CONTROL PANEL OPERATING MANUAL

AIR COOLED SCREW CHILLER GLOBAL DESIGN
Software version ASDU01A and later

TABLE OF CONTENTS 1 1.1 1.2 1.3 2 3 4 CONTENTS ......................................................................................................................... 5 Installation Precautions....................................................................................................... 5 Temperature and Humidity considerations ...................................................................... 5 Associated literature............................................................................................................ 5 GENERAL DESCRIPTION............................................................................................... 6 MAIN FEATURES OF CONTROL SOFTWARE .......................................................... 7 SYSTEM ARCHITECTURE ............................................................................................. 8 4.1 Control Panel ..................................................................................................................... 10 4.2 Main board ......................................................................................................................... 12 4.3 pCOe Expansion................................................................................................................. 13 4.4 EEXV Valve Driver ........................................................................................................... 15 4.4.1 Meaning of the EEXV Driver status LEDs................................................................ 15 4.5 Addressing of pLAN/RS485.............................................................................................. 16 4.6 Software .............................................................................................................................. 16 4.6.1 Version identification................................................................................................. 17 FINAL PHYSICAL INPUTS AND OUTPUTS .............................................................. 19 5.1 Controller #1 – Control of base unit and compressors #1 & #2 .................................... 19 5.2 Controller #2 – Control of compressors #3 & #4 ............................................................ 20 5.3 pCOe expansion #1 – Additional hardware .................................................................... 21 5.3.1 Expansion connected to controller #1 ........................................................................ 21 5.3.2 Expansion connected to controller #2 ........................................................................ 21 e 5.4 pCO expansion #2 – Heat recovery or heat pump control ........................................... 23 5.4.1 Heat recovery option .................................................................................................. 23 5.4.2 Heat pump option ....................................................................................................... 23 5.5 pCOe expansion #3 – Water pump control ..................................................................... 24 5.6 pCOe expansion #4 – Additional Fan step control ......................................................... 25 5.6.1 Expansion connected to controller #1 ........................................................................ 25 5.6.2 Expansion connected to controller #2 ........................................................................ 25 EXV Driver .................................................................................................................................. 25 MAIN CONTROLLER FEATURES .............................................................................. 26 6.1 Controller purpose............................................................................................................. 26 6.2 Unit enabling ...................................................................................................................... 26 6.3 Unit modes.......................................................................................................................... 26 6.4 Set-points management ..................................................................................................... 27 6.4.1 4-20mA set-point override ......................................................................................... 28 OAT set-point override............................................................................................................. 28 6.4.2 Return set-point override............................................................................................ 29 6.5 Compressors capacity control .......................................................................................... 30 6.5.1 Slide valve analogue position signal (optional) for automatic control....................... 30 6.5.2 Manual Control .......................................................................................................... 33 6.5.3 Ice mode automatic control ........................................................................................ 36 6.6 Compressors timing........................................................................................................... 36

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6.7 Compressors protection .................................................................................................... 36 6.8 Compressors start-up procedure...................................................................................... 36 6.8.1 Pre-purge procedure with electronic expansion ......................................................... 37 6.8.2 Pre-purge procedure with thermostatic expansion ..................................................... 37 6.8.3 Oil heating .................................................................................................................. 37 6.9 Pump-down ........................................................................................................................ 37 6.10 Low ambient temperature start ....................................................................................... 37 6.11 Compressors and unit trips............................................................................................... 38 6.11.1 Unit trips..................................................................................................................... 38 6.11.2 Compressors trip ........................................................................................................ 39 6.11.3 Other trips................................................................................................................... 41 6.12 Switch between cooling and heating mode ...................................................................... 41 6.13 Defrost procedure .............................................................................................................. 41 6.14 Liquid injection.................................................................................................................. 42 6.15 Heat Recovery procedure.................................................................................................. 42 6.15.1 Recovery pump .......................................................................................................... 42 6.15.2 Recovery control ........................................................................................................ 43 6.16 Compressor capacity limitation........................................................................................ 44 6.17 Unit limitation .................................................................................................................... 44 6.18 Evaporator pumps ............................................................................................................. 45 6.18.1 Inverter pump ............................................................................................................. 45 6.19 Fans control........................................................................................................................ 46 6.19.1 Fantroll ....................................................................................................................... 47 6.19.2 Fan Modular ............................................................................................................... 49 6.19.3 Variable Speed Driver................................................................................................ 49 6.19.4 Speedtroll ................................................................................................................... 51 6.19.5 Double VSD ............................................................................................................... 51 6.20 Other functions .................................................................................................................. 51 6.20.1 Hot Chilled Water Start.............................................................................................. 51 6.20.2 Fan Silent Mode ......................................................................................................... 51 6.20.3 Double evaporator units ............................................................................................. 51 7 7.1 7.2 8 8.1 8.2 8.3 8.4 9 10 START-UP SEQUENCE .................................................................................................. 52 Unit start-up and shut-down flowcharts.......................................................................... 52 Heat recovery start-up and shut-down flowcharts ......................................................... 55 USER INTERFACE .......................................................................................................... 58 Form tree ............................................................................................................................ 61 Languages........................................................................................................................... 63 Units .................................................................................................................................... 63 Default passwords .............................................................................................................. 64 APPENDIX A: DEFAULT SETTINGS .......................................................................... 65 APPENDIX B: SOFTWARE UPLOAD TO THE CONTROLLER ............................ 71 10.1 Direct upload from PC ...................................................................................................... 71 10.2 Upload from programming key........................................................................................ 72 APPENDIX C: PLAN SETTINGS................................................................................... 73

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12 REMARK: IT IS POSSIBLE, AFTER RESTART, THAT THE TERMINAL IS STUCK ON A UNIT. THIS IS DUE TO THE FACT THAT THE MEMORY OF THE DRIVERS REMAINS FED BY THE BUFFER BATTERY AND RETAINS THE DATA OF THE PRECEDING CONFIGURATION. IN THIS CASE, WITH THE SYSTEM NOT FED, IS SUFFICIENT TO DISCONNECT BATTERIES FROM ALL THE DRIVERS AND THEN CONNECT THEM AGAIN APPENDIX D: COMMUNICATION ........................................... 74 12.1 Output variables ................................................................................................................ 74 12.1.1 Variable Chiller Status description ............................................................................ 75 12.1.2 Description of variable sent on index I22 (Modbus register 40151).......................... 76 12.2 Input variables ................................................................................................................... 77 12.3 Configuration variables..................................................................................................... 78 12.4 Alarms................................................................................................................................. 78 12.4.1 Alarm words I1 – I16 ................................................................................................. 78

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1. Caution Static sensitive components.1 CONTENTS This manual provides installation. Discharge any static electrical charge by touching the bare metal inside the control panel before performing any service work.3 Associated literature Carel . This equipment must be properly grounded.2 Temperature and Humidity considerations The controller is designed to operate within an ambient temperature range of –40°C to +65°C with a maximum relative humidity of 95% (non-condensing). setup and troubleshooting information for the ASDU01A controller. Chiller operating characteristics and menu selections may be different from other versions of the control software. Please refer to ref. Injury to personnel or damage to equipment may occur. Never unplug any cables. 1. A static discharge while handling electronic circuit boards can cause damage to the components. 1 for operating limits. or power plugs while power is applied to the panel. circuit board terminal blocks. 1. Connections and service of the control panel must be performed only by personnel that are knowledgeable in the operation of the equipment being controlled. Any operational description contained in this manual is based on control software version ASDU01A and following revisions.pCO2 electronic programmable controller – User Manual 5/84 .1 Installation Precautions Warning Electric shock hazard. Contact Daikin for software update information.

The operator can monitor all the operating conditions by using the built in 4-line. The system is protected by a password scheme.2 GENERAL DESCRIPTION The control panel contains a microprocessor-based controller which provides all monitoring and control functions required for the safe and efficient operation of the chiller. Important operating conditions at the time the alarm occurs are recorded in the controller’s memory to aid in troubleshooting and fault analysis. the controller will shut down the system and activate an alarm output. The operator must enter a password into the panel keypad before any configuration may be changed. which allows access only to authorized personnel. 6/84 . If a fault condition arises. 20-character display and the 6-key keypad or by using an additional (optional) remote semi-graphical display or an IBM compatible computer running a Daikin-compatible monitoring software.

that allows to limit the electrical consumption of the unit. SoftLoad feature that reduces electrical consumption and peak demand costs during loop pulldown. Keypad for a user-friendly interface. Hot water Start function that allows to start the unit even under high temperature conditions of the chilled water through the evaporator.1°C deviation range (under stable load conditions). Management of sudden load drops of up to 50% with max 3°C controlled temperature oscillation. trend logging. Readout of all the main operating parameters of the unit (temperatures.). based on either current consumption (current limit) or capacity demand (demand limit). Management of two evaporator water pumps. Weekly and yearly start-stop time schedule Easy integration into building automation systems via separate digital connection for unit start/stop and 4-20 mA signals for chilled water temperature set-point and limitation of demand Communications capabilities for remote monitoring. and combined step + speed control (Speedtroll configuration). set-point modification. Double set-point –with local or remote switch. time. BAS communication capability via selectable protocol (Protocol Selectability) or Communication Gateway. 7/84 .for water outlet temperature.3 • • • • • • • • • • • • • • • • • • • • • • MAIN FEATURES OF CONTROL SOFTWARE Management of air-cooled chillers and heat pumps equipped with step-less screw compressors. alarm and event detection. Power limiting feature. Setpoint override using an external signal (4-20 mA) –either evaporator return temperature or outside ambient temperature-. Diagnostic system which stores last 10 alarms with date. Condensation (or evaporation) control for efficient operation. Adjustable max pull-down rate to reduce undershooting during system load drops. 20-column backlight display. Remote communication capabilities via analogue or GSM Modem. via a compatible IBM-PC. etc. pressures. Fans control (for condensation control in chiller units and evaporation control in heat pump units) with step logic (Fantroll configuration). Three levels of security protection against unauthorized access. Fan Silent Mode that allows to reduce the noise of the unit by limiting fans speed in accordance with a time schedule. The operator can log the operating conditions of the chiller on the 4-line. Control of evaporator outlet temperature within a ± 0. This control is based on either the condensation (evaporation) saturated temperature or the compressor pressure ratio. single or double fan speed controllers (VSD and double VSD configuration). and working conditions at the time the alarm occurred.

In particular. or. The overall architecture is shown in fig. built-in display. a second controller (large version) is used to manage the third and fourth compressor if they are present.4 SYSTEM ARCHITECTURE ***Possible configuration modular architecture is based on the use of the control. Up to four pCOe expansion boards for each controller can be used to add optional features to the control. a base controller (large version. Drivers for electronic expansion valve are optional. 1. OPTIONAL pLAN J23 port pCO2 controller #1 pCOe Expansion #1 pCOe Expansion #2 pCOe Expansion #3 pCOe Expansion #4 Supervisory Systems OPTIONAL pLAN J23 port pCO2 controller #2 pCOe Expansion #1 pCOe Expansion #2 pCOe Expansion #4 OPTIONAL pLAN EEXV Driver #1 EEXV Driver #2 EEXV Driver #3 EEXV Driver #4 OPTIONAL pLAN Additional Display Figure 1 – Controller architecture J23 port OPTIONAL pCO2 controller #1 pCOe Expansion #1 Supervisory systems EEXV Driver #1 J23 port OPTIONAL pCO2 controller #1 pCOe Expansion #1 Supervisory systems EEXV Driver #1 8/84 . semi graphical additional display) is used to control the basic unit functions and to manage the first two compressors. optionally.

9/84 . electronic expansion valves drivers and the additional display are connected through the pLAN network of ASDU01A controls while pCOe expansion boards are connected to ASDU01A controllers through the RS485 expansion network.Additional display Additional display ASDU01A controllers.

Control panel – PGD option and built-in display No setting is required for the built-in display. (***) Connection of pCOe #2 to controller #2 is intended only for heat pump control. (**) Depending on the pLAN address of the controller to which the expansion is connected. while PGD device requires addressing based on a procedure through keypad (see the appendix on pLAN settings for details). This display can be either a built-in component of the master controller (standard option) or a separate optional device based on PGD serigraphic technology.Hardware configuration Board Controller #1 Controller #2 pCOe #1 pCO #2 pCOe #3 pCOe #4 EEXV driver #1 EEXV driver #2 EEXV driver #3 EEXV driver #4 Additional display e Type Large Built-in display (*) Large EVD200 EVD200 EVD200 EVD200 PGD Function Unit control Control of compressors #1 & #2 Control of compressors #3 & #4 Mandatory Y Only in units with 3 or 4 compressors N N N N N N N N N Additional hardware for compressors #1 & 2 or for compressors #3 & #4 (**) Heat recovery or Heat pump control (***) Water pump control Additional hardware for compressors #1 & 2 or for compressors #3 & #4 (**) Control of electronic expansion valve for compressor #1 Control of electronic expansion valve for compressor #2 Control of electronic expansion valve for compressor #3 Control of electronic expansion valve for compressor #4 Special characters or additional display (*) Concurrence of built-in display and additional PGD may be accepted.Table 1 . 4. 10/84 .1 Control Panel The Control Panel consists of a 4-line by 20-character backlit display with a 6-key keypad whose functions are described below. Figure 2 .

Figure 3 – PGD Display 11/84 .

