You are on page 1of 11

R

DESIGN

TECHNICAL SECTION
SECTION 1. Terms and Definitions

R

RECISION NDUSTRIAL OMPONENTS

®

www.pic-design.com Interactive catalog ■ CAD ■ e-commerce

DESIGN

Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design.com

13-1

com Interactive catalog ■ CAD ■ e-commerce .TECHNICAL SECTION SECTION 1.pic-design. Terms and Definitions ® 13-2 Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design.com DESIGN www.

pic-design.com Interactive catalog ■ CAD ■ e-commerce DESIGN Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design.TECHNICAL SECTION SECTION 2.com 13-3 . Basic Gear Formulas ® www.

TECHNICAL SECTION SECTION 2. Basic Gear Formulas ® 13-4 Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design.com DESIGN www.pic-design.com Interactive catalog ■ CAD ■ e-commerce .

com Interactive catalog ■ CAD ■ e-commerce DESIGN Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design.TECHNICAL SECTION SECTION 2.pic-design.com 13-5 . Basic Gear Formulas ® www.

TECHNICAL SECTION SECTION 3. Backlash Calculations ® 13-6 Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design.com Interactive catalog ■ CAD ■ e-commerce .com DESIGN www.pic-design.

pic-design.com Interactive catalog ■ CAD ■ e-commerce DESIGN Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design.TECHNICAL SECTION SECTION 3.com 13-7 . Backlash Calculations ® www.

Gear Strength Calculations ® 13-8 Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design.pic-design.com DESIGN www.com Interactive catalog ■ CAD ■ e-commerce .TECHNICAL SECTION SECTION 4.

5 4 4.TECHNICAL SECTION SECTION 5. Washington.03/PIC Q14 = AGMA/ANSI 2015-2-A06 C5/ISO T5 ® www.C. with the permission of the publisher. 1330 Massachusetts Avenue.5 5 5 Total Composite Tolerance μ m 20 25 28 32 22 28 32 36 14 16 18 20 16 18 20 22 10 11 12 14 11 12 14 16 T7 C7 / T7 Up to 0. Tolerances TABLE 5. Helical and Herringbobe Gears (AGMA 390.03). ISO.5 4.2 GEAR TOLERANCES TABLE 5.5 6 7 8 3.5 5 3.com Interactive catalog ■ CAD ■ e-commerce DESIGN Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design. 20005. ANSI All Dimensions in millimeters Metric Module Range Up to 0.6 Module Up to 0.6 Module Extracted from AGMA Gear Classification Manual for Spur. The American Gear Manufactures Association.W.6 Module T5 C5 / T5 Up to 0.6 Module Up to 0.03 FINE-PITCH GEAR TOLERANCES TABLE TABLE 5.com 13-9 .03/PIC Q10 = AGMA/ANSI 2015-2-A06 C7/ISO T7 ** AGMA 390..5 6 7 5.1 AGMA 390.6 Module T6 C6 / T6 Up to 0. N. D. * AGMA 390.03/PIC Q12 = AGMA/ANSI 2015-2-A06 C6/ISO T6 *** AGMA 390.3 AGMA 2015-2-A06 FINE-PITCH GEAR TOLERANCES TABLE PIC Quality Number DIN Δ Quality Number Pitch Diameter Up to 12mm Over 12 to 50mm Over 50 to 100mm Over 100mm Up to 12mm Over 12 to 50mm Over 50 to 100mm Over 100mm Up to 12mm Over 12 to 50mm Over 50 to 100mm Over 100mm Up to 12mm Over 12 to 50mm Over 50 to 100mm Over 100mm Up to 12mm Over 12 to 50mm Over 50 to 100mm Over 100mm Up to 12mm Over 12 to 50mm Over 50 to 100mm Over 100mm Δ DIN.6 Module Tooth-to-Tooth Composite Tolerance μ m 7 9 10 11 8 10 11 12 5 5.pic-design.

