Professional Documents
Culture Documents
EPL-5500W
SERVICE MANUAL
EPSON
4005668
- ii -
NOTICE
All rights reserved. Reproduction of any part of this manual in any form whatsoever without SEIKO EPSONs express written permission is forbidden. The contents of this manual are subjects to change without notice. All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them. The above notwithstanding SEIKO EPSON can assume no responsibility for any errors in this manual or the consequence thereof. Epson is a registered trademark of Seiko Epson Corporation. General Notice: Other product names used herein are for identication purposes only and may be trademarks of their respective campanies.
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PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) personal injury and 2) damage to equipment.
DANGER
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM BOTH THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURE. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
2.
3.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN. MAKE CERTAIN THAT THE SOURCE VOLTAGE IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
2.
3.
4.
5.
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SAFETY INFORMATION
This printer is a page printer which operates by means of a laser. There is no possibility of danger from the laser, provided the printer is operated according to the instructions in this manual provided. Since radiation emitted by the laser is completely confined within protective housings, the laser beam cannot escape from the machine during any phase of user operation.
This is a Class IIIb Laser Diode Assay that has an invisible laser beam. The print head unit is NOT A FIELD SERVICE ITEM. Therefore, the print head unit should not be opened under any circumstances.
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VAROITUS Laitteen kyttminen muulla kuin tss kyttohjeessa mainitulla tavalla saattaa altistaa kyttjn turvallisuusluokan 1 ylittvlle nkymttmlle lasersteiylle. VARNING Om apparaten anvnds p annat stt n i denna bruksanvisning specificerats, kan anvndaren utsttas fr osynlig laserstrlning, som verskrider grnsen fr laser klass 1.
For Europe
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The following laser safety label will be attached inside the printer as shown below.
-v-
PREFACE
This manual describes functions, theory of electrical and mechanical operations, maintenance, and repair of EPL-5500W. The instructions and procedures included herein are intended for the experience repair technician, and attention should be given to the precautions on the preceding page. The chapters are organized as follows:
CHAPTER 4. ADJUSTMENTS
Includes a step-by-step guide for adjustment.
CHAPTER 5. TROUBLESHOOTING
Provides Epson-approved techniques for adjustment.
CHAPTER 6. MAINTENANCE
Describes preventive maintenance techniques and lists lubricants and adhesives required to service the equipment.
APPENDIX
Describes connector pin assignments, circuit diagrams, circuit board component layout and exploded diagram.
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REVISION SHEET
Revision Rev. A Issue Date November 24, 1995 Revision Page 1st issue
- vii -
TABLE OF CONTENTS
GENERAL DESCRIPTION OPERATING PRINCIPLES DISASSEMBLY AND ASSEMBLY ADJUSTMENTS TROUBLESHOOTING MAINTENANCE
- viii -
Chapter 1
General Description
Table of Contents
1.1 FEATURES 1.2 SPECIFICATIONS 1.2.1 Basic Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.2 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.3 Reliability Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.4 Environmental Conditions for Operating (Include Imaging Cartridge) . . . . 1.2.5 Environmental Conditions for Storage and Transportation . . . . . . . . . . . . 1.2.6 Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.7 Specifications for Consumable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.8 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.9 Software Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-3 1-3 1-5 1-5 1-5 1-5 1-6 1-6 1-6 1-7
1.3 INTERFACE SPECIFICATIONS 1-9 1.3.1 Parallel Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1.4 OPERATING INSTRUCTIONS 1-9 1.4.1 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1.4.2 Display of Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1.4.2.1 Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1.4.2.2 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1.4.3 Printing Resolution Host PC Capability Dependency. . . . . . . . . . . . . . . . 1-11 1.5 MAIN COMPONENTS 1.5.1 C180 MAIN Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.2 PWB-E Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.3 PWB-F Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.4 Optical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.5 FUSING UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.6 Photoconductor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.7 Developing Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 1-13 1-14 1-14 1-15 1-15 1-16 1-16
List of Figures
Figure 1-1. Exterior View of the EPL-5500W . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Figure 1-2. Printable Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Figure 1-3. Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Figure 1-4. Component Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Figure 1-5. C180 MAIN Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Figure 1-6. PWB-E Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Figure 1-7. PWB-F Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Figure 1-8. Optical Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Figure 1-9. Fusing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Figure 1-10. Photoconductor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Figure 1-11. Developing Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
List of Tables
Table 1-1. Options for the EPL-5500W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Table 1-2. Paper Feed Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Table 1-3. Paper Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Table 1-4. Usability of Special Papers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Table 1-5. Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Table 1-6. Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Table 1-7. Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Table 1-8. Host PC Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Rev. A
1-iii
General Description
1.1 FEATURES
The EPSON EPL-5500W laser printer has a 300/600 dots per inch (dpi) resolution and 6 pages per minute (ppm) printing speed in a dedicated Microsoft Windows Printing System. It works under Microsoft Windows 3.1x and Windows 95, achieving very high performance due to the recent advances in PC technology. The main features are:
t
No ozone Printing speed 6 ppm Resolution 600/300 dpi Light weight about 5 kg (11 lb) Small footprint Low running cost: separation of the development/toner cartridge and photoconductor unit Ease of use with Microsoft Windows Printing System (WPS) PCL4 software emulation mode High throughput, especially with fine-pitch halftone image output Freedom from the memory overflow Freedom from document incompatibility, True WYSIWYG Bidirectional parallel interface (ECP and Microsoft Peppy modes) Achieves high throughput with a very high-speed parallel interface. Maximum transmission speed is approximately 2 MB/sec. (under ECP mode) or 600 KB/ sec. (under Peppy mode).
t t t t t t t t t t t t
Rev. A
1-1
General Description
Table 1-1 lists the optional units available for the EPL-5500W.
