Using Lock-N-Stitch Procedures For Casting Repair (0676, 0685) (SEBF8882)

6/18/2020 SIS 2.
2019/01/16 Using Lock-N-Stitch Procedures for Casting Repair {0676, 0685} (SEBF8882)
SMCS - 0676,0685 i07639986

Caterpillar Products
All
Introduction
Revision Summary of Changes in SEBF8882
27 Changed effectivity to All Caterpillar Products.
26 Added new serial number prefixes for New Product Introduction (NPI).
Table 1
© 2019 Caterpillar® All Rights Reserved. This guideline is for the use of Cat dealers only.
Unauthorized use of this document or the proprietary processes therein without
permission may be violation of intellectual property law.
Information contained in this document is considered Caterpillar: Confidential

Yellow.
This Reuse and Salvage Guideline contains the necessary information to allow a dealer
to establish a parts reusability program. Reuse and salvage information enables
Caterpillar dealers and customers to benefit from cost reductions. Every effort has been
made to provide the most current information that is known to Caterpillar. Continuing
improvement and advancement of product design might have caused changes to your
product which are not included in this publication. This Reuse and Salvage Guideline
must be used with the latest technical information that is available from Caterpillar.
For technical questions when using this document, work with your Dealer Technical
Communicator (TC).
To report suspected errors, inaccuracies, or suggestions regarding the document, submit

a form for feedback in the Service Information System (SIS Web) interface.
Canceled Part Numbers and Replaced Part

Numbers
This document may not include canceled part numbers and replaced part numbers. Use
NPR on SIS for information about canceled part numbers and replaced part numbers.
NPR will provide the current part numbers for replaced parts.
Important Safety Information
Illustration 1 g02139237
Work safely. Most accidents that involve product operation, maintenance, and repair are
caused by failure to observe basic safety rules or precautions. An accident can often be
avoided by recognizing potentially hazardous situations before an accident occurs. A
person must be alert to potential hazards. This person should also have the necessary
training, skills, and tools to perform these functions properly. Safety precautions and
warnings are provided in this instruction and on the product. If these hazard warnings are
not heeded, bodily injury or death could occur to you or to other persons. Caterpillar 
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6/18/2020 SIS 2.0
cannot anticipate every possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are
not all inclusive. If a tool, a procedure, a work method, or operating technique that is not
recommended by Caterpillar is used, ensure that it is safe for you and for other people to
use. Ensure that the product will not be damaged or the product will not be made unsafe
by the operation, lubrication, maintenance, or the repair procedures that are used.
Safety precautions and warnings are provided in this manual and on the product. If these
hazard warnings are not heeded, bodily injury or death could occur to you or to other
persons.
The hazards are identified by the safety alert symbol which is followed by a signal word
such as danger, warning, or caution. The "WARNING" safety alert symbol is shown
below.
This safety alert symbol means:
Pay attention!
Become alert!
Your safety is involved.
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the
product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a

potential hazard. The safety information in this document and the safety
information on the machine are not all inclusive. Determine that the tools,
procedures, work methods, and operating techniques are safe. Determine that the
operation, lubrication, maintenance, and repair procedures will not damage the
machine. Also, you must determine that the operation, lubrication, maintenance,
and repair procedures will not make the machine unsafe.
The information, the specifications, and the illustrations that exist in this guideline are
based on information which was available at the time of publication. The specifications,
torques, pressures, measurements, adjustments, illustrations, and other items can
change at any time. These changes can affect the service that is given to the product.
Obtain the complete, most current information before you start any job. Caterpillar
dealers can supply the most current information.
Summary
This Reuse and Salvage Guideline will provide examples, guidelines, and reference
materials. These items will help you understand the technology, tools, and supplies that
are required to repair many common types of damage.
It covers a new Threaded Insert that contains the capability to repair damaged threaded
holes in castings in a unique way that adds strength to the site of repair.
Proper training is recommended before using the products that are contained in this
guideline.
For more information or questions concerning Lock-N-Stitch, contact Lock-N-Stitch. For a

complete catalog of products, contact Lock-N-Stitch. See www.locknstitch.com for more
repair procedures, training, and catalogs.
Lock-N-Stitch Inc.
1015 S. Soderquist Rd.
Turlock, CA 95380 
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6/18/2020 SIS 2.0
(209) 632-2345
(800) 736-8261
fax (209) 632-1740
Service Letters and Technical Information

Bulletins
NOTICE
The most recent Service Letters and Technical Information
Bulletins that are related to this component shall be reviewed
before beginning work. Often Service Letters and Technical
Information Bulletins contain upgrades in repair procedures,
parts, and safety information that pertain to the parts or
components being repaired.
Tooling and Equipment

