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Sr. No.

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Description
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Unit
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Rate (in Rs.) 2007-2008 4

Rate (in Rs.) 2008-2009 5

XV.

FABRICATION OF M.S. PIPES & SPECIALS

Major Works 1. Fabricating pipes from steel plates supplied free of cost and stacking the same in the fabricator’s yard. The rate to include cutting the plate, rolling, tack welding, assembling in suitable lengths to form pipes, welding on automatic welding machines and forming ‘V’ edge for both ends of pipe. i) ii) iii) iv) v) 2 5 to 8 mm 8 to 12 mm 12 to 16 mm 16 to 20 mm 20 to 25 mm MT MT MT MT MT 5,100.00 4000.00 3000.00 2700.00 2600.00

Fabricating one piece cants, short pipes (shorter than one strake length) from the steel plates supplied free of cost and stacking the same in fabricator’s yard. The rate to include cutting the plates, rolling, tack welding either on automatic welding machine or manually and forming ‘V’ edge to both ends of pipes : i) ii) iii) 5 to 8 mm 8 to 12 mm 12 to 25 mm MT MT MT 7,000.00 4600.00 3300.00

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Fabricating composite bends from steel plates supplied free of cost and stacking the same in the fabricator’s yard. The rate to include cutting the plates, rolling, tacking drums, assembling the same form bend of suitable length, welding either on automatic welding machine or manually and forming ‘V’ edge to both ends of bend but the rate excluding the circumferential butt welding required for assembling cants to form necessary composite bend. Circumferential butt welding will be paid seperately under section XVI of Item No. 7-A. Howevere, the rate under this item will include the cost of longitudinal butt welding of pipes strakes. i) ii) iii) iv) 5 to 8 mm 8 to 12 mm 12 to 16 mm 16 to 25 mm MT MT MT MT 191 8,400.00 5600.00 4400.00 4100.00

SECTION -I : FABRICATION OF M. S. PIPES AND SPECIALS

Flat manhole covers. as directed by Engineer-in-charge.) i) Saddle pieces. and any other minor fixtures. Fabricating tapers from the steel plates. The rate also to include drilling holes including grinding wherever necessary with supply of bolts.00 ii) iii) iv) MT 11. 7-A. cold pressing and tack welding etc.00 SECTION -I : FABRICATION OF M. The rate to include cutting. The rate to include cutting. Howerver. complete. tack and chain welding.500. the rate under this includes the longitudinal butt welding to form drums The rate shall also include the cost of fabrication of stifferner rings and gussets and mounting the same on tapers. etc.complete as per drawing. The rate to include cutting.640. washers.500. No. 1 Description 2 Unit 3 Rate (in Rs. bending. ‘T’ branches. Dished closures such as domes. PIPES AND SPECIALS 192 . Dished closures such as manhole cover. pressure type blank flanges.00 5. complete as per drawing.00 v) MT 5.Sr. The rate to include cutting cold pressing and tack welding only. with supply of bolts. The rate also to include drilling holes including grinding wherever nesessary. loose stiffener rings.) 2007-2008 4 Rate (in Rs. complete. nuts.900. tack welding. Fabricating specials and fixtures from steel materials supplied free of cost (welding will be paid separately except for category vi (a) and (b) below. The weight for payment under this item shall be calculated on the basis of finished material neglecting the bolt holes wherever provided. washers. welding either on automatic welding machine or manually and forming ‘V’ edge to both ends of tapers but the rate excludes circumferential butt welding required for assembling drums to form necessary tapers. tack welding. Circumferential butt welding will be paid for under section XVI of Item No. The rate to include cutting. MT MT MT 2. ‘Y’ branches.) 2008-2009 5 4. etc. The rate to include cutting the plates. S. rolling. nuts. supplied free of cost and stacking the same in the fabricator’s yard. etc.00 5.00 11. tack welding etc. MT 6. platforms.500. bending. complete. etc.700. tack welding. ladders.

rolling toraquired curvature and thread etc. drilling holes.800. Sqm. dia. tack welding to form ring.00 b) MT 13. S. I.00 vii) a) Machining of flange ring for cut upto 2 mm.00 840. Plug plates 150 mm. Sqm. grease.I : FABRICATION OF M. or part thereof. complete.019. 400 mm. and the thickness of plate from 14 mm to 25 mm as per drawing. alignment the ring on machine. MT 10. Rate includes plates and flats required for expansion joint and all other materials such as synthetic rubber. Each Each 15. etc. PIPES AND SPECIALS 193 . complete.046. i) ii) b) i) ii) for thickness of flange ring below 40 mm. and above.) 2008-2009 5 vi) a) Flange rings below 40 mm.00 21. Expansion joints suitable for pipe diameters. dia. drilling holes including grinding wherever necessary etc. rubber ring. dia. complete. assembling.00 SECTION . bolts and nuts. drilling holes including grinding wherever necessary etc. for thickness of flange ring 40 mm. fabricating and fixing expansion joints for pipelines as per the drawing. The rate to include gas cutting. The rate to include gas cutting.600. No.Sr. 1 Description 2 Unit 3 Rate (in Rs. Flange rings 40 mm and above thick. plugs. complete as directed by Engineer-in-charge. etc. all types of taxes and duties etc.675. including packing as per specifications. tack welding to form ring.00 416. complete. The rate to in clude gas cutting. The rate to include machining the strakes and steel ring as shown in the drawing and welding on either automatic welding machine or manually.00 6 Providing. including local handling. Sqm. for every additional cut of 2 mm.including handling. i) ii) 300 mm.00 Each 38. 550. complete. etc. Extra over and above (vii) (a) for machining beyond 2 mm.00 2. thick.) 2007-2008 4 Rate (in Rs. cost of G. Sqm. Stress relieving of flange rings as specified and directed.