1-2
Rev. A
General Description
1.2 SPECIFICATIONS
This section provides statistical data for the EPL-5500W.
Paper Supply
Paper Sizes B5, A4, LT, EXEC, LGL Monarch, DL, C5, Env #10, 11, 12, 14 Any size feedable (Note 2)
The weight in pounds (lb) is determined by the weight of 500 sheets cut to 17 22 inches; 1 g/m2 = 0.2659763 lb. Paper size range: width length 3 to 8.5 inches (76 to 216 mm) 5 to 14.0 inches (127 to 356 mm) See Table 1-3.
Paper types:
Normal paper
Special papers
Rev. A
1-3
General Description
Usability of special papers: See Table 1-4.
R: Reliable feeding and good image quality. P: Possible, but better avoided. N: Not supported.
Paper feed alignment and direction: Paper ejection: Output tray capacity: Printable area (standard paper):
Center alignment for all sizes Face down 100 sheets (face down) See Figure 1-2.
4.0 mm
Printable Area
4.0 mm
4.0 mm
4.0 mm
1-4
Rev. A
General Description
MTBF (Mean Time Between Failures): Jam rate: Feed failure: Multiple paper feeds: Paper curl height: Leading edge bending (1 cm or more): MTTR (Mean Time To Repair): Durability:
Rev. A
1-5
General Description
EMI
120 VAC model: 220/240 VAC model: FCC Part 15 Subpart B Class B, DOC Class B Vfg 243 (VDE 0878 Part 3,30) EN55022 Class B (CISPR Pub. 22 Class B) CE marking, EMC
Others
Toner: OPC: Ozone: Materials: No effect on human health (OSHA-TSCA, EINECS) No effect on human health (OSHA) Less than 0.01 mmp other UL478 (5th edition) SWISS environmental law (must contain no CdS)
1-6
Rev. A
General Description
Rev. A
1-7
General Description
1-8
Rev. A
General Description
GREEN Light
RED Light
ON: Blinking:
t
ON:
Rev. A
1-9
General Description
Configuration error
Check the printer connection port, and reinstall the driver. Add the memory to the PC. PCL emulation does not support a network. Check the printer connection. Check the printer connection. Service required. Open the cover and remove the jammed paper. Then close the cover.
Status not available Check printer/ cable Service error Clear paper jam
1-10
Rev. A
General Description
300/600 DPI
300/600 DPI
Note 1: Note 2:
Some pages may be not be printed completely, depending on complexity of those pages. Some pages may not be printed at 600 DPI depending on complexity of those pages.
Rev. A
1-11
General Description
Fusing Unit
PWB-E Board
Optical Unit
PWB-F Board
1-12
Rev. A
General Description
ASIC E05B23 (U6) The engine controller consists of an M3807 x 8-bit CPU, including a MASK ROM. It controls laser scanning (the polygon mirror drive motor), image synchronization, laser beam pulse width, and power.
M3807 (IC201)
Rev. A
1-13
General Description
CAUTION
Do not touch VR1 on PWB-E board. This volume is for factory setting only.
VR1
F1
CAUTION
Do not touch VR3 on the PWB-F board. These volumes are for factory setting only.
VR3
1-14
Rev. A
General Description
Rev. A
1-15
General Description
1-16
Rev. A
Chapter 2
Operating Principles
Table of Contents
2.1 ENGINE OPERATION 2-1 2.1.1 Print Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2.1.1.1 Paper Feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.1.1.2 Drum Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.1.1.3 Laser Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.1.1.4 Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.1.1.5 Image Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2.1.1.6 Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2.1.2 Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 2.1.2.1 Main Motor Functions and Control . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2.1.2.2 Paper Take-Up Sensor and Paper Exit Sensor. . . . . . . . . . . . . . . 2-9 2.1.2.3 Fuser Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2.1.2.4 Scanner Mirror Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 2.1.2.5 Laser Diode Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 2.1.2.6 Bias Voltages and Laser Drive Timing . . . . . . . . . . . . . . . . . . . . 2-13 2.1.2.7 Fan Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 2.1.2.8 Power Supply Circuit Function and Safety Protection . . . . . . . . . 2-15 2.2 PARALLEL INTERFACE CONTROLLER OPERATION 2-16 2.2.1 C180 MAIN Board Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
List of Figures