0/20mA. 230Vac or 24Vac/Vdc digital inputs 9. 0/1V. Built-in panel ON OFF R G V Address Micro-switches Figure 4 – ASDU01A controller 12/84 . PT1000. Memory expansion connection 16. Expansion board connection 13. Synoptic terminal connection 10. Power supply G (+). Analogue outputs 0/10V 7. Status LED 3. On-off) 6. Fuse 250Vac 4. Printer card connection 15.2 Main board The control board contains the hardware and the software necessary to monitor and to control the unit. Universal analogue inputs (NTC. 0/10V. Standard terminal (and program download) connector 11. pLAN connection and micro-switches Serial card connection 14. G0 (-) 2. Passive analogue inputs (NTC. 24Vac/Vdc digital inputs 8.4. 4/20mA) 5. 1. Digital Outputs (relays) 12.

T+.3 pCOe Expansion The introduction of additional (optional) functionality in the controller architecture requires the use of the expansion boards shown in figures 5-6. but wires must be placed in the same positions of connectors). 1. 13/84 . 7. 3.pCOe expansion This device must be addressed to ensure correct communication with controller via RS485 protocol. 6. Addressing micro-switches are placed nearby status LEDs (refer to item 6 in figure 5). T+) 24Vac/Vdc digital inputs Yellow LED showing power supply voltage and 3 signalling LEDs Serial address Analogue inputs and sensor supply Relay digital outputs Figure 5 . 2. The correct connection is achieved by connecting pin J23 on the controller to pin J3 on the expansion board (note that the expansion board connector is different from the controller one. 4.4. Expansion boards are only I/O extensions for the controller and don’t need any software. 8. G0 (-)] Analogue output 0 to 10 V Network connector for expansions in RS485 (GND. Once the address is correctly set. T-) or tLAN (GND. the expansion could be linked to the controller board. 5. Power supply connector [G (+).

For more details on micro-switches configuration refer to next section. Table 3 – pCOe LEDs meaning RED ON flashing YELLOW GREEN Meaning CAREL /tLAN supervisory protocol active ON Sensor/input error ON “I/O mismatch” error caused by the inhibition matrix Communication failure Waiting for the system start-up by the master (max. each one indicating a different condition of the expansion board.A A. 30 s) 14/84 . as follows. Address switches Figure 6 – pCOe detail: switches As shown in figure 6. expansion boards have only four micro-switches to set the net address. There are three status LEDs.

4.1 • • • • • Meaning of the EEXV Driver status LEDs Under normal conditions. five (5) LEDs indicate: POWER: (yellow) remains On in presence of supply. Highest priority is level 7. only the one with the highest priority level is shown. CLOSE: (green) Flashing during the valve opening. In the event of a critical alarm. Address Micro-switches Figure 7 – EXV driver 4. When more than one alarm occur.) Other alarms PRIORITY 7 6 5 PRIORITY LED “OPEN” Off Flashing Off LED “OPEN” LED “CLOSE” Off Flashing On LED “POWER” On On Flashing LED “POWER” On On On Flashing LED “ALARM” Flashing Flashing Flashing LED “ALARM” On On On On Motor connection failure 4 Sensor/input error 3 Eeprom writing error 2 Battery error 1 pLAN Connection OK Driver connection or address error = 0 The Pco Master doesn’t answer LED “CLOSE” Flashing Flashing Flashing Off LED pLAN On Off Flashing 15/84 . wait for battery loading (parameter……….4 EEXV Valve Driver The valve drivers contain the software for the control of the electronic expansion valve and are connected to the battery group which provides power to close valve in case of power failure. the malfunction can be identified by observing the status of the LEDs as shown below.4. Remains Off in case of battery operation OPEN: (green) Flashing during the valve opening. On when valve is fully open. A A. On when valve is fully close. Alarm: (red) On or flashing in case of hardware alarm pLAN: (green) On during the normal working of pLAN. Table 4 – Meaning of Driver alarm LEDs Alarms that will shutdown the system Eprom reading error Valve remains open on power failure At start up.

Network refresh is not required in case of replacement of a fault expansion board already used in the system. as previously described. BOARD #2 EXP. either if an expansion is removed (or faulted) or if a new expansion is added. the configuration is stored in the controller in a permanent memory and an alarm is generated if the hardware configuration would change during the operation (network or boards faults or added boards).5 Addressing of pLAN/RS485 Each component.4. Changes in the network configuration without network refresh will generate alarms. The configuration of functions requiring expansion boards are allowed only if expansion boards have been recognized in the network configuration. A pre-configuration procedure is available in each controller to recognize the whole network hardware configuration. Network refresh is required in case of controller replacement. either if an expansion is permanently removed or if a new expansion is linked after the first software boot. BOARD #1 COMP. 16/84 . The pre-configuration procedure will automatically start at the first boot of the unit (after the software is installed). BOARD #2 DRIVER EXV #1 DRIVER EXV #2 DRIVER EXV #3 DRIVER EXV #4 Additional DISPLAY RS485 component 1 EXP. the unit controller is identified by its pLAN address. BOARD #4 ON OFF ON OFF OFF ON ON OFF 2 OFF OFF OFF ON 1 ON OFF ON OFF ON OFF ON 2 OFF ON ON OFF OFF ON ON 3 OFF OFF OFF ON ON ON ON Micro-switches 4 OFF OFF OFF OFF OFF OFF OFF Micro-switch 3 4 OFF OFF OFF OFF 5 OFF OFF OFF OFF OFF OFF OFF 6 OFF OFF OFF OFF OFF OFF OFF 4.6 Software Only one control software program is installed for both controllers (if two are present). BOARD #3 EXP. BOARD #1 EXP. it is possible to activate it manually (network refresh) if network configuration changes. has a series of micro-switches that must be configured as specified in the following table to set the above listed Lan addressing Table 5 – Micro-switch settings pLAN component COMP. No program is installed on pCOe boards or EEXV drivers (a factory-installed software is used instead).

the first version is: ASDU01A Any version is also identified by a release date.1 Version identification In order to unambiguously identify the software class and version. The fourth digit is changed if a range-specific feature is added which is not applicable to other ranges. 17/84 .4. • • The first three digits of the version string never change (unless a new unit class. in this case the U value may not be used anymore and a software for any range is released.6. When this happens the version (MMm) digit is reset to the lower value. and consequently a new software is released). a string made of four fields is used (this also applies to other Daikin control software): C C C F MMm 1 2 3 • An identification three-letter code (C1C2C3) to identify the class of units for which the software is valid The first digit C1 defines the chiller cooling type and may assume the following values: A : for air-cooled chillers W : for water-cooled chillers The second digit C2 defines the compressor type and may assume the following values: S : for screw compressors R : for reciprocating compressors Z : for scroll compressors C : for centrifugal compressors T : for Turbocor compressors The third digit C3 defines the evaporator type and may assume the following values: D : for direct expansion evaporator R : for remote evaporator F : for flooded evaporator • A single-digit code (F) to identify the unit range Within the scope of this document (screw chillers having a C2 code value “S”) it may have the following values A : Frame 3100 range B : Frame 3200 range C : Frame 4 range U : when the software is applicable to all ranges within the class A major version two-digit numeric code (MM) A minor version single-digit numeric code (m) Within the scope of this document.

or when the minor version digit has reached the maximum allowed value (Z). for engineering versions it will appear as follows M I n t e r C o d A S D X X Y E c n e N Q u a y a t i o n a l : MT M N d d / m m / y y 18/84 .The major version number (MM) is increased any time a completely new function is introduced in the software. Engineering versions are versions preceding final release of the software. A label is added in the case of engineering versions. it consists of a letter digit E followed by a two-digit number for sequential identification. they can also be used for field validation. So the info form will appear as follows for non-engineering version Mc Q u a I n t e r n a t i C o d E : MT A S D X X Y d y o n a l M d / m m / y y While. The minor version digit (m) is increased any time minor modification is introduced in the software without modifying its main working mode (this includes bug fixing and minor interface modifications).

Description AO1 Fan Speed control #1 AO2 Second Fan Speed control #1 or Fan Modular output #1 AO3 SPARE AO4 Fan Speed control #2 AO5 Second Fan Speed control #2 or Fan Modular output #2 AO6 SPARE Type 0-10Vdc 0-10Vdc Digital Output Ch.5 FINAL PHYSICAL INPUTS AND OUTPUTS The following parameters are inputs and outputs of the electronic boards. Description DI1 On/Off Comp #1 (Cir. Description DO1 Start Comp #1 DO2 Load Comp #1 DO3 Unload Comp #1 0-10Vdc 0-10Vdc DO4 Liquid Injection #1 DO5 Liquid Line #1 (*) DO6 1st Fan step #1 DO7 2nd Fan Step #1 DO8 3rd Fan Step #1 DO9 Start Comp #2 DO10 Load Comp #2 DO11 Unload Comp #2 19/84 . Switch #2 DI8 Oil Level Switch #1 (**) DI9 Oil Level Switch #2 (**) DI10 1st or 2nd fan speed control fault #1 (**) DI11 1st or 2nd fan speed control fault #1 (**) DI12 Transition or Solid State Fault #1 DI13 Transition or Solid State Fault # DI14 Overload or Motor Protection # DI15 Overload or Motor Protection # DI16 Unit On/Off DI17 Remote On/Off DI18 PVM or GPF #2 (**) Analogue Output Ch. 5.1 Ch. #1 Shut-off) DI2 On/Off Comp #2 (Cir. #2 Shut-off) DI3 Evaporator Flow Switch DI4 PVM or GPF Unit or #1 (**) DI5 Double set-point DI6 High Press. Switch #1 DI7 High Press. Sensor Water outlet temp. Sensor Controller #1 – Control of base unit and compressors #1 & #2 Analogue Input Description Type 4 -20mA 4 -20mA 4 -20mA PT1000 PT1000 4 -20mA 4 -20mA 4 -20mA NTC NTC Digital Input Ch. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 Oil Pressure #1 Oil Pressure #2 Suction Pressure #1 (*) Discharge Temperature #1 Discharge Temperature #2 Discharge Pressure #1 Discharge Pressure #2 Suction Pressure #2 (*) Water inlet temp. They are used internally and/or sent to pLAN and supervisory system depending on software requirements.

.. Switch #4 Oil Level Switch #3 (***) Oil Level Switch #4 (***) DI10 Low Press.DO12 Evaporator Water Pump DO13 Unit Alarm DO14 Liquid Injection #2 DO15 Liquid Line #2 (*) DO16 1st Fan step #2 DO17 2nd Fan Step # DO18 3rd Fan Step # (*) In case EEXV driver is not installed. low pressures should be detected through EEXV driver. Description AO1 Fan Speed control #3 AO2 Second Fan Speed control #3 or Fan Modular output #3 AO3 SPARE AO4 Fan Speed control #4 AO5 Second Fan Speed control #4 or Fan Modular output #4 Type 0-10Vdc 0-10Vdc Digital Output Ch. #2 (**) Type 4 -20mA 4 -20mA 4 -20mA PT1000 PT1000 4 -20mA 4 -20mA 4 -20mA NTC NTC Ch. evap. #1 (**) Water outlet temp. Switch #3 (***) DI11 Low Press.2 Ch. DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 Digital Input Description On/Off Comp #3 On/Off Comp #4 SPARE PVM or GPF #3 (***) SPARE High Press. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 Controller #2 – Control of compressors #3 & #4 Analogue Input Description Oil Pressure #3 Oil Pressure #4 Suction Pressure #3 (*) Discharge Temperature #3 Discharge Temperature #4 Discharge Pressure #3 Discharge Pressure #4 Suction Pressure #4 (*) Water outlet temp. Switch #3 High Press. evap. Description DO1 Start Comp #3 DO2 Load Comp #3 DO3 Unload Comp #3 0-10Vdc 0-10Vdc DO4 Liquid Injection #3 DO5 Liquid Line #3 (*) 20/84 . Switch #4 (***) DI12 Transition or Solid State Fault #3 DI13 Transition or Solid State Fault #4 DI14 Overload or Motor Protection #3 DI15 Overload or Motor Protection #4 DI16 1st or 2nd fan speed control fault #3 (**) DI17 1st or 2nd fan speed control fault #4 (**) DI18 PVM or GPF #4 (***) Analogue Output Ch. (**) Optional 5. If EEXV driver is installed.

suction temperature is detected through EEXV driver.3 5. Capacity Sensor #2 Suction Temp #1 (**) Suction Temp #2 (**) Analogue Output Description Type 4 -20mA 4 -20mA NTC NTC Ch. (**) Only for units with 2 evaporators (***) Optional 5. If EEXV driver is installed.AO6 SPARE DO6 1st Fan step # DO7 2nd Fan Step # DO8 3rd Fan Step # DO9 Start Comp #4 DO10 Load Comp #4 DO11 Unload Comp #4 DO12 SPARE DO13 SPARE DO14 Liquid Injection #4 DO15 Liquid Line #4 (*) DO16 1st Fan step # DO17 2nd Fan Step # DO18 3rd Fan Step # (*) In case EEXV driver is not installed. AO1 SPARE Type Ch. Capacity Sensor #1 Comp. DI1 DI2 DI3 DI4 21/84 .2 Expansion connected to controller #2 Analogue Input Description Comp.1 Ch. Capacity Sensor #4 (*) Suction Temp #3 (**) Suction Temp #4 (**) Digital Input Description SPARE SPARE Low Pressure Switch #3 (*) Low Pressure Switch #4 (*) Ch. DO1 DO2 DO3 DO4 (*) Optional (**) In case EEXV driver is not installed. 5. low pressure is detected through EEXV driver. B1 B2 B3 B4 Type 4 -20mA 4 -20mA NTC NTC Ch. DI1 DI2 DI3 DI4 Digital Input Description SPARE SPARE Low Pressure Switch #1 (*) Low Pressure Switch #2 (*) Digital Output Description Compressor #1 alarm (*) Compressor #2 alarm (*) Economizer #1 (*) Economizer #2 (*) Ch.3. If EEXV driver is installed.3. Capacity Sensor #3 (*) Comp. B1 B2 B3 B4 pCOe expansion #1 – Additional hardware Expansion connected to controller #1 Analogue Input Description Comp.

