PAPER CRAFT

Assembly Instructions

Thank you for downloading the "TMAX"paper craft model. By simply following this manual while referring to the names and numbers shown on the parts sheets, you can assemble an authentic-looking replica of the TMAX. Assembly instructions: Sixteen A4-sized sheets. Paper craft: Twenty-one A4-sized sheets with 156 parts in all These instructions apply only to the "TMAX." These Paper Craft parts are easier to work with when printed out on strong, thick paper (like postcard stock).
In creating these Paper Craft models we use 135kg Kent paper stock (0.18mm).
2003.10.25

Blade cutter or "Exacto-knife" . The printed surface should be on the outside of the folded shape.Felt pen . Exacto-knife or scissors. This will make the folds straight.Dictionary or other heavy book ( to press the papers flat) Basic working method and markings Solid lines Fold along these lines. *As an adhesive. *When printing.Hand towel ( for cleaning your fingers) . Do not fold or cut the parts marked . *Before beginning assembly. It is recommended that this be done after each stage of assembly because coloring becomes more difficult once parts are assembled. *Cut carefully along the outer line with a cutting blade. Cut out parts marked with an asterisk (*). Use a marker or pencil to fill-in these spots. first use an awl or other pointed tool to make a light crease along the dotted or solid line. -2- . use a slightly reduced font size as there are many differences in dimensions depending on the type of printer used. Exacto-knife or scissors.Pin set . The printed surface should be on the inside of the folded shape. white spots will be apparent on folds and cuts. as this will cause the paper to tear. *Occasionally.Note TO BEGIN Tools and materials needed -Ruler -Scissors . Place a heavy sheet of paper under the paper you want to cut. Avoid over-application as this will cause the paper to wrinkle. Broken lines Fold along these lines. Red dots are the reference positions for gluing surfaces. Avoid making strong creases. One .Glue . test adhesive amounts on extra paper.point Advice *Cut carefully with a cutting blade. *Use glue and other adhesives only in well-ventilated areas. *For folding parts.Awl or other pointed tool (for making a folding crease) . Items of Caution *Take care when using sharp or pointed objects or when using bladed cutting tools. white wood glue is recommended. Dotted line Cut along these lines HOW TO ASSEMBLE *Follow the working method and markings carefully.

Please use the dots on each component as reference when gluing surfaces. Then. assemble each component by following the working method and markings. A-1 A-2 A-3 A-5 A-4 A-7 A-6 Reference photo A-1 A-2 -3- . 7 parts in total Fold each relevant part according to the assembly symbols. refer to the illustration and photos below to glue the parts together. Fold or Curve Glue Front Cowl Sheet A.1 Assembling the Front Cowl Indication of Working Methods First.

[ Upper Steering Column ] [ Front Fender ] B-12 B-3 [ Lower Steering Column ] B-13 B-4 B-14 B-2 B-10 B-9 Reference photo B-6 B-5 B-8 B-1 B-11 B-7 [ Front Fender ] -4- . assemble each component by following the working method and markings. refer to the illustration and photos below to glue the parts together. Then. Fold or Curve Glue Steering Sheet B. Please use the dots on each component as reference when gluing surfaces. 14 parts in total Fold each relevant part according to the assembly symbols.2 Assembling the Steering Indication of Working Methods First. DO NOT glue the upper and the lower parts of the steering column at this stage.

refer to the illustration and photos below to glue the parts together.3 Assembling the Frame & Rear Fender Indication of Working Methods First. D-3 D-2 D-4 D-1 D-8 Reference photo D-5 D-6 D-7 -5- . Then. 8 parts in total Fold each relevant part according to the assembly symbols. Fold or Curve Glue Frame Sheet C. Please use the dots on each component as reference when gluing surfaces. 5 parts in total Fold each relevant part according to the assembly symbols. Please use the dots on each component as reference when gluing surfaces. assemble each component by following the working method and markings. C-3 C-1 C-4 Reference photo C-2 C-5 Rear Fender Sheet D.