Figure 2-1. Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Figure 2-2. Print Process Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Figure 2-3. Paper Feeding from the Paper Feed Tray . . . . . . . . . . . . . . . . . . . . 2-3 Figure 2-4. Drum Charge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Figure 2-5. Laser Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Figure 2-6. Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Figure 2-7. Image Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Figure 2-8. Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Figure 2-9. Engine Controller Connecting Diagram . . . . . . . . . . . . . . . . . . . . . . 2-7 Figure 2-10. Gear and Roller Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Figure 2-11. Main Motor Drive Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Figure 2-12. Paper Take-Up Sensor and Paper Exit Sensor On/Off Timing . . . 2-9 Figure 2-13. Fuser Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Figure 2-14. Temperature for Fuser Control Procedure . . . . . . . . . . . . . . . . . . 2-10 Figure 2-15. Scanner Motor Control Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Figure 2-16. Laser Diode Drive Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Figure 2-17. LDATA Generation Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Figure 2-18. Laser Emission Power Adjustment Timing . . . . . . . . . . . . . . . . . . 2-12 Figure 2-19. High-Voltage Supply Block Diagram. . . . . . . . . . . . . . . . . . . . . . . 2-13 Figure 2-20. Print Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Figure 2-21. Print Sequence (Start) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Figure 2-22. Print Sequence (End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Figure 2-23. Power Supply Circuit Block Diagram . . . . . . . . . . . . . . . . . . . . . . 2-15 Figure 2-24. Parallel Interface Controller Section . . . . . . . . . . . . . . . . . . . . . . . 2-16 Figure 2-25. C180 MAIN Board Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . 2-16
List of Tables
Table 2-1. Functions of C180 MAIN Board Main Elements . . . . . . . . . . . . . . . 2-18
Operating Principles
5 6
3 8
2 1
18
10 11
17 16
14 15
13
12
Rev. A
2-1
Operating Principles
Fusing
Exposure
Image Transfer
Toner Hopper
2-2
Rev. A
Operating Principles
Paper Exit Sensor (PC3) Paper Take-Up Roller Depression Cam When SL1 is de-energized
PC Drum
Pre-Image Transfer Roller Paper Lift-Up Plate Fixed Separating Pad Transport Roller Paper Take-Up Sensor (PC1) When SL1 is energized
Paper TakeUp Clutch Paper Take-Up Solenoid (SL1) Paper Lift-Up Plate Paper
Rev. A
2-3
Operating Principles
Pre-film
2-4
Rev. A
Operating Principles
5 Laser-Exposed Surface: (Approx. -50 V) PWB-D SOS Sensor Laser Diode 7 M2 CN205 1
4 3 Vs Terminal VBL Terminal VB (Developing Bias) VBL (Toner Blade Bias) PWB-F CN204 1 1 C180 MAIN IC201 VB Terminal
Rev. A
2-5
Operating Principles
8 CN1F
2-6
Rev. A
Operating Principles
PWB-S
Rev. A
2-7
Operating Principles
PC Drum
Optional Second Paper Feeding Unit Paper Take-Up Roller Paper Transport Roller
2-8
Rev. A
Operating Principles
Figure 2-11 shows the main motor drive circuit. The M1 main motor is a four-phase stepping motor, controlled by the CPU (IC201) on the main board (C180 MAIN). This board has a stepping motor driver IC that drives the M1 main motor with a constant current.
[seconds]
3.5-4.5
3.4-4.7
Figure 2-12. Paper Take-Up Sensor and Paper Exit Sensor On/Off Timing
Rev. A
2-9
Operating Principles
54 75
H
L IC202B 4 L
2 H 3 5 6 H
IC202A 1 H
3 L
CN207 1 5 CN1E
1 5
PWB-E
CN3E 1 2 3
112
Powe r On
Time
Warm up
Standby
3. 4.
2-10
Rev. A
Operating Principles
2. 3.
4.
If the thermistor detects the temperature has not risen by 20 C for 50 msec. within 12 to 30 sec. after warm up. (This error applies only when the thermistor detects a temperature of 90 C (194 F) or less.) If the thermistor detects that the temperature has not reached 172 C (342 F) within 60 sec. after warm up. Except in pause mode (see the note below), if the thermistor detects that the temperature in the idle state has fallen to 80 C (176 F) or lower for 50 msec., or the temperature during printing has fallen to 133 C (271 F) or lower. The thermistor detects that the temperature has exceeded 193 C (379 F) for 50 msec. during temperature control.
Note:
In Pause Mode, the control temperature is decreased to save power in the idle state, the heater lamp is turned OFF.
Thermo fuse TF1 cuts power if the temperature of the fusing section rises to an abnormally high level (over 200 C, 392 F).
Rev. A
2-11
Operating Principles
Laser Diode SSCAN LD_CTL LDAPC1 LDAPC2 L DATA SOS Sensor C180 MAIN B oard
LD SOS (PWB-D)
SOS Mirror
L DAT A
LDAPC1 LDAPC2
P_CTL
2-12
Rev. A
Operating Principles
Developing Bias -270 to -370 VDC Toner Doctor Blade Bias -500 VDC Seal Bias -250 VDC
Rev. A
2-13
Operating Principles
Figure 2-20 shows the print process.
PC Drum
1st:770, 2nd:2820
260 480
5160
480
2-14
Rev. A
Operating Principles
AC IN
SG FG
Rev. A
2-15
Operating Principles
Figure 2-24. Parallel Interface Controller Section 2.2.1 C180 MAIN Board Operation
Figure 2-25 shows a block diagram of parallel interface controller section of the C180 MAIN board.
E05B23 (U8)
4M DRAM (U4)
2-16
Rev. A
Operating Principles
Table 2-1 lists the functions of the main elements of the video controller section in the C180 MAIN board.
