REFRIGERATOR

SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

MODELS: LFC20760SB /02 LFC20760ST /02 LFC20760SW /02

CONTENTS
SAFETY PRECAUTIONS ..................................................................................................... 2 1. SPECIFICATIONS ............................................................................................................ 3 2. PARTS IDENTIFICATION ................................................................................................. 4 3. DISASSEMBLY ................................................................................................................. 5 3.1 Door ............................................................................................................................. 5 3.2 Door alignment ............................................................................................................. 6 3.3 Fan and fan motor ....................................................................................................... 7 3.4 Defrost control assembly ............................................................................................. 7 3.5 Lamp ............................................................................................................................ 7 3.6 Control box-refrigerator ................................................................................................ 7 3.7 Multi duct ...................................................................................................................... 7 4. ADJUSTMENT .................................................................................................................. 8 4.1 Compressor .................................................................................................................. 8 4.2 PTC-Starter .................................................................................................................. 8 4.3 OLP (Overload Protector) ............................................................................................ 9 4.4 To remove the cover PTC ............................................................................................ 9 5. CIRCUIT DIAGRAM ......................................................................................................... 10 6. TROUBLESHOOTING ...................................................................................................... 11 6.1 Compressor and electrical components ...................................................................... 11 6.2 PTC and OLP .............................................................................................................. 12 6.3 Other electrical components ....................................................................................... 13 6.4 Service diagnosis chart ............................................................................................... 14 6.5 Refrigeration cycle ...................................................................................................... 15 7. OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER ............................... 17 7.1 Operation principle ...................................................................................................... 17 7.2 Ice maker functions ..................................................................................................... 18 7.3 Defect diagnosis function ............................................................................................ 19 8. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM ................................................. 20 8.1 Function ..................................................................................................................... 20 8.2 PCB function ............................................................................................................... 24 8.3 Resistance specification of sensor .............................................................................. 31 8.4 Troubleshooting ........................................................................................................... 32 8.5 Main PWB assembly and parts list .............................................................................. 34 8.6 PWB diagram .............................................................................................................. 37 9. EXPLODED VIEW ........................................................................................................... 39

SAFETY PRECAUTIONS
Please read the following instructions before servicing your refrigerator. 1.Check the refrigerator for current leakage. 2.To prevent electric shock,unplug before servicing. 3.Always check line voltage and amperage. 4.Use standard electrical components. 5.Don't touch metal products in the freezer with wet Hands.This may cause frost bite. 6.Prevent water from spiling on to electric elements or the Machine parts. 7.Before tilting the refrigerator,remove all materials from On or in the refrigerator. 8.When servicing the evaporator,wear gloves to prevent Injuries from the sharp evaporator fins. 9.Service on the refrigerator should be performed by a Qualified technician.Sealed system repair must be Performed by a CFC certified technician.

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1. SPECIFICATIONS

MODELS SPECIFICATIONS

LFC20760ST LFC20760SW LFC20760SB

CAPACITY CUFT;(F/R/T)

6.39/13.21/19.6

GENERAL FEATURES

DIMENSIONS in;(W*H*D) WEIGHT lb;

29.88*68.43*32.17

270.28 HANDLE TYPE REVERSIBLE DOOR DOOR FINISH REFRIGERANT/gr Vista-Handle NO STAINLESS/ VCM/ PCM R134a 120±3

ICE TRAY

Ice bank (1ea) NO NO YES (1) 40W/blue YES 4Fix NO YES (2) 40W/blue YES (2) NO YES (NORMAL) 3LEFT + 3RIGHT

FREEZER REFRIGERATOR

SHELF BASKET DOOR LAMP TRAY MEAT SHELF MAGIC CRISPER LAMP GUIDE BOTTLE DOOR COOOLING TRAY VEGETABLE BASKET DOOR

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2. PARTS IDENTIFICATION
A B C M D E F G O
H

