Precision Cooling For Business-Critical Continuity

Liebert Himod™
Installation Manual - 8, 10 & 12 Tons, 60Hz

TABLE OF CONTENTS
PRODUCT MODEL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0
1.1
IV

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
System Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.1 System Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.0
2.1 2.2 2.3

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Room Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Equipment Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Equipment Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.3.1 2.3.2 Handling With Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Removal of Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.4 2.5 2.6 2.7

Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Piping Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5.1 Drain Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Balancing Air Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.7.1 2.7.2 2.7.3 Under-Floor Discharge Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Ducted Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Plenum Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.0
3.1 3.2

AIR COOLED MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Condenser Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2.1 3.2.2 3.2.3 Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Low Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Lee-Temp/Flood Back Head Pressure Control Condensers . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.3 3.4

Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Fan Speed Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.1 3.4.2 3.4.3 Materials Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Dehydration/Leak Test and Charging Procedures for R407C or R22 . . . . . . . . . . . . . . . . . . . 26 Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.5

Lee-Temp/Flood Back Head Pressure Control Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.5.1 3.5.2 3.5.3 3.5.4 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dehydration/Leak Test and Charging Procedures for R407C or R22 . . . . . . . . . . . . . . . . . . . Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 30 30 31

i

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Pump and Drycooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 4. . 55 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. . . . . . . . . . . . . . . . . . . . .5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 MOTOR/BLOWER/AUTO-TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Filling the System . . . . . . .7. . . . . . . . . . . . . . . . . . . . 57 ii . . . . . . .1 4. . . . . . . . .3 Preparing the System for Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. . . . . . . . . .3. . . . . . . . . . . . . . . . . . . . . . . . 46 6. 41 Chilled Water Piping Considerations . . . . .4 4. . . . . . . . . . . . . . 40 Glycol Regulating Valve . . . . . . .1 5. . . . . . . . . . . . . .1 8. . 40 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Drycooler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 4. . . . . . . . Fluid Relief Valves and Other Devices. . . . . . . . . . . . . . . . . . . . . . . . .42 Description . . . . . . . . . . . . . . . . . .7. . . . . . . . . . .1 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 6. . . . . . . . .5. . 46 Field Adjustments to Air Volume and/or External Static Pressure . . . . . . . . . . . . . . . . . . . 57 Condensate Pump. . . . 35 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Standard Valve-150psig (1034kPa) & High Pressure Valve-350psig (2413kPa) Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Electrical Connections . . . . . . . . . . . . . .1 4. . . . . . . . . . . . .1 Expansion Tanks. . . . . . . . . . . . . . . . 34 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Glycol Solutions . . . . . . . . . . . . . . . . . 55 Technical Notes . . . . . . . . . .5. . . . .2 6. . . . . 53 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Glycol Piping. . . . . . . .2 DUAL COOL MODELS . . . . . . . . . . . . . . . . . . . . . . . 40 4. . . . 37 4. .2 4. . . . . . . . . . . . . . . . . 33 4. . . . . . . . . . . . . . . . . . . . . 35 Filling Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 4. . . . . . . . . . . . . . . . . . . . . . . . .1 Additional Pressure Drop: 60-65% Filters Substituting 20% Filters . . . . . . . . . . . . . . . . . . . . . . . . . 42 High Efficiency Filters and Related Pressure Drop . . . . . . .4. . . . . . . .3. . . . . . . 57 Base Module . . . 50 6. . . . . . . . .3 ANCILLARY ITEMS . . . .0 6. . . . . . . . . . . . . . . . . .4. . 51 Example of Field Adjustment to Air Volume and/or External Static Pressure . . . . . . . . . . . . . . . . .3 GLYCOL/GLYCOOL COOLED MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Low Voltage . . .0 7. . . . . . . . . . . . . . . . . . . . . . . . . . 46 Standard Unit Auto-Transformer Settings. . . . . . . . . . . . . . . .0 8. . . . . . . . . . . . . . . . . . . . . . . .0 5. . . . . . . . . . . . . . . . . . . . . . . 42 Blower Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Drycooler Location . . . . .5. . . . . . . . . . . . . . .3 Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 6. . . . . . .3 6. . . . . . . . . . . . . . . . . . . . . . . .1 Procedure to Make a Field Wiring Change . . . . . . . . . . . . . . . . . . .0 4. . . . . . . . . . . . . . . . .1 R407C REFRIGERANT . . . . . . . . . .2 8. . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Fresh Air Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Dual Cool General Arrangement . . . . . . . . . . . . . . . . .7 Condenser . . .1 4. . . . . . . . . . . . . . . 40 Testing Valve Function . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HMF/HMU40A/G. . . . . . . . . . . . . . . . . . . 37 Glycol general arrangement . . . . . . . . . . . . . . . . . . . . . . . . . .56 iii . . . . . . . . . . . . . . . . . . . . 32 Drycoolers and pump packages . . . . . . . . .FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Himod secured to hand trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Piping connections for GLYCOOL cooled units—downflow models (HMF) . . . . . . . . 5 Base module dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Piping connections for air dual cool units with Econ-O-Coil—upflow models (HMU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 m/s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (kg) . . . . . . . .HMF/HMU34A/G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Refrigerant control settings psi (kPa) . . . . . . . 21 Air cooled condensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Valve adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HMF/HMU28K/D/H . . . . . . . . . . . . . .28 Condenser refrigerant charge lbs. . . . . . . . . . . . 13 Piping connections for glycol cooled units—upflow models (HMU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Drycooler data. . 19 Electrical field connections . . . . . . . . . . . .37 Glycol pump data* .60 Hz units (unit voltage code: A) . . . . . . . . . . . 17 Piping connections for glycol dual cool units—upflow models (HMU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Blower curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HMF/HMU28A/G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Indoor unit refrigerant charge lbs (kg) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Line charges—refrigerant per 100 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 TABLES Unit net weight . . . . . . . . . . . . . . . . . . . . 15 Piping connections for GLYCOOL cooled units—upflow models (HMU) . . . . . . . . . . . . . . . . . . . . arrangement. . . . . . . . . . . . .47 Factory settings for 460 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Refrigerant control settings psi (kPa) . . . . . . . . . . . .35 Ethylene glycol concentrations . . . . . . 45 Additional pressure drop for 60-65% filters . . . . . . . . . . . . . . 3 Upflow (HMU) cabinet and floor planning dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Air cooled Lee-temp general arrangement . . . . . . . . . . . . . . . . . . . . . . HMF/HMU34K/D/H . . . . . . . . . . . . . . . (30 m) of Type “L” copper tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Piping connections for air dual cool units with Econ-O-Coil—downflow models (HMF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Room dew point temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 R407C refrigeration cycle . . . . . . . . . . . . . . . . . . .34 Indoor unit glycol volume approximate gallons (liters) max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Piping connections for glycol dual cool units—downflow models (HMF). . . 46 Example of auto-transformer factory wiring for model HMU40K/D/H w/460V input voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Downflow (HMF) cabinet and floor planning dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Transformer location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Piping connections for air cooled units—upflow models (HMU) . . . . . . . . . . . . . . . . . . . . . . . . . . .8 and 3. . . . . . . . . . . .22 Recommended line sizes — OD copper (inches)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Recommended free area ft2 (m2) for grilles or perforated panels at output velocities of 550 and 600 FPM (2.35 Volume in standard Type “L” copper piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Air cooled condenser statistics . . HMF/HMU40K/D/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Settings for 460V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 R407C saturated vapor/liquid temperature/pressure data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Hz units (unit voltage code: C or D) . . . . . . . . . . 40 Blower curves . . . . . . . . . . . . . . . . . . . . 10 Piping connections for air cooled units—downflow models (HMF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Air cooled fan speed control general arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 GLYCOOL general arrangement . 14 Piping connections for glycol cooled units—downflow models (HMF) . . . . . . . . . . . . . . . . . . . . .48 Settings for 208 or 230V. . . . 50 Field adjustment example using model HMU28K/D/H . . . . . . . . . . . . . . . . . 7 Downflow (HMF) floor planning dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Factory settings for 208&230 V-60Hz units (unit voltage code C or D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Refrigerant control settings psi (kPa) . . .60 Hz units (unit voltage code: A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Blower curves . . . . . . . . . . . . . . .

PRODUCT MODEL INFORMATION H M U 2 8 A 1 A A Controls A=Advanced G=Advanced w/Graphics E Reheat E=Electric 0=none S Humidifier S=Steam Gen 0=none Himod Air Discharge U=Upflow F=Downflow Capacity Cooling Type kW 28 34 40 A=Air Cooled G=Glycol K=GLYCOOL D=Dual Cool w/Air H=Dual Cool w/Glycol Refrigerant Voltage-ph-Hz 1=R407C 0=R22 A=460-3-60 C=208-3-60 D=230-3-60 iv .

crankcase heater. Introduction 1 . It is the primary source of cooling and dehumidification so compressor operation is reduced.1 System Types Air Cooled Models Complete refrigeration system including a hot gas bypass and crankcase heater with standard condenser and fan speed control for 95°F (35°C) ambient temperature at sea level. crankcase heater. glycol cooled condenser. 1.1 INTRODUCTION System Descriptions The following features are included as standard in all room units regardless of the type of system: slab coil. Check model numbers to see what is supplied with your unit. with glycol condenser and three-way fluid regulating valve plus an integrally piped Econ-O-Coil with three-way modulating control valve.0 1. Dual Cool With Glycol This system has all the features of a glycol cooled system but adds a second cooling coil that is connected to a source of chilled water. GLYCOOL Models Complete refrigeration system including hot gas bypass. This second coil is controlled by a three-way. plus pump package and 95°F (35°C) design ambient drycooler for installation with closed-loop piping arrangements/systems. two-way fluid regulating valve with bypass. or Advanced Microprocessor Controls with Graphics (G). Dual Cool With Air This system has all the features of an air cooled system but adds a second cooling coil that is connected to a source of chilled water.1. and fan assemblies. is listed below. It is the primary source of cooling and dehumidification so compressor operation is reduced. Each configuration can operate with either Advanced Microprocessor Controls (A). A brief description of each. modulating control valve.1. Units may be ordered with or without a steam generating humidifier and with or without an electric reheat. 4" filter. This second coil is controlled by a three-way modulating control valve. individual high voltage fused protection. including operational differences. Glycol Cooled Models Complete refrigeration system including hot gas bypass.

2.0
2.1

INSTALLATION
Room Preparation
The room should be well insulated and must have a sealed vapor barrier. The vapor barrier in the ceiling can be a polyethylene film type. Use a rubber or plastic base paint on concrete walls and floors. Doors should not be undercut or have grilles in them. Outside (or fresh) air should be kept to an absolute minimum. Outside air adds to the heating, cooling, humidifying and dehumidifying loads of the site. It is recommended that outside air be kept below 5% of the total air circulated in the room and be pre-conditioned.

2.2

Equipment Inspection
Upon arrival of the unit, inspect all items for either visible or concealed damage. Damage should be immediately reported to the carrier and a damage claim filed with a copy sent to Liebert or to your sales representative.

2.3

Equipment Handling
!

WARNING

The instructions listed below are to be adhered to when handling this unit with or without the skid. There is the potential for this unit to tip over if handled improperly which will cause damage to the unit and could cause injury or death to the unit handler(s).

2.3.1

Handling With Skid
• Always keep the unit vertically upright, indoors, and protected from possible damage. • If possible transport the unit using a forklift truck; otherwise use a crane with belts or cables, avoiding pressing on the top edges of the packaging. • If using a forklift truck, make sure the forks (if adjustable) are spread to the widest allowable distance to still fit under the skid. • When moving the skidded unit with a forklift truck, lift from one narrow end of the unit approximately 2-4" (50-100 mm) off the ground. Allow the opposite end to remain touching the ground and pull the unit with the forklift truck whenever possible.

!

CAUTION

While on the skid, the unit is too tall (83-1/4" domestic, 84-3/8" export) to fit through a standard height doorway (83" [2108 mm] tall). Any attempt to move the unit, while skidded, through a standard doorway will cause damage to the unit.

2

Installation

2.3.2

Removal of Skid
• Always keep the unit vertically upright, indoors, and protected from possible damage. • Remove the four bolts securing the skid to the base pan of the unit from the underside of the skid. • For skid removal Liebert Corporation recommends using dual hand trucks (see Figure 1) or similar operation. This is to ensure that both ends of the unit are firmly secure and to minimize the amount of base pan deflection. • Once the unit is elevated off the skid, the skid can be removed.

