a51nx Provisional Specifications

Effective December 2010 Rev2

a51nx HORIZONTAL MACHINING CENTER
PROVISIONAL SPECIFICATIONS

...................................100-740 mm Spindle Drive Motor (Continuous)..........................................5 kN Type of Drive .....................................7" 19..................AC Digital Servo Motor Ball Screw Diameter...................................................................................... Feedrate .4” 2............................5 HP AC 106...................................................3" x 160........... 24.................................699 mm x 4...................... Spindle Vertical....2 Size of Guides X........................#45 Axis Motor ................................................................................. Thrust Capacity (Duty) up/down..............................................................7" x 15.............#55 Table (Z-Axis) Time to full rapid........... 35.....4..........................5...................2" 3..968 ipm 2...560 mm Axis Travel Y.....................3" 3..............8" x Bed Construction......... Column Longitudinal........a51nx Provisional Specifications Effective December 2010 Rev2 GENERAL SPECIFICATIONS Machine Metric Pallet Size (Metric Type)..80-720 mm Spindle Nose to Center of Pallet.......... x 900 mm ht.............................................................1" ..968 ipm 4................#45 Axis Motor ....................60 m/min....................................................20 kN Thrust Capacity (continuous).....................372 lbs 202 / 899 lbs 6.000 RPM Floor Space (W x D) w/o Accessories............................12 / 15 kN Thrust Capacity (continuous) up/down..............400 mm x 400 mm Axis Travel X....................4” English 15..................2..........................5 kW (alpha series) 140 msec 2....50 to 14.....................................................236 lbs 7..........................54” 2........................7" 22" 25.......630 mm dia..............360 ipm 1..................082 mm Weight with ATC 40....................................360 ipm 1... Y & Z-axes............................60 m/min......5.............640 mm Axis Travel Z......AC Digital Servo Motor Ball Screw Diameter........................9" – 29........................................698 / 3................................................. Feedrate ........................60 mm Rapid Traverse ...............................................0. Table Cross ....8.............................................22 kW AC Spindle Speed (High Power Spindle – std)...........................................700 kg Workzone Limitations........................................................ Y & Z-axes.......28.............................640 mm Spindle Center to Top of Pallet............................................................140 lbs...... Distance to full rapid.....................................50 m/min.................1" 29.............................................2" 25............. Distance to full rapid...............4 HP Spindle Head (Y-Axis) Time to full rapid.One Piece Meehanite Casting Three (3) point support Number of Guides X... Thrust Capacity (Duty)........................................90 mm Rapid Traverse ................................................................0 HP ....50 m/min.............9 / 4 kN Type of Drive ..496 lbs 1.........5 kW (alpha series) 168 msec 3................................