K L

N

P I J

Use this section to become more familiar with the parts and features. NOTE: This guide covers several different models. The refrigerator you have purchased may have some or all of the items listed below. The locations of the features shown below may not match your model. A Digital Sensor Control * B Refrigerator Light C Shelves D Chef Fresh / Snack Pan E Can Dispenser * K Filter (Inside)* L Dairy Bin M Egg Box * N Refrigerator Door Rack O Freezer Light P Pull out Drawer

F Optibin Crisper
Keeps fruits and vegetable fresh and crisper G Customcube Icemaker * H Ice Tray * I Durabase J Divider

*on some models

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Remove door frame cover Starting at top of cover and working down. 2. 2) Insert a flat tip screwdriver into seam between gasket bracket and door frame and pry back until clips snaps out. Lift off the top hinge (4). 2) Turn upper gasket bracket spring so that both spring ends are in the door channel. 3) Push in clip until you hear it snap securely into place. Door Frame Figure 4 Left Figure 1 Right Door Gasket Replacement 1. Disconnect wire harness (5). Place the door on a non-scratching surface with the inside up. Right Door Loosen the cover screw (1). Insert gasket bracket clips 1) Insert gasket bracket edge beneath door frame edge. Note: Make sure that no part of gasket bracket edge protrudes from beneath door frame edge. DISASSEMBLY 3-1 DOOR Left Door Loosen the cover screw (1). Figure 2 . Remove gasket Pull gasket free from gasket channel on the three remaining sides of door. Gasket Bracket Clip Figure 3 Flat Tip Screwdriver Gasket Bracket 3. Remove gasket bracket clips There are two clips on each door. Disconnect door switch wire (2). snap cover out and away from door. Place the door on a non-scratching surface with the inside up. Lift off the top hinge (4).3. Disconnect door switch wire (2). 1) Pull gasket back to expose gasket bracket clip and door frame. Loosen hinge bolts (3). Loosen ground screw (6). Gasket Bracket Clip Spring Frame Cover Handle Door Frame Correct Incorrect Figure 5 4) Push in remaining two clips until you hear each snap securely into place.5- . 3) Continue prying back along seam until all clips snap out. Loosen hinge bolts (3). Door Gasket Removal 1. Start bracket removal near one of the middle clips.

With one hand. Replace door frame cover Starting at top of cover and working down. <Inserting the Gasket Assembly into the Bracket Door> 3-2 DOOR ALIGNMENT If the space between your doors is uneven. Figure 8 -6- . Figure 9 Figure 7 3. lift up the door you want to raise at middle hinge. 3.2. use pliers to insert snap ring as shown. follow the instructions below to align the doors: 1. (Three snap rings are provided with unit. With other hand. 2. Insert gasket into channel 1) Snap gasket assembly into the door bracket. Insert additional snap rings until the doors are aligned.) Correct Incorrect Figure 6 2) Press gasket into channels on the three remaining sides of door. snap cover back into door.

and remove 2 screws. 3. 4. Separate the connector with the Defrost Control assembly and replace the Defrost Control assembly after cutting the Tie Wrap. Disconnect the lead wire on the bottom position. BRACKET MOTOR FAN Figure 15 3-5-2 Freezer Compartment Lamp (figure 15) Figure 11 1. remove the icemaker first) 2. it turns the Defrost Heater off. Remove the grille by removing one screw and pulling the grille forward. First. Release the hooks on the front of the light shield with the help of a flat screwdriver and pull the shield down to remove it. 3. 4. Remove the freezer shelf. (Max. At 72°C. 40 W2EA). 3.3-3 FAN AND FAN MOTOR 1. 5. Unplug the power cord from the outlet. GRILLE 3-4 DEFROST CONTROL ASSEMBLY Defrost Control assembly consists of Defrost Sensor and FUSE–M. FAN MOTOR 3-5-1 To change the refrigerator light (figure 14) 1. 1. Turn the bulb counterclockwise. 3. remove all shelves in the refrigerator. Pull out the fan and separate the Fan Motor and Bracket. CONTROL BOX COVER LAMP Figure 16 2. Remove the upper and lower Caps by using a flat screwdriver. Unplug refrigerator or disconnect power. The Defrost Sensor works to defrost automatically. 2. Plug in refrigerator or reconnect power. 2. Replace bulb with a 40-watt appliance bulb. Pull out the grille assembly. first insert the hooks at the back and then push up the light shield upwards. (Figure 13) GRILLE ASSEMBLY DEFROST-CONTROL ASSEMBLY 3-6 CONTROL BOX-REFRIGERATOR 1. Remove the Refrigerator Control Box by pulling it downward. 3-5 LAMP Figure 14 Figure 17 -7- . (If your refrigerator has an icemaker. (Figure 17) 2. To assemble. 3-7 MULTI DUCT Figure 12 Figure 13 1. Reach behind light shield to remove bulb. (Figure 12) 2. Remove refrigerator shelves. than remove the Refrigerator control Box by loosening 2 screws. 5. Remove the Fan Motor assembly by loosening 2 screws and disassembling the shroud. Fuse-M is a safety device for preventing over-heating of the Heater when defrosting. Disconnect the lead wire on the right position and separate the lamp sockets. Remove the plastic guide for slides on left side by unscrewing phillips head screws. It is attached to the metal side of the Evaporator and senses its temperature. 4.