Figure 1

Himod secured to hand trucks

Table 1

Unit net weight
Unit Net Weight lbs. (kg) HMU Unit Type Unit Size 28A 34A 40A 28G Upflow 1300 (590) 1311 (595) 1322 (600) 1322 (600) 1333 (605) 1344 (610) 1762 (800) 1773 (805) 1784 (810) 1762 (800) 1773 (805) 1784 (810) 1762 (800) 1773 (805) 1784 (810) HMF Downflow 1278 (580) 1289 (585) 1300 (590) 1300 (590) 1311 (595) 1322 (600) 1740 (790) 1751 (795) 1762 (800) 1740 (790) 1751 (795) 1762 (800) 1740 (790) 1751 (795) 1762 (800)

Air Cooled

Glycol Cooled

34G 40G 28D

Dual Cool Air Cooled

34D 40D 28H

Dual Cool Glycol Cooled

34H 40H 28K

GLYCOOL

34K 40K

Installation

3

2.4

Location Considerations
The unit can sit on top of an accessible elevated flooring system. It may be necessary to furnish additional pedestal support below the unit to ensure maximum structural support (see Table 1). A separate floor stand for the unit may be used as support, independent of the elevated floor and installed prior to the flooring system. See Figure 2 through Figure 5 for dimensions of the various units. NOTE All units must be elevated to make the piping connections. A raised floor, floor stand or base module must be used. Provide approximately 31-1/2" (800 mm) service clearance on the front of the unit. NOTE Motor/blower access is possible only from the top of the unit on upflow models so installation must provide access to these components. Avoid locating units in an alcove or at the extreme end of a room that has a high aspect ratio (long narrow room). Ducted units can be located in room corners or ends as long as front access is maintained. Placing units too close together will reduce the effectiveness of the air distribution.

4

Installation

Figure 2 Upflow (HMU) cabinet and floor planning dimensions Duct Connection 65 3/8" (1660mm) 3/4" Duct Flange (19mm) AIR OUTLET OPENING Field manufactured ductwork must be designed to allow access to the front top of the unit for fan service. Duct Connection 25 7/16" (646mm) 35 3/16" (894mm) 5/8" (16mm) Control Bezel Low Volt Connections TOP VIEW Disconnect Bezel 5/8" (16mm) Hi Volt Connection 69 1/16" (1754mm) 76 15/16" (1954mm) 88 15/16" (2259mm) 1 9/16" (40mm) FRONT VIEW 68 1/2" (1740mm) Base Module Shaded area indicates a recommended minimum clearance of 31-1/2" (800mm) be provided for component access. Installation 5 .

Figure 3 Base module dimensions Unit is attached to base module by four 3/8" .16 x 1" bolts Opening in rear for piping and utility entrance 13-3/16" (335mm) 12" (305mm) BASE MODULE 68-1/2" (1740mm) 34-27/32" (885mm) 6 Installation .

5/8" (16mm) TOP VIEW Control Bezel Disconnect Bezel 5/8"(16mm) High Volt Connection Low Volt Connections 69 1/16" (1754mm) 76 15/16" (1954mm) 1 9/16" ( 40mm ) FRONT VIEW Shaded area indicates a recommended minimum clearance of 31-1/2" (800mm) be provided for component access.Figure 4 Downflow (HMF) cabinet and floor planning dimensions Duct Connection 65 3/8" Opening (1660mm) 35 3/16" (894mm) AIR INLET OPENING Duct Connection 25 7/16" (646mm) NOTE: Downflow electrical connections can be made from top or bottom of unit. 68 1/2" (1740mm) Installation 7 .

16 x 1" bolts Height In (mm) E* Nominal 9 (229) 12 (305) 15 (381) 18 (458) 21 (533) 24 (610) F 6-1/2 (165) 9 (229) 12 (305) 15 (381) 18 (458) 21 (533) E Optional turning vane field-installed * Leveling feet are provided with 1-1/2" (38mm) adjustment from nominal height F 35-1/16" (890mm) D 8 Installation .Figure 5 Downflow (HMF) floor planning dimensions A RAISED FLOOR CUTOUT C B Dimensional Data In (mm) Dimensional Data Inches (mm) A A With Floorstand With Floorstand Without Floorstand Without Floorstand 68-7/8 (1750) 68-7/8 (1750) 65 (1650) 65 (1650) B B 34-7/8 (885) 34-7/8(885) 31-7/8 (810) 31-7/8 (810) CC 3-5/8 (93) 3-5/8 (93) D D 1-7/8 (48) 1-7/8 (48) 68-1/2 (1740) 68-1/2 (1740) Unit is attached to floorstand by four 3/8" .

When installing piping on the subfloor. if applicable. A minimum of 12" (305 mm) is required as clearance to install the condensate pump. 2.2.1 Drain Line A 3/4" (19.1 mm) female pipe thread (FPT) connection is provided for the evaporator coil condensate drain This drain line also drains the humidifier. Do NOT add an external trap. Whenever possible. Condensate pumps for downflow units are shipped separately to be field-installed under the raised floor or in the base module. The drain should be at least the full size of the drain connection and pitched a minimum of 1/8" per ft. the pipes should be run parallel to the air flow. See Figure 6 through Figure 15 for piping connection details.2 mm per 305 mm). Careful planning of the piping layout under the raised floor is required to prevent the air flow from being blocked. Select appropriate drain system materials.5 Piping Considerations All piping to the unit enters through the bottom of the unit. it is recommended that the pipes be mounted in a horizontal plane rather than stacked one above the other. (3. Installation 9 . The drain line must be located so it will not be exposed to freezing temperatures.5. The piping must be located so that it offers the least resistance to air flow. NOTE This line may contain boiling water. NOTE All units contain a factory-installed condensate trap.

Drain line may contain boiling water. Do not add an external trap. 10 Installation . All units contain a factory-installed condensate trap. The drain line must comply with all local codes. Select appropriate drain system materials.2 mm per 305 mm).Figure 6 Piping connections for air cooled units—upflow models (HMU) PIPING CONNECTIONS INCHES REFRIGERANT HUMIDIFIER DRAIN CONNECTION Hot Gas 7/8 CU Liquid 5/8 CU 1/4 CU 3/4 FPT* FRONT VIEW Piping exits bottom of unit and must be routed through base module (shown) or floorstand Hot Gas Line 21 1/16" (535mm) 11 7/16" (291mm) Humidifier Supply Line Front of Unit 25"(635mm) 21 7/16" (545mm) Drain Connection * BOTTOM VIEW 3" (76mm) Liquid Line 3" (76mm) * Field pitch the drain line a minimum of 1/8" per foot (3.

Do not add an external trap. Select appropriate drain system materials. Drain line may contain boiling water. All units contain a factory-installed condensate trap. Installation 11 .2 mm per 305 mm).Figure 7 Piping connections for air cooled units—downflow models (HMF) PIPING CONNECTIONS INCHES REFRIGERANT HUMIDIFIER DRAIN CONNECTION HOT GAS 7/8 CU LIQUID 5/8 CU 1/4 CU 3/4 FPT* FRONT VIEW 13 9/16" (344mm) 2 3/16" (56mm) 5 15/16" (151mm) 8" (203mm) Front of Unit Drain Connection * 5" (127mm) AIR OUTLET OPENING BOTTOM VIEW 10 13/16" (275mm) Hot Gas Line Humidifier Supply Line Liquid Line * Field pitch the drain line a minimum of 1/8" per foot (3. The drain line must comply with all local codes.

21 7/16" (545mm) 25" (635mm) Drain Connection * * 3" (76mm) BOTTOM VIEW 18 3/8" (467mm) 24 1/2" (622mm) Hot Gas Line Liquid Line Econ-O-Coil Supply Line 3" (76mm) Econ-O-Coil Fluid Return from Econ-O-Coil Fluid Supply to Econ-O-Coil 3-Way Chilled Econ-O-Coil Valve Valve Actuator * Isolation Valves Econ-O-Cycle Comparator FACTORY PIPING FIELD PIPING *Components are not supplied by Liebert but are recommended for proper circuit operation and maintenance.2 mm per 305 mm). All units contain a factory-installed condensate trap. Drain line may contain boiling water. Hose* Bibs 12 Installation .Figure 8 Piping connections for air dual cool units with Econ-O-Coil—upflow models (HMU) PIPING CONNECTIONS INCHES HOT GAS LIQUID REFRIGERANT 7/8 CU 5/8 CU SUPPLY RETURN ECON-O-COIL 1-3/8 CU 1-3/8 CU HUMIDIFIER FRONT VIEW 1/4 CU 3/4 FPT ** DRAIN CONNECTION Piping exits bottom of unit and must be routed through base module (shown) or floorstand 21 1/16" (535mm) 11 7/16" (291mm) 9 13/16" (249mm) 1 15/16" (49mm) Econ-O-Coil Return Line Humidifier Supply Line Front of Unit ** Field pitch the drain line a minimum of 1/8" per foot (3. The drain line must comply with all local codes. Select appropriate drain system materials. Do not add an external trap.

Select appropriate drain system materials.Figure 9 Piping connections for air dual cool units with Econ-O-Coil—downflow models (HMF) PIPING CONNECTIONS INCHES REFRIGERANT ECON-O-COIL HUMIDIFIER DRAIN CONNECTION HOT GAS 7/8 CU SUPPLY 1-3/8 CU LIQUID 5/8 CU RETURN 1-3/8 CU 1/4 CU 3/4 FPT* * FRONT VIEW 8" (203mm) Humidifier Supply Line 13 9/16" (344mm) 2 3/16" (56mm) 5 15/16" (151mm) Front of Unit 9 13/16" (249mm) * *Field pitch the drain line a minimum of 1/8" per foot (3. Drain line may contain boiling water. The drain line must comply with all local codes.2 mm per 305 mm). Do not add an external trap. Hose* Bibs Installation 13 . All units contain a factory-installed condensate trap. 1 15/16" (49mm) Drain Connection * * 5"(127mm) 7 7/8" (200mm) 15 3/4" (400mm) 10 13/16" (275mm) AIR OUTLET OPENING BOTTOM VIEW Econ-O-Coil Return Line Econ-O-Coil Supply Line Econ-O-Coil Hot Gas Line Liquid Line Fluid Return from Econ-O-Coil Fluid Supply to Econ-O-Coil 3-Way Chilled Econ-O-Coil Valve Valve Actuator Isolation Valves * Econ-O-Cycle Comparator FACTORY PIPING FIELD PIPING *Components are not supplied by Liebert but are recommended for proper circuit operation and maintenance.

21 1/16" (535mm) 11 7/16" (291mm) 21 7/16" (545mm) 25" (635mm) Humidifier Supply Line Front of Unit Drain Connection* Glycol Supply Line BOTTOM VIEW Glycol Return Line 3" (76mm) 3" (76mm) * Field pitch the drain line a minimum of 1/8" per foot (3.Figure 10 Piping connections for glycol cooled units—upflow models (HMU) PIPING CONNECTIONS INCHES GLYCOL CONDENSER HUMIDIFIER DRAIN CONNECTION SUPPLY 1-3/8 CU RETURN 1-3/8 CU 1/4 CU 3/4 FPT * FRONT VIEW Piping exits bottom of unit and must be routed through base module (shown) or floorstand. Drain line may contain boiling water.2 mm per 305 mm). 14 Installation . All units contain a factory-installed condensate trap. Do not add an external trap. Select appropriate drain system materials. The drain line must comply with all local codes.

The drain line must comply with all local codes. Do not add an external trap. Drain line may contain boiling water. Installation 15 . All units contain a factory-installed condensate trap. Select appropriate drain system materials.2 mm per 305 mm).Figure 11 Piping connections for glycol cooled units—downflow models (HMF) PIPING CONNECTIONS INCHES GLYCOL CONDENSER HUMIDIFIER DRAIN CONNECTION SUPPLY 1-3/8 CU RETURN 1-3/8 CU 1/4 CU 3/4 FPT * FRONT VIEW 13 9/16" (344mm) 5 15/16" (151mm) 2 3/16" (56mm) Glycol Supply Line Front of Unit 8" (203mm) Drain Connection * 5" (127mm) AIR OUTLET OPENING 10 13/16" (275mm) BOTTOM VIEW Glycol Return Line Humidifier Supply Line * Field pitch the drain line a minimum of 1/8" per foot (3.

2 mm per 305 mm). Do not add an external trap. All units contain a factory-installed condensate trap. The drain line must comply with all local codes. 16 Installation . Select appropriate drain system materials.Figure 12 Piping connections for GLYCOOL cooled units—upflow models (HMU) PIPING CONNECTIONS INCHES GLYCOL CONDENSER HUMIDIFIER DRAIN CONNECTION SUPPLY RETURN 1-3/8 CU 1-3/8 CU 1/4 CU 3/4 FPT * FRONT VIEW Piping exits bottom of unit and must be routed through base module (shown) or floorstand 9 13/16" (249mm) 1 15/16" (49mm) 24 1/2" 18 3/8" (622mm) (467mm) Glycol Supply Line Humidifier Supply Line Front of Unit 21 7/16" (545mm) 25" (635mm) Drain Connection * 11 7/16" (291mm) 21 1/16" (535mm) BOTTOM VIEW Glycol Return Line * Field pitch the drain line a minimum of 1/8" per foot (3. Drain line may contain boiling water.