Required Tools
Part Number Part Description

1U-7296 Center punch
222-3048 3/8 inch Impact
222-3061 Air Drill (3/8 inch) (2200 rpm)
222-3062 Air Drill (1/2 inch) (900 rpm)
222-3074 1/4 inch Die Grinder
222-3081 Air Hammer (with pointed tip)
239-6824 3/8 inch Ratchet
263-7184 Crack Detection Kit
263-7190 Tap Wrench (Pneumatic)
271-4601 5/16 in 6 point socket (3/8 inch drive)
271-4602 3/8 inch 6 point socket (3/8 inch drive)
386-3351 Ball Peen Hammer
511-2209 Carbide Bur (1/4 inch shank)
541-3228 4 1/2 inch Grinder
- Pneumatic needle scaler
- Mounted stones (1/4 inch shank)
- 1/4 inch 6 point socket (3/8 inch drive)
Table 2
Measurement Requirements
NOTICE
Precise measurements shall be made when the
component and measurement equipment are at 20°
(68° F). Measurements shall be made after both the
component and measurement equipment have had
sufficient time to soak at 20° (68° F). This will ensure
that both the surface and core of the material is at the
same temperature.
Problems with Cast Iron Welding

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Welding on cast iron without preheating the iron to an appropriate temperature causes
two serious problems. You could have the following problems if you braze cast iron with
an oxyacetylene torch without preheating the material above 482 °C (900 °F). You could
have the following problems if you weld with an oxyacetylene torch without preheating the
material above 482 °C (900 °F). You could have the following problems if you use any
type of electric welding process without preheating the component above 649 °C
(1200 °F).
Expansion and contraction may cause stress and new cracks.
The iron may harden next to the weld.
Stress and New Cracks

A person that is welding without first heating the casting to a high enough temperature
will cause stress and new cracks if the weld is surrounded by colder iron. The point that
cast iron yields is equal to the tensile strength of cast iron. Therefore, cast iron cannot
stretch to relieve stress. Steel and most other metals can stretch to relieve stress. Any
metal that can be bent without breaking can be welded without having a high temperature
preheat. Stress relief takes place between 649 °C (1200 °F) and 982 °C (1800 °F) for
cast iron.
A high temperature preheat creates an artificial yield point or a temporary yield point
lower than the tensile strength. This allows the surrounding iron to stretch as the weld is
cooling and contracting. This prevents stress from developing. If you heat a piece of
steel, you can bend the steel easily. Similarly, if you heat cast iron, the cast iron will
stretch instead of cracking.
Hardening
When the weld or the Heat-Affected Zone cools too fast the result is hardening. Rapid
cooling of high carbon iron and steels will cause hardening. Hardening results in brittle
cast iron and the loss of good properties such as vibration dampening and ductility.
Hardening will also make machining, drilling, and tapping difficult or impossible.
The following two rules apply:
The cast iron was not preheated to a high enough temperature if cracks develop in
the weld or if cracks develop around the weld.
The iron cooled too fast if the iron gets hard.
Corners and ears can be welded without stress and additional cracks, because the iron is
free to expand and the iron is free to contract without causing stress. However, hardening
will still occur if the iron is allowed to cool too fast. The material of the welding rod is not
important. The process is not important. The heat causes cracks and hardening.
Lock-N-Stitch
Lock-N-Stitch is a repair procedure to fix cracks that could not otherwise be repaired. In
parts such as blocks, cases, and ductile iron wheels that cannot be welded easily, Lock-
N-Stitch offers a repair that avoids the problems of cast iron welding.
Basic Metal Stitching
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The four steps of metal stitching:
1. Drill the bolt hole pattern for the lock.
2. Install the lock.
3. Install stitching pins.
4. Grind the surface of the repair so that the surface of the repair is flush with the
surface of the component.
The four steps of metal stitching make easy repairs that are pressure tight. Metal stitching
is a simple concept. The crack or the joint is removed. The crack or the joint is replaced
with an overlapping series of stitching pins. Locks are installed at intervals along the
length of the repair for added strength. Cracked bolt holes can be repaired. Bow-out
holes can be repaired. Sections of the casting that have been severed can be repaired.
Description of Pins, Locks, and Threaded Inserts