Parts may appear physically identical but could have different electrical ratings. 4-1-3 Note for Usage (1) Be careful not to allow over-voltage and over-current. It then delivers the gas to the condenser. fire. Since the compressor is manufactured to tolerances of 1 micron and is hermetically sealed in a dust and moisture-free environment. humidity. Replace parts by part number and model number. (4) Keep Compressor dry. 4-2-5 Relation of PTC-Starter and OLP (1) If the compressor attempts to restart before the PTC device is cooled. 4-2-6 Note for Using the PTC-Starter (1) Be careful not to allow over-voltage and over-current. (5) When replacing the Compressor. If the Compressor gets wet (in the rain or a damp environment) and rust forms in the pin of the Hermetic Terminal. 4-2 PTC-STARTER 4-2-1 Composition of PTC-Starter (1) PTC (Positive Temperature Coefficient) is a no-contact semiconductor starting device which uses ceramic material consisting of BaTiO3. The correct OLP must be properly attached to prevent damage to the compressor. Durign the starting operation. Parts may appear physically identical but could have different electrical ratings. This same process will continue (3 to 5 times) when the compressor attempts to restart until the PTC device has cooled. injury. These features are used as a starting device for the Motor. improper operation or even cause it to lock up. or possibly death. (3) Use proper electric components appropriate to the Particular Compressor in your product. the resistance value may be altered. The PTC starter and OLP (overload protector) are attached to the outside of the compressor. ADJUSTMENT 4-1 COMPRESSOR 4-1-1 Role The compressor intakes low temperature and low pressure gas from the evaporator of the refrigerator and compresses this gas to high-temperature and high-pressure gas. fire. 4-2-3 PTC-Applied Circuit Diagram •Starting Method for the Motor OVERLOAD PROTECTOR N 2 PTC C 5 S L1 3 6 COMPRESSOR MOTOR M M S SEALED TERMINAL PTC STARTER Resistance Starter Capacitor Running Figure 17 4-2-4 Motor Restarting and PTC Cooling (1) It requires approximately 5 minutes for the pressure to equalize before the compressor can restart. or possibly death. (3) Keep away from any liquid. (4) If the exterior of the PTC is damaged. PTC materials may fail due to breakdown of their insulating capabilities. (2) If compressor is dropped or handled carelessly. the PTC allows current flow to both the start winding and main winding. use extreme caution when repairing it. (2) The PTC device generates heat during operation. 4-2-2 Role of PTC-Starter (1) The PTC is attached to the Sealed Compressor and is used for starting the Motor. poor operation and contact may result. Therefore. injury. the PTC device will allow current to flow only to the main winding. and soldering flux don ’t contaminate the inside of the compressor. Using an incorrect part could result in damage to the product. Replace parts by part number and model number. (5) Always use the PTC designed for the compressor and make sure it is properly attached to the compressor. (2) The OLP will open because of the over current condition.4. it must be allowed to cool before the compressor can restart. If liquid such as oil or water enters the PTC. (2) Do not drop or handle carelessly. the higher the resistance value. poor operation and noise may result. 4-1-2 Composition The compressor includes overload protection. (2) The higher the temperature is. be careful that dust. Contamination in the cylinder may cause noise. (2) The compressor is a single-phase induction motor. This can cause damage to the compressor and result in a no-start or hard-to-start condition. Using an incorrect part could result in damage to the product. -8- .