grease box covers. roller as per drawing. etc.300.S. 900 mm. side flats for fixing rollers wherever nescessary.680.00 44. dia.00 82.C. MT 3. 1000 mm. 750 mm. Fabricating and assembling M.407. 1 Description 2 Unit 3 Rate (in Rs. MT 6. dia.00 55.00 9. The rate to include machining. All other materials such as bright stainless steel pins etc. flats. dia. supplied free of cost and assembling the same on the ring girder strake and tack welding as per directions.I : FABRICATION OF M.280.896.800. dia. channels.194. base plates. No.315.919. 500 mm. Fabricating ring girder as per drawing and specifications from M. Each Each Each Each Each Each Each Each 28. dia. shall be supplied by the fabricator at his cost.S.00 60. 700 mm. assembling and fixing the same to the side flats provided below the top plates of R. grid road etc. PIPES AND SPECIALS 194 .00 98.000.Sr. plates. dia.) 2007-2008 4 Rate (in Rs. 600 mm. S. rag bolts.00 7. 800 mm. dia. rounds will be supplied free of cost.00 70. dia.) 2008-2009 5 iii) iv) v) vi) vii) viii) ix) x) 450 mm.00 SECTION .00 37.562. from steel material supplied free of cost and stacking the same in fabricators yard. MT 4.00 8.S. Fabricating ring girder supports (stools) as per drawing and specifications complete with top plates. supports (stools) greasing including providing anti-theft measures M.

) Sqm.) 2006-2007 4 Rate (in Rs. complete (Pipes pieces if required for rewelding of old pipeline shall be paid separately. PIPES AND SPECIALS 195 . Blast Cleaning of old pipeline surface internally by using swabbing method by passing polyurethane foam “Pig” with required hydraulic pressure. including cutting of pipes at required places.) Blast Cleaning of old or new pipeline surface internally with mechanical cleaning machine having steel scraper blades with required passes including removing all rust. 1 Description 2 Unit 3 Rate (in Rs. labour. cutting of pipes at required places and rewelding the same etc. (Pipe pieces if required for rewelding of old pipeline shall be paid separately.00 12. (Pipes pieces if required for rewelding of old pipeline shall be paid separately.Sr. including providing sand. Sqm. scaling etc.00 SECTION -I : FABRICATION OF M. Blast cleaning the surface of the old or new pipeline internally to remove all rust etc. 60. rewelding the same incuding cost of all materials and labour. 50.) Sqm. complete as directed by Engineer-in-charge. rewelding the same including cost of all materials and labour.) 2007-2008 5 10. cutting of pipes at required places. complete. machinery. etc. S. No. etc. 50. complete.00 11.

including grinding wherever necessary and welding. 16. supplied free of cost. dia. Above 1000 mm. Sqm. Upto 2000 mm.272. Fabricating and fixing insulated flange rings assembly as per drawing from steel material. etc. 16. Above 1250 mm. Upto750 mm.756.705. i) ii) iii) iv) v) vi) From 300 mm. Sqm. to blast cleaned surface of the pipes. The rate to include fabrication of tail pipe (about 0.6 M long) fabrications of flange rings. The rate above to include nuts.) 2007-2008 4 Rate (in Rs. dia.Upto 450 mm.433. washers. Above 450 mm. Upto 1250 mm. cylinders and rubber packing. dia. 60.00 10.471. Above 750 mm.00 6. and metal cleaning solution. dia Each Each Each Each Each Each 1. bolts. but shall not include supply and fixing of backbite/PVC rings. SECTION -I : FABRICATION OF M. etc.00 8. internally.) 2008-2009 5 13 Blast cleaning the surface of the old or new pipeline externally to remove all rust including providing sand machinery. No. Providing and applying primer and one coat of red oxide of iron paint.00 Providing and applying primer and one coat of red oxide of iron paint.678. dia. 15. including cleaning the surface of the pipes with steel scrappers. internally. Upto 1000 mm. drilling holes. dia.00 2. For pipe dia. etc. complete as directed by Engineer-in-charge.00 3. S.00 Sqm.00 14. machining. PIPES AND SPECIALS 196 . Above 1500 mm.Sr. 1 Description 2 Unit 3 Rate (in Rs.60 28. Upto 1500 mm. wire brushes.

00 20. 39.Sr. Providing and applying primer first coat of intertol 49 W emaline 05/58 pipe cote or any other equivalent approved paint to the internal surface of pipe line at site. b) c) Second coat Third coat Sqm. Sqm. 21.) 2008-2009 5 17.00 26. 18. wire brushes. including cleaning the surface of the pipes with steel scrappers. and metal cleaning solution. Sqm. Providing and applying one coat of zinc rich epoxy primer to the internal surface of pipe line at site. Sqm. complete. Providing and applying covering coat of grey graphite of approved quality including dusting the surface etc.00 43. to blast cleaned surface of the pipes.) 2007-2008 4 Rate (in Rs. externally. Providing and applying primer and one coat of red oxide of iron paint. etc.00 .00 19. No. Sqm.00 18. Sqm. externally. 1 Description 2 Unit 3 Rate (in Rs. 20. Providing and applying primer and one coat of red oxide of iron paint.00 27. 32. Sqm.