CASTMASTER Series Stitching Pins or C Series Stitching
Pins
CASTMASTER Series Stitching Pins or C Series Stitching Pins
CASTMASTER Series Stitching Pins or C Series Stitching Pins utilize a unique thread
design. This thread design adds strength across the crack. When the stitching pin is tight,
the force of the patented threads opposes the force of the angle of the shoulder. This
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creates a clamping force and a radial force that draws the opposite sides of the crack
together.
C Series Stitching Pins are installed in an overlapping fashion along the crack until the
entire crack has been removed and replaced by interconnecting Stitching Pins. C Series
Stitching Pins also have a groove above the shoulder. The Stitching Pin head will break
off at the proper torque. Excess metal from the pins is then grounded flush to the surface
of the casting.
L Series Stitching Pins
L Series Stitching Pins utilize standard threads with an interference fit to the tapped hole.
When the pins are tightened, the pins exert a force that spreads. The force that spreads
is important in some cases. L Series Stitching Pins feature a groove that causes the
Stitching Pins to break off at the same torque. Use L Series Stitching Pins on a patch.
Use L Series Stitching Pins when the angle of installation to the surface exceeds 20°.
The shoulder that is tapered crushes into the surface and the shoulder that is tapered
leaves an invisible finish.
Locks
Locks
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Locks are used to add more strength to the repair. The locks are made of high strength
4140 steel and heat treated to 175,000 psi tensile strength. The hole pattern is created
with a set of drill jigs. The drill jigs are precise. The drill jigs are designed for use with a
hand drill. Locks are installed to a depth of 80% of the thickness of the castings wall.
The locks induce a slight pulling force across the crack when the Locks are installed. This
force prevents the crack from extending and this force keeps the repair tight. Locks are
available in multiple styles and sizes. The multiple styles and sizes accommodate
different applications.
Full-Torque Threaded Inserts
Full-Torque Threaded Inserts
This is a new concept in repairing threaded holes.
All bolts and studs produce a significant radial force that spreads when the bolts and
studs are torqued. In metals with low strength such as cast iron, brass, and aluminum,
this force that spreads often results in cracks. During a rebuild, most cracks are found in
threaded holes. During repair work, most cracks are found in threaded holes. Cracked
bolt holes can be repaired by using Full-Torque threaded Inserts. Threads that are
stripped can be repaired by using Full-Torque threaded inserts.
Full-Torque threaded Inserts use the same threads as the Castmaster Series Stitching
Pins. These inserts will contain the force that spreads of the fastener. These inserts will
only transfer a radial force that draws the surrounding material.
Full-Torque threaded Inserts are available in the style of through hole and the style of
blind hole. Threaded Inserts are available with shoulders and without shoulders. Solid
plugs are available to repair badly damaged holes. After installing the plug, a new hole
can be drilled and tapped in the proper location.
Typical Applications for Stitching Pins

The Stitching Pin style is based on the following requirements and conditions.
C Series Stitching Pins

This Stitching Pin style utilizes a patented thread design. Standard thread designs cause
a force that spreads in the radial direction. The patented thread design reverses the force
in the radial direction. The patented thread design creates a force that draws in the radial
direction. This force strengthens the joint of the repair. These pins should be used in all
structural repairs when strength is required and the force that spreads from L Series
Stitching Pins could cause the crack to extend. Do not install C Series Stitching Pins if
the angle is greater than 20° between the perpendicular and the surface. In through
installations, you will need to spot face each drilled hole to provide a recess. The
shoulder of the pin will seat into the recess. You can eliminate spot facing if cracks are 
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6/18/2020 SIS 2.0
repaired in thick sections. In a thick section, screw the Stitching Pins until the Stitching
Pins contact the bottom surface. An example of a thick section is a 50 mm (2.0 inch) thick
part with a 25 mm (1.0 inch) deep crack. There must be a force that will pull the pin
upward or a force that will push the pin upward to engage the drawing and the locking
ability of the C Series Stitching Pins.
C Series Stitching Pins can be used in most Class A repairs. These Stitching Pins should
be used in some Class B repairs. These Stitching Pins should be used in all Class C
repairs and Class D repairs. Refer to the "Repair Requirements and Physical Conditions"
section in this Reuse and Salvage Guidelines for requirements for each class. The
following examples of repairs were completed with C Series Stitching Pins.
All cracks that are placed in tension across the repair
All cracks that run parallel with an inside or outside corner
All cracks that will be strained by torquing a bolt close to the repair
The access and the contour of the part prohibits using locks.