stationary. resistance alloy Disc. (2) When high current flows to the Compressor motor. pin) Figure 18 (4) Use a L-shaped flap tool to pry off the cover. plated steel Heater. silver on copper Contact. polyester (UL 94 V-0 rated) Pin connector. Part No.4-3 OLP (OVERLOAD PROTECTOR) 4-3-1 Definition of OLP (1) OLP (OVERLOAD PROTECTOR) is attached to the Compressor and protects the Motor by opening the circuit to the Motor if the temperature rises and activating the bimetal spring in the OLP. plated copper alloy (To engage 2. movable. 12345678 330 FBYY Electrical characteristics part number -S1 BOX98 Base. plated steel Heater support. Name (3) Loosen two screws on comp base.33/2. 4-3-2 Role of the OLP (1) The OLP is attached to the Sealed Compressor used for the Refrigerator.66 mm dia. (OVERLOAD PROTECTOR cross section) Customer part number Lot code/ date code Physical termination part number 4-4 TO REMOVE THE COVER PTC 1) Remove the Cover Back M/C. the Bimetal works by heating the heater inside the OLP. (2) Disconnect two housing upper side of comp connected in. plated steel Cover. (5) Assembly in reverse order of disassembly. thermostatic alloy Movable arm. spring temper copper alloy Contact. silver on copper Slug. and the OLP protects the Motor by cutting off the current flowing to the Compressor Motor. do not turn the Adjust Screw of the OLP in any way. It prevents the Motor Coil from being started in the Compressor. (2) For normal operation of the OLP. phenolic (UL 94 V-0 rated) Movable arm support. -9- . plated steel Stationary contact support.

MAIN 2 BN 3 GY 4 GY CON7 1 PK 2 3 4 5 6 7 8 7 6 5 4 3 2 1 RD BN SB SB RD SB SB 1 2 3 BN BL BN BL PK A F-DOOR B PERCEPTION S/W L1 FUSE1 BO BO WH WH BL BL DEF-SENSOR R-SENSOR F-SENSOR POWER SUPPLY CORD CON1 SB 11 10 9 8 7 6 5 4 3 2 1 YL BL BL BK BN BN YL BL BL BK CON2 CON3 SB BN N L DOOR S/W-R DOOR S/W-F GN/YL (GN) ICE MAKER PART GN/YL (GN) BK FUSE-M (98 C) BK CAPACITOR PART A B C D ICE SENSOR HEATER. ICE MAKER PART. P. DOOR S/W-R QTY. BK 2 3 5 4 2 6 5 N OLP BL L 4 3 6 PTC COMBO KIT(PTC+OLP) BK:BLACK YL:YELLOW WH:WHITE PK:PINK BN:BROWN GN:GREEN BO:BRIGHT ORANGE PR:PURPLE SB:SKY BLUE GY:GREY RD:RED BL:BLUE . (1 OR 2). SHEATH Cr I/MAKER W/VALVE V PK OLP RD BO F-LAMP PR R-LAMPS POWER S/W M RD Cs 4 3 2 5 6 S M GN /YL 1 WH CON3 CON4 CON2 2 BK CON1 2 BL 1 BK CON5 2 WH CON6 1 WH 1 WH 1 WH 1 RD (GN) COMP' EARTH PART BL BL BL BL BL PTC STARTER PWB (PCB) ASSEMBLY.DISPLAY 1 2 3 4 5 6 7 8 9 CON101 RD BO BL SB PR BK PK WH YL C-FAN F-FAN STEPPING MOTOR RD BO BL SB PR BK PK WH YL SB BN PR GY WH BL BK YL RD 6 5 4 3 2 1 CON5 11 10 9 8 7 6 5 4 3 2 1 CON6 1 2 3 4 5 6 7 8 9 10 CON4 CON8 1 BN RT-SENSOR C R-DOOR D PERCEPTION S/W PWB(PCB) ASSEMBLY. ICE MAKER COMP' ACCESSORIES * ALTERNATIVE COMP' ACCESSORIES * P. DOOR HEATER.10 - FRENCH DOOR HEATER nc com FUSE-M (72 C) nc com nc com nc com . RT-SENSOR.T. CIRCUIT DIAGRAM PWB(PCB) ASSEMBLY. CAPACITOR PART.T.5.C START OPTION MC.SHEATH ICE MAKER MOTOR HEATER.MQ COMP' EG COMP' Cr *PLUG TYPE. COMP' EARTH PART AND COMP' ACCESSORIES ON CIRCUIT DIAGRAM ARE SUBJECT TO CHANGE IN DIFFERENT LOCALITIES AND MODEL TYPE.C START OPTION.