Rev. A
2-17
Chapter 3
Table of Contents
3.1 GENERAL INFORMATION 3.1.1 Precautions for Disassembly/Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.2 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.3 Small Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.4 Service Checks after Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-1 3-2 3-3
3.2 DISASSEMBLY AND ASSEMBLY 3-4 3.2.1 Housing Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3.2.1.1 Case Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3.2.2 Removal of the Controller Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3.2.2.1 Main Board (C180 MAIN Board) Removal . . . . . . . . . . . . . . . . . . 3-5 3.2.3 Disassembling the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 3.2.3.1 Optical Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 3.2.3.2 Image Transfer Roller Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 3.2.3.3 Upper Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 3.2.3.4 High-Voltage Supply Board (PWB-F) Removal . . . . . . . . . . . . . . 3-10 3.2.3.5 Power Supply Unit (PWB-E) Removal. . . . . . . . . . . . . . . . . . . . . 3-11 3.2.3.6 Fusing Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 3.2.3.7 Fusing Unit Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
List of Figures
Figure 3-1. Removing the Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Figure 3-2. Removing the Shield Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Figure 3-3. Removing the C169 MAIN-B Board . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Figure 3-4. Removing the Optical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Figure 3-5. Removing the Image Transfer Unit -1. . . . . . . . . . . . . . . . . . . . . . . . 3-7 Figure 3-6. Removing the Image Transfer Unit -2. . . . . . . . . . . . . . . . . . . . . . . . 3-7 Figure 3-7. Moving the Image Transfer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Figure 3-8. Reinstalling the Electrode Comb . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Figure 3-9. Removing the Harness Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Figure 3-10. Removing the Upper Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Figure 3-11. Removing the PWB-F Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Figure 3-12. Removing the PWB-F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Figure 3-13. Removing the PWB-E Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Figure 3-14. Removing the PWB-E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Figure 3-15. Gear and Spring Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Figure 3-16. Removing the Fusing Guide Plate . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Figure 3-17. Removing the Harness Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Figure 3-18. Removing the Fusing Entrance Guide . . . . . . . . . . . . . . . . . . . . . 3-13 Figure 3-19. Removing the Fusing Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Figure 3-20. Roller Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Figure 3-21. Removing the Heater Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Figure 3-22. Removing the Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Figure 3-23. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Figure 3-24. Removing the Paper Separator . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Figure 3-25. Paper Exit Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Figure 3-26. Removing the G-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Figure 3-27. Removing the Upper Fusing Roller . . . . . . . . . . . . . . . . . . . . . . . 3-18 Figure 3-28. Removing the Lower Fusing Roller . . . . . . . . . . . . . . . . . . . . . . . 3-19 Figure 3-29. Removing the Thermal Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
List of Tables
Table 3-1. Table 3-2. Table 3-3. Table 3-4. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Abbreviations Used for Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Types and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checks after Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-2 3-2 3-3
WARNING
Disconnect the power cord before disassembling/assembling the printer. Be sure to handle the fusing unit carefully, because the unit remains hot for a while after the printer stops printing. If it is necessary to plug in the power cord and operate the printer after disassembling it, please be careful of the following: 1.Keep your hands and clothing well away from operating or rotating parts (such as rollers, fan motors, etc.). 2.Never touch electric terminals or high-voltage components (such as the charger and the high-voltage unit).
CAUTION
Do not disassemble the photoconductor unit and toner cartridge. If the photoconductor unit is removed from the printer, do not place it in direct sunlight. Do not disassemble the optical unit. Never turn power on if the optical unit is not installed. To prevent damage to ICs from static electricity, do not touch the ICs on the circuit board or the terminals of peripheral electrical components with your hands. Use only the recommended tools to ensure safe and efficient maintenance work. Inappropriate tools may damage the machine. Never open the upper unit until the main motor stops completely. Otherwise, the gears may be damaged. When transporting the printer, remove the photoconductor unit and toner cartridge from the printer. When transporting the printer a long distance, pack up the printer using the original packing material.
3.1.2 Tools
Use the tools listed in Table 3-1 for disassembling/assembling the printer and for troubleshooting.
Rev. A
3-1
2.Pan
2. B-tight
3.Cup
3.Spring washer
3-2
Rev. A
Operation
Adjustments
Cleaning
Packing
Rev. A
3-3
ASSEMBLY POINT
When reinstalling each cover, securely insert the protrusions for the cover into the cutouts in the printer frame.
4. Rear Cover
3. Operation Cover
2. Front Cover
1. Left cover
3-4
Rev. A
Rev. A
3-5
CAUTION
Do not touch the optical unit, except during replacement. Do not open the unit under any conditions. Do not remove the circuit board from the optical unit under any conditions. 1. 2. 3. 4. 4. 5. Open the top cover. Remove the right cover, left cover, and front cover. (Refer to Section 3.2.1.1.) Remove the cover shield plate. Disconnect connectors CN205 and CN210 from the C180 MAIN board. Remove the 6 screws from the optical unit. Remove the optical unit.
3-6
Rev. A
Rev. A
3-7
ASSEMBLY POINT
After reinstalling the image transfer unit, check that the unit smoothly moves up and down.
5.
ASSEMBLY POINT
When reinstalling the electrode comb, be careful of the direction of installation. Install the electrode comb so that the comb terminal faces the image transfer roller drive gear.
3-8
Rev. A
A B
Rev. A
3-9
3-10
Rev. A
Rev. A
3-11
ASSEMBLY POINT
When rehooking the spring, be sure to hook it in the correct position.
drive gear section of the Fusing unit drive transport gear hook of the spring
6.
