This action might not be possible to undo. Are you sure you want to continue?
Assembled SKID for the production of Curd
Pasteurization SKID for curd production Page 1 of 7
The equipment consists of the following modular parts Products: Milk cooling tank Transport pumps Pasteurizer Homogenizer (Optional: Assembled on skid only when the customer desires) Separator Small cold store Ice bank chiller Hot water maker Fermentation tanks Cup filling mechines Delivery time The delivery time for equipment shall be within 6 months.000 litres a shift. with a maximum of 5.RVJ Eurasia Food & Agro BV RVJ Foods Pvt. Pasteurization SKID for curd production Page 2 of 7 . store. and after pasteurization can make yoghurt with a Capacity is 500 litres per hour. Ltd Details of the Project/product This equipment is designed to collect. cool the milk.
2. 1 section for chill the >5 incoming milk. pipes and valves are build together. there is a new condenser used. so it is clean for using. Container and filter. All parts. dump stainless steel vessel where the milk is dumped in for cleaning and weighting 4. e Milk cooling tank 1. Pasteurizer 1. The cables are connected to the central control box. made These plates are double-sided. A booster pump is therefore not needed.In order to clear the raw milk from coli In coli/ecoli and lacto bacteria. which creates a double separation between the media. 2. Condenser. and connected as a complete unit. medi 3. A centrifugal pu brand Packo pump 3. Milk cooling tank type 2. Milk supply pump. 5. Plate cooler 1. sided.500/h 20->5 by ice water. It is . It will be build on top of the cooling room. Ltd PLANT DESCRIPTIONS Milk reception 1. nstead. there is supplied a plate heat exchanger. the milk must be pasteurised. A centrifugal pump brand Packo 3.200 lt. The plate plate-heat exchanger is APV duo safety This changer/pasteurizer is made-up with the so-called “duo safety” plates. pipes and valves are build together. All parts. working 4. Milk supply pump. The milk is cooled down immediately till 4ºC it is connected to the ice bank chiller. complete an open execution. This tank is completely reconditioned.When an interior leakage occurs. For cooling down the milk. a mixture of the media will not take place When instead. Pasteurization SKID for curd production Page 3 of 7 . and connected as a l complete unit.RVJ Eurasia Food & Agro BV RVJ Foods Pvt.The pasteurizer has the following s The specifications: Nominal capacity is 500 l/hour.. so it is easy for cleaning and inspection 2. the leaked liquid will go outside. and a better environment for the people working. The cables are connected to the central control box.
(Holding time 20 sec.RVJ Eurasia Food & Agro BV RVJ Foods Pvt. The pasteurizer will be heated by its own hot water processor which is linked to the overhaul connection/control panel. The whole unit will be built together on the stainless steel frame (skid). Ltd • • • • • • • The diagram of temperature at 500 l/h is as follows: 5º-55º-75º-24/30º. All further operation components incl. at a flow of 500 l/h).4º Celsius. The flow pasteurizer has a content of 5 l. A stainless steel control box has the following components: • • • • • The temperature regulators for the pasteurisation and the out-going milk temperature. PLC etc. which leads the product stream back to the balance tank when the pasteurisation temperature is too low. The operation components for the hot-water pumps and the flow diversion valve A signal horn for alarms. The temperature regulator for the pasteurisation temperature is provided with set points. The necessary pneumatic components. is installed. A flow-diversion valve. Milk supply comes from a stainless steel balance tank of ± 20 l with level regulation for the incoming milk (with level controllers). Pasteurization SKID for curd production Page 4 of 7 .