Installation 17 . Select appropriate drain system materials. All units contain a factory-installed condensate trap. Drain line may contain boiling water. The drain line must comply with all local codes.2 mm per 305 mm).Figure 13 Piping connections for GLYCOOL cooled units—downflow models (HMF) PIPING CONNECTIONS INCHES GLYCOL CONDENSER HUMIDIFIER DRAIN CONNECTION SUPPLY RETURN 1-3/8 CU 1-3/8 CU 1/4 CU 3/4 FPT * FRONT VIEW 13 9/16" (344mm) 5 5/16" (151mm) 2 3/16" (56mm) Humidifier Supply Line Glycol Return Line Front of Unit 8" (203mm) 5" (127mm) 10 13/16" (275mm) AIR OUTLET OPENING BOTTOM VIEW Drain Connection * Glycol Supply Line * Field pitch the drain line a minimum of 1/8" per foot (3. Do not add an external trap.

Drain line may contain boiling water. Do not add an external trap. Drain Connection* BOTTOM VIEW 18 3/8" (467mm) 24 1/2" (622mm) Glycol Condenser Return Line Glycol Condenser Supply Line Econ-O-Coil Supply Line 3" (76mm) 3" (76mm) Econ-O-Coil Valve Actuator Fluid Return from Econ-O-Coil Fluid Supply to Econ-O-Coil 3-Way Chilled Econ-O-Coil Valve ** Isolation Valves Econ-O-Coil Comparator ** Hose Bibs FACTORY PIPING FIELD PIPING * *Components are not supplied by Liebert but are recommended for proper circuit operation and maintenance.Figure 14 Piping connections for glycol dual cool units—upflow models (HMU) PIPING CONNECTIONS INCHES SUPPLY RETURN GLYCOL CONDENSER 1-3/8 CU 1-3/8 CU ECON-O-COIL 1-3/8 CU 1-3/8 CU HUMIDIFIER 1/4 CU DRAIN CONNECTION 3/4 FPT * 21 1/16" (535mm) 11 7/16" (291mm) 9 13/16" (249mm) 1 15/16" (49mm) FRONT VIEW Piping exits bottom of unit and must be routed through base module (shown) or floorstand Econ-O-Coil Return Line Humidifier Supply Line Front of Unit 21 7/16" (545mm) 25" (635mm) * Field pitch the drain line a minimum of 1/8" per foot (3.2 mm per 305 mm). All units contain a factory-installed condensate trap. The drain line must comply with all local codes. 18 Installation . Select appropriate drain system materials.

Drain line may contain boiling water. The drain line must comply with all local codes. FRONT VIEW 13 9/16" (344mm) 5 15/16" (151mm) Glycol Condenser Supply Line Front of Unit Drain Connection * Econ-O-Coil Supply Line 9 13/16" (249mm) 1 15/16" (49mm) 8" (203mm) 5" (127mm) 7 7/8"(200mm) 15 3/4"(400mm) Econ-O-Coil Return Line AIR OUTLET OPENING 3-Way Chilled Econ-O-Coil Valve Fluid Supply to Econ-O-Coil Valve Actuator ** Isolation Valves Econo-O-Coil Comparator FACTORY PIPING FIELD PIPING **Components are not supplied by Liebert but are recommended for proper circuit operation and maintenance.Figure 15 Piping connections for glycol dual cool units—downflow models (HMF) PIPING CONNECTIONS INCHES GLYCOL CONDENSER ECON-O-COIL HUMIDIFIER DRAIN CONNECTION SUPPLY RETURN 1-3/8 CU 1-3/8 CU 1-3/8 CU 1-3/8 CU 1/4 CU 3/4 FPT * * Field pitch the drain line a minimum of 1/8" per foot (3. Select appropriate drain system materials. Do not add an external trap. Econ-O-Coil 2 3/16" (56mm) 10 13/16" (275mm) BOTTOM VIEW Glycol Condenser Return Line Humidifier Supply Line Fluid Return from Econ-O-Coil ** Hose Bibs Installation 19 .2 mm per 305 mm). All units contain a factory-installed condensate trap.

6 Electrical Connections Three-phase electrical service is required for all models in either 208. 230. A manual electrical disconnect switch should be installed within 5 feet (1. a factory-supplied disconnect switch is factory-mounted within the unit accessible from the exterior. ! ! WARNING CAUTION Use voltmeter to make sure power is turned off before making any electrical connections. Refer to electrical schematic when making connections. Electrical service shall conform to national and local electrical codes.2. Refer to equipment nameplate regarding wire size and circuit protection requirements. 20 Installation . Three-phase power must be connected to the unit line voltage terminals in proper sequence so that scroll compressor rotates in the proper direction. 60 Hertz. or 460 Volts.6 m) of the unit in accordance with codes.

#92-NO. Special alarm connections. 9. Autotransformer is factory-installed and wired for blower motors speed control. Relay terminals located in field wiring compartment for remote indication. twisted-pair cables from up to as many as four customer-supplied analog sensors. GLYCOOL and Dual Cool units only). Field-supplied 24V. Use field-supplied Class 1 wiring. Optional main fan auxiliary side switch. 10. 14. Factory-installed disconnect switch 4.Figure 16 Electrical field connections A 1 B C 1 2 4 5 6 12 D 1 3 12 70 71 Terminal Block (for customer connections) 14 13 8 Electrical Handy Box (factory installed w/cover) 15 10 7 11 9 16 24 50 51 55 56 84 85 82 83 88 89 91 92 93 37C38C37B38B 37 38 75 76 94 95 96 97 77 78 41 42 43 44 45 46 47 48 A B C D 1. Knockout sizes for high voltage: 1-3/8" (35 mm). 1-3/8" (35 mm). Field-supplied 24V. Optional emergency power lockout of reheat and/or humidifier: connections provided for remote 24V AC source. 5. Replace existing jumper between terminals 37 & 38 with normally closed switch having a minimum 75VA. 8. 1-3/4" (44. 11. and 56). SiteScan connection. 3. NOTE: Refer to specification sheet for full load amp and wire size amp ratings. Optional Condensate Alarm (condensate pump option). Field-supplied 24V Class 1 wiring to interlock heat rejection from pigtails 70 & 71 which are factory-connected to compressor side switch (or to relay [R5]. 24VAC rating. Replace existing jumper for appropriate pair as done for 37 & 38. Analog inputs. Field to connect 24V maximum. 6. Installation 21 . and 96 & 97). Optional terminals for shielded. twisted pair. Class 1 wiring to common alarm terminals 75 & 76 (and optional 94 & 95. lowvoltage: 7/8" (22 mm). 7. Terminals 77 (-) and 78 (+) are for connection of a 2 wire. 37C & 38C). 2. 16.. Class 1 wiring to remote alarm circuits. Class 1 wiring for special alarm. communication cable (available from Liebert or others) to optional SiteScan.5 mm). Electric conduit knockouts on top of electric box (upflow) and on bottom of electric box (downflow). 13. 15. Terminals located in field wiring compartment for remote indication that the evaporator fan motor/unit is on. and #93-NC. Main Fan Auxiliary Switch. which are factory-connected to common alarm relay (R3). Factory-wired contacts from optional smoke detector are #91-comm. 1-1/8" (29 mm). Heat rejection connection. Common alarm connection. 2-1/2" (64 mm). 55. Earth ground connection. Optional additional connections available with optional accessories (connections 51. Field-supplied 24V. Remote unit shutdown. Three-phase electric service connection terminals are on top of disconnect switch. Smoke detector alarm connections. Threephase service not by Liebert. Connection terminal for field-supplied earth grounding wire. Two additional contact pairs available as an option (labeled as 37B & 38B. Reheat and Humidifier Lockout. 12. Control and monitoring section of electric box. Connection made by adding normally open contacts between terminals 24 & 50.

the duct work may be attached to the top perimeter of the unit.09 m2).3 Plenum Installation A solid plenum or plenum with front discharge grille may be installed. The grilles used in raised floors vary in size.1 7.04) (0. and below-floor obstructions such as electrical wiring chases.05) (0.9 8. otherwise air flow and performance will be compromised.04) (0.04) (0. Refer to Figure 2 for information on upflow units and to Figure 4 for downflow units.7 8. are usually detrimental to airflow. Use caution in selecting perforated panels as some manufacturers have only 36 to 40 square inches (0. The duct work on upflow units must allow access to the motors/blowers for maintenance.9 8.04) (0. Always check specifications of the floor supplier before specifying the total number of perforated panels and grilles required to handle the air flow.2 9.04) (0. 22 Installation .9 8. The proper specifications for grilles and perforated panels should indicate the total free area required for air delivery rather than the number of panels and grilles.04) (0.04) (0.0 10.04) (0.3 7.04) (0.026 m2)of free area.2.04) (0.0 9.2 7.1 m/s (0.3. unusually long electronic system cables.05) (0.1 m/s).04) (0. Perforated panels are available from various manufacturers of raised floors. pencil-proof type grille typically has 56 square inches (0.05) 600 FPM 7. or piping clusters.8 8./ min.1 m/s) 60 Hz Units Model HMF 28 A/G HMU 28 A/G HMF 28 K/D/H HMU 28 K/D/H HMF 34 A/G HMU 34 A/G HMF 34 K/D/H HMU 34 K/D/H HMF 40 A/G HMU 40 A/G HMF 40 K/D/H HMU 40 K/D/H 550 FPM 8. The remaining 25% of the air flow in the raised floor passes through cable cutouts.3 8. A larger grille size would be detrimental to the structural capacity of the raised floor panel.2 8.023 to 0.7.5 mm).04) 2.7.8 .1 2.05) (0.07 to 0.7 9.4 10. the largest is approximately 18" x 6" (457 x 152 mm). The plenum and instructions for its installation ship separately from the unit. observe the following guidelines: Select the air supply grilles and perforated panels for the raised floor to ensure minimum loss of pressure in the circuit.7. (See Table 2 for recommended free area required for each model. (2.4 8.1 Balancing Air Distribution Under-Floor Discharge Systems The systems are designed for constant air delivery.3 7.04) (0. loosely installed flooring systems.0 7. An 18" x 6" (457 x 152 mm) heavy duty.04) (0. The duct work on upflow units must be designed within the capacity of the unit.036 m2) of free area.7 2. These panels are usually 2' x 2' (610 x 610 mm) square and have a nominal free area of approximately 108 to 144 square inches (0. which extend several inches below the surface of the raised floor. therefore any unusual restrictions within the air circuit must be avoided.2 Ducted Applications For ducted applications on units.4 3. Air volume dampers on grilles.8 m/s (0.2 9. requiring four times as many panels. Avoid floor elevations below 7-1/2" (190.9 8.04) (0. For under-floor air distribution.05) (0.04) (0.) This table indicates the recommended free area based on having the supply air grilles and perforated panels sized to handle approximately 75% of the total cubic feet per minute (CFM) of the units at a velocity of 550 to 600 ft. cracks between the panels. Table 2 Recommended free area ft2 (m2) for grilles or perforated panels at output velocities of 550 and 600 FPM (2.8 and 3. and other leakage areas.1 7. Consideration of the height of the damper on the grille in conjunction with the floor height will determine whether this type of grille may be used.05) (0.0 7. 2.05) (0.04) (0.