4 Assembling the Rear Arm Indication of Working Methods First. Please use the dots on each component as reference when gluing surfaces. Fold or Curve Glue Rear Arm Sheet E. Then. 15 parts in total Fold each relevant part according to the assembly symbols. refer to the illustration and photos below to glue the parts together. assemble each component by following the working method and markings. E-15 E-13 E-1 E-11 E-6 E-14 E-7 E-3 E-4 E-10 E-9 E-5 E-2 E-8 E-12 Reference photo -6- .

4 parts in total Fold each relevant part according to the assembly symbols. Please use the dots on each component as reference when gluing surfaces. assemble each component by following the working method and markings. Reference photo F-1 F-2 F-4 F-3 Exhaust Pipes Sheet G. refer to the illustration and photos below to glue the parts together. 16 parts in total Fold each relevant part according to the assembly symbols. G-2 G-3 G-16 G-15 G-11 G-12 G-14 G-4 G-10 G-1 G-9 G-13 G-5 G-8 G-7 G-6 Reference photo -7- . Fold or Curve Glue Seat Sheet F. Please use the dots on each component as reference when gluing surfaces.5 Assembling the Seat & Exhaust Pipes Indication of Working Methods First. Then.

Please use the dots on each component as reference when gluing surfaces. 7 parts in total H-6 H-4 Fold each relevant part according to the assembly symbols. Then. H-7 H-3 H-5 H-2 Reference photo H-1 Stand Sheet H. assemble each component by following the working method and markings. Please use the dots on each component as reference when gluing surfaces.6 Assembling the Steering Handle & Stand Indication of Working Methods First. 8 parts in total H-14 Fold each relevant part according to the assembly symbols. H-12 H-8 H-10 H-13 Reference photo H-11 H-9 H-15 -8- . Fold or Curve Glue Steering Handle Sheet H. refer to the illustration and photos below to glue the parts together.

Then. 25 parts in total Fold each relevant part according to the assembly symbols. I-8 I-5 I-6 I-9 I-1 I-13 I-2 I-12 Reference photo I-7 I-11 I-3 I-10 I-4 -9- . Please use the dots on each component as reference when gluing surfaces. refer to the illustration and photos below to glue the parts together. Fold or Curve Glue Side Covers Sheet I.7 Assembling the Side Covers -A Indication of Working Methods First. assemble each component by following the working method and markings.

8 Assembling the Side Covers -B Indication of Working Methods First. assemble each component by following the working method and markings. Then.The diagram shows how the left side cover looks. refer to the illustration and photos below to glue the parts together. 25 parts in total Fold each relevant part according to the assembly symbols. Fold or Curve Glue Side Covers Sheet I.10 - .The numbers within the parentheses indicate the parts for the right side cover. Please use the dots on each component as reference when gluing surfaces. Assemble both side covers. I-19(25) I-17(20) I-16(21) I-14(22) I-18(24) I-15(23) Reference photo .

Fold or Curve Glue Crank Case Sheet J. assemble each component by following the working method and markings.11 - . J-11 J-14 J-15 J-16 J-12 J-13 J-17 J-4 J-1 J-10 J-9 J-3 J-2 J-8 J-5 J-7 J-6 Reference photo . 17 parts in total Fold each relevant part according to the assembly symbols. Please use the dots on each component as reference when gluing surfaces. Then.9 Assembling the Crank Case Indication of Working Methods First. refer to the illustration and photos below to glue the parts together.

*Glue the completed front wheel to the assembled front tire. Please use the dots on each component as reference when gluing surfaces. 15 parts in total Fold each relevant part according to the assembly symbols. assemble each component by following the working method and markings. Fold or Curve Glue Front Tire Sheet K. K-15 [Front tire] K-11 K-13 K-9 K-12 K-10 [Front wheel] K-5 K-14 K-8 K-2 K-6 K-7 K-3 K-4 Reference photo K-1 . Then. refer to the illustration and photos below to glue the parts together.10 Assembling the Front Tire Indication of Working Methods First.12 - .