L Series Stitching Pins create a force that spreads radially against the sides of the crack
after the Stitching Pins are tightened. This force is also created by any standard threaded
fastener. However, L Series Stitching Pins have the ability to seal due to the interference
fit of the threads. L Series Stitching Pins are used in many simple repairs that meet Class
A repair conditions and some Class B repair conditions according to the "Repair
Requirements and Physical Conditions" section in this Reuse and Salvage Guideline. L
Series Stitching Pins are often used in conjunction with locks.
These pins can be installed at any angle to the surface. These pins are used to repair the
following types of cracks:
Combustion chambers of cylinder heads
Blow out holes in engine blocks.
Pin holes
Scratches, dents, and imperfections on machined surfaces
Simple cracks less than 76 mm (3.0 inch) in length
The metal that surrounds the crack or the joint is strong enough to contain the force
that spreads.
Selection for Stitching Pins and Locks

The thickness of the casting or the depth of the crack determines the length of the
Stitching Pin.
Stitching Pin Selection
Thickness of Metal Stitching Pin

C1
4.763 mm (0.1875 inch) to 7.938 mm (0.3125 inch)
L4
C2F
6.350 mm (0.2500 inch) to 22.225 mm (0.8750 inch) L6
L8
C3
19.050 mm (0.7500 inch) to 50.800 mm (2.0000 inch)
L8
C3
31.750 mm (1.2500 inch) to 76.200 mm (3.0000 inch)
C4
Table 3
Repair Requirements and Physical Conditions

Note: Requirements and Conditions are listed as Class A repairs, Class B repairs, Class
C repairs, and Class D repairs. 
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Requirement for Strength
Class Requirement
Class A repairs None
Class B repairs Minimum
Class C repairs Moderate
Class D repairs Maximum
Table 4
Requirement for Sealing
Class Requirement
Class A repairs None
Class B repairs Splash or reservoir
Class C repairs Low
Class D repairs High
Table 5
Contour of the Surface

Class Requirement
Class A repairs Flat
Class B repairs Somewhat flat
Class C repairs Inside corner or outside corner
Class D repairs Radius
Table 6
Length of Crack or location

Class Requirement
Class A repairs Less than two inches in length
Class B repairs Confined by surrounding metal
Class C repairs Extending from an edge
Class D repairs Structural area
Table 7
Length of Crack or location

Class Requirement
Class A repairs Impact or freezing
Class B repairs Heat
Class C repairs Normal working conditions
Class D repairs Unknown
Table 8
Understanding the Placement of Locks

Locks need to be added to the repair when more strength is required. Always make the
repair as strong as possible so that the repair will last through moments of extreme
operating conditions. Try to use the lock with the largest size that is practical to use for
the application. Locks can be stacked on top of each other to reach a depth of 80% of the
thickness of the casting. Stack the bottom Locks into the hole pattern. Put one Lock on
the surface. This lock should be high enough to finish grinding the excess metal or this
lock should be high enough to machine the excess metal.
The minimum spacing between the locks is 1/2 of the length of the locks. Spacing
between locks is measured from any point on one lock to any closest point on an
adjacent lock. Locks should be used on all Class C repairs and all Class D repairs. You
should try to use locks on other types of structural repairs, when possible.
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6/18/2020 SIS 2.0
Table for Selection of Locks

Use the following table to choose the size of the locks for repairs. The selection is based
on wall thickness and recommended maximum installation depth.
Selection of Locks
Lock Wall Thickness Maximum Depth

L10 4.763 mm (0.1875 inch) to 9.525 mm (0.3750 inch) 6.350 mm (0.2500 inch)
6.350 mm (0.2500 inch) to 15.875 mm 12.700 mm
L15/5
(0.6250 inch) (0.5000 inch)
6.350 mm (0.2500 inch) to 15.875 mm 12.700 mm
L15
(0.6250 inch) (0.5000 inch)
9.525 mm (0.3750 inch) to 25.400 mm 19.050 mm
L20
(1.0000 inch) (0.7500 inch)
9.525 mm (0.3750 inch) to 19.050 mm
L30 34.925 mm (1.375 inch)
(0.7500 inch)
38.100 mm (1.5000 inch) to 69.850 mm
L40 63.500 mm (2.500 inch)
(2.7500 inch)
57.150 mm (2.2500 inch) to 101.600 mm 88.900 mm
L50
(4.0000 inch) (3.5000 inch)
57.150 mm (2.2500 inch) to 152.400 mm 139.700 mm
L60
(6.0000 inch) (5.5000 inch)
Table 9
Caterpillar Lock-N-Stitch Kit for Repairing