DO1 DO2 DO3 DO4 Digital Output Description Compressor #3 (*) Compressor #4 (*) Economizer #3 (*) Economizer #4 (*) (*) Optional (**) In case EEXV driver is not installed. If EEXV driver is installed. 22/84 . AO1 SPARE Analogue Output Description Type Ch.Ch. suction temperature is detected through EEXV driver.

DO1 DO2 DO3 DO4 (*) In case EEXV driver is not installed.4. HR #1 4 Way valve. 5. which one is operating is selected by the manufacturer setting. If EEXV driver is installed. HR #2 4 Way valve.5.2. defrost temperature should be detected through EEXV driver (suction temperature).4.4. Description AO1 Heat Recovery Bypass valve (*) NTC NTC Type 4 -20mA Ch.1 Heat recovery option Type Ch. one of them excludes the other one. Description AO1 Heat Pump Bypass valve Type NTC NTC NTC Digital Input Ch.4 pCOe expansion #2 – Heat recovery or heat pump control Heat recovery and heat pump versions are alternative. Description B1 Ambient temperature sensor B2 SPARE B3 HR water inlet sensor B4 HR water outlet sensor Analogue Output Ch. Description DI1 Heating/Cooling Switch DI2 SPARE DI3 SPARE DI4 SPARE Digital Output Description 4 Way valve Comp #1 Suction liquid injection #1 4 Way valve Comp # Suction liquid injection #2 Type 4 -20mA Ch.2 Heat pump option 5. HR #3 4 Way valve. HR #4 Analogue Input Ch. DO1 DO2 DO3 DO4 (*) Optional 5. Description B1 Ambient temperature sensor B2 Defrost Sensor #1 (*) B3 Defrost Sensor #2 (*) B4 SPARE Analogue Output Ch.1 Expansion connected to controller #1 Analogue Input Ch. DI1 DI2 DI3 DI4 Digital Input Description Heat Recovery switch Heat Recovery Flow switch SPARE SPARE Digital Output Description 4 Way valve. (**) Optional 23/84 .

5. DO1 DO2 DO3 DO4 (*) In case EEXV driver is not installed.4. defrost temperature should be detected through EEXV driver (suction temperature).5 Ch.2. If EEXV driver is installed. AO1 SPARE Type Ch. DI1 DI2 DI3 DI4 Digital Input Description First pump Alarm Second pump Alarm First HR pump Alarm (*) Second HR pump Alarm (*) Digital Output Description Second water pump SPARE First HR pump (*) Second HR pump (*) Ch. DI1 DI2 DI3 DI4 Digital Input Description SPARE SPARE SPARE SPARE Digital Output Description 4 Way valve Comp #3 Suction liquid injection #3 4 Way valve Comp #4 Suction liquid injection #4 Ch. B1 B2 B3 B4 pCOe expansion #3 – Water pump control Analogue Input Description SPARE SPARE SPARE SPARE Analogue Output Description Type Ch. AO1 SPARE Type 4 -20mA Ch. DO1 DO2 DO3 DO4 (*) Optional 24/84 .2 Expansion connected to controller #2 Analogue Input Ch. Description B1 SPARE B2 Defrost Sensor #3 (*) B3 Defrost Sensor #4 (*) B4 SPARE Analogue Output Description Type NTC NTC NTC Ch. 5.

5.6 5. #2 5° Fan Step comp. #2 Ch. #5 Ch. #2. AO1 SPARE Type Ch. B1 B2 B3 B4 Description Setpoint Override Demand limit SPARE Unit Amps. #1 4° Fan Step comp.6. AO1 SPARE Type Ch. Description B1 Suction temperature #1. #4 (*) (*) Depending on pLan address of Driver Type NTC 4 -20mA 25/84 . #3. #1 5° Fan Step comp. #3. #4 (*) B2 Suction pressure #1. #3 4° Fan Step comp. B1 B2 B3 B4 Description SPARE SPARE SPARE SPARE Analogue Output Description 4 -20mA 4 -20mA Ch.2 Expansion connected to controller #2 Analogue Input Digital Input Type Ch. DO1 DO2 DO3 DO4 (*) Only if heat pump board is not present 5. #2. #3 5° Fan Step comp. DO1 DO2 DO3 DO4 (*) Only if heat pump board is not present EXV Driver Analogue Input Ch. DI1 DI2 DI3 DI4 Description Current Limit Enable External Alarm SPARE SPARE Digital Output Description 4° Fan Step comp. #4 5° Fan Step comp. DI1 DI2 DI3 DI4 Description SPARE SPARE SPARE SPARE Digital Output Description 4° Fan Step comp.1 pCOe expansion #4 – Additional Fan step control Expansion connected to controller #1 Analogue Input Digital Input Type 4 -20mA 4 -20mA Ch.6. Analogue Output Description 4 -20mA Ch.

Comm.3 Unit modes The unit can work in the following modes: • Cooling: When this mode is selected the control will operate to cool the evaporator water.8 F ÷ 37. the set-point range is 4. 6.6 F) (adjustable by the operator in the range 1÷3°C (33. a freeze alarm set-point is set to 2°C (34.1 MAIN CONTROLLER FEATURES Controller purpose The system will control the evaporator water outlet temperature to keep it at the set-point value. all applicable signals must enable the unit.4 F) (adjustable by the operator in the range: “freeze alarm set-point” + 1 ÷ +3 °C (“freeze alarm set-point” + 1. the unit is in “Remote switch Off” Network: a BAS or a Monitoring system may send an On/Off signal trough the serial line connection to put the unit on or in “Rem.5°C (40 ÷ 60 F). and a freeze prevention set-point is set to 3°C (37.0°C (59.6 6. the unit is in “Local switch Off”. the set-point range is -6.5°C (20 ÷ 60 F).0 F) ) For a “Unit On” condition. when the digital input “Unit On/Off” is closed. a freeze alarm set-point is set to –10°C (14.8 ÷ 37. 6.4 ÷ 15. Off” Time schedule: a timetable allows to program “Time Schedule Off” on a weekly base.4 F)). The system optimizes the efficiency and reliability of its components. Ambient LockOut: the unit is not enabled to operate unless the ambient temperature is higher than an adjustable value (default 15.8 F)) and a freeze prevention • 26/84 . the unit may be in “Unit On” or “Remote switch Off” depending on the “Remote On/Off “ digital input Remote Switch: when the local switch is On (“Unit On/Off” digital input closed).4 F)) Cooling/Glycol: When this mode is selected the control will operate to cool the evaporator water. several holiday days are included.7°C ÷ +15. the unit status is “Unit On”.2 Unit enabling The control allows different ways to enable/disable the unit: Local Switch: when the digital input “Unit On/Off” is open. if the digital input “Remote On/Off “ is closed.0 F) (adjustable by the operator in the range –12°C ÷ -9°C (10. when the digital input “Remote On/Off “ is open.4 ÷15. The system assures a safe operation of the unit and of all components and prevents dangerous situations.

8 ÷ 131 F) ) and a hot prevention set-point is set to 48°C (118. cooling/glycol and ice mode can be made by the operator using the interface under password.4 Set-points management The control is able to manage the evaporator water outlet temperature on a choice of input signals: Changing the set-point from the keypad Switching between the main set-point (set through the keypad) and an alternative value (set through the keypad too) which is based on a digital input signal (double set-point function) Receiving a set-point from a monitoring system or a BAS connected via serial line Resetting a set-point based on analogue inputs The control shows the source of the used (current) set-point: Local : the main set-point set by keypad is being used Double: the alternative set-point set by keypad is being used Reset : the set-point is being reset by external input - 27/84 .set-point is set to –9°C (15. in addition to this.8 F) (adjustable by the operator in the range “freeze alarm setpoint” + 1°C ÷ -9 °C (“freeze alarm set-point” + 1. compressors are not allowed to unload but are stopped using a step procedure (see § 6.8 F ÷ “hot water alarm set-point” + 1. the control will enable the heat recovery input and outputs foreseen on the expansion #2 • • • • The selection between cooling.8 F)) • Ice: When this mode is selected the control will operate to cool the evaporator water. a hot water alarm set-point is set to 50°C (adjustable by the operator in the range +46 ÷ +55°C (114.8 F)) While working in ice mode. Switching from cooling to ice and to heating modes causes unit shutdown.8 F ÷ 15.8 F) (adjustable by the operator in the range “freeze alarm set-point” + 1°C ÷ -9°C (“freeze alarm set-point” + 1. 6. the set-point range is -6.3) Heating: When this mode is selected the control will operate to heat the evaporator water.5°C (20 ÷ 60 F). a freeze alarm set-point is set to –10 °C (14. in addition to this. the control will enable the heat recovery input and outputs foreseen on the expansion #2 Cooling/Glycol + Heat Recovery: Set-points and freeze protection are managed as described in the cooling/glycol mode.5.8 F )). Cooling + Heat Recovery: Set-points and freeze protection are managed as described in the cooling mode.8 F)) and a freeze prevention set-point is set to –9°C (15.4 ÷ 15.4 F) (adjustable by the operator in the range +46°C ÷ “hot water alarm setpoint” + 1°C (114.0 F) (adjustable by the operator in the range –12 °C ÷ -9°C (10. the set-point range is +30 ÷ +45°C (86 ÷ 113°C).8 F ÷ 15.7°C ÷ +15. in addition the control will enable the heat recovery input and outputs foreseen on the expansion #2 Ice + Heat Recovery: Set-points and freeze protection are managed as described in the cooling mode.

expansion board with the ambient sensor installed is required. of a value of OAT to start reset and a value of OAT to apply max reset. 6. on ambient temperature value where reset starting is required and on ambient temperature where reset value is required to be the maximum one. Used Setpoint Max Reset Base Setpoint 0 4 mA 20 mA Analog Input Figure 8 – 4-20mA set-point override Used Setpoint Max Reset Base Setpoint Analogue Input Used Setpoint Max Reset Base Setpoint Analogue Input OAT set-point override To enable the OAT set-point override.1 4-20mA set-point override The base setpoint is modified depending on outside ambient temperature. In case of a set-point reset. 28/84 . The base set-point will vary as a function of outside ambient temperature.4. as shown in fig 9. the system display will show the type of reset.- The following set-point reset methods are available to modify the local or double set-point: None : local or double set-point based on the double set-point digital input is used. This is called “base set-point” 4 -20mA : base set-point will vary according to a user analogue input OAT : base set-point will vary as a function of outside ambient temperature (if available) Return : base set-point will vary as a function of evaporator water inlet temperature Network : the set-point sent by serial line is used In the case of a failure in the serial connection or in the 4-20mA input. a reset temperature start and of a max reset value. on maximum reset value. the base set-point is used.

Figure 9 – OAT set-point override Used Setpoint Max Reset Base Setpoint OAT Start Reset T Reset Delta T Used Setpoint Max Reset Base Setpoint OAT Reset Delta T Start Reset T Used Setpoint Max Reset Base Setpoint OAT Reset Delta T Start Reset T 6. a reset ΔT start and a max reset value as shown in fig 10.2 Return set-point override The base set-point will vary as a function of evaporator ΔT.4. a reset ΔT start and a max reset value Used Setpoint Max Reset Base Setpoint Evap ΔT Start Reset T Reset Delta T Figure 10 – Return set-point override Used Setpoint Max Reset Base Setpoint Evap Delta T Reset Delta T Start Reset T Used Setpoint Max Reset Base Setpoint Evap Delta T Reset Delta T Start Reset T 29/84 .

5. If the output of the PD algorithm does not change. the time interval among pulses is constant. 11). In this case. It is required to define the proportional band and the derivative time of the PD control. this is the integral effect of the controller: at a constant error the action is repeated at a constant rate (dependant on a variable integral time). The compressor load value (inferred from the slide valve position or found by calculation1) is used to determine whether another compressor should be run or a running one should be stopped. while the maximum interval is applied when the minimum correction action is required. A dead band is introduced to allow to reach a stable compressor condition. Manual control is automatically switched to Automatic control if any safety action is required on the compressor (safety standby or unloading or safety shutdown). The compressor load is evaluated by counting the number of pulses it is given. The compressor loading or unloading is achieved by energising the loading or unloading solenoid valve for a fixed time (pulse duration). The minimum pulse interval is applied when the maximum correction action is required. In this case. while the time interval between two subsequent pulses is evaluated by a PD controller (see fig.1 A specialized PID algorithm is used to determine the magnitude of corrective action on capacity control solenoid. The compressor load can be evaluated on the base of: Calculation of loading and unloading pulses Slide valve analogue position signal (optional) for automatic control 6. Compressors in manual mode are automatically switched to automatic mode at the time of shutdown. together with the pulse duration and a minimum and maximum value for pulse interval.5 - Compressors capacity control Two types of capacity control are implemented: Automatic the compressor start/stop and its capacity are automatically managed by the software in order to keep a set-point value Manual the compressor is started by the operator and its capacity is managed by the operator acting on the system terminal. the compressor will not be controlled by the software to keep a set-point value. Figure 12 shows the proportional action of the controller as a function of the input parameters.6. 30/84 . the compressor remains in Automatic mode and must be re-switched to Manual by the operator if required. 1 The calculation is based on the load increase (or decrease) associated to each pulse: 100 − 25 n load pulse Load Dec per pulse (%) = 100 − 25 n unload pulse Load Inc per pulse (%) = Being “n load pulses” and “n unload pulses” the number of pulses to load and unload the compressor.

