CCI

User’s Manual
CCI Sampling Warper

SW550

V1.0

CCI TECH INC.

www.ccitk.com

目錄 Content Instruction for This Manual………………………………………….. 2 Safety Precaution…………………………………………………….. 3

1. SW550 Installation Guide 1.1 Prepare for Installation………………………………………... 5 1.2 Installation Location Guide…………………………………… 6 1.3 User Instruction……………………………………………….. 8 2. Introduction of SW550 Warper 2.1 Hardware……………………………………………………… 9 2.2 Operating Procedure………………………………………….. 2.3 Operation Panel………………………………………………. 3. Illustration of Warper Operation 3.1 Computer Operation Instruction…………………………….... 14 12 13

3.2 Sensor & Switch ……………………………………………… 18 4. Pattern Design Software – Sedit…………………………………... 19 5. Brief Maintenance Procedure……………………………………... 24 6. Troubleshooting…………………………………………………… 25 7. Installation & Transportation……………………………………… 26

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1 “Demonstration of operating procedure” 2 .CCI TECH INC. is 「Sedit」is the editing program to design & draw the warp pattern. www. please read paragraph 1. 「Pretronic」 the interface program to control & set functions of this sampling warper.com Instruction for This Manual This manual contains mainly 3 portions: hardware operation.2 “Introduction of control panel” then operate the warper according to paragraph 2. If overall basic operation of this warper need to be clarified before reading this manual. software instruction and maintenance of warping system.ccitk.

圖2 3. Unless restored to the initial status of this warper. Lock on the control box. do not perform the gauze linking operation. 圖3 4.com Safety Precaution 1. 5.CCI TECH INC. 3 . Proper fire extinguisher should be prepared nearby the work floor. Do not stretch your hand into the DRUM spinning area to prevent accident. please be cautious(press the “Emergency Stop” button is recommended) 圖1 2. personal besides maintenance technician are forbid to open it. www.ccitk. If adjustment is required.

com Precaution Diagram (front view) Precaution Diagram (rear view) 4 . www.ccitk.CCI TECH INC.

www. and pressure >6 kg/cm2 is required from air compressor) 220V alternating current is required for this warper (3 wires. 5 .CCI TECH INC. a UPS system and voltage stabilizer is needed to ensure your warper a proper operation. 3 pins plug seat. A stable 6 bar compressed air source is needed for operation. If the voltage fluctuation is not stable in your area. single phase 220V. SW550 Installation Guide 1.1 Preparation for Installation SW550 sampling warper is powered by electrical motor with brake driven by compressed air. (Dried high pressure air with capacity >10 liters/min.com 1.ccitk. 50 or 60 HZ). User is requested to prepare 220V.

www. 1m 1m 1m 1m Diagram 1.1 Installing Locations (SW550 Overview) 6 .com 1.CCI TECH INC.2 Installation Location Guide To maintain a smooth operation. spare space around SW550 warper is needed and illustrated as below: 1 meter space is required for movement around the warper.ccitk.

7 . warping set. broken end treatment…etc. 3 Front Warp & weft handling area: including warp loading. pattern drawing…etc 2 Rear Beaming area: including beaming device.com 二 一 三 Diagram 1.CCI TECH INC. load & unload beam…etc. www. tension adjustment.2 Installing Locations with Operator (SW550 Overview) Location in Diagram Left Location Working Area Illustration 1 Main operating area: including panel operating.ccitk.

machinery and has been trained by our company in these area. Warper installation.CCI TECH INC. repair and operator training Jobs Warper Operator The normal operation. machinery or replace parts. air pressure. machine setting and cleaning. Personal who has been CCI Technician trained for expertise in weaving. www.3 Guides for User’s Qualification Classification Qualification Experience in warping or operator who has been trained by CCI Technician with expertise in Maintenance Technician electricity.com 1. electricity and machinery.ccitk. advanced program setting instructed by CCI technician 8 . Adjustment & repair of electricity.