Table 3 Recommended line sizes — OD copper (inches)* HM_28 A/D Equivalent Length 50 ft. condensers should not be located in the vicinity of steam.1 AIR COOLED MODELS Condenser Location The air cooled condenser should be located for maximum security and maintenance accessibility.0 3.1 WARNING Use a voltmeter to make sure power is turned off before making any electrical connections. To assure adequate air supply. Install condensers in a level position to assure proper refrigerant flow and oil return. (15 m) 100 ft. or fume exhausts. To minimize sound and vibration transmission. Utilize centrifugal condensers whenever interior building locations must by used. it is recommended that condensers be located in a clean air area. This separate power source may be 208. NEC Class 1 wiring is required. For ground installation. Make all wiring and electrical connection in accordance with local and national codes. This power supply does not have to be the same voltage as the indoor unit. 60 Hertz. Line Voltage Line voltage electrical service is required for all air cooled condensers at the location of the condenser. 3.2. Refer to electrical schematic when making connections. Condenser legs have mounting holes for securing the condenser to the steel supports or concrete pad. The disconnect switch may be factory supplied and mounted in the electrical panel or field-supplied and mounted per local and national codes. This power supply is connected to the electrical connection box on the end of the receiver.2. mount condensers on steel supports in accordance with local codes. condensers should be located no closer than 3 feet (1 meter) from a wall. 460. 230. mount steel supports across load bearing walls. or adjacent unit. In addition. Also. 3. or 575 Volts. For roof installation.3 Lee-Temp/Flood Back Head Pressure Control Condensers Lee-Temp condensers require a separate power supply for the heated receivers. away from loose dirt and foreign matter that may clog the coil. a concrete pad will provide adequate support. obstruction. Avoid ground level sites with public access or areas which contribute to heavy snow or ice accumulations.2 Electrical Connections Refer to equipment nameplate regarding wire size and circuit protection requirements.2 Low Voltage A control interlock between the condenser and the indoor unit is required and is connected between 70 and 71 in the handy box of the indoor unit and the electric panel of the air cooled condenser. (45 m) Hot Gas Line 1-1/8 1-1/8 1-1/8 Liquid Line 5/8 7/8 7/8 HM_34 A/D Hot Gas Line 1-1/8 1-1/8 1-1/8 Liquid Line 7/8 7/8 7/8 HM_40 A/D Hot Gas Line 1-1/8 1-1/8 1-3/8 Liquid Line 7/8 7/8 7/8 *Recommended vertical line sizes must be used for proper oil return at all cooling and dehumidification steps. 3.2. Air Cooled Models 23 . hot air.3. (30 m) 150 ft. ! 3.

84 84 84 124 124 (mm) (2134) (2134) (2134) (3150) (3150) Model 165L 205L 217C 251L 308L Number of Fans 2 2 2 3 3 Hot Gas (in. Traps are to extend above base of coil by a minimum of 7-1/2" (190mm). 91-7/16 91-7/16 91-7/16 131-7/16 131-7/16 (mm) (2324) (2324) (2324) (3340) (3340) B Dimension in.Figure 17 Air cooled condensers 43-9/16" (1105mm) A 37-7/8" (1095mm) Electrical service supplied by others Inverted traps are to be field-supplied and installed (Typ. provide clearance for swing of end access door. liquid line does not need an inverted trap.). Table 4 Air cooled condenser statistics Connection Sizes (OD Copper) Net Weight lbs 425 495 515 500 670 (kg) (193) (225) (234) (227) (305) A Dimension in. 43-3/16" (1097mm) 7mm 106 2" ( 4 ) B Lee-Temp Receiver (when specified) Lee-Temp dimension includes heater pad connection box.) 5/8 5/8 5/8 5/8 5/8 24 Air Cooled Models . Secure each leg to condenser at points shown using hardware provided. NOTE: When system uses Lee-Temp. When installing traps.) 7/8 1-1/8 7/8 7/8 1-1/8 Liquid (in.

24-volt interlock connection between unit and condenser Condenser legs. 3. 5.3. NOTE The refrigeration piping should be isolated from the building by the use of vibration isolating supports. leak testing. must be routed to allow unobstructed access to the panel per the NEC. Total discharge line pressure drop must not exceed 10 PSIG (69 kPa). 2. 3. 4. 3. Built-in pre-wired condenser control box Air cooled condenser Piping access cover to be reinstalled when piping is complete Bolts (four per leg) 3/8" x 5/8" Terminal block for two-wire.4 Fan Speed Control Systems Fan Speed Control provides an infinite number of speed variations on specially designed.4. dehydration and charging of the refrigeration circuits.1 Materials Supplied 1. Consult your local Liebert representative when considering installations outside these guidelines.6 meters) in elevation. four on two-fan models Air Cooled Models 25 . permanent split-capacitor motors. All cooled units are shipped from the factory with a nitrogen holding charge. The control module varies the air quantity passing over the condenser coil by monitoring refrigerant pressure. NOTE Piping.6 meters) below the level of the cooling coil. 6.3 Refrigerant Piping All refrigeration piping should be installed with high temperature brazed joints. including inverted trap(s). Factory approval is required whenever a refrigerant piping run exceeds 150 feet (46 meters) equivalent length or when condensers must be located more than 15 feet (4. Prevailing good refrigeration practices should be employed for piping supports. Traps should be installed in the hot gas line on vertical risers at the base and every 25 feet (7. These traps will collect condensed refrigerant and refrigerant oil during the off cycle of the unit and ensure flow of refrigerant oil during operation.

26 Air Cooled Models . set the control temperature setpoint (see operation manual) to 60oF (15oC) and set the % relative humidity setpoint higher than the conditioned room ambient to ensure that solenoid valves and hot gas bypass valves are open during the dehydration process. proper safety equipment and proper refrigeration tools are required on both types. If no power is at the unit disconnect. 6. check the pressure readings.2 Dehydration/Leak Test and Charging Procedures for R407C or R22 Fan Speed Control Type Condenser ! CAUTION All local codes for handling refrigerant must be followed NOTE As R22 and R407C are similar in properties. and if they have not changed. 5. break vacuum with refrigerant. Open all compressor service valves. Turn unit disconnect ON. After four hours. Add a jumper to the Fan Safety Switch between Common and Normal Open and disconnect the wire connected to the Normally Closed. Make sure unit is OFF. Pressurize the system circuit(s) to 150 PSIG (1034 kPa) by using dry nitrogen with a trace of refrigerant. (Fan operation not required. the technician is to use a separate 24 VAC source rated at 75 VA and connect to the system liquid line solenoid valve(s) and hot gas bypass solenoid valve(s) directly. NOTE Refrigerant R407C uses a POE (polyol ester) lubricant. 4. Dehydration/Leak Test 1. After completion of leak testing.3. Pull another vacuum to 250 microns or less. 2. Connect refrigeration gauges to the suction and discharge service valves of the compressor. 7. The R407C refrigerant must be introduced and charged from the cylinder only as a liquid. open all breakers except for the transformer. pressurize the circuits with refrigerant (R407C liquid or R22 vapor per unit nameplate) until suction and discharge pressures have equalized. Check system for leaks with suitable leak finder. release the test pressure (per local code) and pull a deep vacuum on the system with a suitable pump.4. 3. Check unit nameplate for correct refrigerant type before topping off or recharging a system.) NOTE The above allows the technician to use unit 24 VAC power and controls to open liquid line solenoid valve(s) and hot gas bypass solenoid valve(s) for the dehydration process. On units supplied with circuit breakers. Recheck the pressure after two hours. Open all disconnects and remove all fuses except control fuses. After completing this step. To energize the liquid line solenoid valves through the control system power.

(7. Air Cooled Models 27 .Figure 18 Air cooled fan speed control general arrangement Condenser Coil Schrader Valve Fusible Plug Inverted Traps* on discharge and return lines to extend above base of coil by a minimum of 7 1/2" (190mm) Evaporator Coil Liquid-Gas Mixer Traps* every 25 ft.6m) of rise Liquid Return Hot Gas By-Pass Valve Solenoid Valve Shut-Off Valve Sight Glass Access Valve Expansion Valve Sensing Bulb Filter Drier High Pressure Switch Hot Gas Connection By-Pass External Equalizers Low Pressure Switch Connection Service Valves Scroll Compressor Check Valve Service Valves Hot Gas Discharge FACTORY PIPING FIELD PIPING *Components are not supplied by Liebert but are recommended for proper circuit operation and maintenance.

4 (2.7 (3.7) 7.0) 4.0) 4.0 (2.4 (2.7) 6.7 (3.7 24.0 (2.1 18. (kg) Approximate Refrigerant Charge Model 165L 205L 217C 251L 308L Fan Speed Control 15 (7) 20 (9) 27 (12) 19 (9) 29 (13) Lee-Temp (Includes Receiver) 53 (24) 76 (35) 102 (46) 75 (34) 113 (51) Total Charge per Circuit = Unit Charge + Condenser Charge + Liquid Line Charge 28 Air Cooled Models .4 41.0 (2.7) 6.5) 7.5) 7.D.0) 4.6 63.4 (2.3 kg 5.5) Table 6 Line charges—refrigerant per 100 ft.3 11.4 (2. (30 m) of Type “L” copper tube Liquid Line O.Table 5 Indoor unit refrigerant charge lbs (kg) Model 28A1 28D1 28A0 28D0 34A1 34D1 34A0 34D0 40A1 40D1 40A0 40D0 Refrigerant R407C R407C R22 R22 R407C R407C R22 R22 R407C R407C R22 R22 Charge lbs.0) 6.7 Table 7 Condenser refrigerant charge lbs.6 28.7) 6.5) 7.7 (3.0 (2.7 (3. 5/8" 7/8" 1-1/8" 1-3/8" lb 11. (kg) 4.

Remove jumper on the Fan Safety Switch and reconnect the system wire connections.4. Connect the refrigerant gauge charging hose to the drum of refrigerant and to the suction and discharge service valves of the compressor. This will permit adjustment of the cylinder hand valve so that liquid can leave the cylinder while allowing vapor to enter the compressor.3. Weigh in as much of the system charge as possible. Turn unit ON. Calculate the amount of charge for the system. Replace all fuses for the Fan and Compressors or close breakers. NOTE When adding refrigerant to an operating system. 6. care must be exercised to avoid damage to the compressor.2) High Pressure Cut Out 360 (2482) Low Pressure Cut Out 20 (137. The fan will become fully energized when sufficient head pressure is developed. Refer to the unit.) Check the evaporator fan for proper rotation and correct if necessary. (Fan starts to rotate at 190 psi and is full speed at 250 psi. or R22 vapor per unit nameplate) to the suction side of the compressor until there is sufficient pressure to energize the low-pressure switch. 5. condenser and refrigerant line charge tables. Because the refrigerant leaving the refrigerant cylinder must be in a liquid state. Then you may remove the manual bypass you applied earlier. Open all disconnect switches and.) Table 8 Refrigerant control settings psi (kPa) Low Pressure Cut In 65 (448. Ensure that all operational components are clear of debris. Then add one additional pound of refrigerant. the condenser fan will start rotating. Make sure unit is OFF. It is suggested that a sight glass be connected between the charging hose and the compressor suction service valve. 8. (Fan operation is required. Add refrigerant (R407C liquid. 7. Set the control temperature setpoint (see operation manual) to 60oF (15oC) and set the % relative humidity setpoint higher than the conditioned room ambient to ensure that solenoid valves and hot gas bypass valves are open during the charging procedure.9) Air Cooled Models 29 . on units supplied with circuit breakers. it may be necessary to add the refrigerant through the compressor suction service valve. Reset the Head Pressure switch(es) if open. 3.3 Charging 1. As head pressure builds. 4. You may have to bypass the LP Switch to start the compressors and stop short cycling. open all breakers. Charge the unit until the liquid line sight glass becomes clear. 2.

5. 3.3. 5.2 Materials Supplied 1. 6. The R407C refrigerant must be introduced and charged from the cylinder only as a liquid. Rotalock valve e. continuous electrical source of either 115 VAC or 200/208/230 VAC.5. proper safety equipment and proper refrigeration tools are required on both types. 3. Be sure to install the check valve with the refrigerant flow in the proper direction. it is very important that the internal parts be protected by wrapping the valve with a damp cloth to keep the valve temperature below 250°F (121°C). 4. Insulated storage receiver b.(6 per receiver) 3/8" x 1" NOTE Lee-Temp heater pad requires a separate. field-installed check valve. NOTE As R22 and R407C are similar in properties. Built-in pre-wired condenser control box Air cooled condenser Piping access cover to be reinstalled when piping is complete Bolts (4 per leg) 3/8" x 5/8" Terminal block for 2-wire 24-volt interlock connection between the unit and the condenser Condenser legs: 6 on 2 fan models Lee-Temp system: a. it is on the inlet side of the receiver.5. Bolts . NOTE Refrigerant R407C uses a POE (polyol ester) lubricant. Liquid level sight glass g. Pressure relief valve f. Adapter assembly d.1 Piping Lee-Temp systems have factory-supplied.3 Dehydration/Leak Test and Charging Procedures for R407C or R22 Lee-Temp Control Type Condenser ! CAUTION All local codes for handling refrigerant must be followed. 30 Air Cooled Models .5 Lee-Temp/Flood Back Head Pressure Control Systems The Lee-Temp system consists of a modulating type head pressure control valve and insulated receiver with heater pad to ensure operation at ambient temperatures as low as -30°F (-34. Check unit nameplate for correct refrigerant type before topping off or recharging a system. Check valve 8. 7. 3. Head pressure control valve with integral check valve c. 2. 3.4°C). When soldering or brazing the valve.