3-12
Rev. A
Rev. A
3-13
ASSEMBLY POINT
After reinstalling the fusing unit, check the direction of the bushings on the paper exit roller and the connection between the roller and the ground plate.
3-14
Rev. A
CAUTION
Do not touch the glass surface of the lamp with your bare hands. 1. 2. Remove the fusing guide plate. (Refer to Section 3.2.3.8.) Pull the heater lamp out of the lamp holder from the front side.
ASSEMBLY POINT
When reinstalling the lamp, position its voltage indicator to the left side (non-gear end.).
Rev. A
3-15
ASSEMBLY POINT
When reinstalling the thermistor, wire the harness as shown below.
3-16
Rev. A
ASSEMBLY POINT
When reinstalling the paper separators, be careful of their positions, because the middle one differs from the others. Paper Exit Sensor 1. 2. Remove the fusing unit. (Refer to Section 3.2.3.6.) Remove the paper exit sensor.
Rev. A
3-17
CAUTION
When reinstalling the G-rings: Be careful of the direction. Securely position them into the grooves of the fusing roller. 3. 4. Remove the upper fusing roller drive gear. Remove the upper fusing roller.
3-18
Rev. A
Rev. A
3-19
Chapter 4
Adjustment
Table of Contents
4.1 ADJUSTMENT 4-1 4.1.1 Print Position Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
List of Figures
Figure 4-1. Print Position Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-ii
Rev. A
Adjustments
4.1 ADJUSTMENTS
This section describes the adjustment procedures for the EPL-5500W. You must perform these adjustments after servicing the printer, especially when any component or part is replaced.
Leading Edge
4.2 mm
Rev. A
4-1
Chapter 5
Troubleshooting
Table of Contents
5.1 OVERVIEW 5.2 SELF-DIAGNOSTIC FUNCTION AND TOOL 5-1 5-1
5.3 TROUBLESHOOTING 5-3 5.3.1 Troubleshooting of Abnormal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 5.3.2 Print Quality Anomaly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
List of Tables
Table 5-1. Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-2. Symptoms and Reference Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-3. The Printer Does Not Operate at All . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-4. Both LED Lights Do Not Come On. . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-5. Clear Paper Jam (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-6. Clear Paper Jam (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-7. Check Toner & Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-8. Service Error (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-9. Service Error (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-10. Service Error (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-11. Service Error (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-12. Print Quality Anomalies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-3 5-4 5-4 5-4 5-5 5-6 5-6 5-7 5-7 5-7 5-8
Troubleshooting
5.1 OVERVIEW
The EPL-5500W has a sophisticated, built-in, self-diagnostic function that reduces troubleshooting time by identifying failed parts or components. This self-diagnostic test identifies the troubleshooting problems for page printers, in which even a trivial failure can result in a serious print quality problem.
CAUTION
The tool program cannot run if EPL-5500W printer driver output is directed a printer port in Windows 3.1, because the EPL-5500W printer driver and special tool both use an interface protocol program. The interface protocol program for the special tool cannot be active in Windows 3.1 while the interface protocol for the EPL-5500W printer driver is active. 4. 5. 6. 7. 8. 9. Open the Main window in Windows 3.1. Open the Printers window. Select EPL-5500W. Click the Connect button to change the Ports: selection in the Connect menu from LPT1: or LPT2: to FILE:. Select another printer under the Installed Printers: list, and then click the Set As Default Printer button. Run the SLEEKDBG.EXE file for the special tool from the Program Manager. Windows 3.1 opens the Cimarosa Debug Tool window.
10. Set the Port to LPT1 in the Cimarosa Debug Tool window. 11. Click the Read / Write Register button in the Cimarosa Debug Tool window. The Select Protocol Cimarosa window is opened. 12. Set the protocol to Peppy. 13. Type 000D in the Address box and 04 in the Data write box. Then click the Write button. 14. Type 000E in the Address box. And then click the Read button. The Data read box displays the error code. The error codes are shown in Table 5-1 on the next page.
Rev. A
5-1
Troubleshooting
5-2
Rev. A
Troubleshooting
5.3 TROUBLESHOOTING
This section describes troubleshooting abnormal operations and print quality problems.
Rev. A
5-3
Troubleshooting
No
No
Yes
4 5 6
Yes
5-4
Rev. A
Troubleshooting
No
Yes
Replace the paper take-up solenoid and the C180 MAIN board.
No
Yes
Rev. A
5-5
Troubleshooting
No
Yes
3 4
No
5-6
Rev. A
Troubleshooting
Rev. A
5-7
Troubleshooting
Improper charging
Drum charge
Check the wiring of Replace the the PC drum charging photoconductor unit. bias line.
5-8
Rev. A
Troubleshooting
Optical unit Photoconductor unit PWB-F board Toner cartridge PWB-F board
Poor development
Improper print density setting Defective optical unit White/black lines and bands. Improper charging
Optical unit
Photoconductor unit
Poor development
Replace the PWB-F board. Replace the toner cartridge. Clean the fusing roller.