Introduction of SW550 Sampling Warper Welcome to use Sw550 sampling warper.8 cm). 2.com 2. SW550 warper is specially designed for producing warp beam used for sampling warper. The starting. www. end and number of ends can be controlled by computer. 9 . system maintenance. rapid. So the operation of file management. It helps you to complete warp axis for sampling work in an easier.CCI TECH INC. Mac OSX system are exception). ※ Please refer to Microsoft related books or illustrations for Windows operation and maintenance. precise way and fulfill your diversified needs.1 Hardware The dimension of SW550 is 137 cm(W) x 122 cm(D) x 180 cm(H) with total weight of 550 kg The provided warping width is 20 inches (maximum working width 50. communication setting is same as personal computer (Linux. The working environment of control program for SW550 is under Windows XP system.ccitk. It is easy to produce short yard warp beam by computer controlled operation. Operator can learn and use it easily & rapidly to fully fulfill user’s needs.

LCD Screen Working Desktop Creel Electricity Box 10 .com 1 7 2 3 8 4 5 6 (Diagram 2. 8. 6.45° front view of SW550 sampling warper) 1.1 . 4. 5. Drum Power Switch Emergency Stop Switch Yarn Guide 2.CCI TECH INC. 7. 3. www.ccitk.

Warp Beam Bolts Knob for Warp Beam 11 . 3.ccitk. www. 4.2 . Beaming Speed Control Panel Beaming Tension Control Panel 2.com 1 2 3 4 (Diagram 2.CCI TECH INC.45° rear view of SW550 sampling warper) 1.

ccitk. Computer will indicate color changing after completion of warping. the drum will start rotating.com 2. yarn guide then move to the initial position automatically. Next Color No Zero Set Warping the Nth color Warping Completed? Yes Beaming End Diagram 2.3 Warping Procedure 12 . www.CCI TECH INC.2 Operating Procedure of Warper The yarn guide will return to initial position when power the warper. Repeat the previous procedure to complete all of warping then proceed to beaming motion. The process is automatic and will stop when broken yarn is detected. After operator locates the warp.

Turn clockwise to dead end then release the button to restore to the “pause” status of the warper. 2.ccitk. www. Press this button will stop the warper immediately. all function buttons can not be operated. press to start computer and other electrical devices to ready state. Power button at left: Green button at left top. Emergency Stop at right: Red button right above the panel for emergency restore.com 2.3 Operation Panel There are 2 function buttons on the panel of SW550 sampling warper . 13 . Unless releasing the button.CCI TECH INC. 1.

click on “File” at left top then choose “Open the file” The second way is to click “Design File” menu bar to open file Restore to previous state: Click on “File” at left top then choose “Restore to previous state” 14 .1 Computer Instruction 1.CCI TECH INC. Warper Operating Instruction 3.com 3.ccitk. www. File open: Two ways of open.

changeable Total Ends: Input total ends to be warped. Input Blank: All blanks with brown color ( at initial state (1) (2) (3) ) can be input. 3.CCI TECH INC. www. : To determine interval between the same color yarns.com 2. Status Display: Feedback of current status (1) Repeat End : Relative multiple between total ends and repeat ends (2) (3) Current End: Current warping end Current Color: Display the color order of warping. default value 2400 Warp Width: Input width of the warp.ccitk. One more circle to be warped if exceed the set data. (maximum 8 colors can be warped) (4) (5) (6) (7) Finished Ends: Completed warping ends M1 Zeroing Sensor. default value 20 inches Start Position: To determine relative position between warp starting and yarn guide movement motor (M2) (4) Add 1 Roll Nr. M2 status of Zeroing Sensor Status Display Row: Display current status Warp Pattern: Display current pattern arrangement pattern 15 .

Functional Buttons (1) (2) (3) (4) (5) (6) Start: Initialize Drum motor M1. www. Parameters Setting: Click “Setting” at menu bar. Start: Warp changed then starting to warping Emergency Stop: To stop all motions Stop: Stop motion.ccitk. Coordinate with rear side beaming motor’s speed to transfer yarn to the beam 5. Drum motor M1 return to initial position Beaming : Use it when warping on the drum is completed. password is requested to 16 .CCI TECH INC. yarn guide movement motor M2 Initial: Move the Motors M1 & M2 to initial position.com 4.

www.ccitk. Do not revise unless authorized. These parameters are set for calibration purpose.CCI TECH INC.com enter the system. (Default password is “cci”) 17 .

