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MEC 403: DESIGN OF MACHINE ELEMENTS-I

L T P
3 0 0
Note: The examiner shall set 8 questions i.e. 4 from each part and students shal
l be required to attempt a
total of 5 questions with at least 2 questions from each part. Design data book
is allowed in the
examination hall.
PART-A Lectures
1 Introduction:
Scope and meaning of design with special reference to machine design,
design process, codes and standards, economic aspects of design, safety
aspects of design, introduction to computer aided design and engineering.
(4)2 General Design Considerations: (6)
Mechanical behavior of materials, statistical nature of material properties,
selection of materials.
Concept of tearing, bearing, shearing, crushing, bending etc., stress and
strength, stress concentration under static and dynamic loading, notch
sensitivity, methods of avoiding stress concentration, fatigue loading,
mechanism of fatigue failure, S-N diagram, endurance limit, endurance
strength, design stresses for fatigue loading.
Fits, tolerances and surface finish
3 Fasteners: (8)
Screws and bolts:
Design of screws, preloaded bolts, bolts subjected to shear, tension and
torque, Design of eccentrically loaded bolted joints
Riveted Joints:
Types of failures of riveted joints, strength and efficiency of a riveted
joint, design of butt and lap joints of a boiler, design of Lozenge joint,
design of eccentrically loaded riveted joints
Welded Joints:
Types of failures of welded joints, strength of a welded joint, design of
eccentrically loaded riveted joints
Design of cotter joint, design of knuckle joint
4 Shafts, Keys and Couplings:
Design of shafts subjected to torsional loading, bending loading, and axial
loading and combined loading, design of shafts based on rigidity concept.
Types of keys, effect of keyway on strength of shaft, design of keys under
different loading conditions.
Types of couplings, design of sleeve coupling, clamp coupling, slip
coupling, Oldham coupling and pin type flexible coupling.
(4)
PART-B
5 Levers:
First, second and third types of levers, Design of hand lever, foot lever,
bell crank lever.
(4)
6 Pipes and Pipe Joints:
Design of pipes, design of circular, oval and square flanged pipe joints.
(4)
7 I.C. Engine Parts:
Design of Piston, cylinder and connecting rod.
(4)
8 Power Screws:
Various types of threads used in power screw drives, conditions for selflocking
and overhauling, efficiency of power screw drives, stresses
developed in screws, design procedure for power screw drives like screw
jack etc.
B.E. (Mechanical) 4
th
Sem
Mechatronics
[Max Marks: 100]
PART-A
Q1. a) How direction controlled valves can be classified? What is the function o
f
4/2 way valve. (5)
b) Design a pneumatic system having a cylinder flow control valves, pres
sure
regulating valves, FRL unit etc. for operating the cylinder once in 100 seconds
with
a dwell time of 15 seconds in the retraced as well as extended extremes. (15)
Q2. a) What do you mean by Mechanical actuation systems? (6)
b) Explain Reverted gear train and epicycle gear train. (6)
c) What are criteria for selection of motor in motor actuation systems? (8)
Q3. a) What do you mean by PLC? Explain basic structure of PLC in detail & list
industrial applications of PLC. (12)
b) Explain Hydraulic & pneumatic controllers. (8)
Q4. Explain the following: (4x5)
i) Data actuation system
ii) Rotary actuators
iii) Cams
iv) PID controller
PART-B
Q5. Draw function block diagram of 8085 microprocessor and explain each block
in detail. (20)Q6. a) What do you mean by memory? Give its classification. (10)
b) Name different logic devices used for interfacing. Explain them using
block/circuit diagram. (10)
Q7. a) Draw timing diagram for the execution of OUT instruction. (10)
b) Explain instruction used for Data transfer operations for 8085. (10
)
Q8. a) Write a program (using flow chart) for data reception using SID line in 8
085
microprocessor. (10)
b) Write short notes on:
i) A/D converters
ii) Car engine management. (5+5)
Disclaimer: Well this looks a little stupid but we are not responsible if any po
rtion of this paper
is not relevant with today s syllabus. Due care has been taken to make this paper
error free, but
there always remains a chance of error so please ignore any typographical error
if present..