5 Check starting state. OLP disconnected? NO Replace OLP. Reference Page12. Remove PTC-Starter from Compressor and measure voltage between Terminal C of Compressor and Terminal 5 or 6 of PTC. Check resistance of two terminals in PTC-Starter. 5 Reconnect. Check resistance between M-C.6. (Rated Voltage ±10%)? YES 2 YES No Voltage. 4 Check OLP. Check resistance of two terminals in OLP. (Compressor attempting to re-start after being off for 5 minutes). Supply voltage rating with ±10%. TROUBLESHOOTING 6-1 COMPRESSOR AND ELECTRIC COMPONENTS 1 Power Source. Check the power supply under load. S-C and M-S in Motor Compressor. (115V ±10%) Advise customer that power supply needs to be checked by an electrician. The range of resistance is between 1~50? (ok) Open or short 3 5 Replace Compressor. YES Did compressor start? YES Compressor is OK Replace the compressor NO NO 1 . Reference Page12. Check connection condition. 5 2 Check resistance of Motor Compressor.11- . 3 4 3 Check resistance of PTC-Starter. Applied voltage isn't in acceptable range.

5 6 Figure 19 Figure 20 .8? ±30% The resistance value is 0? (short) or •‡ (open).6-2 PTC AND OLP Normal operation of Compressor is impossible or poor. Replace PTCStarter. Replace OLP. 5 and 6 of PTC-Starter with a Tester. (Figure 19) Observation value is 115V/60Hz : 6.12- . Shows continuity Separate OLP from Compressor and check resistance value between two terminals Open of OLP with a Tester. (Figure 20) Check another electric component. Separate PTC-Starter from Compressor and measure resistance between No.

13- . • Poor cooling performance Compressor runs poorly. open. Check Fan Motor. Check starting voltage. Check current flowing in sub-coil of Compressor. Check current flow in the following components: Sensor Fuse-M Open. Starting devices b. Open. Check wiring circuit. Replace indicated component. or broken. Poor or broken or open contact. Check rating of OLP. Replace indicated component. Low voltage. . Replace indicated component. Compressor coil d. Coil open or shorted. Fan motor doesn't run. Heavy frost buildup on EVAPORATOR. Poor contact or shorted. Coil is shorted or open. Replace Defrost Heater.6-3 OTHER ELECTRICAL COMPONENTS • Not cooling at all Compressor doesn't run. OLP c. Advise customer that the Power supply needs to be checked by an electrician. Lack of capacity. Check current flow in the Defrost Heater. Wire is open or shorted.Wiring harness Short. Check voltage at starting devices. Replace indicated component. Shorted. Check for open short or incorrect resistance readings in the following components Cause a. Poor contact or shorted.