Ltd Homogeniser (Optional if desired by the customer) Homogeniser. pipes and valves are build together. for homogenisation of the milk. A small skid with the below mentioned specifications will be a part of this Skid system.000 l/h. with valves. and connected as a complete unit. All parts. Small cold storage room 1. 20 • 5 kW motor power. The cables arts. contains • Control panel with selector/adjusting homogenization pressure. 3. t 2. and connected as a complete unit. so it is clean for using. Condenser. Ice water pump 1. The s. there will be a new condenser that is build on top of the cooling room. To avoid freezing of used the ice water. ressure • Pump body manufactured in cast iron and contains all organs of motion transmission. ete are connected to the central control box. 4. • Compression head formed by a single forged block in stainless steel. • Capacity 500 l/u. to pump the ice water to the ce pasteurisation unit. with valves. cables are connected to the central control box. forge • Manual valve for adjusting of the homogenizing pressure. e All parts. • Single stage homogenization head.RVJ Eurasia Food & Agro BV RVJ Foods Pvt. • Pressure gauge of analogue type. build in the same panel as the pasteurizer. reconditioned cooling tank of 0-500 litres capacity will be used. ce 2. Lights inside the cold room are installed Pasteurization SKID for curd production Page 5 of 7 . and a better environment 5. there is an agitator mounted on an air blowing system inside the tank. and to cool the milk down in the pasteuriser. For preparing enough ice water for chilling the incoming milk. pipes and valves are built together. For cooling down the ice water. Inside the cold room are racks where the curd cups can nside be stored 3.000 l/h. Ice water pump 1. • Max homogenization pressure 200 bar. • Suction and delivery valves • Overpressure valve of spring type in installed on the compression head. Ice bank chiller 1. start-stop buttons and start stop warning lights. Dimension of the store is 250 x 250 x 250 cm. to pump the ice water to the reception unit.
Ltd . All is built on a separated frame of the pasteuriser and manual cleaning reconditioned separator • • • Capacity: 500 litre/h Base frame and tools Electric parts in central control panel of the pasteurizer Page 6 of 7 Pasteurization SKID for curd production . The documentation will be the base for information transfer during engineering. 4. 3. including: Wiring plan and drawings for utilities such as the piping for water. future operation and maintenance of the equipment. This pipe is needed to keep the holding time for the curd 2. 3. Construction and building materials and work 10. electricity. All internal electrical cabling of the skid 11. 2. 6. and there is an extra frame where the cold room is mounted on during transport. 4. Spare parts milk cooling tank for one year production Spare parts pasteuriser for one year production Spare parts homogeniser for one year production Spare parts filling machine for one year production Spare parts ice bank chiller for one year production Modules for making the Curd 1. 2. 12. Also this one will be placed on top of the cold room. Air compressor. commissioning of equipment. The dimensions will fit with the inside dimensions of the container. Prepare container for transport. 5. Milk analysers and Ph. During pasteurisation on 5 minutes. We shall provide a set of drawings and instructions. installation of equipment. Unloading/unpacking. and training of personnel. Auxiliaries 1. Packing material for transport 8. temporary storing and guarding of the equipment at site 9. Extra holding pipe for pasteurizer. supervision. 3. building frame. Spare parts 1. temperature equipment for milk testing 7. For supply the skid and units with air pressure. It is a 1 ½” pipe with total lengths of 42 meters. This is the frame where all the units will be mounted on. a small compressor is provided. Overall stainless steel frame.RVJ Eurasia Food & Agro BV RVJ Foods Pvt. which means the extra frame for the cold room. 5.
6. Average consumption for the processing of 5000 litres in a day is 100 kW Supply of electricity to the unit (skid) consists of: • 3 faze: 400 + N + earth • Secured on 70 Amps. Delivered with a fence agitator. 4. Capacity: 500 liter/h in cups of 150/250/500 ml. The tank has a double jacket for cooling down the liquid. 9.RVJ Eurasia Food & Agro BV RVJ Foods Pvt. • Capacity for a generator is 35 kW. There will be two (or three) extra pumps installed for pumping the cultured milk to the filling machine. 10. All parts. and control unit. (= 50 Hp) Pasteurization SKID for curd production Page 7 of 7 . 2x 500 (or 3 x 350) liter tanks for mixing the cultures. Spare parts separator for one year production Electricity For Electricity we need a “peak” of 35 kW for the whole plant. These pumps will be mounted on the same skid. 5. This is a new automatic cup filling machine. 7. and connected as a complete unit. Speed is controlled by frequency controller. • Supply cable to the unit: 5x16 mm². This is only when all units are running at the same time. Normal consumption during one hour production is around 12 kW/hour. Ltd with: Star delta starter and Start/stop button • Remix valve • Equipped with manual operated standardization device and cream meter • The separator is directly connected to the plate-heat-exchanger of the pasteurizer. pipes and valves are build together. The cultured milk is filled in plastic cups and is set for curd formation 8. The cables are connected to the central control box.
This action might not be possible to undo. Are you sure you want to continue?
We've moved you to where you read on your other device.
Get the full title to continue reading from where you left off, or restart the preview.