..............20 kN Thrust Capacity (continuous).. Thrust Capacity (Duty)................................................................. Feedrate ....50 m/min..........M16-2 Tapped holes and 2 precision edge locators Center Hole .........000080" ± 0................................................................000100” ± 0..................± 1..± 0.......5 kN Type of Drive .000040" 360º Index Pallet Table (Option) Workpiece Positioning on Pallet............. Automatic Pallet Changer (APC) Pallet Change Time.......AC Digital Servo Motor Ball Screw Diameter..........................360 positions............................................21 sec (Inertia: 7..................)......2...... ..................................................708 ft.............................0 HP Accuracies (with proper environment control): Positioning (Full Travel): X-Y-Z: Standard.3...........97" Pallet/Table Positioning Range.....................................00008" Distance Floor to Pallet Top...........................................................................0 arc seconds DD Table brake torque.......5.80 mm Rapid Traverse .........)..............................................Direct Drive Motor Pallet/Table positioning range.......................1 degree Positioning Time ................................. lb.968 ipm 4.....................0....400 kg.......................± 4...............± 0......± 2............... IAC evaluates pallet inertia and sets acc/dec values to maximize table performance...... 880 lbs..............0020 mm Repeatability: X-Y-Z: Standard...........140 lbs..........0015 mm With Scales (opt.............................................................0 arc seconds Table Indexing Repeatability... bi-directional Programming Increment.....± 0............................................................496 lbs 1................236 lbs 6....................................................................± 3..........a51nx Provisional Specifications Effective December 2010 Rev2 Traveling Column (X-Axis) Time to full rapid...50 mm 1...........8kgm2) Table performance can be optimized with Inertia Adaptive Control (IAC) function........................................................0001° DD Table Positioning Time 90° (without / with brake)............ 90°/180° 1....................................100 mm 43...................± 0................54 / 1...75 / 1........± 0.....7 sec Pallet Indexing Accuracy.....0025 mm With Scales (opt............................ Distance to full rapid...4....... bi-directional Programming Increment.4/1.............................0 arc seconds Table Indexing Repeatability.0010 mm ± 0..........360 ipm 1.............316 Nm 1.........60 m/min........000060" ± 0...1 second (Total APC time = 6...........600..............................................000 positions..................... Pallet Indexing Accuracy..3 seconds) Pallet Positioning Repeatability of Pallet Change.......................5 kW (alpha series) 160 msec 3..................................................... DD Motor Rotary Table Drive Type……………………………........................#45 Axis Motor ............................................................................................00 sec (Inertia: 7................1...........................0..................................................................................................0 arc seconds Pallet to index table Clamp Force..............3 seconds Pallet Clamp Confirmation – for process error checking........................5................................................002 mm ± 0....1 kN 10..................0.......................................................................31" Pallet Load Capacity........................................45................1” 2.......................8kgm2) 180° (without / with brake)............................

......................Two (2) Angular Contact Bearings Steel Balls and Rings Bearing: Inner Diameter......................................0kN 4...............35" Outer Diameter........................5 sec / 0........................200 lb......................050 lb.......5 sec deceleration Spindle Orientation..............................................................119 N-m 87.............0kN 4........................................22 kW AC 29.............................................................................Two Range........35" Outer Diameter....................204 N⋅ m 150 ft lb Continuous Rating (50-1...85 mm 3.............000 RPM Spindle Acceleration Time ............85 mm 3.130 mm 5.........................................2........Electric Servo Control Drive Motor (4................ 40 Taper (HSK63A optional) Tooling .........................................................................000 rpm Constant Torque Range.................................................800 RPM High Torque 302 Nm Spindle (Option) Spindle Nose ...0 kW AC 29............................000 rpm) 15 min .....22...........4........................................................5 HP AC Torque Characteristics: 10% ED Rating (50 ~585 rpm)............................. 40 taper) 2............................... Referenced to Bed Rigid Tap………...................000 rpm)..8 kN (No..........................6 sec / 0................000 ~ 10....7 sec / 1..302 N⋅ m 222 ft lb 25% ED Rating (50 ~865 rpm).......9..........................................................7 sec / 1.9 HP AC Continuous................................................204 N⋅ m 150 ft lb Continuous Rating (50-1.240 N⋅ m 177 ft lb 25% ED Rating (50 ~865 rpm)...0..18....5 HP AC Torque Characteristics: 15% ED Rating (50 ~920 rpm).Two (2) Angular Contact Bearings with Ceramic Balls Rear.........9 HP AC Continuous.........................Two (2) Angular Contact Bearings with Ceramic Balls Rear.............................................(50 to 14................................................................................................................................................000 rpm Constant Torque Range...........130 mm 5.........................................Oil Air Lubrication with Jacket Cooling..........................2............................................... Spindle Speed Range...........................12" Spindle Temperature Control....................................000 rpm) 1................................................Two Range.................Electric Servo Control Drive Motor (4..........No......................119 N-m 87...26 kW AC 34....................a51nx Provisional Specifications Effective December 2010 Rev2 High Torque 240 Nm Spindle (Standard) Spindle Nose ..........................7 ft lb Obtain Full HP: ....................................................200 rpm)...9 sec deceleration (50 to 7..........000 rpm) 1.............000 rpm) 15 min ................................. Tool Clamp Force – HSK63A.......050 lb..........200 rpm)................... Referenced to Bed Rigid Tap..................................CAT V-flange (HSK63A optional) Tool Clamp Force (mechanical).................................................800 RPM Optional Core Cooled 20k High Accuracy Spindle .........................................................................(50 to 14................18......50 to 920 rpm Spindle Bearing Design: Front........Oil Air Lubrication with Jacket Cooling....................................No.......................12" Spindle Temperature Control........ 50-14.................................000 rpm).......................................................000 ~ 10........7 ft lb Obtain Full HP: ............................................CAT V-flange (HSK63A optional) Tool Clamp Force (mechanical).. Spindle Speed Range......26 kW AC 34.......................6 sec deceleration (50 to 7..........6 sec deceleration Spindle Orientation.................4.....................Two (2) Angular Contact Bearings Steel Balls and Rings Bearing: Inner Diameter........ 40 taper) 2.......000 RPM Spindle Acceleration Time ......................................0................................50 to 585 rpm Spindle Bearing Design: Front............................................................ Tool Clamp Force – HSK63A.............................................................................. 40 Taper (HSK63A optional) Tooling ....................................................................................................................... 50-14..................200 lb......9..................................................8 kN (No........