Perform sealed system repair. • Place the unit away from these heat sources. • Adjust the Leveling Screw. and position the refrigerator in a firm place. Check the refrigeration system. • Lower the ambient temperature. (front part) • Set the control to Recommended position. • Place the unit about 4 inches (10 cm) from the wall. • Is the refrigerator level? • Is there too much food in the refrigerator? Ice and foods smell unpleasant. It will disappear in low temperature and humidity. Check the Thermistor. If the voltage is low. • Is food placed in the cooling air outlet? • Check if the control is set to colder position. Check if the fuse of the power switch is shorted. • Don't open the door too often and close it firmly. • Is the ambient temperature too high or the room door closed? • Check if food put in the refrigerator is hot. • Don't open the door too often and close it firmly. • Clean the inside of the unit. The system is faulty. • Clean the door gasket. • Place foods in the high-temperature section. • Put in foods after they have cooled down. Not defrosting Check Components of the defrosting circuit. • Position in a firm place and level the Leveling Screw. • Seal liquid foods with wrap. • • • • REMEDY Plug into the outlet. • Did you open the door of the unit too often or check if the door is sealed properly? • Check if the Control is set to Warm position. Replace the Thermistor. • Check if the door gasket is dirty with an item like juice. or in direct sunlight. Replace the fuse. • Check if the unit is placed too close to the stove. Measure the voltage of the power outlet. • Make sure food stored in shelves does not prevent the door from closing. • Is the ambient temperature below 5ºC? • Is liquid food sealed? • Check if food put in the refrigerator is hot. • Fill up the gap. • New products smell of plastic. • Check if the inside of the unit is dirty. Condensation forms in the Exterior Case. • Fix the Drip Tray firmly in the original position. Set the switch to ON. • Did you open the door of the unit too often or check if the door is sealed properly? • Check if the ambient temperature and humidity of the surrounding air are high. • Check if the unit is placed too close to the wall. but this will go away after 1-2 weeks. • Is there a gap in the door gasket? • Is the unit positioned in a firm and even place? • Are any unnecessary objects placed in the back side of the unit? • Check if the Drip Tray is not firmly fixed. • Are foods with a strong odor unwrapped? • The unit smells of plastic. The operation of the Thermistor is incorrect.14- .6-4 SERVICE DIAGNOSIS CHART COMPLAINT No Cooling. • Place the cover in its original position. There is abnormal noise. Door does not close well. Food in the Refrigerator is frozen. • Set the control to Warm position. •Other possible problems: Check if frost forms in the freezer. • • • • POINTS TO BE CHECKED Is the power cord unplugged from the outlet? Check if the power switch is set to OFF. • Put in foods after they have cooled down. . Cools poorly. • Wrap foods that have a strong odor. gas cooker. Condensation or ice forms inside the unit. • Set the control to Recommended position. • Wipe moisture with a dry cloth. correct the wiring. • Remove the objects. • Check if the cover of the compressor enclosure in the lower front side is taken out.

TEMPERATURE OF THE COMPRESSOR A little higher than ambient temperature. • Normal cooling is possible by ¥ restoring the normal amount of ¥refrigerant and repairing the leak. Flowing sound of refrigerant is not heard and there is no frost. REMARKS • Refrigerant level is low due ¥ to a leak. Equal to ambient temperature. PARTIAL CLOG Freezer compartment and Refrigerator don't cool normally. A little higher than ambient temperature. formed. Low flowing sound of refrigerant is heard and frost forms in inlet only. • COMPLETE Freezer LEAKAGE compartment and Refrigerator don't cool normally. • No pressure in the high ¥ pressure part of the ¥ compressor. Flowing sound of refrigerant is heard and frost forms in inlet only. Flowing sound of refrigerant is not heard and frost melts. Cooling operation stops periodically. Lower than ambient temperature. Equal to ambient temperature. . Equal to ambient temperature. • Normal discharging of the ¥ refrigerant. • The capillary tube is faulty. • Normal discharging of the ¥ Refrigerant. STATE OF THE EVAPORATOR Low flowing sound of Refrigerant is heard and frost forms in inlet only. WHOLE CLOG MOISTURE CLOG COMPRESSION NO COMPRESSION Freezer Flowing sound of refrigerant compartment and is not heard and frost isn't Refrigerator don't cool.15- . • Cooling operation restarts ¥ when heating the inlet of the ¥ capillary tube. No discharging of Refrigerant.6-5 REFRIGERATION CYCLE • Troubleshooting Chart CAUSE PARTIAL LEAKAGE LEAKAGE CLOGGEDBYDUST DEFECTIVE COMPRESSION STATE OF THE UNIT Freezer compartment and Refrigerator don't cool normally. A little higher than ambient temperature. • Normal cooling is possible by ¥ restoring the normal amount of ¥ refrigerant and repairing the leak. Flowing sound of refrigerant is not heard and frost isn't formed. No compressing operation. Freezer and Refrigerator don't cool. • Low pressure at high side ¥ of compressor due to low ¥ refrigerant level.