Rev. A
5-9
Troubleshooting
Improper fusing
Fusing unit
Offset print
Improper fusing
Fusing unit
White spots
5-10
Rev. A
Chapter 6
Maintenance
Table of Contents
6.1 MAINTENANCE 6.1.1 User Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.1.1 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.1.2 Replacement of Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.2 Service Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.2.1 Periodic Service Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.2.2 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-1 6-2 6-3 6-3 6-3
List of Figures
Figure 6-1. Position of the Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Figure 6-2. Cleaning the Electrode Comb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
List of Tables
Table 6-1. Periodic Service Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Table 6-2. Cleaning Parts and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-ii
Rev. A
Maintenance
6.1 MAINTENANCE
The EPL-5500W is a page printer that uses an electrophotographic printing method. Unlike most impact or ink-jet printers, the key components in the electrophotographic process are integrated into two expendable units (the photoconductor unit and toner cartridge). Therefore, periodic replacement of them is essential to ensure high-quality output. Other maintenance items are also described in this chapter, which is divided into two sections: user maintenance (preventive maintenance) and service maintenance (repair).
6.1.1.1 Cleaning
This section describes the cleaning required for optimal print quality. External Cleaning
Be sure to disconnect the printer from the power outlet before cleaning it. Wipe the cover and external parts of the printer with a damp cloth that has been soaked in a neutral cleaning solution. Internal Cleaning
Be sure the printer has been disconnected from the power supply and that the fusing unit has cooled down. If the electrode comb of the image transfer unit is dirty, clean it with a special tool, using the following steps: 1. 2. Pick up the electrode comb cleaner from the upper unit. Wipe the electrode comb surface from end to end with the electrode comb cleaner several times.
Rev. A
6-1
Maintenance
6-2
Rev. A
Maintenance
The service interval listed above is only a reference value. You do not need to perform service maintenance exactly at this time.
6.1.2.2 Cleaning
Some parts of this printer require regular cleaning. Clean each part using the specified method and tools. (Refer to Chapter 3 for disassembly procedures.)
Rev. A
6-3
Maintenance
6-4
Rev. A
Appendix A
Table of Contents
Reference Materials
A.1 CONNECTOR PIN ASSIGNMENTS A-1 A.1.1 Main Board (C180 MAIN-B Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 A.2 CIRCUIT DIAGRAM A.3 CIRCUIT BOARD COMPONENT LAYOUT A-7 A-12
List of Figures
Figure A-1. Connector Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Figure A-2. C180 MAIN Circuit Diagram (1/2) . . . . . . . . . . . . . . . . . . . . . . . . . . A-7 Figure A-3. C180 MAIN Circuit Diagram (2/2) . . . . . . . . . . . . . . . . . . . . . . . . . . A-9 Figure A-4. PWB-E (120V) Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10 Figure A-5. PWB-E (220/240V) Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . A-11 Figure A-6. C180 MAIN Component Layout (Side A) . . . . . . . . . . . . . . . . . . . A-12 Figure A-7. C180 MAIN Component Layout (Side B) . . . . . . . . . . . . . . . . . . . A-13
List of Tables