Cracks
Parts that are available through the Caterpillar Distribution Network are listed in Table 10.
These parts are included in 263-7147 Lock-N-Stitch Kit (crack repair). These parts can be
ordered separately through the Caterpillar Distribution Network. Contact Lock-N-Stitch to
order products that are not included in the kit.
Note: Refer to Table 12 if you already have Lokc-N-Stitch Repair Kits. Table 12 is in the
"263-7147263-7147263-7147263-7147Part Number Equivalents for 263-7147 Lock-N-
Stitch Kit (CRACK REPAIR)" section of this Reuse and Salvage Guideline. This table will
allow you to refill your current kits.
A technician should be trained before that person uses 263-7147 Lock-N-Stitch Kit
(Crack Repair). Training is available from Lock-N-Stitch at your site, on DVD, and at
Lock-N-Stitch offices. Contact Lock-N-Stitch for more information.
Note: Separate parts are sold in the following quantities:
100 Stitching Pins
100 Locks
1 Other Parts
263-7147 Lock-N-Stitch Kit (Crack Repair) for Caterpillar Parts
Part Number and Description Part Number and Description

263-7184 Crack Detection Kit (Magnetic 263-7221 Pin Set (C3C Series Stitching
Particle) Pin)
263-7222 Pin Set (C3D Series Stitching
263-7190 Tap Wrench (Pneumatic)
Pin)
263-7193 Pin Set (L6AS Series Stitching 263-7223 Roughing Tap (for use with
Pin) C3 Stitching Pin)
263-7224 Finishing Tap (for use with C3
263-7194 Pin Set (L6A Series Stitching Pin)
Stitching Pin)
263-7225 Bottom Tap (for use with C3
263-7195 Pin Set (L6B Series Stitching Pin)
Stitching Pin)
263-7226 Drill Bit Set (O Size) (for use
263-7196 Pin Set (L6CSeries Stitching Pin)
with C3 Stitching Pin) 
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263-7197 Drill Bit Set (Wire 7 Bit) (for C-3 263-7227 Spotface Tool (for use with
Stitching Pin and L6 Stitching Pin) C3 Stitching Pin)
263-7198 Starting Tap (for use with L6 263-7228 Drill Stop (for use with C3PSF
Stitching Pin) Spotface Tool)
263-7199 Bottom Tap (for use with L6 263-7230 Lock Set (L15/5 Crack
Stitching Pin) Repair)
263-7200 Pilot Tap (for use with L6 Stitching
263-7232 Drill Bit Set (Wire 15 Size)
Pin)
263-7201 Drill Jig (for use with L6 Stitching 263-7233 Drill Stop (for use with Wire
Pin and C2F Stitching Pin) 15 Drill Bit)
263-7202 Pin Set (L8AS Series Stitching 263-7234 Drill Bit Set (for use with
Pin) L15/5 Lock and L15/5JS Lock)
263-7235 Lock Set (L15/5 Crack
263-7203 Pin Set (L8A Series Stitching Pin)
repair)
263-7236 Lock Set (L15/5 Crack
263-7204 Pin Set (L8B Series Stitching Pin)
Repair)
263-7205 Thread Tap (for use with L8 263-7238 Drill Bit Set (3/16 in and 3/32
Stitching Pin) in drill bits)
263-7206 Bottom Tap (for use with L8 263-7239 Drill Jig (L15 Lock, with
Stitching Pin) locating pins)
263-7207 Pilot Tap (for use with L8 Stitching 263-7240 Drill Stop (for use with 1/8 in
Pin) drill bit)
263-7208 Drill Bit Set (L Size, for use with L8 263-7241 Drill Stop (for use with 3/16 in
Stitching Pin) drill bit)
263-7209 Pin Set (C2FA Series Stitching 263-7242 Lock Set (L20B Crack Repair-
Pin) Bottom)
263-7210 Pin Set (C2FB Series Stitching 263-7243 Lock Set (L20S Crack Repair-
Pin) Surface)
263-7211 Pin Set (C2FC Series Stitching
263-7244 Drill Bit Set (1/8 in)
Pin)
263-7212 Pin Set (C2FD Series Stitching 263-7245 Drill Jig (L20 Lock, with
Pin) locating pins)
263-7213 Pin Set (C2FE Series Stitching 263-7246 Drill Stop (for use with 1/4 in
Pin) drill bit)
263-7215 Finishing Tap (for use with C2F 263-7249 Grinding Wheel (3 in, with
Stitching Pin) mandrel)
263-7216 Bottom Tap (for use with C2F 263-7250 Drill Jig (pin spacing) (for use
Stitching Pin) with L8 Stitching Pin)
263-7217 Spotface Tool (for use with C2F 263-7251 Drill Jig (pin spacing) (for use
Stitching Pin) with C3 Stitching Pin)
263-7218 Drill Stop (for use with L6 Stitching 263-7253 Collet (for use with 5/16 in tap
Pin) shank to 3/8 in tap shank)
263-7219 Pin Set (for use with C3A Stitching 263-7254 Tap Adapter (quick change
Pin) for C2F tap and L6 tap)
263-7220 Pin Set (for use with C3B Stitching
Pin)
Table 10
Full-Torque Threaded Inserts for Repair