CCI TECH INC. to slow down drum motor M1 and stop it at initial position (4) Broken Yarn Detecting Sensor: Broken yarn switch. press to stop drum motor M1 and yarn guide movement motor M2 18 . Sensor (1) (2) M1 initial sensor: Initial position of Drum motor M1 M2 initial sensor: initial position of yarn guide movement motor M2 (3) M2 limit sensor: Right end of yarn guide movement motor M2.com 3. Emergency Switch: Red button at left side.ccitk. www. to slow down drum motor M1 and stop it at initial position 2.2 Illustration of Sensor and Switch 1.

www.com 4. a blank pattern design paper will be displayed with icons listed as followings: Open File Pointer Pencil Weft Pattern Fringe Weft Density New Save Brush Eraser File Remark Cramming Shedding Design Warp pattern Blank pattern design paper with names 19 . newly designed picks and ends. Open new file dialogue After completed new file dialogue. “0” can be input if information is not required.CCI TECH INC.ccitk. click file to choose New. following dialogue is displayed to input number of picks of new pattern. Pattern Design Software .SEdit Open SEdit program.

User must complete all the required data before using the designed file. www. the bottom is the 1st color of warp. Left column is 1st frame. The following pattern is the example of a proceeding file: 20 . left side is the 1st weft density.CCI TECH INC. the bottom row is the 1st pick. Each shuttle can bring different weft density. blank mark represent downward. Maximum 8 weft density allowed. bottom row is the 1st pick. no weft inserted in specific pick To cancel cloth take-up motion for specific pick Weft density pattern.com Functions of respective icons are illustrated below: Open File: New: Save: Pointer: Pencil: point each time Brush: by brush To brush during design. Warp Pattern: Warp pattern designing. Weft Pattern: Weft pattern design. the most left column represent the 1st end. One weft can be used in the same pick only. every dot represent one frame. Fringe: Cramming: Weft Density: Empty fringe. Dark mark represent upward (shedding at up side). left is the 1st weft color.ccitk. press left key without release can paint Open a saved file Create a new design Save a finished or un-finished file Pointer to indicate location and area chosen To draw point during design. One color is allowed for the same warp. the bottom row represent 1st pick. click left key once to draw one Eraser: To erase points or paints of design File Remark: Provide user to remark with some wordings Shedding design: Shedding design paper.

com Design in Proceed Use some tools to increase productivity of editing.ccitk.CCI TECH INC. www. Tools are pooled under EDIT and are illustrated below: EDIT Menu 21 .

www. illustrated as red area.com Duplicate Function: Use cursor (arrow diagram) to choose an area. click DUPLICATE Then click PASTE.CCI TECH INC. use cursor to move duplicated area then click left key to paste. It is illustrated as green area shown in the pattern below.ccitk. Undo: Cancel the previous action REDO: Duplicate the previous action 22 .

click SAVE AS with sub-file name SF2 as illustrated below: 23 . www.com Diagram of Warp Arrangement Vertical means warp and horizontal means color order as indicated in the above diagram.ccitk. After design completed.CCI TECH INC.

2. Brief Maintenance This warper should be maintained Daily Cleaning warper body: Clean with compressed air and cloth Weekly 1.CCI TECH INC. www.ccitk. cleanness and presser stability.com 5. Monthly Check whether axis is wind around by yarn or not.Check Voltage: Inspect fluctuation of voltage within 10% variation. Take it off if yes.Check Air Presser: Inspect compressed air for dryness. 24 .

cut all yarns then inspect damage of the warper. shut down power. www. Ask operator leaves operating area.Troubleshooting 1. Proceed according to normal operating procedure.CCI TECH INC. 25 . Restart the power and return all motors to their zero positions.com 6. Treatment of computer broken down or accidental shut down of electricity.ccitk.

The lifted positions are illustrated below. www.CCI TECH INC.ccitk. Transport it at whole. The warper is weighted 550 kg. (Front View) 26 .com 7. 100cm 137cm Red arrow represent lifted positions. Installation & Transportation Fork lifter is recommended to handle the transportation. Install it at a solid ground.

www. (Rear View) 27 .com 75cm 122cm Red arrows represent lifted positions.CCI TECH INC.ccitk.

com technical@ccitk. www.ccitk. www. Taiwan 28 .ccitk.com TEL:+886 2 22677231 FAX:+886 2 22677230 Taipei.com CCI TECH INC.CCI TECH INC.