Table A-1. Board Connector Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-2. CN2 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-3. CN202 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-4. CN203 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-5. CN204 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-6. CN205 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-7. CN206 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-8. CN207 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-9. CN208 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-10. CN209 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-11. CN210 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-12. CN211 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 A-3 A-4 A-4 A-4 A-4 A-4 A-5 A-5 A-5 A-5 A-5
Appendix
CN 20 6
1 2 3 4 A A B B
M1
Po ly go n Mo to r C N 1 M 1 2 3 4
CN 2 1 0
5 4 3 2 1 POL YGON CTL 5 VD C GND 24 VDC NC
HO ST PC CN2
M2
Fa n M ot o r
M3
Paper Exit Sensor
CN 21 1 1 FA N 2 2 4 VD C
CN3S 3 2 1
PC3
Pap er Take -up Se nsor CN1S 3 2 1
CN 20 3 1 2 3 4 5 6 ANODE (PC1) GND PC1 NC 2 4 VD C FE E D 1 CN 20 5 C N2S 1 2 2 1
PC1
Paper Take-up Solenoid
SL1
7 6 5 4 3 2 S SCAN 1
TH 1
CN1F 8 7 6 5 4 3 2 1
CN 20 2 1 TH E R MIS TOR 2 5 VD C
CN 20 4
CN1E
PW B - F
Ima ge Transfer Housing
High Vo lt a ge U n it
8 7 6 5 4 3 2 1
PWB- S
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CN 20 7
CN3E
2 4 VD C GND GND 5 V DC
FUS E R L AMP
1 2 3 4 5
1 2 3 4 5
H EAT N 1 NC 2 H EA T L 3
P WB -E Pow er Un it
TF1
Fusing Roller Thermal Fuse
C N 1 A CN 20 9
Interlock Switch
Pa pe r Ta ke -up So le n o id PWB- A
SL2
1 24 VDC 2 FE E D 2
12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 8
Inlet Bo ar d
Po w e r SW
Inlet
Rev. A
A-1
Appendix
Main Board (C180 MAIN Board) CN1 Video interface (not used) CN2 Centronics parallel interface CN202 Connector for thermistor Connector for paper take-up solenoid and paper take-up CN203 sensor Connector for high-voltage supply board (PWB-S and PWB-F CN204 board) CN205 Connector for optical unit CN206 Connector for motor CN207 Connector for power supply board (PWB-E board) CN208 Connector for paper exit sensor CN209 Connector for lower paper cassette CN210 Connector for optical unit CN211 Connector for fan Power Supply Board (PWB-E Board) CN1 Connector for AC power inlet CN2 Connector for main board CN3 Connector for heater lamp High-Voltage Supply Board (PWB-F Board) CN1 Connector for main board CN2 Connector for paper take-up sensor
A-2
Rev. A
Appendix
A.1.1 Main Board (C180 MAIN Board) Table A-2. CN2 Pin Assignments
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Signal Name STROBE DATA1 DATA 2 DATA 3 DATA 4 DATA 5 DATA 6 DATA 7 DATA 8 ACKNLG BUSY PE SLCT AUTO-FEED NC GND CHASSIS GND NC GND GND GND GND GND GND GND GND GND GND GND GND INIT ERROR GND NC +5 SLCT IN I/O I I I I I I I I I O O O O I I O I Description STROBE signal Data bit 1 Data bit 2 Data bit 3 Data bit 4 Data bit 5 Data bit 6 Data bit 7 Data bit 8 ACKNLG signal BUSY signal PE signal SLCT signal AUTO-FEED signal Not connected GND CHASSIS GND Not connected GND GND GND GND GND GND GND GND GND GND GND GND INIT signal ERROR signal GND Not connected +5 VDC SLCT IN signal
Rev. A
A-3
Appendix
A-4
Rev. A
Appendix
Rev. A
A-5
Appendix
A-6
Rev. A
Appendix
Rev. A
A-7
Appendix
A-8
Rev. A
R208 2.2K
8 7 6 5 R M201 3.3K 1 2 3 4 R 207 2. 2K IC201 C253 C252 16 4700P 1000P R253 IC202C R 291 8 680 R206 IC202D 11 9 P00 P86/RTP4 74HC 02 66 R296 74HC02 1K 10K RE SE T IC 251 6 O UT C254 0.01U 5 C 4 GN D R215 C256 1 2 3 8 NC NC NC NC M 51953AFP V CC 7 10P 27 C258 13 12 3 71 P56/DA1 P57/DA2 P60/ AN5 P81/ DA4 P76/ AN3 P04 5 52 0.1U C207 RESE TX TP204 TP 56 13 R254 33 12 10K 10 P71/SO UT2 P70/SIN2 10 11 P53/IN T4 15 9 P54/CNTR0 P72/SCLK2 P33 P30/RTP 6 P31/RTP 7 P32 P42/INT0 P20 P 21 P 23 P46/SCLK1 P45/TXD P44/RXD 61 64 63 62 25 40 39 37 21 22 23 TODX EPRDYX PRRDYX ETBSYX CTBSYX CPRDYX P RINTX S RCLK X S TS X C MDX C239 0.01U HSYN CX VIDEOX
Rev. A