The inserts are available in four different styles. The inserts are available in all popular
sizes to match most requirements for threaded holes. Solid plugs are also available. Solid
plugs can be drilled and tapped after installation. This allows you to meet your needs for
unusual damaged holes or badly damaged holes. The following examples show the
different styles that are available.
FFT Threaded Inserts
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FFT Threaded Inserts
Install FFT Threaded Inserts so that the Threaded Inserts are flush to the surface with the
through hole. Use FFT Threaded Inserts when the bolt hole passes completely through
the other side.
FFB Threaded Inserts
FFB Threaded Inserts
Install FFB Threaded Inserts so that the Threaded Inserts are flush to the surface. FFB
Threaded Inserts have a bottom that seals against leaks. FFB Threaded Inserts are also
available in specific designs with a counterbore to match existing profiles of holes for
many head bolts and match existing profiles of holes for main bearing cap bolt holes that
are cracked.
FST Threaded Inserts
FST Threaded Inserts
FST Threaded Inserts utilize a locking collar to add strength. Install the Threaded Insert
so that the collar is protruding above the surface slightly. Machine the Threaded Insert so
that the Threaded Insert is flush with the surface. Use this style when the bolt is subject
to side loading.
FSB Threaded Inserts
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FSB Threaded Inserts
FSB Threaded Inserts are similar to the FST Threaded Inserts. The FSB Threaded
Inserts are different because the FSBhave a solid end for sealing the bolt hole.
FSP Solid Plugs
FSP Solid Plug
FSP Solid Plugs can be used to repair badly damaged bolt holes that are not in the
original location. You can plug a hole that has been incorrectly drilled with a FSP Solid
Plugs. Simply install the solid plug. Then drill a new hole in the correct location. Then tap
a new hole in the correct location.
Caterpillar Full Torque Thread Insert Kits

Table 11 lists a standard Full Torque Thread Insert Kit that is available through Lock-N-
Stitch. To order a Full Torque Thread Insert Kit or piece parts contact Lock-N-Stitch at 1-
800-736-8261 or visit www.locknstitch.com.
Standard Full Torque Thread Insert Kit
Description
Roughing Tap
Finishing Tap
Threaded Insert
Insert Installation Tool
Threaded Insert
Bit Holder
Fluid 
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Sealant
Table 11
Lock-N-Stitch Examples
Lock-N-Stitch Threaded Inserts for Repair
1. Cracked bolt hole
2. The bolt hole is drilled and tapped. Thread sealant is applied to the tapped hole.
The insert is screwed into the tapped hole. The insert should be torqued until the
insert is completely seated in the hole.
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3. The surface is finished and the bolt hole is restored.
Stitching Pins and Lock-N-Stitch Threaded Inserts

for Repair
1. 3406 block with a cracked head bolt hole
2. The crack is first metal stitched with CASTMASTER Series Stitching Pins. The first
series of holes are drilled with the Drill Jig. The holes are then spot faced. The
holes are then tapped.
3. Tighten the Stitching Pins until the force shears the heads. Install two additional
layers of Stitching Pins to create a continuous row of overlapping pins. Then grind
the surface flush.
Illustration 19 g06381986 
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4. The head bolt hole is drilled to the size of the tap for the Full-Torque Threaded
Insert. Then tap the hole with the Roughing Tap and the Finishing Tap.
5. Apply an anti-seize compound to the installation tool to prevent the sealant from
getting between the tool and the insert. The thread insert is screwed onto the
installation tool.
6. Thread sealant is applied to the tapped hole. The insert is screwed into the tapped
hole. The insert is torqued until the insert is completely seated in the hole.
7. The drill for the locking pin and the tube for the drill are used to set the depth. The
drill for the locking pin and the tube for the drill are also used to drill the hole for the
lock pin.
8. Add Sealant to Lock Pin.
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9. The locking pin is driven into the hole with a hammer.
10. The bolt hole is renewed to the bolt hole's original configuration. The bolt hole is
sealed. The high strength steel insert will contain the force of the torqued head bolt.
Locks
1. After the crack has been metal stitched with Stitching Pins, Locks are installed
across the repair to add more strength.
2. Three drill jigs are used to drill holes for the Lock. The Number 1 Drill Jig is used to
drill the locating holes. The Number 2 Drill Jig is used to drill the large holes. The
Number 3 Drill Jig is used to drill the center connecting holes. The L15 is shown in
Illustration 26. The L15 uses 3/32 inch drill bits and 3/16 inch drill bits. The length of
the Lock is 36 mm (1.4 inch) with 22063 kPa (3200 psi) tensile strength.