Front seat the Rotalock valve approximately 2 turns. it may be necessary to add the refrigerant through the compressor suction service valve. Refer to the unit. 8. 3. 4. To energize the liquid line solenoid valve(s) through the control system.5. 7. 7. After completion of leak testing. 3. Remove jumper on the Fan Safety Switch and reconnect the system wire connections. Table 9 Refrigerant control settings psi (kPa) Low Pressure Cut Out 20 (137. Calculate the amount of charge for the system.4 Charging 1. If No power is at the unit disconnect. the technician is to use a separate 24 VAC source rated at 75 VA and connect to the system liquid line solenoid valve(s) and hot gas bypass solenoid valve(s) directly. Weigh in as much of the system charge as possible. 5. Attach a “jumper” hose from the Rotalock fitting on the outlet of the receiver and the Schrader fitting on the liquid header of the condenser. Set the control temperature setpoint (see operation manual) to 60oF (15oC) and set the % relative humidity setpoint higher than the conditioned room ambient to ensure that solenoid valves and hot gas bypass valves are open during the charging procedure.Dehydration/Leak Test 1. Then you may remove the manual bypass you applied earlier.2) High Pressure Cut Out 360 (2482) Air Cooled Models 31 . Open all disconnect switches and.) NOTE The above allows the technician to use unit 24 VAC power and controls to open liquid line solenoid valve(s) and hot gas bypass solenoid valve(s) for the dehydration process.9) Low Pressure Cut In 65 (448. Make sure unit is OFF. Connect the refrigerant gauge charging hose to the drum of refrigerant and to the suction and discharge service valves of the compressor(s). Add a jumper to the Fan Safety Switch between Common and Normal Open and disconnect the wire connected to the Normally Closed. On units supplied with circuit breakers. Add refrigerant (R407C liquid or R22 vapor per unit nameplate) to the suction side of the compressor until there is sufficient pressure to energize the low pressure switch. 5. You may have to bypass the LP Switch to start the compressors and stop short cycling. Replace all fuses for the Fan and Compressors or close breakers. NOTE When adding refrigerant to an operating system. 4. Connect refrigeration gauges to the suction and discharge service valves of the compressor and open. Turn unit ON. Pull a second and third vacuum of 250 microns or less. check pressure readings and. if they have not changed. Check system for leaks with suitable leak finder. condenser and refrigerant line charge tables. Ensure that all operational components are clear of debris. This will permit adjustment of the cylinder hand valve so that liquid can leave the cylinder while allowing vapor to enter the compressor. 2. Turn unit disconnect ON. Because the refrigerant leaving the refrigerant cylinder must be in a liquid state. release test pressure (per local code) and pull a vacuum on the system. open all breakers except for the transformer. Charge the unit until the proper charge is weighed in.) Check the evaporator fan for proper rotation and correct if necessary. 3. It is suggested that a sight glass be connected between the charging hose and the compressor suction service valve. After 4 hours. Reset the Head Pressure switch(es) if open. 6. set the temperature setpoint (see operation manual) to 60oF (15oC) and set the % relative humidity setpoint higher than the conditioned room ambient to ensure that solenoid valves and hot gas bypass valves are open during the dehydration process. (Fan operation not required. (Fan operation is required. open all breakers. break vacuum with refrigerant. Pressurize system circuit(s) to 150 PSIG (1034 kPa) by using dry nitrogen with a trace of refrigerant. care must be exercised to avoid damage to the compressor. on units supplied with circuit breakers. 2. 6. Open all disconnect switches and pull all fuses except control fuses. Recheck pressure after 2 hours. Make sure unit is OFF.

Figure 19 Air cooled Lee-temp general arrangement Inverted trap* on discharge line to extend above base of coil by a minimum of 7-1/2" (190mm) Condenser coil Roto Lock valve al re gr su inte s re th d p l wi ve a He ntro val c o ec k ch Check valve Pressure relief valve Lee-Temp receiver Sight glass Evaporator coil Traps* every 25 ft (7.6m) of rise on hot gas line Liquid return from condenser Liquid-gas mixer Hot gas bypass valve Liquid return Shutoff valve Solenoid valves Sight glass r ye dr r ilte Access valve Expansion valve Sensing bulb F External equalizers Low-pressure switch connection Service valves Hot gas bypass High-pressure switch connection Check valve Scroll compressor FACTORY PIPING FIELD PIPING * Components are not supplied by Liebert but are recommended for proper circuit operation and maintenance Hot gas discharge 32 Air Cooled Models .

hot air or fume exhausts.1 WARNING Use a voltmeter to make sure power is turned off before making any electrical connections. a concrete pad will provide adequate support.1 GLYCOL/GLYCOOL COOLED MODELS Drycooler Location The drycooler should be located for maximum security and maintenance accessibility. The disconnect switch is factory-supplied and mounted in the electric panel. Avoid groundlevel sites with public access or areas which contribute to heavy snow or ice accumulations. Drycooler legs have mounting holes for securing the drycooler to steel supports or concrete pad.2 Drycooler Installation For roof installation. drycoolers should not be located closer than 3 feet (1 meter) from a wall. 4.3.3.3 Pump and Drycooler All wiring to the pump and drycooler from the control box should be done in accordance with the electrical schematic on the inside lid of the drycooler control box and with local and national codes. 4. it is recommended that drycoolers be located in a clean air area. Also. away from loose dirt and foreign matter that may clog the coil. 4.3 Electrical Connections Refer to equipment nameplate regarding wire size and circuit protection requirements. Glycol/GLYCOOL Cooled Models 33 . 460. For ground installation.4. 230. drycoolers should not be located in the vicinity of steam. This separate power source may be 208. ! 4. Line Voltage Line voltage electrical service is required for all drycoolers at the location of the drycooler. mount steel supports across load bearing walls. To minimize sound and vibration transmission. or 575 Volts 60 Hertz. To assure adequate air supply. This power supply does not have to be the same voltage as the indoor unit. Refer to electrical schematic when making connections.3. obstruction or adjacent unit. mount drycoolers on steel supports in accordance with local codes. 4.2 Low Voltage A control interlock between the drycooler and the indoor unit is required and is connected between 70 and 71 in the handy box of the indoor unit and the pump and drycooler control box of the drycooler. Make all wiring and electrical connections in accordance with local and national codes.0 4. NEC Class 1 wiring is required. In addition.

2) 62.0) 52. Fluid cooled condensers have small internal flow passages.3) 55.3) 52. The phosphates in the inhibitor can react with the zinc in the galvanized pipe.9) 60.9) 50. To avoid clogging and other resulting system operation problems.4 (11. The filter should be located where it can be easily serviced or replaced.2) 75 (23.8) ! Room dew point temperatures Wet Bulb °F (°C) 57. All fluid piping must comply with local codes.4 Glycol Piping ! CAUTION CAUTION CAUTION CAUTION CAUTION Galvanized pipe must not be used in or with systems or units that contain glycol. To facilitate filling. This valve may be obtained from the supplier as an option or obtained from another vendor.5) 61. Care in sizing pipes will help reduce pumping power and operating costs.5 (10. To avoid the possibility of burst pipes.7) 58.9) Relative Humidity 45 50 45 50 45 50 Dew Point* °F (°C) 48. In addition. This enables routine service and/or emergency isolation of the unit.0 (15. precipitating an insoluble material that can eventually foul the system.1) 72 (22.3) 50. it is necessary to install a relief valve in the system.8) 75 (23. ! To help prevent piping failures.0 (10. Debris carried by the fluid will clog the brazed plate condenser.0) 58.5 (16.4 (11.7) * Minimum glycol temperature before condensation will occur. drycooler or pumps. Insulation will prevent condensation on the glycol lines in low ambient conditions. install a 16-20 mesh filter in the fluid supply line to the indoor unit.2 (16. installation of hose bibs at the lowest point of the system is recommended.2 (14.2) 72 (22. Table 10 Dry Bulb °F (°C) 70 (21. 34 Glycol/GLYCOOL Cooled Models .1) 70 (21. It is recommended that manual service shut-off valves be installed at the supply and return connections to each unit. Consideration of the minimum glycol temperature to be supplied from the drycooler will determine if the need exists to insulate the glycol supply and return lines. ! ! Do not install unit on open loop systems.9 (24.4.0 (12. supply and return lines must be supported in a way that keeps their weight from bearing on the piping of the unit.5 (14.0 (8. multiple pump packages require a check valve at the discharge of each pump to prevent back flow through the standby pump(s).

092 0. Table 11 Indoor unit glycol volume approximate gallons (liters) max. manifolds and passages. ! Immediately following the use of water for leak testing or system cleaning. sensors for electrical controls.043 0.3 (39.4.6 (55.1 Expansion Tanks.0 (34.5.8 (10. Any residual contaminants could adversely affect the heat transfer stability and performance of your system.0 (7.1) 14. various other devices may be specified. rust and hydrocarbon foulants from pipes.4. standby pumps.985 Outside 1-1/8 1-3/8 1-5/8 2-1/8 Glycol/GLYCOOL Cooled Models 35 . Use volume in Table 12 for glycol piping volumes.2) 2.265 1.6) 2.505 1. Calculate the internal volume of the system as closely as possible. oil or metal filings that may contaminate the cooling system piping in order to prevent contamination of the fresh glycol solution and fouling of the drycooler piping. Model HMF 28 G HMU 28 G HMF 34 G HMU 34 G HMF 40 G HMU 40 G HMF 28 K HMU 28 K HMF 34 K HMU 34 K HMF 40 K HMU 40 K Volume gal (l) 2.) Volume Gal/Ft 0.5 (54.065 0. Follow the manufacturer's instructions when using these products.7 (10.025 1.4) 2.6) 2. automatic air separator.6) 14.3 (50.9) 10. in both old and new systems.3) 9. tempering valves. contact your sales representative. Vents are required at system high points to vent trapped air when filling the system.3 (8. Depending on the complexity of the system. charge the tested system with the proper percentage of glycol and water for your coldest design ambient. New systems can be coated with oil or a protective film. CAUTION 4.1 Filling Instructions Preparing the System for Filling It is important to remove any dirt. and flow switches are just a few of these devices.00 Inside 1.0 (11.53 0.2 (38. Cleaning new systems is just as important as cleaning old ones.161 L/M 0.3) 3.2 (8. Complete system draindown cannot be assured and damage to the system could result from freezing of residual water. flow switches.3) 10.5 4. Pressure gauges. dirt and scale are also common.81 1. In many cases. Fluid Relief Valves and Other Devices An expansion tank must be provided for expansion and contraction of the fluid due to temperature change in this closed system. For more information on cleaners and degreasers.7) 13. See Table 11 and Table 13 for unit volumes. Clean heat transfer surfaces are important in maintaining the integrity of the heating/cooling system. A relief valve is a also a necessary piping component.15 2. The system should be flushed thoroughly using a mild cleaning solution or high-quality water and then completely drained before charging with glycol. special cleaners are needed to remove scale.0) Table 12 Volume in standard Type “L” copper piping Diameter (in.

Dowfrost). For example. glycol products pose a threat to the environment. drug.9) 1.4. Commercial ethylene glycol. however. or in a product or process in which it may contact a food. These glycols are supplied with corrosion inhibitors and do not contain a silicone anti-leak formula. Aqueous solutions of these glycols.028 30 5 (-15. Since government regulations and use conditions are subject to change. understand and comply with the information on the product packaging and in the current Material Safety Data Sheets. Propylene glycol concentrations should be 1% higher than the ethylene glycol table values to find the freeze point.0) 1. No chemical should be used as or in a food. ! CAUTION Automotive antifreeze is unacceptable and must NOT be used. Environmental stabilizers. 36 Glycol/GLYCOOL Cooled Models .057 50 -32 (-35. Before using any glycol products. Make this information available to anyone responsible for operation. medical device. contact the supplier nearest you. The corrosion inhibitors function by forming a surface barrier that protects the metals from attack.5.042 40 -10 (-23. An alkaline buffer such as borax is a simple example of an environmental stabilizer since its prime purpose is to maintain an alkaline condition (pH above 7). Table 13 indicates the solution freeze point at several concentration levels of ethylene glycol. applicable laws and regulations. is generally less corrosive to the common metals of construction than water itself.014 20 16 (-8. damage can occur from either freezing or corrosion from water. you should obtain available product safety information and take necessary steps to ensure safety of use. maintenance and repair of the drycooler and related equipment. For Material Safety Data Sheets and other product safety information. when pure. There are two basic types of additives: corrosion inhibitors and environmental stabilizers. or cosmetic until the user has determined the suitability and legality of the use. Typical inhibited formula ethylene glycol and propylene glycol manufacturers and suppliers are Union Carbide (Ucartherm) or Dow Chemical (Dowtherm SR-1. The percentage of glycol to water must be determined by using the lowest design outdoor temperature in which the system is operating. assume the corrosivity of the water from which they are prepared and may become increasingly corrosive with use if not properly inhibited. Water that is classified as soft (low in chloride and sulfate ion content less than 100 parts per million each) should be used.2 Glycol Solutions NOTE Glycol solutions should be considered for protection of the coil. 41% propylene glycol freezes at -10°F. Before handling any other products mentioned in the text.071 % Glycol by Volume Freezing Point °F (°C) Apparent Specific Gravity @ 50°F (10°C) * A minimal amount of glycol should be considered for inhibitive coil protection. ! CAUTION The quality of water used for dilution must be considered because water may contain corrosive elements which reduce the effectiveness of the inhibited formulation. Glycol manufacturers request that the customer read. When considering the use of any glycol products in a particular application. it is the user's responsibility to determine that this information is appropriate and suitable under current. medical device. or cosmetic. When it is not used. review the latest Material Safety Data Sheets and ensure that you can use the product safely.5) 1. ! CAUTION When mishandled. while not corrosion inhibitors in the strictest sense of the word.3) 1. you should review the latest Material Safety Data Sheets and ensure that the use you intend can be accomplished safely. drug. decrease corrosion by stabilizing or favorably altering the overall environment.9) 1. Table 13 Ethylene glycol concentrations 0* 32 (0) 1 10 25 (-3.