...(to 10....................................................................................ATC40 2...........93" Maximum Tool Weight (medium tool change speed over 8kg).......000 rpm) 0.......................000 RPM Spindle Orientation ................................8 sec / 2..........................40 / 132 / 217 / 313 Tools Tool Change Time............. Spindle Speed Range........9 seconds (Not including shutter motion time) Chip-to-Chip Time (Std Spindle)............ ...............4 sec deceleration Spindle Acceleration Time .....................1 seconds .........................8 HP AC Continuous..........................50 to 1..................................................ATC132 8/13 seconds ..................................2 seconds (MAS Method) Maximum Tool Size Diameter Adjacent Pockets Empty........................................................................8 seconds ................ 50-20..................................18...........4..........................................Fixed Address Chip and Coolant System Chip Discharge......................................................................5 seconds ...............ATC313 12/20 seconds Tool Selection Method ..................7" Maximum Tool Size Without Limitation..................5 sec deceleration Drive Motor 10 min ............................................2...80mm (please refer to drawings) Maximum Tool Length (Cat or HSK)......................................................9/4.............................................ATC217 8/14......................................110 mm 4...........0 kN (HSK63A) 4..........33" Spindle Temperature Control...................................18...................6 sec / 0........................................................................................................................85 ft·lbs Tool Preparation Time (Shortest/Longest)................6..............................................................................................70 mm 2.....................................................................(to 20..............................Two (2) Angular Contact Bearings with Ceramic Balls Rear................................................................5 kW AC 24..1 6...........................98 N⋅ m 72 ft⋅ lbs Obtain Full HP:.....................................................450 rpm Spindle Bearing Design: Front............000 RPM Automatic Tool Changer Capacity: Standard.................a51nx Provisional Specifications Effective December 2010 Rev2 Spindle Nose ......................430 mm 16..000 rpm) 2......................................................Rear Discharge Center Trough......................0.............................................................................Two Range..........050 lbs.............................................................170 mm 6.....................................Core Cooled/Under race lubrication.........................000 rpm Constant Torque Range..............................450 rpm). Referenced to Bed Rigid Tap………...........12 N·m 8..12 kg 24 lbs..................... Maximum Tool Moment...........76" ATC 132/217........................................11 kW AC 14.....76" Outer Diameter.......................HSK63A Tool Clamp Force (mechanical)................................................................Electric Servo Control Spindle Acceleration Time ...8 HP AC Torque Characteristics: 15% ED Rating (50 ~1.............ATC60 3..60 Tools Optional ...70 mm 2.Base Coolant Chip Collection....................................HSK63A only Tooling .................................Two (2) Angular Contact Bearings Steel Balls and Rings Bearing: Inner Diameter...............Lift up conveyor & tank.................