6/18/2020 SIS 2.0
3. The hole patterns for the locks are spaced along the crack.
4. The locks are driven in with a hammer and Stitching Pins are installed at the ends
of the locks to prevent backing out.
5. The repair is ground flush on the surface and inspected for gaps. The repair is
textured with a pneumatic needle scaler so the surface of the repair resembles the
surrounding surface. The completed repair is now ready to be painted. This
102 mm (4.0 inch) long repair can be completed in approximately one hour.
263-7147263-7147263-7147263-7147Part
Number Equivalents for 263-7147 Lock-N-
Stitch Kit (CRACK REPAIR)
For Dealers that already have Lock-N-Stitch Kits, Table 12 is included so that you may
refill your current kits.
Lock-N-Stitch Kit Equivalents for Parts in 263-7147 Lock-N-Stitch Kit

(CRACK REPAIR)
Caterpillar Part Lock-N-Stitch

Description
Number Part Number
263-7147 LCSK Lock-N-Stitch Kit (Crack Repair)
263-7184 LMC Crack Detection Kit (Magnetic Particle)
263-7190 L0-2550 Tap Wrench (Pneumatic)


6/18/2020 SIS 2.0
263-7193 L6AS-100 Pin Set (L6AS Series Stitching Pin)

263-7194 L6A-100 Pin Set (L6A Series Stitching Pin)
263-7195 L6B-100 Pin Set (L6B Series Stitching Pin)
263-7196 L6C-100 Pin Set (L6CSeries Stitching Pin)
Drill Bit Set (Wire 7 Bit) (for C-3 Stitching
263-7197 L64-02AC
Pin and L6 Stitching Pin)
263-7198 LT6ST-1 Starting Tap (for use with L6 Stitching Pin)
263-7199 LT6BT-1 Bottom Tap (for use with L6 Stitching Pin)
263-7200 LT6PLT-1 Pilot Tap (for use with L6 Stitching Pin)
Drill Jig (for use with L6 Stitching Pin and
263-7201 L6500
C2F Stitching Pin)
263-7202 L8AS-100 Pin Set (L8AS Series Stitching Pin)
263-7203 L8A-100 Pin Set (L8A Series Stitching Pin)
263-7204 L8B-100 Pin Set (L8B Series Stitching Pin)
263-7205 L8PT-1 Thread Tap (for use with L8 Stitching Pin)
263-7206 L8BT-1 Bottom Tap (for use with L8 Stitching Pin)
263-7207 L8PLT-1 Pilot Tap (for use with L8 Stitching Pin)
Drill Bit Set (L Size, for use with L8
263-7208 L84-02AC
Stitching Pins)
263-7209 C2FA-100 Pin Set (C2FA Series Stitching Pin)
263-7210 C2FB-100 Pin Set (C2FB Series Stitching Pin)
263-7211 C2FC-100 Pin Set (C2FC Series Stitching Pin)
263-7212 C2FD-100 Pin Set (C2FD Series Stitching Pin)
263-7213 C2FE-100 Pin Set (C2FE Series Stitching Pin)
Finishing Tap (for use with C2F Stitching
263-7215 C2FFT-1
Pin)
Bottom Tap (for use with C2F Stitching
263-7216 C2FBT-1
Pin)
Spotface Tool (for use with C2F Stitching
263-7217 C2FPSF-1
Pin)
263-7218 LDS-9/32 Drill Stop (for use with L6 Stitching Pin)
263-7219 C3A-25 Pin Set (for use with C3A Stitching Pin)
263-7220 C3B-25 Pin Set (for use with C3B Stitching Pin)
263-7221 C3C-25 Pin Set (C3C Series Stitching Pin)
263-7222 C3D-25 Pin Set (C3DSeries Stitching Pin)
Roughing Tap (for use with C3 Stitching
263-7223 C3RT-1
Pin)
Finishing Tap (for use with C3 Stitching
263-7224 C3FT-1
Pin)
263-7225 C3BT-1 Bottom Tap (for use with C3 Stitching Pin)
Drill Bit Set (O Size) (for use with C3
263-7226 C3DBAC-2
Stitching Pin)
Spotface Tool (for use with C3 Stitching
263-7227 C3PSF-1
Pin)
Drill Stop (for use with C3PSF Spotface
263-7228 LDS-31/64
Tool)
263-7230 L15/5-10 Lock Set (L15/5 Crack Repair)
263-7232 L15-/5DB Drill Bit Set (Wire 15 Size)
263-7233 LDS-15 Drill Stop (for use with Wire 15 Drill Bit)
Drill Bit Set (for use with L15/5 lock and
263-7234 L15-/5JS
L15/5JS lock)
263-7235 L15B-10 Lock Set (L15/5 Crack Repair)
263-7236 L15S-10 Lock Set (L15/5 Crack Repair)
263-7238 L-15DB Drill Bit Set (3/16 in and 3/32 in drill bits)
263-7239 L-15JS Drill Jig (L15 lock, with locating pins)
263-7240 LDS-1/8 Drill Stop (for use with 1/8 in drill bit) 