4 (73. -174 -197 -225 -310 -350 -419 Pump HP 1-1/2 2 HS3 5 HZ 60 60 60 60 Provided on dual pump package only Drycooler data No. checking fluid levels until full. Fill slowly from this point. NOTE For glycol solution preparation and periodic testing. Air in glycol turns to foam and is difficult and time-consuming to remove. Mounting holes are 15-1/4" (387mm) apart on Single pump packages and 30-1/4" (768mm) apart on Dual pump packages.4.) Open all operating systems to the loop.1 (42. This will allow the glycol to push the air out of the top of the system. (mm) 84 (2134) 84 (2134) 84 (2134) 124 (3150) 124 (3150) 164 (4166) Coil Internal Volume gal (l) 6. Connection sizes apply to primary pump supplier.1) 13.0 (34. Sizes (suction & discharge) in. 3/4 3/4 3/4 1-1/4 Pump Suction Connection in. When filling a glycol system keep air to a minimum. (Anti-foam additives are available and may be considered.9 (26.2) 9.3 Filling the System Installation of hose bibs at the lowest point of the system is recommended. 2. 1-1/4 1-1/2 2 2 2 2 A Dimension in. of Fans 2 2 2 3 3 4 Weight lbs (kg) 605 (274) 645 (293) 685 (310) 886 (402) 946 (429) 1120 (508) Drycooler Conn. 1-1/4 1-1/4 1-1/4 1-1/2 * Connection sizes apply to primary pump supplier Glycol/GLYCOOL Cooled Models 37 . (mm) 91-7/16 (2324) 91-7/16 (2324) 91-7/16 (2324) 131-7/16 (3340) 131-7/16 (3340) 171-1/2 (4356) B Dimension in. With the top vent(s) open. Do not mix products of different manufacturers.9) Table 15 Glycol pump data* Pump Discharge Connection in.5. 3.0) 19.1 (50. Dual pump packages are 32-1/4" (819mm) wide. Figure 20 Drycoolers and pump packages Drycooler A 43-9/16" (1105mm) 37-7/8" (1095mm) GLYCOL PUMP PACKAGE B 43-3/16" (1097mm) 19" (483mm) See Note 1 30-1/4" (768mm) Notes: 1. Table 14 Model No.3) 17. follow manufacturer's recommendations. Fill to approximately 80% of calculated capacity. Single pump packages are 17-1/4" (438mm) wide. fill the system from the bottom of the loop.4 (65. minimizing trapped air.0) 11.

Figure 21 Glycol general arrangement Expansion tank field-installed at highest point in system Fill* Drycooler electric box Glycol pump Pump housing Drycooler coil Unions* Evaporator coil Expansion port * Unions Air vents at top of risers* Hose bib * n ur ret id mp Flu pu to Fluid supply from pump Isolation valves* Expansion valve Solenoid valves Access Liquid-gas mixer valve Sensing bulb Hot gas External bypass equalizers valve Flow regulating valve * Pressure port * ter Fil yer dr Low-pressure switch connection Scroll compressor Service valve High-pressure switch connection Service valve Hot gas bypass Liquid line check valve Fluid supply to unit Isolation valve* Fluid return from unit Brazed plate condenser Brazed plate condenser Bypass valve 3-way water regulating valve (optional) Strainer* 2-way regulating valve Fluid return to unit Fluid supply to unit Isolation valve* FACTORY PIPING FIELD PIPING Hose bibs* * Components are not supplied by Liebert but are recommended for proper circuit operation and maintenance 38 Glycol/GLYCOOL Cooled Models .

Glycol/GLYCOOL Cooled Models 39 .Figure 22 GLYCOOL general arrangement Expansion Tank Field Installed at Highest Point in System Fill* Drycooler Electric Box Drycooler Coil Glycol Pump Unions* Pump Housing Pressure Port* Unions* Air Vents* at Top of Risers Fluid Supply from Pump Flow Regulating Valve* Pressure Port* Filter Drier Fluid Return to Pump Isolation Valves* Liquid-Gas Mixer Expansion Valve Sensing Bulb Hot Gas Bypass Valve External Equalizers Scroll Compressor Evaporator Coil Hose Bib* Hot Gas Bypass Solenoid Valve Hot Gas Bypass Service Valves Low Pressure Switch Connection High Pressure Switch Connection Liquid Line Check Valve Brazed Plate Fluid Supply to Unit Fluid Return from Unit Valve Actuator 3-Way Water Regulating Valve Econ-O-Coil Isolation Valves* Econ-O-Cycle Comparator Strainer * 3-Way Chilled Glycol Valve Econ-O-Coil Circuit Hose Bibs* FACTORY PIPING FIELD PIPING *Components are not supplied by Liebert but are recommended for proper circuit operation and maintenance.

permitting more fluid to flow when load conditions are high and less fluid to flow when load conditions are low. the coolant flow should stop.2) High Pressure Cut Out 360 (2482) Low Pressure Cut Out 20 (137. The valve consists of a brass body. This action will open the valve seat and flush any dirt particles from the seat.1 Standard Valve-150psig (1034kPa) & High Pressure Valve-350psig (2413kPa) Systems Adjustment The valve may be adjusted with a standard refrigeration service valve wrench or screwdriver. If this fails. The maximum coolant pressure is 150 psig (1034 kPa). To raise the head pressure setting. Should the coolant continue to flow. it will be necessary to disassemble the valve and clean the seat. turn the square adjusting screw clockwise until the high pressure gauge indicates the desired setting. 4.6 Condenser The condenser is designed to operate in conjunction with a drycooler.2 Testing Valve Function When the refrigeration system has been off for approximately 10-15 minutes. the valve is either improperly adjusted or the pressure sensing capillary is not connected properly to the condenser. To lower the head pressure setting. Figure 23 Valve adjustment Range spring Valve spring guide Range adjustment screw Top retainer Insert screwdrivers underneath the valve spring guide Manual Flushing The valve may be flushed by inserting a screwdriver or similar tool under the two sides of the main spring and lifting. Table 16 Refrigerant control settings psi (kPa) Low Pressure Cut In 65 (448. valve disc holders.7.9) 40 Glycol/GLYCOOL Cooled Models . 4. turn the adjusting screw counterclockwise until the desired setting is obtained.4. valve seat. capillary tube to discharge pressure. A high pressure system rated at 350 psig (2413 kPa) is available as an option.7. balance spring. 4.7 Glycol Regulating Valve The glycol regulating valve automatically regulates the amount of coolant necessary to remove the heat from the refrigeration system. and adjusting screw.

Piping connections for air dual cool units with Econ-O-Coil—downflow models (HMF) • Figure 18 . floor drains should be provided with wet traps or a water detection system. that is installed near the base of the unit or below the elevated floor.Glycol general arrangement Dual Cool Models 41 .Air cooled Lee-temp general arrangement For Glycol Dual Cool units.Piping connections for glycol dual cool units—upflow models (HMU) • Figure 15 . To provide for the emergency of water leaks and the consequences of sub-floor flooding. Consideration of the minimum water temperature to be supplied from the chiller will determine if the need exists to insulate supply and return lines.5.Air cooled fan speed control general arrangement • Figure 19 .0 5.Piping connections for glycol dual cool units—downflow models (HMF) • Figure 21 . such as a Liqui-Tect.1 DUAL COOL MODELS Chilled Water Piping Considerations Manual shut-off valves should be installed at the supply and return chilled water lines to each unit. refer to: • Figure 8 . This will provide for routine service and emergency isolation of the unit. refer to: • Figure 14 .2 Dual Cool General Arrangement For Air Dual Cool units.Piping connections for air dual cool units with Econ-O-Coil—upflow models (HMU) • Figure 9 . 5. Insulation will prevent condensation on the supply and return lines.

A main fan auxiliary switch is provided to indicate when the unit is on.0 6.6. A main fan overload set of contacts is activated when a motor overload alarm condition exists. A field-adjustable auto-transformer provides the motor supply voltage for standard operation (high speed) and for reduced air flow with a lower voltage (low speed) when in dehumidification mode. NOTE The factory setting (represented by dot) indicates the rated air flow: Q (CFM) and the rated external static pressure: AESP (IWG–inches water gauge).2 Blower Curves Figure 24 through Figure 26 show performance of the Himod per the catalog/factory settings (shown by dot). 42 Motor/Blower/Auto-Transformer . Each blower has a direct drive fan motor. This motor voltage is the high-speed motor voltage for normal operation as supplied by the auto-transformer. For each tonnage. for downflow units. for upflow with Econ-O-Coils (GLYCOOL or dual cool). centrifugal-type blowers. The fans are mounted on vibration absorbing rubber supports to reduce vibration. and the relevant motor voltage. The microprocessor will direct the high-speed motor contactor for high-speed (normal operation) or lowspeed motor contactor for low speed (dehumidification mode). 6. The low-speed or dehumidification air flow is approximately 12% less than the rated high-speed air flow. there is a unique blower curve for upflow units. backward-curved. and for downflow with Econ-O-Coils (GLYCOOL or dual cool).1 MOTOR/BLOWER/AUTO-TRANSFORMER Description The Himod has two single-inlet.

6 AESP [IWG] 0.4 1.2 0 0 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 Q=5780 CFM 1.2 0 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 Q=5815 CFM 1.6 1.8 250 0.6 210 460 440 420 400 380 360 340 320 290 270 250 230 Volts 8 Ton Upflow Econ-O-Coils HMU28K/D/H Figure 24 Blower curves .2 0 208 190 190 0.6 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000 Motor/Blower/Auto-Transformer Q [CFM] Q [CFM] AESP = Available External Static Pressure (IWG) Q = Air Flow (CFM) 8000 43 .8 Volts 8 Ton Downflow HMF28A/G 1.4 320 460 440 420 400 380 360 Q=5875 CFM 1.4 1. HMF/HMU28K/D/H 8000 1.6 1.1.8 0.8 Volts 8 Ton Upflow HMU28A/G 1.2 290 1 270 1 0.8 1.8 Q=5875 CFM Volts 8 Ton Downflow Econ-O-Coils HMF28K/D/H 1.8 230 210 210 0.4 190 0.4 208 0.4 1.HMF/HMU28A/G.4 0.6 210 AESP [IWG] 0.2 290 270 250 340 460 440 420 400 380 360 340 320 1.6 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 Q [CFM] Q [CFM] 1.8 230 250 AESP [IWG] 0.6 0.2 1 0.2 0.2 460 440 420 400 380 360 340 320 290 1 270 AESP [IWG] 230 0.4 190 208 208 0.

4 208 190 0.8 Volts 10 Ton Upflow HMU34A/G 1. HMF/HMU34K/D/H Q=6450 CFM 340 320 340 1.8 230 0.8 AESP [IWG] 0.2 290 270 250 1.2 0.8 230 0.6 208 210 210 0.6 Volts 1.6 Volts Volts 10 Ton Downflow Econ-O-Coils HMF34K/D/H 10 Ton Upflow Econ-O-Coils HMU34K/D/H Figure 25 Blower curves .6 1.4 190 0.2 0.6 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 Q [CFM] Q [CFM] 1.4 190 208 0.Q=6500 CFM 1.6 210 210 208 0.4 1.2 0 0 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 Q=6170 CFM 1.2 290 320 290 1 270 1 270 250 250 0.2 1.4 460 440 420 400 380 360 340 .2 0 0 Q=6350 CFM 44 10 Ton Downflow HMF34A/G 1.HMF/HMU34A/G.4 460 440 420 400 380 360 340 320 320 1.2 290 270 1 1 250 AESP [IWG] AESP [IWG] 0.8 230 0.6 1.6 AESP [IWG] 230 0.4 460 440 420 400 380 360 460 440 420 400 380 360 6400 6600 6800 7000 7200 7400 7600 7800 Q [CFM] Q [CFM] AESP = Available External Static Pressure (IWG) Q = Air Flow (CFM) 8000 8000 Motor/Blower/Auto-Transformer 0.4 190 0.