Fixed pulse duration Variable pulse interval Figure 11 – Loading / unloading pulses Fixed pulse duration Variable pulse interval Fixed pulse duration Variable pulse interval The proportional gain of the PD controller is given by: K p = Max ⋅ RegBand 2 Action Max 0 Set Point Measure -Max Dead Band Regulation Band Figure 12 – PD controller proportional action 31/84 .

This is made to keep the unit total capacity at the same level when the evaporator water outlet temperature is close to the set-point and the number of running compressors changes because one of the compressor stops or starts. This makes the control slower but helps prevent oscillations around set-point. if two compressors have the same number of running hours. 32/84 . even if required by the PID algorithm. When the “heat pump” option is selected. The controller is designed to act both as a “chiller” and as a “heat pump”. a max pull-down-rate is introduced in the control. the compressor with the fewest starts will run first. any loading action is inhibited.Last Off) logic is adopted. The stop of the last compressor is allowed only if the absolute value of the difference between the measured temperature and the set-point exceeds a Shutdown ΔT value. A FILO (First In . The start/loading and unloading/stop sequence will follow the schemes in tables 7 and 8. The start of the first compressor is allowed only if the absolute value of the difference between the measured temperature and the set-point exceeds a Start-up ΔT value. the controller will load the compressor if the measured temperature is below the set-point and will unload the compressor if the measured temperature is above the set-point. A manual sequencing of compressors is allowed. when the “chiller” option is selected. where RDT is the Reload/Re-unload ΔT. a set value (that represents the minimum difference between the evaporator water outlet temperature and its set-point) that will cause a running compressor to reload when a compressor is shutdown or to unload when a new compressor is started. In addition to the specialized PID controller. this means that if the controlled temperature is approaching the set-point at a rate faster than a set value. The starting sequence of compressors is selected on the base of lower running hours (it means that the first compressor to be started is the one with the lowest number of running hour).Action Measure Set Point Dead Band Regulation Band Max -Max Action Measured value Setpoint Dead band Regulation Band Max -Max The derivative gain of the PD controller is equal to: K d = K p ⋅ Td where Td is the input derivative time. the controller will load the compressor if the measured temperature is above the set-point and will unload the compressor if the measured temperature is below the set-point.

6.5. Load/Unload key press Load/Unload pulse Figure 13 – Compressor manual control Load/Unload key press Load/Unload pulse Load/Unload key press Load/Unload pulse 33/84 .2 Manual Control The control applies a fixed duration pulse (the magnitude is the pulse duration set in the automatic control) for each manual (by keyboard) load or unload signal. (see figure 13). the load/unload action follows any pressing of defined up/down keys. In the manual control.

Off If or Start Load up to 75% Lag 1 Comp.Compressors start-up and loading management (4 compressors unit) Step n. Lag 2 Comp. Lag 3 Comp.Table 7 .T) < Start-up DT & Heating … Waiting … Off Off Off Off Off Off If T in Regulation Band … Wait inter-stage time … If T is approaching SetP … Waiting … Start Start Load up to 50% Fixed at 50% Off Off Off Off Off Off Off Off Off Load up to 75% Off If T in Regulation Band … Wait inter-stage time … If T is approaching SetP … Waiting … Unload up to 50% Fixed at 75% Fixed at 75% or 50% Load up to 75% Start Start Load up to 50% Fixed at 50% Off Off Off Off Off Fixed at 75% Load up to 75% If T in Regulation Band … Wait inter-stage time … If T is approaching SetP … Waiting … Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Load up to 100% Fixed at 100% Fixed at 100% Fixed at 100% Unload up to 50% Fixed at 75% Fixed at 75% or 50% Load up to 75% Fixed at 75% Fixed at 75% Fixed at 75% Load up to 100% Fixed at 100% Fixed at 100% Start Start Load up to 50% Fixed at 50% Load up to 75% Fixed at 75% Fixed at 75% Fixed at 75% Load up to 100% Fixed at 100% 34/84 . 0 1 2 3 4 5 6a SetP-RDT<T< SetP-RDT 6b SetP-RDT<T or T> SetP-RDT 7 8 (if leader at 50%) 9 10 11 12a SetP-RDT<T< SetP-RDT 12b SetP-RDT<T or T> SetP-RDT 13 14 (if lag1 at 50%) 15 16 17 18a SetP-RDT<T< SetP-RDT 18b SetP-RDT<T or T> SetP-RDT 17 18 (if lag2 at 50%) 19 20 21 22 23 24 Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Load up to 100% Fixed at 100% Fixed at 100% Fixed at 100% Fixed at 100% Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Unload up to 50% Fixed at 75% Fixed at 75% or 50% Load up to 75% Fixed at 75% Leader Comp. Off Off Off (T – SetP) < Start-up DT & Cooling (SetP .

Off Off Off Off Off Off 35/84 . 100% 100% Fixed at 100% Fixed at 100% Fixed at 100% Unload up to 75% Unload up to 75% Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Unload up to 50% Fixed at 75% Fixed at 50% If T is approaching SetP … Waiting … Fixed at 75% Fixed at 75% Fixed at 75% Load up to 75% Fixed at Fixed at Lag 3 Comp.Table 8 .Compressors unloading and shutdown management (4 compressors unit) Step n.Wait…. 100% Unload up to 75% Fixed at 75% Fixed at 75% Fixed at 75% Unload up to 50% Fixed at 50% Unload up to 25% Stop Stop Off Off Off Unload up to 50% Fixed at 50% Fixed at 50% Fixed at 25% If T is approaching SetP … Waiting … Load up to 75% Fixed at 50% Unload up to 50% Stop Stop Off Off Off Off Off Off Fixed at 50% Off Unload up to 25% Off If T is approaching SetP … Waiting … Stop Stop Off Off Off Off Off Off Off If T is approaching SetP … Waiting … (SetP . 0 1 2 3 4 5 6 7 8 9a SetP-RDT<T< SetP-RDT 9b SetP-RDT<T or T> SetP-RDT 10 (if lag2 at 75%) 11 12 13 14a SetP-RDT<T< SetP-RDT 14b SetP-RDT<T or T> SetP-RDT 15 (if lag1 at 75%) 16 17 18 19a SetP-RDT<T< SetP-RDT 19b SetP-RDT<T or T> SetP-RDT 20 21 22 23 24 Stop Off If or Load up to 75% Fixed at 50% Unload up to 25% Fixed at 75% Fixed at 75% Fixed at 75% Unload up to 50% Fixed at 50% Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Fixed at 75% Leader Comp.T) < Shutdown DT & Cooling (T – SetP) < Shutdown DT & Heating …. Lag 2 Comp. 100% Fixed at 100% Fixed at 100% Fixed at 100% Unload up t75% Fixed at 75% Fixed at 75% Fixed at 75% Lag 1 Comp.

a minimum value is set for compressor minimum and maximum load. the control executes a pre-purge procedure to evacuate the evaporator. At compressor start-up. the pre-purge procedure will depend on the expansion valve type. < SetP > SetP – SDT/n < SetP– SDT/n > SetP – 2*SDT/n < SetP – 2*SDT/n > SetP – 3*SDT/n < SetP – 3*SDT/n > SetP – 4*SDT/n > SetP – 4*SDT/n Compressors status All compressors allowed to run (n-1) compressors allowed to run (n-2) compressors allowed to run (n-3) compressors allowed to run No compressor allowed to run 6. 6.6 Compressors timing Compressors operation meet four timer requirements: Minimum time between same compressor starts (start to start timer): it is the minimum time between two starts of the same compressor Minimum time between different compressor starts: it is the minimum time between starts of two different compressors Minimum time compressor on (start to stop timer): it is the minimum time the compressor has to run.5.6.3 Ice mode automatic control Table 9 . The compressor will not be allowed to load up if the discharge superheat exceeds a set value (default 10 °C. 36/84 . the compressor cannot be start if this timer is not expired Compressors protection 6.7 To protect compressor against loss of lubrication. Pre-purge procedure is not executed if the evaporating pressure is below the low pressure alarm set-point (vacuum conditions inside the evaporator). the compressor cannot be stopped (unless an alarm occurs) if this timer is not expired Minimum time compressor off (stop to start timer): it is the minimum time the compressor has to be stopped. 18 F) for a time longer than a set value (default 150 sec).Compressors shutdown scheme in Ice mode Evap water outlet temp. a linear interpolation is executed. the compressor pressure ratio is continuously checked. for intermediate compressor loads. the discharge solenoid valve is kept energized. The low pressure ratio alarm will occur if pressure ratio remains below the minimum value at rated compressor capacity after an alarm delay has timed out. A “Pre-purge failed alarm” will occur if the evacuation procedure fails.8 Compressors start-up procedure During compressor starting.

known as “pump-down”. the compressor is fully unloaded and operated for a certain amount of time with a closed expansion valve (in the case of electronic expansion valve) or closed liquid line valve (in the case of thermostatic expansion valve).8. then the valve opens to a fixed position (adjustable by the manufacturer. After compressor stop the unloading solenoid valve is energized for a time equal to the minimum compressor off time to assure the complete unloading also in case of non-normal stop procedure completion.8 F) ) or after timer is expired (adjustable. this procedure is repeated for a number of times adjustable by the operator (default is 1 time). 6. Pump-down procedure will end when the saturated evaporation temperature reaches the value of –10°C (adjustable in the range –12 ÷ -4 °C (10.8.3 Oil heating The start-up of compressors will not be allowed if the following formula is not met: DischTemp – TOilPress > 5°C Where: DischTemp is the compressor discharge temperature (corresponding to oil temperature) TOilPress is the refrigerant saturated temperature at the oil pressure 6. default 30 sec. the EEXV remains fully closed until the saturated temperature of evaporation reaches –10°C (14 F) (adjustable in the range –12 ÷ -4 °C (10. in the last case a “failed pump-down” is stored in the alarm log (an active alarm is not given). cooling/glycol or ice mode can manage start-up under low outside ambient temperature A low OAT start is initiated if. This operation.4 ÷ 24. the condenser saturated temperature is less than 15. 6.4 ÷ 24.5 °C (60 F).6.2 Pre-purge procedure with thermostatic expansion At compressor start.10 Low ambient temperature start Units working in cooling. at compressor start-up request. this procedure is repeated for a number of times adjustable by the operator (default is 1 time). before proceeding. the liquid line solenoid is fully closed until the saturated temperature of evaporation reaches –10°C (14 F) (adjustable in the range –12 ÷ -4 °C (10.8 F)).9 Pump-down When compressor stop request is required (and if the request doesn’t originate from an alarm).). 37/84 .4 ÷ 24. default being 20% of total valve step) and remains open for a timed interval (default 30 sec). is used to evacuate the evaporator avoiding that in a following restart the compressor will aspirate liquid. 6. then the valve is open during a timed interval.8 F) ).8.1 Pre-purge procedure with electronic expansion At the compressor start.

A manual reset of the alarm is required to restart the unit Sensor failure A “Sensor failure” trips the unit if the reading of one of the following sensors goes out of range for longer than ten seconds.11 Compressors and unit trips Below is the list of conditions that cause unit or compressor trips. or equal to. A manual reset of the alarm is required to restart the unit External alarm (only if enabled) A “External alarm” trips the whole unit as soon as the external alarm switch closes after the unit start request. 6. the relevant compressor is stopped and other compressors may start if required. • • • • 38/84 .).1 Unit trips Unit trips are caused by: • Low evaporator flow rate A “Low evaporator flow rate alarm” trips the whole unit if the evaporator flow switch remains open for more than an adjustable value. the evaporator pressure is checked. if the unit trip on external alarm has been set. The absolute low pressure limit of -. 6. A manual reset of the alarm is required to restart the unit Phase-Voltage Monitor (PVM) or Ground Protection (GPF) failure A “Bad phase/voltage or Ground protection failure alarm” trips the whole unit as soon as the phase monitor switch opens (if a single phase monitor is used) after the unit start request. At the end of the low OAT start. the alarm is automatically reset for three times if the evaporator flow switch remains closed for more than 30 seconds.11. If the pressure is greater than. the whole unit is stopped and no compressor is allowed to start. Low evaporator outlet temperature A “Freeze alarm” trips the whole unit as soon as the evaporator water outlet temperature (water outlet temperature in the case of single evaporator units or manifold temperature in the case of a double evaporator unit) falls below the freeze alarm set-point. Three start attempts are allowed before tripping on the restart alarm. During this time the low-pressure events are disabled. the evaporator pressure stage down set-point. In case of unit trips. The restart counter should be reset when either a start is successful or the circuit is off on an alarm. in case of compressor trips. the circuit is in this low OAT start state for a time equal to the low OAT start timer set-point (set-point has an adjustable range from 20 to 120 seconds. Starting from the fourth alarm it has to be manually reset. default being 120 sec.Once this happens. the start is not successful and the compressor is stopped. the start is considered successful.5 bar (-7 psi) is still enforced. If the pressure is less than this.

as soon as the evaporator water outlet temperature falls below the adjustable freeze threshold.0 / 14.9 / 13.2 Compressors trip Compressor trips are caused by: • High pressure (mechanical pressure switch) A “High pressure switch alarm” trips the compressor as soon as the high pressure switch opens.05 1. A manual reset of the alarm is required to restart the compressor (after the manual reset of the pressure switch). Table 10 – Low suction pressure alarm delay Low press set-point – Suct press (bar / psi) 0.15 0.- Evaporator #1 outlet temperature sensor (on 2 evaporators units) Evaporator #2 outlet temperature sensor (on 2 evaporators units) The faulted sensor is identified on the controller display 6.3 / 4.” trips the two compressors connected to the same evaporator -in the case of a double evaporator unit. High discharge temperature A “High discharge temperature alarm” trips the compressor as soon as the compressor discharge temperature exceeds the adjustable high temperature set-point. A manual reset of the alarm is required to restart the compressor Low evaporator outlet temperature A “Freeze alarm evap #.25 0. The “Low pressure switch alarm” is disabled during pre-purge sequence and during pumpdown. At compressor start-up.1 / 1..7 / 10.45 0.5 / 7.5 Alarm delay (seconds) 160 140 100 80 40 0 • • • • 39/84 .35 0.11. A manual reset of the alarm is required to restart the compressor Low suction pressure A “Low suction pressure alarm” trips the compressor if the compressor suction pressure remains below the adjustable low pressure alarm set-point for longer than the time listed in table 10. the “Low pressure switch alarm” is disabled if a low ambient start has been recognized otherwise.. A manual reset of the alarm is required to restart the two compressors Low pressure (Mechanical pressure switch) A “Low pressure switch alarm” trips the compressor if the low pressure switch opens (if pCOe #1 exists) for more than 40 seconds during compressor running.

