PVC/HDPE OUTER SHEATH WITH GRAPHITE COATING EHV Testing Facility . It is also very important that while transmitting bulk power logistic & safety consideration are given due weightage. The company is now the largest manufacturer of HT XLPE. Catv. experienced and dedicated professionals. Dedicated towards continuous improvements. upgradation of man. SEMI-CONDUCTING TAPE (optional) 3. XLPE INSULATION (Super Clean Compund) 5. EHV Cables Due to rapid industrial & economic growth it has become necessary to transmit bulk power to sustain the growth. The most ideal solution. Polycab has achieved a growth of over 40% per annum in the last 3 years & this growth is attributed to company’s commitment towards “The total customer satisfaction in terms of quality & services for the entire range of its products” . house wires & flexible. and with a proven track record of over three decades. Polycab has made physical export of different types of cables to various countries. COUNTER HELIX WITH COPPER TAPE 11. METALLIC SCREEN 10. COPPER CONDUCTOR 2. specialty cables. In addition to catering to various segment of Indian industry / power utilities. LEAD SHEATH / POLYAL SHEATH 8. The machineries and equipment are procured from world renowned manufacturer and these machines are manned by qualified. SEMI-CONDUCTING TAP 9. instrumentation. Data & Communication Cables. INSULATION SHIELD-SEMI CONDUCTING 6. Polycab expanded its facilities from Halol to set up an ultra modern state of the art plant at Daman in 1996 spread over an area of 35 acres. WATER BLOCKING TAPE 7. EXTRUDED SEMI-CONDUCTING LAYER 4. POLYCAB has introduced extra high voltage cable. considering all the aspects is to transmit bulk power through underground cables & keeping in line with the basic philosophy of the organisation. an ISO 9001:2000 certified company with Under Writers Laboratories USA. machinary & services. Triple Extrusion Machine SCHEMATIC DIAGRAM OF TYPICAL EHV CABLES 1.Company Profile Polycab is one of the leading names in wires and cables. LT power / control. Lan.

Microprocessor based equipments control all the parameters required for the process within the specified limits. Air systems with air showers on doors to eliminate dust entry. Separate pressurised rooms for semicon shield & XLPE insulation to avoid contamination & this material is handled by vacuum loaders. Line for XLPE Cables upto 132 kv can block the entry in radial direction.CROSS BONDING METHOD Metallic Sheath Metallic Sheath is must for cables above 33 kV as the cable of voltage grade 66 kV & above are working with dielectric stress of above 6 kV / mm & at this level of dielectric stress presence of water triggers tree formation in the insulation resulting in cable failure. C. V. Lead sheath Two C. employing a three layer single head triple extrusion method to eliminate contaminants in the insulating layers. insulation and insulation shield. Longitudinal water entry can be blocked by using water swellable tape on the core. Lead sheath in addition to other electrical & manufacturing advantages has a life span of minimum 40 to 45 years. Lead sheath is extruded by continuous lead extruder Salient features of EHV / XLPE line n which is equipped with micro-processor based temperature controllers & drives to achieve uniform thickness. better concentricity. Highly sophisticated extruders for conductor shield. These are sourced from ROYLE USA. n Cable selection / design parameters Cable design mainly depends on n n n n n System voltage Impulse level Fault level & duration Ground & air temperature Thermal resistivity of soil n n n EHV Testing Lab . Water can enter the cable longitudinally as well as radially. The only manufacturer in the country to have 2 Dry cure / Dry cooled lines sourced from SCHOLZ Germany.

Firmly compacted Firmly compacted The complete solution Screen Screen Pre-warning Tape Pre-warning Tape R. Firmly compacted Firmly compacted SINGLE POINT BONDING METHOD Screen Bonding Cable SINGLE POINT BONDING METHOD Screen Link Box Link Box Bonding Cable Cable Termination Cable Termination Link Box with Cable sheath insulated at Link Box SVL Unit with Cable sheath insulated at termination SVL Unit termination Conductor Conductor Pre-warning Tape Pre-warning Tape R.C. Sieved Earth.C. Sieved compacted Lightly Earth. Lightly compacted Lightly compacted TYPICAL TRENCH CROSS SECTION TYPICALCables in Trefoil FormationSECTION TRENCH CROSS Cables in Trefoil Formation GL GL Sieved Earth. Protection Tile ROAD R.polycab.C.C.C. : 91-22-2432 7070 .C. WIRES & CABLES (an ISO 9001:2000 Company) POLYCAB WIRES PVT.C. Sieved Earth.C.C. Mahim (W).com • Website : www. Pandit Satawalekar Marg. Protection Tile R. 2432 9118 • Fax : 91-22-2432 7075 E-mail : polycab@vsnl. Sieved Earth. manufacturing the cables Link Box with desired to the Link Box SVL of specification & assist / provide turnkey execution Unit the cable Link Box LinkUnit with SVL Box installation. Lightly compacted Lightly compacted GL GL Flat Formation Flat Formation Link Box Conductor Link Box Conductor Excavated earth Excavated earth Backfill Backfill Sieved Earth.C. Cables in Sieved Earth. & Head office : Hico House. Sieved Earth.C. Protection Tile Bonding Cable Bonding Cable Sieved Earth.BOTH END BONDING METHOD BOTH END BONDING METHOD Cable Termination Cable Termination TYPICAL TRENCH CROSS SECTION TYPICAL TRENCH CROSS SECTION Cables in Trefoil Formation Cables in Trefoil Formation GL GL Excavated earth Excavated earth Backfill Backfill Conductor Conductor Pre-warning Tape Pre-warning Tape R. 1st floor. Firmly compacted Firmly compacted Excavated earth Excavated Backfill earth Backfill SINGLE POINT BONDING METHOD SINGLE POINT BONDING METHOD Cable Termination Cable Termination Screen Screen Cable sheath Cable sheath insulated at insulated at termination termination Bonding Cable Bonding Cable Link Box Link Box Pre-warning Tape TYPICAL TRENCH CROSS SECTION OF TYPICAL TRENCH CROSS SECTION OF R.4. Protection Tile R. Protection Tile TYPICAL TYPICAL Sieved Earth. Firmly compacted Firmly compacted Polycab can provide complete solution to provide assistance in selecting the cables.C. Protection Tile CROSSING ROAD CROSSING Pre-warning Tape Cables in Sieved Earth.C. LTD.com .C. Lightly compacted PVC / PVC / Pipe HDPE HDPE Pipe Sieved Earth. Protection Tile R. Sieved Earth. 2436 2199.C. Protection Tile BOTH END BONDING METHOD Screen Bonding Cable BOTH END BONDING METHOD Screen Bonding Cable Cable Termination Cable Termination Link Box Link Box Conductor Conductor Link Box Link Box Sieved Earth.C. Tel. Regd. Lightly compacted Lightly compacted GL GL Excavated earth Excavated earth Backfill Backfill TRENCH CROSS SECTION OF TRENCH CROSS SECTION OF ROAD CROSSING PVC / PVC / ROAD CROSSING HDPE Pipe Cables in Flat Formation HDPE Pipe Cables in Flat Formation Sieved Earth. Sieved Earth. Mumbai 400 016.