6 230 AESP [IWG] 0.8 250 230 0.4 290 270 250 270 AESP [IWG] 0. HMF/HMU40K/D/H 8000 1.4 460 440 420 400 380 360 7600 7800 Q [CFM] Q [CFM] Figure 26 Blower curves .2 0 0 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 Q=7335 CFM 460 440 420 400 380 360 340 1.6 Q=6730 CFM Volts 12 Ton Upflow Econ-O-Coils HMU40K/D/H 1.8 210 210 0.4 210 210 208 208 0.2 190 0.6 208 0.8 0.2 0 4000 190 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000 Motor/Blower/Auto-Transformer Q [CFM] Q [CFM] AESP = Available External Static Pressure (IWG) Q = Air Flow (CFM) 8000 0 Q=6700 CFM 1.2 320 1 270 1 270 250 230 250 AESP [IWG] 0.4 45 .2 0.4 460 440 420 400 380 360 1.1.6 Volts 12 Ton Downflow Econ-O-Coils HMF40K/D/H 1.6 0.6 Volts 12 Ton Upflow HMU40A/G 1.6 Volts 12 Ton Downflow HMF40A/G 1.8 230 0.2 460 440 420 400 380 360 340 320 290 1 1 0.6 AESP [IWG] 0.4 340 Q=7365 CFM 320 1.2 340 320 1.4 190 190 0.4 208 0.2 290 290 1.HMF/HMU40A/G.

IWG 0. To determine the correct settings. Figure 27 Additional pressure drop for 60-65% filters 0. NOTE The charts and figures are dependent on the “unit” input power.200 0.1 Additional Pressure Drop: 60-65% Filters Substituting 20% Filters The pressure drop shown in Figure 27 must be deducted from the available external static pressure given in the unit blower curve. 46 Motor/Blower/Auto-Transformer .100 0. 460V .4 Standard Unit Auto-Transformer Settings Table 17 and Table 18 show the factory settings for the units.000 4000 4500 5000 5500 6000 6500 7000 7500 8000 Air Flow Rate. 6.1 standard. The optional 60-65% filters are rated at a higher pressure drop. Figure 28 shows an example of the auto-transformer connections for a model HMU40K/D/H.3. Each connection is repeated for each phase.150 65% Filter Pressure Drop Resistance. folded media type filters are interchangeable with the standard 20% series filters. the relevant blower curve is used to find the catalog airflow and external static pressure (See Figure 24 through Figure 26).050 0. The dot on the blower curve will indicate the catalog setting in addition to the motor voltage from the auto-transformer for standard operation (high speed).6. CFM 6.3 phase -60 Hz with factory/catalog settings. The optional high efficiency filters are rated either 30% or 60-65% efficient per ASHRAE 52. Table 17 and Table 18 will indicate the factory wiring for the autotransformer high-speed and low-speed settings.3 High Efficiency Filters and Related Pressure Drop Optional 4" (100mm) deep. NOTE The auto-transformer has three phases. Next. The optional 30% filters are rated at the same pressure drop as the standard 20% filters. the unit model number and type must be known. Be sure you are referring to the correct chart. as shown in Figure 27.

Table 17 Factory settings for 208&230 V-60Hz units (unit voltage code C or D) Transformer Input Connector (Brown Wire*) A B Data from Blower Curves Standard Output High Fan Speed Dehumidification Output Low Fan Speed Unit Supply Voltage 208-3-60 230-3-60 Auto-Transformer Part # LHR256331 Model Number Nominal Nominal Output High Fan Low Fan Connector Output Unit Speed Speed Transformer (Orange Orange 6" Transformer Connector Red 6" Description Volts Volts Tap Wire*) Jumper* Tap (Red Wire*) Jumper* 28kW Air/Glycol 34kW Air/Glycol 40kW Air/Glycol 28kW Air/Glycol 34kW Air/Glycol 40k Air/Glycol 28kW GLYCOOL/ Dual-Cool 34kW GLYCOOL/ Dual-Cool 40kW GLYCOOL/ Dual-Cool 28kW GLYCOOL/ Dual-Cool 34kW GLYCOOL/ Dual-Cool 40kW GLYCOOL/ Dual-Cool ONE COIL UPFLOW HMU28A/G_C/D HMU34A/G_C/D HMU40A/G_C/D 240 270 460 205 225 285 230 270 460 B G D none B to E none 190 230 290 I B N B to M none B to I ONE COIL DOWNFLOW HMF28A/G_C/D HMF34A/G_C/D HMF40A/G_C/D 220 230 345 185 195 255 210 230 340 E B E B to F none C to G 190 190 250 I I L B to M B to M B to I TWO COILS UPFLOW HMU28K/D/H_C/D HMU34K/D/H_C/D HMU40K/D/H_C/D 265 280 440 220 230 280 270 290 440 G H H B to E B to E C to E 230 230 290 B B N none none B to I TWO COILS DOWNFLOW HMF28K/D/H_C/D HMF34K/D/H_C/D HMF40K/D/H_C/D 250 265 345 210 220 255 250 270 340 F G E B to E B to E C to G 210 230 250 I B L B to L none B to I * Wiring Connection is repeated for each auto-transformer phase (3 total phases). Motor/Blower/Auto-Transformer 47 .

60 Hz units (unit voltage code: A) Transformer Input Connector (Brown Wire*) D Unit Supply Voltage 460-3-60 Auto-Transformer Part # LHR256297 Data from Blower Curves Standard Output High Fan Speed Dehumidification Output Low Fan Speed Nominal Nominal Output Output High Fan Low Fan Speed Transformer Connector Orange 6" Transformer Connector Red 6" Speed Unit Volts Tap (Orange Wire*) Jumper* Tap (Red Wire*) Jumper* Volts Model Number Description ONE COIL UPFLOW HMU28A/G_A HMU34A/G_A HMU40A/G_A 28kW Air/Glycol 34kW Air/Glycol 40kW Air/Glycol 28kW Air/Glycol 34kW Air/Glycol 40kW Air/Glycol 28kW GLYCOOL/ Dual-Cool 34kW GLYCOOL/ Dual-Cool 40kW GLYCOOL/ Dual-Cool 28kW GLYCOOL/ Dual-Cool 34kW GLYCOOL/ Dual-Cool 40kW GLYCOOL/ Dual-Cool 240 270 460 205 225 285 230 275 460 A H D none A to E none 200 230 280 I A I A to M none B to M ONE COIL DOWNFLOW HMF28A/G_A HMF34A/G_A HMF40A/G_A 220 230 345 185 195 255 215 230 340 E A G A to F none B to E 185 200 260 I I M A to N A to M A to I TWO COILS UPFLOW HMU28K/D/H_A HMU34K/D/H_A HMU40K/D/H_A 265 280 440 220 230 280 260 280 445 G E H A to E B to G C to E 215 230 280 I A I A to L none B to M TWO COILS DOWNFLOW HMF28K/D/H_A HMF34K/D/H_A HMF40K/D/H_A 250 265 345 210 220 255 245 260 340 F G G A to E A to E B to E 215 215 260 I I M A to L A to L A to I * Wiring Connection is repeated for each auto-transformer phase (3 total phases). 48 Motor/Blower/Auto-Transformer .Table 18 Factory settings for 460 Volt .

VOLTAGE AND APPLICATION.Figure 28 Example of auto-transformer factory wiring for model HMU40K/D/H w/460V input voltage ( 3 ORANGE WIRES TO *HIGH) SPEED CONTACTOR A B C D E F G H I L M N A B C D E F G H I L M N A B C D E F G H I L M N T2 NOT USED NOT USED T1 ( 3 ) RED WIRES TO LOW SPEED CONTACTOR (R) PHASE 3 ( OR ) RED HIGH SPEED JUMPER ( TYPICAL 3 ) * * ( 3 ) BROWN * WIRES FROM FUSES ATIN-LN3 ( BR ) ATHI-LD3 ( OR ) ATLO-LD3 ( R ) * ORANGE LOW) SPEED JUMPER ( TYPICAL 3 (R) PHASE 2 ( OR ) ATIN-LN2 ( BR ) ATHI-LD2 ( OR ) ATLO-LD2 ( R ) (R) PHASE 1 ( OR ) ATIN-LN1 ( BR ) ATHI-LD1 ( OR ) ATLO-LD1 ( R ) SHOWN ARE FOR * ALL CONNECTIONSONLY. NOT USED ( BR ) BROWN ( OR ) ORANGE ( R ) RED 24 VOLT INTERNAL THERMAL OVERLOAD Motor/Blower/Auto-Transformer 49 . 460 VOLT UNIT WILL VARY PER UNIT MODEL. CONNECTIONS STANDARD MODEL HMU40K/D/H. SEE WRITTEN DISCUSSION AND TABLES.

Jumpers are not hot stamped. Phase 2 is in the center.6. the auto-transformer may be re-wired. and a 3 for Phase 3. ! WARNING WARNING CAUTION Use a voltmeter to make sure power is turned off before making any electrical connections. a 2 for Phase 2.) Wires are marked with hot stamps that end with a 1 for Phase 1. Phase 1 is to the left. As shown in Figure 29. arrangement Phase 1 Phase 2 Phase 3 50 Motor/Blower/Auto-Transformer . 3 phase. The specific terminals are dependent upon the desired voltage. and Phase 3 is on the right. ! Proper phasing is required to maintain the correct blower rotation direction. Never connect wires across the phases. Miswiring can cause damage to the unit. 60 Hz power input. ! It is imperative that all wiring is done correctly.5 Field Adjustments to Air Volume and/or External Static Pressure When a change (different from the catalog/factory pre-wired setting) for the unit air volume and/or the external static pressure is desired. (Figure 28 provides an example [rotated for viewing ease] of the auto-transformer factory wiring for a model HMU40K/D/H with 460V. Figure 29 Transformer location. The individual jumpers go between terminals within a single phase. Potentially lethal voltages exist within this equipment during operation. Potentially lethal voltages exist within this equipment during operation.

) This will be the standard. 9.6. Verify that all connections for high and low fan speed are made before restarting the unit. wire the unit for the nearest transformer tap voltage for the desired high-speed motor voltage (in the “Standard Output” columns) as found in Step 3. 6.1 Procedure to Make a Field Wiring Change 1. 8. 7. Find the relevant motor voltage for this new point. 2.60 Hz units (unit voltage code: C or D) Transformer Input Connector (Brown Wire*) A B Standard Output High Fan Speed Transformer Output Connector Orange Tap (Orange Wire*) 6" Jumper* 210 230 250 270 290 320 340 360 380 400 420 440 460 E B F G H E E E C F G H D B to F none B to E B to E B to E C to H C to G C to F none C to E C to E C to E none Dehumidification Output Low Fan Speed Transformer Output Connector Red Tap (Red Wire*) 6" Jumper* 190 190 210 230 230 250 250 270 270 270 270 290 290 I I I B B L L M M M M N N B to M B to M B to L none none B to I B to I B to I B to I B to I B to I B to I B to I Auto-TransformerPart # LHR256331 Table 19 Unit Supply Voltage 208-3-60 230-3-60 * Wiring connection is repeated for each auto-transformer phase (3 total phases). high-speed voltage needed for the motor. Turn off disconnect and main power to the unit. (Follow the voltage curve up and to the left scale for motor voltage. Find the desired air volume and external static pressure. 4. With the data and table selected in Steps 5 and 6. Continue to wire the unit for Low Fan Speed for dehumidification by following the select transformer tap voltage which is located in the table. Settings for 208 or 230V. 3. 5. eighth digit) or the serial tag. just to the right of the same row of data used in Step 6. Confirm the unit input voltage (per unit model number. Use Table 19 for 208 or 230V unit input voltage. and the relevant point.5. Refer to the specified unit blower curve. use Table 20 for 460V unit input voltage. Motor/Blower/Auto-Transformer 51 .