the evaporating pressure does not fall below the set-point within the set time. The “Low suction pressure alarm” is disabled during pre-purge sequence and during pumpdown.No delay is introduced if the suction pressure drops below the low pressure alarm set-point by 1 bar or more.1 + 1 bar Suction pressure*1. A manual reset of the alarm is required to restart the compressor • • • • • Pre-purge failure A “Pre-purge failure” trips the compressor if.5 + 1 bar Interpolated values at compressor minimum load at compressor full load at compressor intermediate load • A manual reset of the alarm is required to restart the compressor High oil pressure difference A “High oil pressure difference alarm” trips the compressor if the difference between the discharge pressure and the oil pressure remains over an adjustable set-point (default 2. A manual reset of the alarm is required to restart the compressor 40/84 . A manual reset of the alarm is required to restart the compressor Low oil pressure A “Low oil pressure alarm” will trip the compressor if the oil pressure remains below the following thresholds for longer than an adjustable time value during compressors running and at compressor start-up Suction pressure*1. At compressor start-up the “Low suction pressure alarm” is disabled if a low ambient start has been recognized. during pre-purge procedure.5 bar) for longer than an adjustable time value A manual reset of the alarm is required to restart the compressor Low pressure ratio A “Low pressure ration alarm” trips the compressor if the pressure ratio remains below the adjustable threshold at rated compressor load for longer than an adjustable time value A manual reset of the alarm is required to restart the compressor Compressor Start-up failure A “Failed transition or starter alarm” trips the compressor if the transition/starter switch remains open for more than 10 seconds from compressor start A manual reset of the alarm is required to restart the compressor Compressor overload or motor protection A “Compressor overload alarm” trips the compressor if the overload switch remains open for more than 5 seconds after the compressor start.

12 Switch between cooling and heating mode • • Any time the switching of a compressor between cooling (or cooling/glycol or ice) and heating mode is required.11. defrost procedure is executed when required. either if this is required by unit switching from one mode to another or to start or end defrost.• Slave board failure A “Unit xx off-line alarm” trips slave compressors (compressors controlled by pCO2 board #2) if the master board (pCO2 board #1) cannot communicate with slave boards for a time longer than 30 seconds. Oil Pressure sensor Low Pressure sensor Suction temperature sensor Discharge Temperature sensor Discharge Pressure sensor The faulted sensor will be identified on the controller display Auxiliary signal failure The compressor is tripped if one of the following digital inputs is opened for longer than an adjustable time (default is 10 s). heat recovery trips). the four-way valve is energized immediately at the compressor start while the EEXV or the liquid line solenoid valve is closed.g.3 Other trips Other trips may disable particular functions as described below (e. The addition of optional expansion boards will also activate the alarms related to communication with expansion boards and to probes connected to expansion boards. The alarm is automatically reset when the communication is re-established Sensor failure A “Sensor failure” trips the compressor if the reading of one of the following sensors goes out of range for longer than ten seconds. 6. For units with electronic expansion valve. 41/84 .13 Defrost procedure In units configured as heat pumps running in heating mode. Compressor phase monitor or Ground protection failure Variable speed driver alarm 6. 6. all driver critical alarms will trip the compressors. the compressor is first stopped without pump-down and then restarted executing the pre-purge procedure. The alarm is automatically reset when the communication is re-established • Master board failure or network communication A “Master off-line alarm” trips the slave compressors if slave board cannot communicate with master board for a time longer than 30 seconds.

During defrost. 6. Defrost procedure will never be executed if Ts > 0 °C (adjustable under maintenance password).14 Liquid injection Liquid injection in the discharge line is activated both in cooling/ice and heating mode if the discharge temperature exceeds an adjustable value (default 85°C). 6.15 Heat Recovery procedure The heat recovery procedure is available only in chiller units (not available for heat pumps). the pump with lower number of running hours is 42/84 . The formula to evaluate needs for defrost is: Ts < 0. if the discharge superheat exceeds an adjustable value (default 35°C). The defrost procedure is based on the values of ambient temperature (Ta) and suction temperature (Ts) measured by the EEXV driver (or by the defrost sensors in the case of thermostatic expansion valve).Two compressors will not execute the defrost procedure at the same time. Liquid injection in the suction line is activated. The manufacturer selects the circuits equipped with heat recovery. the circuit is switched to “cooling mode” for an adjustable time (default 10 min) if Ta < 2 °C (adjustable under maintenance password). Defrost procedure is stopped if evaporator outlet temperature drops below a set value or if discharge pressure reaches a set value. Defrost procedure will never be executed if Ta > 7 °C (adjustable under maintenance password). the defrost will start. 6. and will not perform a second defrost before another adjustable timer (default 30 min) is expired. When Ts remains below Ta by an amount greater than a value dependant on ambient temperature and coil design.15. A compressor will not perform the defrost procedure unless an adjustable timer (default 30 min) is expired since its start-up. only in heating mode. During defrost procedure “Low pressure switch alarm” and “Low suction pressure alarm” are disabled.1 Recovery pump When heat recovery is activated the control will start the recovery pump (if a second pump has been anticipated in the control system.7*Ta – ΔT & Ssh < 10 °C (adjustable value) Where ΔT is the adjustable design approach (default=12°C) for the condenser coils and Ssh is the suction superheat.for longer than an adjustable time (default 5 min). otherwise the compressor is stopped and fans are kept at maximum speed for another adjustable time (default 15 min).

the alarm is automatically reset for three times provided that the evaporator flow switch remains closed for more than 30 seconds. (fourth alarm and subsequent).2 Recovery control When heat recovery is activated.15. while at higher temperatures. the control activates or deactivates recovery circuits with a step logic. it will disable recovery circuits. a proportional control is used to establish valve position. In particular. After the third alarm. 6. the valve will re-circulate recovery water. a recovery system flow switch must close or a “Recovery Flow Alarm” will occur that will disable the heat recovery function. a further heat recovery stage is activated (a new heat recovery circuit is put in operation) if the heat recovery water outlet temperature remains below the set-point by an amount greater than an adjustable regulation band for longer than an adjustable time value (heat recovery inter-stage). within 30 sec. Likewise. No recovery circuit can be activated if a flow switch alarm occurs. In case of a flow switch alarm during recovery circuit operation. A three-way valve is used to increase recovery water temperature at start-up. it has to be reset manually. the relevant compressor will trip and the alarm reset will not be allowed until the flow is recovered (otherwise recover heat exchanger freeze will occur). manual pump sequencing is to be used).selected. otherwise. a heat recovery stage is deactivated (a heat recovery circuit is put out of service) if the heat recovery water outlet temperature remains above the set-point by an amount greater than an adjustable dead regulation band for longer than a previously defined time value. A high temperature alarm set-point is active in the recovery loop. Figure 14 – Heat recovery inter-stage 43/84 . at low temperature. the valve will bypass a portion of the flow.

another compressor may start or may be loaded The parameters that can limit compressors are: - Suction pressure The compressor load is inhibited if the suction pressure is lower than a “stage-hold” set-point The compressor is unloaded if the suction pressure is lower than a “stage-down” set-point Discharge pressure The compressor load is inhibited if the discharge pressure is higher than a “stage-hold” setpoint The compressor is unloaded if the discharge pressure is higher than a “stage-down” set-point The discharge pressure stage-down set-point is a function of suction pressure according to the following table: Table 11 – High pressure stage-down Suction pressure -10 °C (14 F) 0 °C (32 F) 10 °C (50F) 10 °C (50F) Discharge pressure Stage-down set-point 50 °C (122 F) 68 °C (154. another compressor may start or may be loaded Forced unload : The compressor is unloaded.4 F) 68 °C (154.16 Compressor capacity limitation Two types of limitation are included in the control: • • Load inhibit : The load is not allowed.17 Unit limitation Unit load may be limited by the following inputs: Unit current 44/84 .HR LWT Time Regulation band Setpoint No staging Stage up Stage down HR Inter-stage HR LWT Time Regulation band Setpoint No staging Stage up Stage down HR Inter-stage 6.4 F) 55 °C (154.4 F) - The discharge pressure stage-hold set-point is obtained by the stage-down set-point minus an input deltaT Evaporator outlet temperature The compressor is unloaded if the evaporator outlet temperature is lower than a “stage-down” set-point 6.

The unit load is inhibited if the absorbed current is close to a maximum current set-point (within -5% from set-point) The unit is unloaded if the absorbed current is higher than a maximum current set-point Demand limit The unit load is inhibited if the unit load (measured by slide valve sensors or calculated as described) is close to a maximum load set-point (within -5% from set-point) The unit is unloaded if the unit load is higher than the maximum load set-point. the system will automatically start the pump with a lower number of running hours each time a pump has to be started. The maximum load set-point may be received via a 4-20 mA input (4mA -> limit=100%. A fixed starting sequence may be set. it will be in a following version.18. Both actions are executed by 0-10V analogue output. 20 mA -> limit=0%). 45/84 . When both pumps are selected. In particular. The flow control is based on the measurement of pressure difference across the pump (pump head) and will act on the pump speed and on the bypass valve position. or via a numeric input coming from monitoring system (network demand limit). So the pump speed is reduced to reduce the water pressure drops across units to the rated value. in this case the water flow across the remaining ones increases and so does the pressure drop and the head required by the pump. SoftLoad At unit start-up (when the first compressor starts). since pressure drops across evaporators and piping change with flow while pressure drops across terminal units are flow-independent. within 30 sec an evaporator flow switch must close otherwise an “Evaporator Flow Alarm” will rise. Starting from the fourth alarm it has to be reset manually. The alarm is automatically reset for three times if the evaporator flow switch closes for more than 30 seconds.18 Evaporator pumps An evaporator pump is anticipated to be part of the base configuration. while a second pump is optional. In fact. Since a minimum flow through the evaporator is required (about 50% of rated flow) and the inverter pumps might not run at low frequency. 6. the pump required head (head set-point) is a function of the flow: 2 Inverter pump is not included in Ver ASDU01A. a minimum flow bypass is managed.1 Inverter pump2 Inverter pump is used to modify water flow through the evaporator in order to keep evaporator water ΔT at the rated value (or close to it) even if the required capacity is reduced due to the switching off of some units. A pump is started at the “Unit On” status rising. 6. a temporary demand limit may be set for a certain time.

if this set is reached and the head continues to increase a PID controller will start to open the bypass valve. Then it will start to regulate pump head in accordance with above procedure. The operator will establish the correct water ΔT by adjusting the pump speed. the system will work with 100% pump speed and bypass valve completely closed and a “No pump VFD calibration alarm” will rise (delayed by 30 minutes) without stopping the unit. the pump speed may be adjusted manually from 70% to 100% (35 to 50Hz) and the bypass valve is completely closed (0V output) and the evaporator water ΔT is shown. the compressors start will be enabled once the target pump head is reached (within a 10% tolerance). and then he or she will stop the setup procedure and the pump head will be chosen as Δhr (head set-point). the PID controller will never reduce the pump speed below 70% (35Hz) since this is the operating limit of inverter pump. At the unit start-up. The reverse occurs when pump head decreases. valve will be used when required flow is below the minimum.⎛ f ⎞ Δh = (Δhr − ΔPt ) ⋅ ⎜ ⎟ + ΔPt ⎜f ⎟ ⎝ r⎠ being 2 Δh = required pump head at the supply frequency f (pump head target) Δhr = pump head at rated flow (pump head set-point) ΔPt = terminal units pressure drop at rated flow f = pump required supply frequency fr = pump supply frequency at rated flow A tuning procedure is available to allow the setting of Δhr. During the operation. the controller will start to close the valve and when it is completely closed it will start to speed-up the pump. When this procedure is active. 6. cooling/glycol or ice mode or to control evaporating pressure in heating mode. • • In both cases the fans may be managed to control: Condensation or evaporation pressure Pressure ratio 46/84 . pump will be adjusted from 100% to minimum flow. a PID controller acts on the pump speed to keep the pump head on the target value Δh (reducing the speed as the head increases) and keeping the bypass valve completely closed. Pump speed and bypass valve will never move together (to avoid flow instability). the pump will start at nominal frequency (50 Hz) with the bypass valve completely closed.19 Fans control Fans are used to control condensing pressure in cooling. both compressors running at 100% and all terminal units on. This procedure has to be activated with unit on. If the setup procedure has not been executed.