C257 0.1U PLAC E NE AR C N205 C259 2 P75/AN2 3 C251 1000P C232 1000P IC203A 60 1 16 R 216 U LN 2003A R 214 P16 42 47K 220 1/4W R 210 3.0K R203 C206 0.01U C 231 1000P C229 1000P 78 P63/ AN 9/AM P+ P34 C230 1000P R209 1.0K P15 43 400m A C240 R213 220 1/ 4W 6 C255 0.01U C238 1000P 1 C237 1000P C236 1000P C235 1000P VR 201 10K 47K 0.01U 0.1U C243 PLACE NEAR CN210 0.1U 3.0K 1.0% 1000P 77 P64/AN10/ AM PDT201 57 P37 P14 44 C 216 0.01U 200m A FB1L3N 8 7 6 5 R226 R227 4 P77/AN4 47K C214 1000P IC 203D IC 202A 2 IC202B 10K 5 3 6 TP201 74HC02 74HC02 IC202-7 IC202-14 TP 0.1U C205 30 TP203 22P R293 TP C204 10K R292 22P IC204 10K MA MB E 3 1A 14 6 11 0.1U VM M VM M R219 1K 820P 10 C T 2 56K 820P VCC VCC R204 39K 70 69 68 67 P82/ RTP0 P83/ RTP1 P84/ RTP2 P85/ RTP3 7 P74 C 215 R205 6.8K R 223 D 201 1SS 226 IC203F 6 ULN2003A 11 U LN 2003A C 234 1000P 0.1U 31 XOUT CR 201 8MH z XIN C203 P02 54 ULN 2003A AM POU T 79 4 P35 59 1000P 1000P 1000P 1000P ULN2003A P 25 P 26 P 27 P80/ DA 3 7 10 400m A 13 4 1 R295 6.8 1/ 4W R 236 47K 1 2 3 4 R M202 4.7K R234 R233 4.7K 4.7K P13 P10 P11 P12 45 48 47 46 C217 C218 C219 C220 IC203G 35 34 33 72 C226 IC 203B 8 IC 203E 5 2 IC 203C 3 ULN 2003A 14 C242 P73 P05 P06 P55/CNTR1 P61/AN6 51 50 14 2 15 ULN 2003A 12 1000P C227 1000P C241 0.01U R221 1 1/2W R224 2.7 1/4W 15 1 1A 16 8 PH 9 I0 7 I1 C233 C210 R217 C208 1000P TP205 TP P17 R238 R237 10K 10K 41 R290 10K C213 0.022U IC203 9 8 NC VCC AM PVCC AD VREF P65/ AN11/ DAVREF 1A 14 6 11 M3807X GND 2003X C 202 0.1U VSS AV SS CNAV SS 32 75 26 C 224 1000P C223 1000P C222 1000P 73 80 74 76 C 228 1000P 100K 4 GND 5 GND 12 GND 13 GND TEA 3718SDP IC205 MA MB E 3 VM M VM M R220 1K 820P 10 C T 2 56K 820P VCC VCC 8 PH 9 I0 7 I1 R222 1 1/ 2W R225 2.7 1/4W 15 1 1A 16 55 53 49 38 36 58 29 28 24 20 19 18 17 1 65 P01 P03 P07 P22 P24 P36 P40 P41 P43/IN T1 P47/SRD71 P50/ TOUT P51/INT2 P52/INT3 P62/AN7 P87/RTP5 C211 R 218 C209 4 GND 5 GND 12 G ND 13 G ND C212 47U 35V TEA3718SDP
CN205
7 1 6 4 3 2 5
CN210
CN202
2 +5V 1 TH
CN208 1 3 2 PS 3 PS 3 G ND
C N211
+24V FA N
2 1
CN 209
TP 202
TP
CN207
FUSER
+ 24V GND2
1 2
1 4 3 6 7 8 9 2 10 11 12 5
+ 5V
C225 1000P
GN D1
CN206
1A
1 A 2 A 3 B 4 B
C221 1000P
Appendix
A-9
F1 6.3 A , 12 5 V L1 Z 0 408 , Z 04 6 2 C3 C4 N NR 1 ENC2 71D -1 0 Z7D2 71 D4 EU 2A, A GIC ER A22-06 Q1 2S K1 445 2S K1 446 R7 4.7 C3 , C 4 220 0pF 125 V C19 0.01 u 25 0V R5 390 K 0.25W C9 0 .0 1uF 5 0V R8 680 0 .5 W PC1 PC81 7 L 10 R 24 1 0 0K 0 .5W R4 22 0K -18 0K 0.25 W C2 0.1u F 12 5V L R1 4 70 K
T1 Z04 96
C 15 10 00 uF 35 V
L9
SW 2 A M 51 66 2A 53 1
+ D2 Y G 90 1C 2 D 5LC 2 0U
R 27 1 .2K 0 .5W
R 19 1.2K 0.5W
R26 1 .2 K 0 .5 W
R 20 1 .2 K 0 .5 W
ZD 3 H ZS6
CN1
1 R29 33
+24 V
R 30 33
R22 10 0 0.5W
+2 4V GN D
+5 V G N D
+5 .1 V
C5 2 20 0 pF 1 25 V CN3 5 3 25 9 -0 32 0 N 1
H.L
C1 3 0.1uF 50V R1 4 33 0
R1 5 47K
VR1 1K
R 15 1 .8K
R3 33 L 11 Z0 068
Appendix
A-10
Rev. A
1 C 51 4 .7 u F 4 2
Rev. A
P I6 1 6 TH 1 6 00 V 5A R 69 1W 1 .2 K C 22 0 .0 1u F ZC C N1 4 R21 1/2W 1K RC1 6 0 0V , 1 .5A RT1 10 T1 T M 19 9 R C51 20 0 V 10 A R22 1/2W 33 S W 61 1 R3 1/2 W 47 0 K R5 3W 1 00 K C8 63 0 V 0.0 1uF + C 62 3 5V 2 200 u F R 63 2W 1 .2 K R64 2W 1 .2K 2 L 62 C L 08 6 4 R 11 1 00 C64 + 1 0V 2 20 0 u F + R 73 W IR E , P E S R 66 3W 33 C 65 50 V 10 u F D4 7 0V 0 .15 A C 11 0.0 4 7u F R 51 10 0 P I5 1 R52 1K + 5.1 V G N D (+2 4V ) D1 8 00 1A Q1 80 0V 3A D2 7 0V 0 .1 5A R7 2W 16 R8 2W 16 D3 2 .0-2 .2V R 10 39 0 Q2 50 V 2A R9 2W 16 R C 51 2 00 V 1 0A R4 1 /2 W 4 70 K + 24 V 2 5 FU S E R LA MP 1 VS2 47 0 V C 21 2 50V 0 .1u F C9 1KV 1 00 pF C7 4 0 0V 8 2 uF + C4 250 V 0.1 u F R1 2 4.7 K 1/4 W R6 2W 10 0 C 10 0 .03 3 u F VR 1 200 3 G N D(+ 5 .1V ) R63 1.58 K 1% D 62 2 8.2 2 9.6 V D 63 70V 0 .15 A R62 47 T H61 400V 5A + R61 1K M51 R 54 1 .4 7 K 1% C 61 4 .7 u F D 61 4 .7 4 .9 V R 71 1 00 D 64 7 0V 0 .1 5A 8 D 65 1 9.5 -2 0.4 V 7 6 + R70 22 1 /4 W 5 4 C 66 0 .1 uF R 72 3 .9 K M61
C N2
N.
HEA TE R 2 36 0W
VS1 4 70 V
L.
IN L1
SW1
W H1
F1 2 50V 5A
N.
L1 C M 1 02
C2 2 50 V L2 2 20 0p F C M 1 02
R1 1 /4 W 4 70 K
HE A TE R 36 0W
C1 2 50 V 0 .3 3 u F
R2 1 /4W 4 70K
L.
W H2
C3 2 50 V 2 20 0 p F
Appendix
A-11
Appendix
A-12
Rev. A
Appendix
Rev. A
A-13
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