52 Motor/Blower/Auto-Transformer .Table 20 Settings for 460V.60 Hz units (unit voltage code: A) Transformer Input Connector (Brown Wire*) D Auto-Transfomer Part # LHR256297 Dehumidification Output Low Fan Speed Transformer Output Connector Red Tap (Red Wire *) 6" Jumper * 185 I A to N 200 I A to M 215 I A to L 215 I A to L 230 A none 230 A none 230 A none 245 L A to I 245 L A to I 260 M A to I 260 M A to I 260 M A to I 260 M A to I 275 N A to I 275 N A to I 275 N A to I 280 I B to M 280 I B to M Unit Supply Voltage 460-3-60 Standard Output High Fan Speed Transformer Output Connector Orange Tap (Orange Wire*) 6" Jumper * 215 E A to F 230 A none 245 F A to E 260 G A to E 275 H A to E 280 E B to G 295 E B to F 310 B none 325 F B to E 340 G B to E 355 H B to E 370 E C to G 385 E C to F 400 C none 415 F C to E 430 G C to E 445 H C to E 460 D none * Wiring Connection is repeated for each auto-transformer phase (3 total phases).

” The red jumpers for each phase must be connected to the auto-transformer terminals “A & I. (Unit serial tag would also state 460V. Find the voltage nearest the point in Step 3. As shown in Figure 29. ! Proper phasing is required to maintain the correct blower rotation direction.8 IWG on the curve (refer to Figure 30).6. (See Table 20. 4. and Phase 3 is on the right. The red wire for each phase must be connected to the auto-transformer terminals “M. 2.2 IWG). Phase 2 is in the center. the nearest transformer tap to 345 is 340V. and a 3 for Phase 3.) The orange wire for each phase must be connected to the autotransformer terminals “G. 60 Hz power input. 6. For this exercise.” The low-speed transformer tap will be set for 260V per Table 20. The specific terminals are dependent upon the desired voltage.” Note. 9. the desired motor voltage was 345. which is approximately 345V.5 .) Wires are marked with hot stamps that end with a 1 for Phase 1. 3 phase. Per the blower curve. 5. a 2 for Phase 2. 1.” The orange jumpers for each phase must be connected to the autotransformer terminals “B & E. ! WARNING WARNING CAUTION Use a voltmeter to make sure power is turned off before making any electrical connections.) Refer to Table 20 on page 52 (because the unit input power is 460V). Jumpers are not hot stamped. Phase 1 is to the left.6 Example of Field Adjustment to Air Volume and/or External Static Pressure The following example illustrates how to proceed through the steps in 6.Field Adjustments to Air Volume and/or External Static Pressure. (Figure 28 provides an example [rotated for viewing ease] of the auto-transformer factory wiring for a model HMU40K/D/H with 460V. Miswiring can cause damage to the unit. 8. Turn the unit disconnect and main power to the unit off. 7. Motor/Blower/Auto-Transformer 53 . ! It is imperative that all wiring is done correctly. Potentially lethal voltages exist within this equipment during operation. Refer to the Blower Curve for the model HMU28K/D/H. Per Table 20. Potentially lethal voltages exist within this equipment during operation. the eighth digit is “A” representing 460 volts.” Verify that all connections for high and low fan speed have been made per Table 20. The individual jumpers go between terminals within a single phase.8 IWG (rather than catalog rated 5815 CFM & 0. 3. Per the model number of the noted unit. This is the desired motor voltage for the high fan speed. a model HMU28K_A is desired to have 5400 CFM and 0. Locate 5400 CFM & 0. all the brown wire connections should be connected to the auto-transformer terminals “D. Never connect wires across the phases.

4 208V 190V 0.4 340V AESP [IWG] 1.Figure 30 Field adjustment example using model HMU28K/D/H Volts 460V 440V 420V 400V 380V 360V 1.6 1.2 0 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 Q [CFM] AESP = Available External Static Pressure Q = Air Flow 54 Motor/Blower/Auto-Transformer 8000 .2 320V 290V 1 270V 250V 230V 5400 CFM & 0.8 IWG 0.6 210V 0.8 Q=5815 CFM 1.8 0.

NOTE The pressure-enthalpy chart below illustrates the R407C refrigeration cycle and the resulting glide from the blend. have been developed for their use.) The main features of R407C are: • It is a non-azeotropic mixture made of R32/R125/R134a in which the percentage weight composition is in ratio 23/25/52.0 7. • It has low toxicity. (The Himod is also available with R22 for customers who have existing facilities that have not been converted to the R407C refrigerant. Figure 31 R407C refrigeration cycle P PC TL TCB TCM TCR TER PE TLV TEM TAC High-Pressure Side TCB TCR TCM TL condensing temperature bubble point (liquid) condensing temperature dew point (vapor) average condensing temperature (TCB + TCM) / 2 temperature of the refrigerant at the expansion valve inlet TLV TER TEM TAC Low-Pressure Side liquid-steam temperature evaporating temperature dew point (vapor) average evaporating temperature (TLV + TER) / 2 temperature of the overheated vapor at the compressor inlet Superheat = TAC .1 R407C REFRIGERANT Technical Notes The Himod design and manufacturing processes have been optimized to operate with “green” refrigerant R407C.TL R407C Refrigerant 55 . Therefore. based on polyester molecules. NOTE R407C refrigerant is incompatible with the mineral oils that are usually used with R12 and R22.TER Subcooling = TCB .7. • It has an ODP (Ozone Depletion Potential) equal to zero (0). • It is nonflammable in air. R407C is an HFC fluid (hydrofluorocarbon). • It has thermophysical features similar to R22. new synthetic lubricants.

7 (59.5 (12.2) 82.7) 13.1) 123.6 (58.7 (41.4 (49.7 (-4.7 (25.8) 7.3) 111.2 (56.8) 94.8 (16.7 (45.8) 45.3 (29.2) 127.8 (61) 142.7 (62.5) 57.8) 149.0 (55) 132.2 (-7.9) 22.3) -5.9 (8.1 (56.7 (31.5) 129.7 (61.2 (42.1) 65.2 (12.3) 55.1) 103.7) 11.7) 115.9) 105.5 (59.4 (58.6) 138.6 (10.3) 43.7) 126.8) 40.7 (24.3 (-0.9) 11.6 (59.7 (21.3 (33.3 (40.2) 146.1 (55.3 (53.3 (39.7 (63.8) 124.4) 141.3) 139.2) 33.8) 66.9 (0.1) 47.2) 130.7) 138.0 (46.1 (-17.6) 41.4) 127.3 (32.9 (27.6) 113.7) 122.4) 136.5) 62.5 (15.1 (8.9 (48.1) 137.5) 57.6 (15.4 (4.2 (-1) 31.8 (38.1 (51.7 (64.8 (55.5 (28.8) 117.9) 4.8) 107.1 (50.3) 49.3) 60.2 (4.3 (-5.3) Gauge Pressure psig (kPa) 150 (1034) 155 (1069) 160 (1103) 165 (1138) 170 (1172) 175 (1207) 180 (1241) 185 (1276) 190 (1310) 195 (1344) 200 (1379) 205 (1413) 210 (1448) 215 (1482) 220 (1517) 225 (1551) 230 (1586) 235 (1620) 240 (1655) 245 (1689) 250 (1724) 255 (1758) 260 (1793) 265 (1827) 270 (1862) 275 (1896) 280 (1931) 285 (1965) 290 (1999) 295 (2034) 300 (2068) 305 (2103) 310 (2137) 315 (2172) 320 (2206) 325 (2241) 330 (2275) 335 (2310) 340 (2344) 345 (2379) 350 (2413) 355 (2448) 360 (2482) 365 (2517) 370 (2551) 375 (2586) 380 (2620) 385 (2654) 390 (2689) 395 (2723) Liquid Temp °F (°C) 74.3 (44.7) 120.1) 58.1) 112.8 (35.8 (11) 52.1 (17.7 (50.2) 37.4 (1.1 (-11.9 (2.7 (-6.3 (57.1) 72.3) 48.4) 95.7 (36.7 (15.7 (51.8 (54.6) 64.9 (33.6) 118.0 (21.7) 9.8) 30.3 (22.7 (9.4 (-8.9) 49.6) 34.4 (50.5 (53.1 (52.7) 108.2) 19.3) 51.5) 125.4) 67.3) 35.1) 26.3) 31.8 (31) 89.2 (3.2) 134.7) 147.2) 118.1) 28.8 (60.1) 144.5) 51.6 (32) 91.1) 86.6 (5.1 (-2.3 (39.3) 17.8 (24.6) 12.6 (46.7) Vapor Temp °F (°C) 1.9) 105.4 (-2.9) 112.6) Vapor Temp °F (°C) 84.3) 70.9) 140.7 (38.1) 87.6 (27) 82.1) 134.6 (4.7 (19.4) 32.1) 84.8 (9.4) 46.7 (-20.8 (3.2 (49) 121.2) 25.2) 29.6) 145.3 (37.7) 76.4 (-14.3) 61.8 (39.6 (23.7 (54.9) -3.4 (44.4) 109.6) 14.0 (-6.1 (-7.9) 80.8 (59.3) 109.7 (-23.6 (-0.3) 120.7 (62.6 (2) 36.1 (37.2) 102.7) 38.1 (30.3) 131.8) 76.7 (-9.8) 96.9) 50.8 (22.9 (-3.2 (57.1) 21.9) 119.5) 34.5 (54.6 (65.6 (8.0 (-11.9 (10.5) 94.1) 54.0 (0.4) 115.9 (-5.1 (-10.5 (-16.8 (23.0 (41.4) 88.9) 114.2) 8.4) 97.6 (47.4) 100.9 (47.3 (13.8) 45.4 (-4.9) 92.9) 78.8) 135.Table 21 R407C saturated vapor/liquid temperature/pressure data Liquid Temp °F (°C) -10.9 (61.5) 43.4) 123.6) 54.6 (43.8) 128.4 (3) 38.4) 86.1) 111.8) 131.7) -8.1) 68.1) 44.8 (30.7 (63.4 (40.5 (20.7) 106.5) 99.7 (64.5) 92.1) 125.9 (52.9 (28.2 (-22.9 (11.3) 148.1) 40.1) 116.5 (32.7 (60.3 (-13.1) 44.3) 141.9 (29.9 (49.8 (-1.9) 56.4) 122.2 (-9.6 (48.0 (6.4 (7.2 (-12.9) 142.2 (18.6) 133.9 (5.1) 24.4) 133.9 (11.6) 50.8 (26) 80.6) 28.2) 102.0 (56.6 (34.5 (8.7) -1.5) 15.2) 139.4 (-19.2 (35.3) 136.4 (57.1) 128.3 (-14.4 (-3.7 (-12.9 (-10.0 (6.3 (46.6 (60.7) 135.5) 90.2 (47.0 (34.7 (17.5 (36.8) 140.1) 103.8) 78.7 (-1.7 (53.5) 72.2 (-16) 5.5) 143.0 (13.8 (44.4) 39.2 (6.0 (-15.9) 137.7) 48.8) 21.3) 100.5 (58.6) 16.7) 18.7) 129.4 (14.9) 59.6) 6.6) 46.9 (51.4) 74.9) 61.5 (14.7) 97.7 (16.4 (42.6 (7.9 (2.8) 70.0 (43.3 (56.4) 99.2 (45.9 (39.3 (9.3) Gauge Pressure psig (kPa) 20 (138) 22 (152) 24 (165) 26 (179) 28 (193) 30 (207) 32 (221) 34 (234) 36 (248) 38 (262) 40 (276) 42 (290) 44 (303) 46 (317) 48 (331) 50 (345) 52 (359) 54 (372) 56 (386) 58 (400) 60 (414) 62 (427) 64 (441) 66 (455) 68 (469) 70 (483) 72 (496) 74 (510) 76 (524) 78 (538) 80 (552) 82 (565) 84 (579) 86 (593) 88 (607) 90 (621) 92 (634) 94 (648) 96 (662) 98 (676) 100 (689) 105 (724) 110 (758) 115 (793) 120 (827) 125 (862) 130 (896) 135 (931) 140 (965) 145 (1000) 56 R407C Refrigerant .9 (43.4) 1.1) 24.1 (12.4 (19.7) 59.3 (52.1 (-18.3 (1.5) 108.3 (6.2 (-8.4) 116.3) 35.4) 27.7) 19.1) 22.9 (-5.2) 3.8) 41.

1 ANCILLARY ITEMS Condensate Pump Ships loose for field piping.2 Base Module Ships loose. Installation instructions are shipped with the fresh air kit. Pre-conditioned air is required. 8. Ancillary Items 57 .8. Do not use fresh air below the dew point of any location in the room or unit.0 8.3 Fresh Air Kit Ships loose. used to provide a minimal amount of fresh air to the unit. Refer to instructions. which ship with the base module. used to elevate upflow units when no floorstand or raised floor is available. 8. Refer to Figure 3 for dimensions.

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