• • • •

Four control methods are available: Fantroll FanModular Variable speed driver Speedtroll

6.19.1 Fantroll A step control is used; fan steps are activated or deactivated to keep compressor operation conditions within allowable limits. Fan steps are activated or deactivated keeping condensing (or evaporating pressure) change to a minimum; to do this one network fan is started or stopped at a time. Fans are connected to steps (digital outputs) according to the scheme in table 12
Table 12 – Fan step connection
N° of fans per circuit 2 Step 1 2 3 4 5 1 2 3 1 2 3 4 1 2 3,4 5 6 Fans on the step 1 1 2 2 3,4 5 3,4 5,6 7 1 2 3,4 5,6 7 8 1 2 3,4 5,6 7,8 9 1 2 3,4 5,6 7,8,9

Fan steps are activated or deactivated on the base of the staging table 13
Table 13 – Steps staging
N° of fans per circuit 2 Stage 1 2 3 4 5 6 7 8 9 1 1+2 3 1 1+2 1+2+3 4 1 1+2 1+3 1+2+3 5 Active step 1 1+2 1+3 1+2+3 1+2+3+4 1 1+2 1+3 1+2+3 1+3+4 1+2+3+4 1 1+2 1+3 1+2+3 1+3+4 1+2+3+4 1+2+3+4+5 1 1+2 1+3 1+2+3 1+3+4 1+2+3+4 1+3+4+5 1+2+3+4+5 1 1+2 1+3 1+2+3 1+3+4 1+2+3+4 1+2+3+5 1+3+4+5 1+2+3+4+5 6 7 8 9

6.19.1.1 Fantroll in cooling mode
6.19.1.1.1 Control of condensing pressure

A stage up is executed (the next stage is activated) if the condensing saturated temperature (saturated temperature at discharge pressure) exceeds the target set-point (default 40 °C (104 F)) by an amount equal to a stage up dead band for a time depending on the difference between the reached values and the target set-point plus stage up dead band (high condensing temperature error). In particular, the stage up is executed when the integral of the high condensing temperature error reaches the value 10 °C x sec (18 Fxsec).

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In the same way, a stage down is executed (the previous stage is activated) if the condensing saturated temperature falls below the target set-point by an amount equal to a stage down dead band for a time depending on the difference between the reached target set-point minus the stage down dead band values and the reached value (low condensing temperature error). In particular the stage down is executed when the integral of the low condensing temperature error reaches the value 10 °Cxsec (18 Fxsec). The condensing temperature error integral is reset to zero when condensing temperature is within the dead band or a new stage is activated. Each fan stage will have its own adjustable stage up and stage down dead band.
6.19.1.1.2 Control of pressure ratio

The control will operate to keep pressure ratio equal to a target adjustable value (default 2.8) A stage up is executed (the next stage is activated) if the pressure ratio exceeds the target pressure ratio by an amount equal to an adjustable stage up dead band by a time depending on the difference between the reached values and the target value plus stage up dead band (high pressure ratio error). In particular the stage up is executed when the integral of the pressure ratio error reaches the value 25 sec. In the same way, a stage down is executed (the previous stage is activated) if the pressure ratio falls below the target set-point by an amount equal to a stage down dead band depending on the difference between the target set-point minus the stage down dead band values and the reached value (low pressure ratio error). In particular the stage down is executed when the integral of the low pressure ratio error reaches the value 10 sec. The pressure ratio error integral is reset to zero when condensing temperature is within the dead band or a new stage is activated. Each fan stage will have its own adjustable stage up and stage down dead band. 6.19.1.2 Fantroll in heating mode
6.19.1.2.1 Control of evaporation pressure

A stage up is executed (the next stage is activated) if the evaporating saturated temperature (saturated temperature at suction pressure) is below the target set-point (default 0 °C (32 F)) by an amount equal to a stage up dead band for a time depending on the difference between the reached values and the target set-point plus stage up dead band (high condensing temperature error). In particular the stage up is executed when the integral of the high condensing temperature error reaches the value 10 °C x sec (18 F x sec). In the same way, a stage down is executed (the previous stage is activated) if the evaporating saturated temperature exceeds the target set-point by an amount equal to a stage down dead band for a time depending on the difference between the reached target set-point minus the stage down dead band values and the reached value (low condensing temperature error). In particular the stage down is executed when the integral of the low condensing temperature error reaches the value 10 °C x sec (18 Fxsec).

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The condensing temperature error integral is reset to zero when condensing temperature is within the dead band or a new stage is activated. Each fan stage will have its own adjustable stage up and stage down dead band.
6.19.1.2.2 Control of pressure ratio

The control will operate to keep pressure ratio equal to a target adjustable value (default 2.8) A stage up is executed (the next stage is activated) if the pressure ratio exceeds the target pressure ratio by an amount equal to an adjustable stage up dead band for a time depending on the difference between the reached values and the target value plus stage up dead band (high pressure ratio error). In particular the stage up is executed when the integral of the pressure ratio error reaches the value 25 sec. In the same way, a stage down is executed (the previous stage is activated) if the pressure ratio falls below the target set-point by an amount equal to a stage down dead band depending on the difference between the target set-point minus the stage down dead band values and the reached value (low pressure ratio error). In particular the stage down is executed when the integral of the low pressure ratio error reaches the value 10 sec. The pressure ratio error integral is reset to zero when condensing temperature is within the dead band or a new stage is activated. Each fan stage will have its own adjustable stage up and stage down dead band. 6.19.2 Fan Modular The Fan Modular method will work in the same way than Fantroll method (staging sequence), but instead of using digital outputs, it will use an analogue output. In particular the analogue output will assume a value, in volts, equal to the stage number (at stage 2, the output is 2V, at stage 3, 3V and so on). 6.19.3 Variable Speed Driver A continuous control is used; fans speed is modulated to keep saturated condensation pressure at a set-point; a PID control is used to allow a stable operation. A Fan Silent Mode function (FSM) is implemented on unit with Variable Speed Driver (VSD) to keep fan speed below a set value during some periods. 6.19.3.1 VSD in cooling, cooling glycol or ice mode When the system is operating in cooling mode, either if it is controlling the condensation pressure or the pressure ratio, the PID proportional gain is positive (the higher the input, the higher the output).

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Action

Max

0 Set Point Controlled Variable

-Max

Dead Band

Regulation Band

Figure 15 – Proportional action of VSD PID in cooling/ice mode
Action Controlled variable Set Point Dead Band Regulation Band Max -Max Action Controlled variable Set Point Dead Band Regulation Band Max -Max

6.19.3.2 VSD in heating mode
6.19.3.2.1 Control of evaporation temperature

When the system is operating in heating mode to control the evaporation temperature, the proportional gain is negative (the higher the input, the lower the output).
Action

Max

0 Set Point Controlled Variable

-Max

Dead Band

Regulation Band

Figure 16 – Proportional action of VSD PID in heating mode

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the proportional gain is positive (the higher the input.20 Other functions The following functions are implemented. 6.20. the second VSD are activated when the first one reaches the maximum speed and the PID control requires greater air flow.1 Hot Chilled Water Start This feature allows the unit to start smoothly even under high temperature condition of evaporator water. 6.2 Fan Silent Mode This feature will allow to reduce unit noise by limiting fans speed (only in case of VSD fan control) on the base of a time schedule. the higher the output). It will not allow the compressors loading above an adjustable value until the evaporator water outlet temperature drops below an adjustable value.20. 6.19. the first fans step are managed using a VSD (with related PID control). In this case. 6.5 Double VSD Two VSD are managed to keep controlled parameter at a set-point. another compressor is enabled to start when the others are limited. 6.19. 51/84 . next steps are activated as in the step control.3. 6.3 Double evaporator units This feature will allow to limit freezing problems on units with two evaporators (3 and 4 compressors units).2.20.19.Action Controlled variable Set Point Dead Band Regulation Band Max -Max Action Controlled variable Set Point Dead Band Regulation Band Max -Max 6. compressors are started alternatively on the two evaporators. only if the cumulated stage-up and stage-down error is reached and the VSD output is at maximum or minimum respectively.4 Speedtroll A mixed step-VSD control is used.2 Control of pressure ratio When the system is operating in heating mode to control the pressure ratio.

1 START-UP SEQUENCE Unit start-up and shut-down flowcharts Unit start-up and shutdown will follow the sequence shown in figures 17 and 18.7 7. Unit Start Evap pump start Evap flow switch consensus within timer expiration Yes No Unit Trip Temperature control start Temperature control stabilitation Compressors start enabled Control requires unit loading Control requires unit standby Control requires unit unloading No New Compressor start required (see loading table) Compressors standby Compressor stop required (see unloading table) No Yes Yes Compressor complete unloading Compressors loading New Compressors selection Compressors unloading Compressor line contactor closing Pumpdown procedure No Compressor Trip Transition confirmation within 10 sec Yes Compressor line contactor opening Compressor complete unloading Prepurge procedure No Pressure ratio exceeds minimum load limit Yes No Alarm delay timer expired Yes Compressor Trip Compressor enabled to load Figure 17 – Unit start-up sequence 52/84 .

Unit Start Evap pump start Evap flow switch consensus within timer expiration No Unit Trip Yes Temperature control start Temperature control stabilisation Compressors start enabled Control requires unit loading New Compressor start required (see loading table) No Compressors loading Yes New Compressors selection Compressor line contactor closing Transition confirmation within 10 sec No Compressor Trip Yes Compressor complete unloading Pre-purge procedure Pressure ratio exceeds minimum load limit No Alarm delay timer expired Yes Compressor Trip Yes Compressor enabled to load Control requires unit standby Compressors standby Control requires unit unloading Compressor stop required (see unloading table) No Compressors unloading Yes Compressor complete unloading Pump-down procedure Compressor line contactor opening Unit Start Evap pump start Evap flow switch Ok within timer expiration No Unit Trip Yes Temperature control start Temperature control stabilisation Compressors start enabled Control requires unit loading New Compressor start required (see loading table) No Compressors loading Yes New Compressors selection Compressor line contactor closing Transition confirmation within 10 sec No Compressor Trip Yes Compressor complete unloading Pre-purge procedure Pressure ratio exceeds minimum load limit No Alarm delay timer expired Yes Compressor Trip Yes Compressor enabled to load Control requires unit standby Compressors standby Control requires unit unloading Compressor stop required (see unloading table) No Compressors unloading Yes Compressor complete unloading Pump-down procedure Compressor line contactor opening 53/84 .

Unit Stop Compressors shutdown procedure Evap flow switch open within timer expiration No Yes Unit Trip Unit Off Figure 18 – Unit shutdown sequence Unit Stop Compressors shutdown procedure Evap flow switch open within timer expiration Yes Unit Trip No Unit Off Unit Stop Compressors shutdown procedure Evap flow switch open within timer expiration Yes Unit Trip No Unit Off 54/84 .

2 Heat recovery start-up and shut-down flowcharts Unit start-up and shutdown will follow the sequence shown in figures 19 and 20. Heat recovery activation Heat recovery pump start Recovery flow switch consensus within timer expiration Yes No HR Trip HR temperature control start HR temperature control stabilitation HR circuits activation enabled No HR leaving temperature above limit Yes HR 3Way valve complete opening HR 3Way valve modulating Control requires loading Control requires standby Control requires unloading No Loading interstage timer expired (PID calculation) System standby Unoading interstage timer expired (PID calculation) No Yes Yes New circuit activation Last circuit deactivation Figure 19 – Heat recovery start-up sequence 55/84 .7.

Heat recovery activation Heat recovery pump start Recovery flow switch consensus within timer expiration No HR Trip Yes HR temperature control start HR temperature control stabilisation HR circuits activation enabled HR leaving temperature above limit No HR 3-way valve modulating Yes HR 3-way valve complete opening Control requires loading No Loading inter-stage timer expired (PID calculation) Yes New circuit activation Control requires standby System standby Control requires unloading No Unloading inter-stage timer expired (PID calculation) Yes Last circuit deactivation Heat recovery activation Heat recovery pump start Recovery flow switch Ok within timer expiration No HR Trip Yes HR temperature control start HR temperature control stabilisation HR circuits activation enabled HR leaving temperature above limit No HR 3-way valve modulating Yes HR 3-way valve complete opening Control requires loading No Loading inter-stage timer expired (PID calculation) Yes New circuit activation Control requires standby System standby Control requires unloading No Unloading inter-stage timer expired (PID calculation) Yes Last circuit deactivation 56/84 .

Heat Recovery Stop Circuits deactivation procedure 3Way valve opening Evap flow switch open within timer expiration No Yes HR Trip Haet Recovery Off Figure 20 – Heat recovery shutdown sequence Heat Recovery Stop Circuits deactivation procedure 3-way valve opening Evap flow switch open within timer expiration Yes HR Trip No Heat Recovery Off Heat Recovery Stop Circuits deactivation procedure 3-way valve opening Evap flow switch open within timer expiration Yes HR Trip No Heat Recovery Off 57/84 .

the PGD display is used as optional remote display. Both interfaces have a 4x20 LCD display and a 6-key keypad. (LEFT key) access the section listed on the first row of the list (RIGHT key) access the section listed on the second row of the list (UP key) access the section listed on the third row of the list 58/84 . 4 different menu sections are addressable. that can be accessed using (MENU key). from the main menu.8 USER INTERFACE Two types of user interface are implemented in the controller software: built-in display and PGD. Each section may be accessed using the relevant key: (ENTER key) is used to access the Unit status loop from every menu form. Figure 21 – Built-In Display Figure 22 – PGD Display In particular.

with ENTER key is possible to access the first one. other menus or form loops are shown.(DOWN key) access the section listed on the fourth row of the list . . < ALARM < VIEW < SET < Figure 23 – Built-In & PGD navigation In case of different key labels (this may happen if a standard Carel controller is used instead of one with Daikin customized keypad) please refer to key position to access the same function. with LEFT it is possible to reload the default value and with RIGHT it is possible to skip leaving the value unchanged. refer to Forms Tree). Horizontal navigation has been introduced in each loop. If other sections are entered. it is possible to access the parent menu and so on until main menu is reached. then with UP and DOWN it is possible to increase and decrease respectively the value.e. By using LEFT and RIGHT keys it is possible to move between forms of similar usage (i. . from View Unit loop is possible to move to View Compressor #1 loop. 59/84 . In a form with different I/O fields. From every loop with MENU key. The possibility of changing values is subordinated to passwords of different levels depending on the sensibility of the value. . from Unit Configuration loop is possible to move to Unit Setpoint loop and so on.

the “enter” button has to be pressed on the last digit and then pressed again to make the password accepted. In any main loops. it is possible to scroll menu by up and down keys and to select items in the menu by enter key. for Tech password. User Setpoint for Operator password and Maint Setpoint for Manager password). When display is not included. it is possible to change the password for the corresponding level (Unit Config.When a password is active. it is possible to reset all passwords by pressing UP+DOWN (to access protected values not accessible anymore without re-entering the password). 60/84 . When required.