.515/200 l 136/53 gal Through Spindle Coolant Pressure........0.........................................660 l/min.........................Quantity...............26 gal 0..............................................................2 Utility Requirements Air: Air Pressure........22 Liters Spindle Cooling Oil............................3” Chip & Coolant Separation Method......................... 0............17 l/min................0.............................410 l/min............ 8........Stroke (+) End ..................................................1 Liter Automatic Grease Supply Unit Lube ..................2.........2 MPa 320 psi Flow Rate..............a51nx Provisional Specifications Effective December 2010 Rev2 Lift-up Conveyor Discharge Height........................Rotating Drum with permanent Media Mesh...................................Edge Locator Parallel to X 5.................. 4....................................................3 cfm 240 or 480 3 60 50 65kVA 225 Amps 125 Amps Tank Capacities Hydraulic Tank ..................32 Liters Spindle Lubrication Oil.................8 Overhead Shower Nozzles .............. (with Air Blow).........Quantity..... 20 micron mesh (90% fine removal) Coolant Tank Capacity (total cap/effective cap):.............................Center of Stroke ........................22 Base Coolant Wash Nozzles ..........7 Liter Home Positions X-Axis Y & Z-Axis B-Axis .. Continuous Back Flush Cleaning..............................5 ~ 0.............................................. Electrical Specification: Volts Phase Cycle kVA.................4 gal... Sum of All Equipment (std configuration) Standard Transformer kit Main Circuit Breaker 240V 480V 72 ~ 116 psi 14................................18 gal .........................................................................................4 cfm 23......................................................................................1......5 gpm Spindle Nozzles .....Quantity....................8 gal.......8 MPa Volume (without Air Blow)..............024 mm 40..............

a51nx Provisional Specifications Effective December 2010 Rev2 Horsepower Curves: Standard High Power Spindle: .

a51nx Provisional Specifications Effective December 2010 Rev2 Optional High Torque 302 Nm Spindle: .

a51nx Provisional Specifications Effective December 2010 Rev2 Optional Core Cooled 20k Spindle: General Floor Layout View: Note: Prior to installation check for drawing updates .

a51nx Provisional Specifications Effective December 2010 Rev2 .

a51nx Provisional Specifications Effective December 2010 Rev2 Restrictions of Workpiece: .

a51nx Provisional Specifications Effective December 2010 Rev2 Limitation of Stroke: STROKE LIMITATION (HIGH TORQUE 240Nm AND 302Nm SPINDLE) Spindle Head Dimensions: .

320Nm. SPINDLE DIMENSIONS Tool Size Drawings: TOOL LIMITATION (40/60TOOL MAGAZINE) .a51nx Provisional Specifications Effective December 2010 Rev2 HIGH TORQUE 240Nm.

1" color LCD · Touch screen function buttons · NC Power ON/OFF · Emergency Stop Push-button · NC Program Start/Stop · Mode Selector Switches · NC Function Switches · Coolant Control Switches · Eco Mode button · Spindle Start/Stop · Spindle Tool Unclamp · Machine Monitoring Indicator · Over Travel Release Switch · Alarm Release Switch · Splash Guard Door Interlock Release button · Routine Function Switches · Jog Switch · Rotary Switch Jog Feedrate · Rotary Switch Rapid Feed Override · Rotary Switch Feedrate Override · Rotary Switch Spindle Speed Override · Main Control Panel Flexible Switch allows assignment of main control panel switches to the PC screen CONTROL SPECIFICATIONS .a51nx Provisional Specifications Effective December 2010 Rev2 Operator Control Panel Located conveniently to the work area. Minimum increment: 0. G03). . Decimal point programming/Calculator type decimal point input. Simultaneous 4-axis control standard. Linear interpolation (G01). Interpolation Positioning (G00). Custom Marco Common Variables: 82 (5282C) (MM STD). This panel includes the following: FS310is Fanuc Series Control · 12.9999). G21) (5120A) (MM STD). 0. Automatic recognition of EIA/ISO code.PROFESSIONAL 5 SYSTEM CNC Controlled Axes Simultaneous 4-axis positioning standard. Helical interpolation (Circular + 2 axis linear) (G02. G03).0001 in.0001 mm. Maximum programmable dimension: ±9 digits (±99999. Absolute/Incremental programming (G90/G91). Programming Method Inch/metric selection (G20. Circular interpolation (G02.