11 Assembling the Rear Tire Indication of Working Methods First. Please use the dots on each component as reference when gluing surfaces. Fold or Curve Glue Rear Tire Sheet L. refer to the illustration and photos below to glue the parts together. assemble each component by following the working method and markings. 15 parts in total Fold each relevant part according to the assembly symbols.13 - . L-15 [Rear tire] L-11 L-13 L-9 L-12 L-10 [Rear wheel] L-4 L-3 L-5 L-14 L-8 L-2 Reference photo L-1 L-6 L-7 . Then. *Glue the completed rear wheel to the assembled rear tire.

Glue the rear tire to the rear arm.14 - . Glue the stand to the crankcase. Glue the exhaust to the crankcase and the rear fender. Glue the rear arm to the crankcase. Glue the side cover B to the rear fender. Glue the seat to the frame and the rear fender. Insert the upper steering column into the frame. Glue the crankcase to the frame. 1 2 3 4 5 6 7 8 9 10 11 12 13 Front Cowl 7 5 6 10 Glue the side cover B to the frame.12 Finish Exhaust Pipe Seat Please use the dots on each component as reference when gluing surfaces. Glue the front cowl to the side cover A. Insert the frame into the side cover A. Rear Tire 8 8 4 12 1 6 3 2 13 13 Rear Arm 5 Stand 9 4 4 Frame Steering Handle Side Cover A 1 Side Cover B Crank Case Lower Steering Column 11 Front Tire . and glue the side covers A and B. Glue the front tire to the lower steering column. and glue it to the lower steering column. Glue the steering handle to the side cover A. Upper Steering Column Rear Fender 7 Assembly Instructions glue the assembled parts in numerical order 1 through 13 .

15 - . RIGHT Side Cover I-1 I-2 I-3 I-4 I-5 I-6 I-7 I-8 I-9 I-10 I-11 I-12 I-13 I-14 I-15 I-16 I-17 I-18 I-19 I-20 I-21 I-22 I-23 I-24 I-25 FRONT Seat F-1 F-2 F-3 F-4 Front Cowl A-1 A-6 A-2 A-7 A-3 A-4 A-5 Rear Tire L-1 L-6 L-2 L-7 L-3 L-8 L-4 L-9 L-11 L-12 L-13 L-14 Exhaust Pipe G-1 G-6 G-2 G-7 G-3 G-8 G-4 G-9 G-11 G-16 G-12 G-13 G-14 Front Tire K-1 K-6 K-2 K-7 K-3 K-8 K-4 K-9 K-11 K-12 K-13 K-14 Steering B-1 B-6 B-2 B-7 B-3 B-8 B-4 B-9 B-5 B-10 B-11 B-12 B-13 B-14 L-5 L-10 L-15 G-5 G-10 G-15 K-5 K-10 K-15 .13 Assembled Model and the List of Parts Please refer to the photo below when attaching each component.

14 Assembled Model and the List of Parts Please refer to the photo below when attaching each component. LEFT Crank Case J-1 J-7 J-2 J-8 J-3 J-9 J-13 J-14 J-15 REAR Rear Fender D-1 D-7 D-2 D-8 D-3 D-4 D-5 D-6 Steering Handle H-1 H-6 H-2 H-7 H-3 H-4 H-5 J-4 J-10 J-16 J-5 J-11 J-17 J-6 J-12 Frame C-1 C-2 C-3 C-4 C-5 Stand H-8 H-9 H-13 H-14 Rear Arm E-1 E-6 E-2 E-7 E-3 E-8 E-4 E-9 E-11 E-12 E-13 E-14 H-10 H-15 H-11 H-12 E-5 E-10 E-15 .16 - .