9 . 5. 3. 6. What are the methods of arresting corrosion? 37. What are the paint and paint film tests? 34. What are the methods of surface preparations? 36. How many methods are cathodic protections to steel? 39. How do ensure the opacity? 31. 4. What is galvanic series? 38. What is maximum pressure for air compressor? SUPPORTS 1.29. How do ensure the density? 32. 8. 7. What are the artificial weathering tests? 35. What are the tests for drying and curing? 30. 2. What is difference between painting and coating? 40.