T-function. Return from reference point (G29). Tool offset memory Type A. Work coordinate system selection (G54-G59). Tool Offsets Tool length offsets (99 total) (G43. F-direct command. G44/G49). Clock function. USB interface.1" color LCD. Coordinate system setting (G92). Data Center Internal Memory: 4MB STM Functions S-function direct command (direct spindle programming). Program number search. Address. Return to 2nd reference point (G30). Reference point return check (G27). Machine coordinate system setting (G53). Local coordinate system setting (G52). Cut. Sequence number search. Coordinate Systems Manual return to reference point. Machining Result Function. Manual data input (MDI). Feedrate override cancel (M49/M48). G42/G40). word search.a51nx Provisional Specifications Effective December 2010 Rev2 Feeds Cutting feedrate. Operation Support Functions Label skip: Control in/out. Automatic return to reference point (G28). . Product Count Function I/O Devices PCMCIA Card. Rapid traverse override. Tool radius offset C (G41. Dwell (G04). Part Program Storage & Editing Part program storage (1.050 feet. paste. M-function. Registerable programs (63). Cutting feedrate override (0-200%). Background editing. 320 m. 126 KB). and replace function Operation And Display 12.

Self-diagnostics. Machine Error Compensation Stored pitch error compensation. Circular interpolation radius programming. Maintenance & Safety Emergency stop. Dry run. parameter). Tapping mode (G63). Rigid synchronous tapping (G84).a51nx Provisional Specifications Effective December 2010 Rev2 Single block. Stored stroke limit 1. Interlock. Exact stop check (G09). Sub-programming (10 folds nested). Feed forward. Programming data input (G10) (offset value. Canned cycles (G73. Help function. G74. Backlash compensation. Tool length measurement (manual). M22/M23). . Cutting mode (G64). Program stop (M00). Machine lock. Programming Support Functions FS-15M format. Manual absolute. Over travel. Auxiliary function lock. Low air pressure alarm. Friction compensation control. Mirror image (M21. Optional stop (M01). Optional block skip 1 (/). Alarm history display (last 25 alarms). Exact stop check mode (G61). Z-axis feed cancel. G76. Low spindle lubricant level alarm. G80 to G89).

8°F/30 min. Alarm history function. One touch . Number and position of limit switches and solenoids display for alarm. This document is the confidential intellectual property of Makino Inc and must be surrendered upon demand. specifications and pricing may be changed without prior notice to incorporate improvements resulting from ongoing R&D programs The quoted accuracies are attained through proper application of environmental conditions. Tool Life Monitoring. Automatic display for regular maintenance advice.ATC operation by push-button.3). Installation Environmental conditions for machine run-off at Makino are controlled to the following level: Temperature Fluctuation Humidity Dust Air Supply Warm 40°C 104°F Cool 10°C 50°F ≤ 1°C/30 min. Self-diagnostics and instruction display. . One touch . and suitable industrial floor for machine stability. 35 ~ 70% Not applicable 72-115 psi and 15.a51nx Provisional Specifications Effective December 2010 Rev2 MPC Operation Specification Geometric Intelligence SM Control (GI.9 cfm (23. Spindle Load Monitoring (SL) Lower Limit. NOTE: The base machine configuration. ≤ 1.Automatic return to work setting position.All axes automatic return to reference point.3 cfm with optional air blow) of DRY air supplied through a minimum supply pipe of 3/4" diameter with no reducers or nozzles. Automatic recover function for ATC-ARM standby position. Spindle Load Monitoring (SL) Upper Limit. One touch . Direct Spare Tool Selection.