1 Form tree Figure 23 shows the structure of the form tree. Figure 23 – Form tree structures 61/84 .8.

#2 Unit Status Water Evap I/O Board Expansion Settings Compressor Unit Compressor Set-points Condensation Configuration Valve Drv Alarm Lims User Set-points Time Sched. Alarm Lims Maint View Settings Debug 62/84 . FSM Time Sched. Alarm Lims Maint View Settings Debug Main menu Alarms Active Log View Compressors Compr. FSM Time Sched.Main menu Alarms Active Log View Compressors Compr. #1 Compr. #2 Unit Status Water Evap I/O Board Expansion Settings Compressor Unit Compressor Set-points Condensation Configuration Valve Drv Alarm Lims User Set-points Time Sched. #1 Compr.

The following languages must be implemented in the base configuration3: English Italian German French Spanish Chinese language implemented on additional display (semi-graphic display) 8.8. The user may select different units for User interface and for BAS communication. In the SI system the following units are used: Pressure Temperature Time Pressure Temperature Time : : : : : : bar °C sec psi °F sec In the Imperial system the following units are used: When it comes to pressure.2 Languages User interface multi-language. 3 Just English is available on ver. other languages will be available in following versions 63/84 . the interface shows if shown data are gauge or absolute using the postfix “g” or “a” respectively.3 Units The interface is able to work using SI and Imperial units (IP). ASDU01A. the user can select the language to be used.

8. Subsections are listed in the table below.4 Default passwords Several levels of passwords for each subsection are available. Section Technician Manager Operator Password 01331 07211 02001 00100 .

5 barg Notes Only if pCOe#3 is present Rela number of fans Condensati on CONFIGURATION SETTINGS Oil heating RS485 Net UNIT 7. of comps N. of pump Circuit #1 Circuit #2 Min Max Enable Max Time Min Press Control var. SET-POINTS SETTINGS UNIT 65/84 .0 barg Y 120 s 1 bar Press Fantroll VSD Type SPEDTROLL DOUBLE VSD Update values Y Enable Y time check 30 Refresh Enabled N Y LN and XN units XXN units When specified When specified When values are changed Y only if expansion boards are changed Only on units with Economizer and expansion board add 2 Economizer Econ thr Econ diff Econ On Econ Off Remote on/off Supervisory Remote heat/cool Auto re-start Auto reafter power start fail Switch off on Switch off ext alarm Communica Communicati tion on Reset all Reset values to values default Password Technician N. of prepurge cycles Pre-purge Valve steps Prep on time Evap T Thr Pre-purge Pre-purge time-out Liquid LI Disc setp Econ Settings 65°C 5 °C 90% 75% N N Y N Supervisor N Change to Y at the first unit start To change password 1 2500 2s -10 °C 120 s 85 °C Only for EEXV 4 Default settings are for McEnergy chillers only.9 APPENDIX A: DEFAULT SETTINGS4 Menu Section Subsection Form Expansion valve Unit config Condensati on fans number Low Press Transd limits Pumpdow config Parameter Expansion valve Gas Type N. Value Electronic or Thermostatic R134a 2 2 2 or 3 or 4 2 or 3 or 4 -0.

Posiz En.Timer Der.Low ambient start-up Temperatur e regulation Setpoint FanTroll set-point FanTroll dead band n. SpeedTroll or Double VSD config) Pre-opening LI Disc diff Cond. Off 0500 N 0000 With comp. Time Setpoint StageUP Err StageDW Err Stage Up Stage down Stage Up Stage down Stage Up Stage down Stage Up Stage down Max speed 10 °C 15. T Lp Al thr L. EXV Man Act. Man.5 barg 120 s 60 s 40. Man. Pos. 2 FanTroll dead band n. Off 0500 N Sporland 50-SEH 250 Y UNIT 66/84 .Amb. 1 FanTroll dead band n. 4 Inverter config (only for VSD.0 V 6.0 V Min speed 1. 3 FanTroll dead band n.0 °C 10 °Cs 10 °Cs See fantroll table See fantroll table See fantroll table See fantroll table CONDENSATION SETTINGS UNIT 10. Posiz En. Pos. SpeedTroll or Double VSD config) Cond regulation (only for VSD. SpeedTroll or Double VSD config) Cond regulation (only for VSD.5 °C -0.5 V Speed up time 01 s LN and XN units XXN units Reg. Sat. Band 10 °C 30 °C 1 °C Speedtroll VSD Neutral Band Integral time 150 s 001 s Derivative time VALVE DRIVER (Only Units with EEXV) SETTINGS EXV Settings #1 EXV Settings #2 EXV Settings #1 EXV Settings #2 Valve type Settings Valve Preopening Warning Warning Act. EXV Man Valve Type Opening Extra steps 20% NO WARNING NO WARNING 0000 With comp.

5 bar 7.Settings Settings Settings Settings Settings Settings Settings Settings Pressure probe #1 settings Pressure probe #2 settings EXV settings #1 EXV settings #2 COMPRESSOR Closing Extra steps Time extra steps Super Heat set-point Dead Band Proportional factor Integral factor Differential factor Low SH protection setpoint Low SH protection integral time LOP set-point LOP Integral time MOP setpoint MOP Integral time MOP start-up delay High Cond temp protection setpoint High Cond temp protection Integral time Suction temperature High limit Min Max Min Max Battery present pLan present Battery present pLan present Min T same comp starts Min time diff comp starts Min time comp on Min time comp off Y 0 sec 6 °C 0 °C 80 30 0.5 1.0 bar -0.0 °C 1 sec -30 °C 0 sec 12 °C 4 sec 90 sec 90 °C 4 sec 60 °C -0.5 bar 7.0 bar Y Y Y Y 600 s 120 s 30 s 180 s SETTINGS Timing - Timing 67/84 .

1 s Min pulse 5s Loading period Max pulse 90 s period Pulse time 0. SH thr 11 °C prot Disc SH Time 150 s Comp N load Pulse 10 Loading/unl N unload 10 oading Pulse Pulse time 0.0 °C DT HP decr 3 °C Dish SH Disc.0 °C Press prot Evap T down -3.Enabled N point Cooling as required Double setdouble setpoint point Ldg water NONE LWT reset temp set-point reset Working Working Cooling mode mode Enable N Softload Softload Enable N Demand supervisory limit demand limit Comp AUTO Sequencing sequence Protocol LOCAL Supervisor Comm Speed 19200 Ident 001 Interface SI Units Units Supervisory SI units Choose English Language language Passwords Change passwords Enable Time N Enable Sch Enable Fan N Enable Silent Mode Settings Set Clock AntiFreeze Setpoint 2°C Alarm Diff 1°C Timing Only if double set-point enabled SET-POINTS SETTINGS USER NOT IMPLEMENTED YET Other languages NOT IMPLEMENTED YET 68/84 .1 s Min pulse 1s Unloading period Max pulse 90 s period Cooling setas required Set-points point Double set.SETTINGS SETTINGS SETTINGS SETTI NGS USER USER USER ALAR MS Time Sch FSM Clock Inter-stage 120 s time Evap T hold 0.

Phase PVM or GPF monitor type type Evap flow Start-up delay switch alarm delay Run delay Thresh Evap pump Reset h.5 °C 12. counter Adjust Thresh Comp h.2 °C/min 2..7 °C 25 °C 70% NOT USED Cooling Mode Cooling/glycol or Ice mode Refer to wiring diagram Depending on actual readings 0.5 bar Unit 20 s 5s 010x1000 N Current running hours 010x1000 N Current running hours N Current running Starts 010x1000 N Current running hours N Current running Starts 3.7 °C N SETTING MAINT 4. Band Temp Neutr.0 °C -4.6 °C 1. Band Regulation Max Pull Down rate StartStart-Up DT Up/Shutdo Shutdown DT wn LWT High CLWT start Max Comp Stage Slide valve position Low ChLWT limits high Probes enable Input probe offset DT reload Reset Alarm Buffer Dt to reload comp Reset 300 s 90 s 70.0 °C 0.5 69/84 .Oil Low Start-up delay pressure alarm delay Run delay Saturated Setpoint disch temperature alarm Diff Saturated Setpoint suction temperature alarm Diff Oil Press Alarm Setp Diff.0 °C 2.4 -6. Reset counter #2 Adjust Comp starts Reset counter #2 Adjust Regul.2 °C 1.7 15.0 °C 5. Reset counter #1 Adjust Comp starts Reset counter #1 Adjust Thresh Comp h.

Change password Fantroll settings FanTroll dead band n. 3 FanTroll dead band n. 4 Stage Up Stage down Stage Up Stage down Stage Up Stage down Stage Up Stage down 2 Fans circuit 3 °C 10 °C 15 °C 3 °C 3 Fans circuit 3 °C 10 °C 6 °C 6 °C 10 °C 3 °C 4 Fan Circuit 3 °C 10 °C 5 °C 5 °C 8 °C 4 °C 10 °C 2 °C 70/84 . 2 FanTroll dead band n. 1 FanTroll dead band n.

Then press the “Upload” button and wait until the transfer is completed. to the Carel RS232/RS485 adapter (code 98C425C001) to connect the RS485 adapter port to the controller terminal port (J10) using a 6 wire phone cable (terminal cable) to disconnect the controller from pLAN and to set the net address to 0. the program shows the progress of the transfer phase in a window and when the process is completed the “UPLOAD COMPLETED” message will appear. to connect the PC.10 APPENDIX B: SOFTWARE UPLOAD TO THE CONTROLLER It is possible to upload the software into the controller using two different ways: using the direct download from a personal computer or using the Carel programming key.carel. reconnect the pLAN and set the right net address. select the correct serial port number you are using and wait (a few tenths of a second) for the “ON LINE” status (this means that the program is connected to the controller). Figure 24 – WinLoad view 71/84 . Then select the “Upload” folder and the “Application” section and select all program files supplied by Daikin (one file in the “blb files” box and one or more files in the “iup files” box). Finally turn off the controller. it is necessary: To install in the PC the program Winload supplied by Carel and available on the web site ksa. This procedure has to be applied to all controllers on the unit with the exception of pCOe boards and EEXV drivers.1 Direct upload from PC - - - To upload the program. by means of a RS232 serial cable. 10.com. Switch on the controller and run Winload. disconnect it from the PC. It may also be requested to Daikin.

72/84 . In case no controller with an installed programme is available. The same procedure has to be used for both operations. it is necessary to first upload the program to the key and then download it on one or more controllers.2 Upload from programming key To upload the program using the Carel programming key. select the right key switch position insert the key in the “expansion memory” connection (remove the cover if necessary) press “up” and “down” keys at the same time and switch on the controller press “enter” key to confirm the operation wait until the controller boots up turn off the controller remove the key. disconnect the controller from pLAN and set the net address to 0.10. with the key inserted in the controller and the key switch in position 2 (red light). just selecting the right position of the key switch: Key switch position 1 (green light) 2 (red light) Transfer type key programming from pCO² pCO² programming from key The procedure is described as follows. In this case. the program will be written on the key instead of on the controller. the key may be programmed using the same procedure described for the direct upload from a PC.

it is possible to choose the different board (1. change the line “Trm2 None –“ with the line “Tmr2 17 sh”.Ok? No If you had to add a second terminal (remote terminal). the following screen will appear: P:01 Adr Priv/Shared Trm1 7 Sh Trm2 None -Trm3 None -. 3. Keep the keys “Up”. 1. In about two seconds the following screen will appear: Terminal Config Press ENTER To continue 3. 4 for the compressors and 5. “Down” and “Enter” pressed for at least 10 seconds 2. must be repeated for all the compressor boards (“I/O Board” from 1 through 4) At the end of operations turn off and restart the system. 11 for the electronic valve drivers) Select 1 for “I/O Board Adr” (Board with address 1) and push “Enter”. The operations from 1. to 3. 9. Push “Enter” again. To enable the new configuration put the pointer on “No” (using the key “Enter”) and with “Up” and “Down” change it to “Yes” and push “Enter”.11 APPENDIX C: PLAN SETTINGS Such operation must be performed if a terminal is added to the pLAN or if settings are changed. 7. A screen will appear with the terminal address and with the address of the board in examination Terminal Adr: 7 I/O Board Adr: n Using the “Up” and “Down” keys. 73/84 . 2.