6/18/2020 SIS 2.0
263-7241 LDS-3/16 Drill Stop (for use with 3/16 in drill bit)
263-7242 L20B-10 Lock Set (L20B Crack Repair-Bottom)
263-7243 L20S-5 Lock Set (L20S Crack Repair- Surface)
263-7244 L-20DB Drill Bit Set (1/8 in)
263-7245 L-20JS Drill Jig (L20 lock, with locating pins)
263-7246 LDS-1/4 Drill Stop (for use with 1/4 in drill bit)
263-7249 LTK-10 Grinding Wheel (3 in, with mandrel)
Drill Jig (Pin Spacing) (for use with L8
263-7250 L8500
Stitching Pin)
Drill Jig (Pin Spacing) (for use with C3
263-7251 C3500
Stitching Pin)
Collet (for use with 5/16 in tap shank to 3/8
263-7253 L9751
in tap shank)
Tap Adapter (quick change for C2F tap and
263-7254 C2TA
L6 taps)
Table 12
More Information
See www.locknstitch.com for repair procedures. www.locknstitch.com also has training
material and catalogs.



Using Lock-N-Stitch Procedures For Casting Repair (0676, 0685) (SEBF8882)

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Using Lock-N-Stitch Procedures For Casting Repair (0676, 0685) (SEBF8882)

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6/18/2020 SIS 2.

SMCS - 0676,0685 i07639986

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Canceled Part Numbers and Replaced Part

Important Safety Information

This safety alert symbol means:

Your safety is involved.

Caterpillar cannot anticipate every possible circumstance that might involve a

For more information or questions concerning Lock-N-Stitch, contact Lock-N-Stitch. For a

Service Letters and Technical Information

Tooling and Equipment

Part Number Part Description

Problems with Cast Iron Welding

Expansion and contraction may cause stress and new cracks.

The iron may harden next to the weld.

Stress and New Cracks

The following two rules apply:

The iron cooled too fast if the iron gets hard.

Basic Metal Stitching

1. Drill the bolt hole pattern for the lock.

2. Install the lock.

3. Install stitching pins.

Description of Pins, Locks, and Threaded Inserts

L Series Stitching Pins

Full-Torque Threaded Inserts

Typical Applications for Stitching Pins

C Series Stitching Pins

All cracks that are placed in tension across the repair

All cracks that run parallel with an inside or outside corner

L Series Stitching Pins

Combustion chambers of cylinder heads

Blow out holes in engine blocks.

Scratches, dents, and imperfections on machined surfaces

Simple cracks less than 76 mm (3.0 inch) in length

Selection for Stitching Pins and Locks

Stitching Pin Selection

Thickness of Metal Stitching Pin

Repair Requirements and Physical Conditions

Requirement for Strength

Requirement for Sealing

Contour of the Surface

Length of Crack or location

Length of Crack or location

Understanding the Placement of Locks

Table for Selection of Locks

Lock Wall Thickness Maximum Depth

Caterpillar Lock-N-Stitch Kit for Repairing

Note: Separate parts are sold in the following quantities:

100 Stitching Pins

263-7147 Lock-N-Stitch Kit (Crack Repair) for Caterpillar Parts

Part Number and Description Part Number and Description

Full-Torque Threaded Inserts for Repair

FFT Threaded Inserts

FFB Threaded Inserts

FST Threaded Inserts

FSB Threaded Inserts

FSP Solid Plugs

Caterpillar Full Torque Thread Insert Kits

Standard Full Torque Thread Insert Kit

1. Cracked bolt hole

3. The surface is finished and the bolt hole is restored.

Stitching Pins and Lock-N-Stitch Threaded Inserts