Shafts Ball Bearings Retainer Rings Gears(2). Brief description of the UNIFIED NUMBERING SYSTEM The unified numbering system (UNS) provides a means of correlating many nationally used numbering systems currently administered by societies.com DESIGN www. Couplings Pulley Belts Gears.1 MILITARY CROSS REFERENCES Materials PIC Catalog Designation #303 Stainless Steel (Bar) #303 Stainless Steel (Sheet) #303 Stainless Steel (Spring Temper) #416 Stainless Steel #440 Stainless Steel #420 Stainless Steel 2024-T4/T351 Alum (Bar) 2024-T3 Alum (Sheet) 2024-T4/T351 Alum (Bar) 2024-T3 Alum (Sheet) #108 Cast Aluminum Bronze (Tobin) Oil-Less Bronze Brass (Laminated) Beryllium Copper Neoprene (Molded) Grease Oil A2 Stainless Steel (Type #304) A4 Stainless Steel (Type #316) NOTES: 1. or Fed. Spacer Posts Gears(2) Dials. Military Specifications — Shaft and Bearing Fits TABLE 6. and individual users and producers of metal and alloys. Bearings -65ºF to +250ºF Fasteners Fasteners ® 13-10 Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design. **Clear passivate finish to military or federal specifications.com Interactive catalog ■ CAD ■ e-commerce . Disc Hangers. Couplings Gears(2) Springs.TECHNICAL SECTION SECTION 5. or Fed. Shafts. Gears.pic-design. thereby avoiding confusion caused by use of more than one identification number for the same material – and by the opposite situation of having the same number assigned to two or more entirely different materials 2. Specification ASTM-A-582 ASTM-A-666 ASTM-A-666 ASTM-A-582 QQ-S-763 Class 10 Type A QQ-S-763 QQ-A-225/6 QQ-A-250/4 QQ-A-225/6 QQ-A-250/4 ASTM-B26 ASTM-B-21 Alloy 464 MIL-B-438 Type II Grade 1 MIL-S-22499 Comp. Washers Racks. 2 Class 1 QQ-C-533 MIL-R-6855 Class II MIL-G-23827 MIL-G-6085 DIN 267 (QQ-S-763) DIN 267 (QQ-S-763) Finishes PIC Catalog Designation ** ** ** ** ** ** Anodized Anodized Black Anodized Black Anodized Anodized — Lubricated with SAE 30 Oil — Anodized — — — ** ** Mil. Refer to 12-4 for gear material specifications by product series. Bearings -65ºF to +250ºF Gears. Available upon request. UNS Designation S30300 S30300 S30200 S41600 S44004 S42000 A92024 A92024 A92024 A92024 — C46400 — — — — — — S30400 S31600 Mil. Specification ** ** ** ** ** ** MIL-A-8625 MIL-A-8625 MIL-A-8625 MIL-A-8625 MIL-A-8625 — — — MIL-A-8625 — — — ** ** Used On PIC Products Gears(2). trade associations. Drum Dials. Breadboards Worm Wheels Bearings Thrust Washers Shims Retainer Rings Flex.

com 13-11 .2700 1.513 2.6667 96* 101.1571 0.7500 32* 36.108 0.571 1.540 2.7* 0.8085 0.0491 0.199 1.628 0.4* 0.com Interactive catalog ■ CAD ■ e-commerce DESIGN Phone: 800-243-6125 ■ FAX: 203-758-8271 E-Mail: sales@pic-design.665 0.4 D.2857 42.2117 0.0654 0.4000 31.142 2.D.0618 0.4388" DP = 25.P. gears = 99 + `8 = 117 P.875" Theoretical Center Distance is 4.0* 0.494 2.247 1.001" = 2.1 TABLE OF EQUIVALENT DIAMETER MODULE AND CIRCULAR PITCHES Diametral Circular Pitch Pitch (inches) 20* 24* 25. using 24 D.TECHNICAL SECTION SECTION 7.942 0.997 0.662 1.0327 0.25* 0.1270 *Standard pitches and modules offered by PIC Design.3528 0.831 0.1309 0.1000* 0.0393 0.P.0742 0.257 1. Equivalent TABLE 7.0866 0.875 / 2 = 2.0157 Circular Pitch (millimeters) 3.8000 63.0982 0. then determine the pitch diameter and divide by two.0000 200* 0. ® www.6* 0.4378.2646 0.0262 0.0495 0. NOTE: To determine theoretical center distance of gears.1237 0.0989 0.990 3.785 0.885 1. = teeth/pitch = 117/24 = 4.4 Module Module = 25.0436 0.3* 0. EXAMPLE: Using a 99 and 18 tooth gears.0247 0. add the total number of teeth in both gears.3969 0. = theoretical plus 0.6000 120* 127. To allow for any variations add 0.325 3.4159 31.001" Set up P.pic-design.399 Module (millimeters) 1.0371 0.3175 0.0309 0.2* 0.7938 0.5000 64* 72* 80* 84.5292 0.8* 0.5* 0.0583 1.3333 48* 50.D.