AFTER RESTART.1 Output variables Carel Variable Input(I) Output(O) Modbus Register 40003 40011 40043 7 6 3 N/A 40020 40026 40175 40174 40016 40022 40022 40021 Variable Description Active Setpoint Actual Capacity Capacity Limit (Output) Chiller Limited Chiller Local/Remote Chiller On Off Chiller Status Compressor Discharge Temperature Variable Name nvoActiveSetpt nvoActCapacity nvoCapacityLim nvoChillerStat nvoChillerStat nvoOnOff nvoChillerStat nvoCompDisTemp SNVT Index 105 81 81 127 127 6 127 105 81 8 8 105 Notes A2(O) A10(O) A42(O) Limited=1 Not Limited=0 Local=1 Remote=0 0=Chiller Off 1=Chiller On See next table D6(O) D5(O) D2(O) N/A A19(O) A25(O) I46(O) I45(O) A15(O) Compressor Percent RLA nvoCompPercRLA Compressor Run Hours Compressor Starts Compressor Suction Line Temperature Condenser Refrigerant Pressure Condenser Refrigerant Pressure Condenser Saturated Refrigerant Temperature nvoCompHrs nvoCompStarts nvoSuctionTemp nvoCondRefPress nvoCondRefPress nvoSatCndRefTemp 30 30 105 A21(O) A21(O) A20(O) 74/84 . IS SUFFICIENT TO DISCONNECT BATTERIES FROM ALL THE DRIVERS AND THEN CONNECT THEM AGAIN APPENDIX D: COMMUNICATION The control supports communication on the serial port with the following protocols: Carel proprietary protocol (local and remote) FTT10A (chiller profile) BACnet MS/TP & IP (single master points list) Carel and Modbus protocols require just the communication card (RS485. 422 or 232) Lonwork requires a dedicated communication card and BACnet requires communication card and a translation gateway. 12. Below is the data point list.12 REMARK: IT IS POSSIBLE. IN THIS CASE. THAT THE TERMINAL IS STUCK ON A UNIT. WITH THE SYSTEM NOT FED. THIS IS DUE TO THE FACT THAT THE MEMORY OF THE DRIVERS REMAINS FED BY THE BUFFER BATTERY AND RETAINS THE DATA OF THE PRECEDING CONFIGURATION.

1 Variable Chiller Status description Carel Variable Input(I) Output(O) Modbus Register 40148 4 5 Variable Description Chiller Status Variable Name SNVT Index 127 NvoChillerStat Notes 3 bytes long Byte # 1 Description Field Name 0=Off 1=Start 2=Run 2 Chiller Operating Mode chlr_op_mode 0=Auto 1=Heat 3=Cool 6=Off 3(bit 0) Alarm Flag in_alarm 11=Ice 0=No Alarm 1=Alarm 0=Not Enabled 1=Enabled D3(O) D4(O) I19(O) Notes D2(O) Chiller Run Mode chlr_run_mode 3(bit 1) Chiller Run Enable run_enabled 75/84 .Evaporator Entering Water Temperature Evaporator Flow Switch Status Evaporator Leaving Water Temperature for Unit Evaporator Pump Run Hours Evaporator Refrigerant Pressure Evaporator Saturated Refrigerant Temperature nvoEntCHWTemp nvoChWFlow nvoLvgCHWTemp nvoEvapPumpHrs nvoEvapRefPress nvoSatEvpRefTemp 105 95 105 8 30 105 0=Pump Commanded off 1=Pump Commanded On 0=No Flow 1=Flow A4(O) D7(O) A6(O) I47(O) A17(O) A16(O) 40043 8 40007 40176 40018 40017 Evaporator Water Pump Status Heat Recovery Entering Water Temperature Heat Recovery Leaving Water Temperature Oil Feed Pressure Outdoor Air Temperature Run Enabled nvoChWPump nvoEntHRWTemp nvoLvgHRWTemp nvoOilFeedPress nvoOutdoorTemp nvoChillerStat 95 105 105 30 105 127 D29(O) A22(O) A23(O) A32(O) A39(O) 30 40023 40024 40033 40040 3 0=Run Disabled 1=Run Enabled D2(O) 12.1.

The compressor controllers send a signal. The indicator is cleared (0) when the following conditions exist: IF Compressor is OFF because of an alarm OR If Compressor is OFF due to the Pump Down Switch OR The Unit is OFF because of a Unit alarm OR 76/84 .Chiller 3(bit 2) Local/Remote 3(bit 3) Chiller Limited Evaporator Flow 3(bit 4) Switch Status Local Limited 0=Remote 1=Local 0=Not Limited 1=Limited D5(O) D6(O) 6 7 chw_flow 0=No Flow 1=Flow D7(O) 8 12. AVAILABLE (1) if the supervisory system can influence its stop/start operation.1.2 Description of variable sent on index I22 (Modbus register 40151) Carel Variable Input(I) Output(O) Modbus Register 40151 Variable Name nvoSequenceStat SNVT Index 165 8 bytes long Byte # 1 2(bit 0) Description N/A Chiller Full Load Notes Notes I22(O) 2(bit 1) 2(bit 2) 2(bit 3) 2(bit 4) 0=Not at Full Load 1=Full Load Circuit/Compressor1 Availability0=Not Available 1=Available Circuit/Compressor2 Availability0=Not Available Circuit 3 Availability Circuit 4 Availability 1=Available 0=Not Available 1=Available 0=Not Available 1=Available 2(bit 5 to 7) N/A 3 to 8 N/A Circuit/Compressor Availability Definition: All compressors (or circuits) on a chiller are unable to run.

3=HVAC_COOL. 11=HVAC_ICE See Worksheet nviCompSelect Default Value 100% 0 Capacity Limit Setpoint nviCapacityLim Chiller Enable nviChillerEnable A3(I) D1(I) Chiller Mode Setpoint Compressor Select Cool Setpoint Heat Setpoint Ice Setpoint nviMode nviCompSelect nviCoolSetpt nviHeatSetpt nviIceSpt 108 8 105 105 105 SNVT Index 8 3 1 7. if a chiller remote stop switch input is opened.) For example.9°C I17(I) I32(I) A47(I/O) A50(I/O) A48(I/O) Variable Description Variable Name Compressor Select nviCompSelect Notes 1=Compressor #1/Circuit #1 2=Compressor #2/Circuit #2 3=Compressor #3/Circuit #3 4=Compressor #4/Circuit #4 77/84 .The Unit has been disabled at the keypad display OR The Remote Switch has disabled the Unit OR The Control Source does not = BAS Network OR The front panel switch has disabled the Unit OR The compressor switch has disabled the Compressor OR An air-cooled unit is below it’s outside air temperature set-point and all compressors are off OR The Compressor is in the Waiting Low Sump Temperature State OR The Compressor is in the Anti-recycle State (start-start.2 Input variables Carel Variable Input(I) Output(O) Modbus Register 40004 2 40146 40161 40048 40051 40049 Default Value 1 Variable Description Variable Name SNVT Index 81 95 Notes 0=Chiller Disable 1=Chiller Enable 1=HVAC_HEAT. etc. the input must be closed again. the alarm must be cleared.2°C 35°C -3. if a chiller is set for a local source to enable it. if a chiller has a Fault alarm. stop-start. 12. it must be returned to network control.

2° C 37.8° C I20(I) D9(I) A11(I) A12(I) SCPT_HVACmode 74 3 I21(I) 12.4. Compressor Discharge Temperature Compressor Percent RLA Compressor Run Hours Compressor Starts Compressor Suction Temperature Condenser Refrigerant Pressure Condenser Saturated Refrigerant Temperature Evaporator Refrigerant Pressure Evaporator Saturated Refrigerant Temperature Oil Pressure 12.4 Alarms Carel Variable Input(I) Output(O) Variable Description Current Alarm Network Clear Alarm Variable Name SNVT Index nvoAlarmDescr nviClearAlarm 36 95 Description Alarm Text (30 ASCII characters max) 0=Neutral.Below is the list of variables that change with respect to the value of the Compressor Select variable. 0=Request Chiller Off 1=Request Chiller Auto (run) –40°C to 93°C -40–93°C 1=HVAC_HEAT.3 Configuration variables Carel Variable Input(I) Output(O) Modbus Register 40010 40012 40013 40150 40130 to 40145 40011 Modbus Register SCPT_Reference SCPT_limitChlrCap SCPT_pwrUpState SCPT_CoolSetpoint SCPT_HeatSetpoint SCPT Index 81 73 75 78 Notes 0% to 160%. 3=HVAC_COOL. 1=Clear Alarm I1 to I16(O) A10(O) 12.1 Alarm words I1 – I16 Carel Variabl e Bit # 78/84 . 11=HVAC_ICE Default Value 100% 0 7.

Cond Water Freeze #2 PUMP ON .Cond Press High #3 UNLOAD .Evap Press Low #4 Not used UNLOAD .Cond Press High #2 UNLOAD .Evap Water Freeze #1 PUMP ON .Cond Press High #4 PUMP ON .Evap Press Low #1 NO LOAD .Evap Press Low #3 NO LOAD .Cond Press High #1 NO LOAD .Ambient Temp Low NO LOAD .Evap Press Low #4 Not used Not used Not used Not used PUMP ON .Cond Press High #1 UNLOAD .Cond Water Freeze #4 Not used Not used Not used Not used Not used Not used NO RESET-Evap EWT Sensor Fail Not used NO LOAD .Evap Water Freeze #2 PUMP ON .Cond Press High #3 NO LOAD .Cond Water Freeze #3 PUMP ON .Evap Press Low #3 UNLOAD .Cond Water Freeze #1 PUMP ON .Evap Press Low #1 UNLOAD .1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 LonWorks Message Reserved Not used Not used Not used Not used WARN-Pwr Loss While Running Not used Not used Not used Not used NO START .Cond Press High #2 NO LOAD .Cond Press High #4 Not used UNLOAD .Evap Press Low #2 NO LOAD .Evap Water Freeze #3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Integer #3 Integer #2 Integer #1 79/84 .Evap Press Low #2 UNLOAD .

Motor Temp High #2 COMP STOP .100 101 Not used Not used Integer #7 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 PUMP ON .Phase Loss #2 COMP STOP .Phase Loss #1 COMP STOP .Evap Pump Fail #2 Not used UNIT STOP-AmbAirTempSensorFail Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used COMP STOP .Phase Loss #3 COMP STOP .Cond Press High #2 COMP STOP .Cond Press High #3 COMP STOP .Evap Pump Fail #1 START#1 .Evap Water Freeze #4 START#2 .Motor Temp High #4 COMP STOP .Cond Press High #1 COMP STOP .Phase Loss #4 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used COMP STOP-CondPressSensFail #1 COMP STOP-CondPressSensFail #2 COMP STOP-CondPressSensFail #3 COMP STOP-CondPressSensFail #4 Not used Not used COMP STOP .Motor Temp High #1 COMP STOP .Motor Temp High #3 COMP STOP .Cond Press High #4 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 4 Integer #6 Integer #5 Integer #4 80/84 .

Evap Press Low #2 COMP STOP .Evap Press Low #1 COMP STOP .102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 Not used Not used COMP STOP-DischTempSensFail #1 COMP STOP-DischTempSensFail #2 COMP STOP-DischTempSensFail #3 COMP STOP-DischTempSensFail #4 COMP STOP-DischargeTempHigh #1 COMP STOP-DischargeTempHigh #2 COMP STOP-DischargeTempHigh #3 COMP STOP-DischargeTempHigh #4 Not used COMP STOP-Evap Water Flow Loss COMP STOP .Evap Press Low #4 Not used COMP STOP-EvapPressSensFail #1 COMP STOP-EvapPressSensFail #2 COMP STOP-EvapPressSensFail #3 COMP STOP-EvapPressSensFail #4 Not used Not used Not used Not used COMP STOP-Lift Pressure Low #1 COMP STOP-Lift Pressure Low #2 COMP STOP-Lift Pressure Low #3 COMP STOP-Lift Pressure Low #4 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used UNIT STOP-Evap LWT Sensor Fail COMP STOP-EvapLWT SensFail #1 COMP STOP-EvapLWT SensFail #2 Not used Not used Not used COMP STOP-MechHighPressTrip #1 COMP STOP-MechHighPressTrip #2 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 8 Integer #10 Integer #9 Integer #8 81/84 .Evap Press Low #3 COMP STOP .Evap Water Freeze Not used COMP STOP .

Oil Level Low #4 COMP STOP-Oil Filter DP High#1 COMP STOP-Oil Filter DP High#2 COMP STOP-Oil Filter DP High#3 COMP STOP-Oil Filter DP High#4 COMP STOP-OilFeedPrsSensFail#1 COMP STOP-OilFeedPrsSensFail#2 COMP STOP-OilFeedPrsSensFail#3 COMP STOP-OilFeedPrsSensFail#4 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used COMP STOP-NoStartrTransition#1 COMP STOP-NoStartrTransition#2 COMP STOP-NoStartrTransition#3 COMP STOP-NoStartrTransition#4 COMP STOP-OilPressLow/Start #1 COMP STOP-OilPressLow/Start #2 COMP STOP-OilPressLow/Start #3 COMP STOP-OilPressLow/Start #4 Not used Not used 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 13 Integer #13 Integer #12 Integer #11 82/84 .Oil Level Low #3 COMP STOP .Oil Level Low #1 COMP STOP .154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 COMP STOP-MechHighPressTrip #3 COMP STOP-MechHighPressTrip #4 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used COMP STOP .Oil Level Low #2 COMP STOP .

207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used COMP STOP-SuctnTmpSensorFail#1 COMP STOP-SuctnTmpSensorFail#2 COMP STOP-SuctnTmpSensorFail#3 COMP STOP-SuctnTmpSensorFail#4 Not used Not used Not used Not used FAULT (Check Unit for Detail) COMP SHUTDOWN-Comp Fault #1 COMP SHUTDOWN-Comp Fault #2 COMP SHUTDOWN-Comp Fault #3 COMP SHUTDOWN-Comp Fault #4 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 Integer #15 Integer #14 83/84 .

Products are as listed in the EUROVENT Directory of Certified Products.V. DAIKIN EUROPE N. Zandvoordestraat 300 B-8400 Ostend – Belgium www.com D – MT – 07/02 A – EN 84/84 . is participating in the EUROVENT Certification Programme.daikineurope.Daikin units comply with the European regulations that guarantee the safety of the product. Daikin Europe N.V.

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