16- .) . Not frosted up as a defrost problem problem has been isolated to sealed system area Partial Frost Pattern? None Equalization Test Very Fast Very Slow Very Slow Equalization Test Fast Inefficient Compressor Partial Restriction Complete Restriction Very Fast Condenser Temperature Hotter than Normal Faint Cap Tube Sound Room Temperature Air/Low Side Leak Loss of Change None to Weak Trace of Oil Yes Compressor Not Pumping No Leak Undercharge (The equalization test is trying to restart a compressor using a start kit after it has been operating. No airflow problems.6-5-1 SEALED SYSTEM DIAGNOSIS “Not Cooling” Complaint All components operating.

2. Harvest Mode • Runs MOTOR to drop ice from the tray into the ICE BIN. Test Mode • To operate LINE and SERVICE. Icemaking Mode • Waits until water becomes cold after starting the Icemaking operation. Turning the Icemaker stop switch off (O) stops the icemaking function. checks if the ICE BIN is full.7. press and hold the Cube Size button for 3 seconds. Park Position • With the detect lever.17 - . The icemaking will run through 3 stages: Harvest Fill Icemaking. 1. Cube Size button Power (On/Off) Switch . OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER 7-1 OPERATION PRINCIPLE 7-1-1 Operation Principle of Icemaker Power On Start Position •Adjusts Ejector to Start Position with power on. Fill • Performs Icemaking Mode after supplying water by operating the SOLENOID in ICE VALVE. Setting the Icemaker switch to OFF and then turning it back on will reset the icemaker control.

Complete freezing is assured by measuring the temperature of the Tray with icemaking SENSOR. 60 to 240 minutes after starting.7-2 ICE MAKER FUNCTIONS 7-2-1 Ice Making Mode 1. 2. ice bin is not full : The EJECTOR rotates twice to open for ice. 2. as well as the water pressure of the connected water line. on the water control switch setting. A. 2. B. the water solenoid will be activated. The amount of water is adjusted by pressing the fill key repeatedly. (It is recommended that the user open for ice to return to normal mode. the icemaker heater will be on for test for 9 sec. NOTE : After icemaker power is ON. NOTE : If the EJECTOR does not rotate once within 5 minutes in status (2). separate heater control mode starts operating to prevent the EJECTOR from being constrained. then the motor starts. 3. Harvest (Ice removing) refers to the operation of dropping ices into the ice bin from the tray when icemaking has completed. Icemaking refers to the freezing of supplied water in the ice trays.18 - . Icemaking starts after completion of the water fill operation. (2) Harvest mode is completed if it reaches start position again while Heater & Motor are on at the same time.) 7-2-3 Fill/Park Position 1. . Once a normal harvest mode has been completed. This changes the time allowed for fill as illustrated in the table below. Harvest mode: (1) The Heater is ON for 30 seconds. 7-2-2 Harvest Mode 1. 3 8 sec. Water supply amount table STAGE 1 TIME TO SUPPLY 6 sec. ice bin is full : The EJECTOR stops (heater off). The icemaking function is completed when the sensor reaches -7°C. INDICATIONS REMARKS The water amount will vary depending 2 7 sec.

Five seconds after Stage 5 is completed. etc. 4. Caution! If the test is performed before water in the icemaker is frozen. service.7-2-5 Function TEST 1. It is operated by pressing and holding the Cube Size button for 3 seconds. This is a compulsory operation for test. . (If there is a water fill error.) 3. 2. Diagnosis TABLE STAGE 1 ITEMS HEATER INDICATOR * REMARKS Five seconds after heater starts. the icemaker resets to initial status.) Five seconds after fifth stage is completed. added water will overflow into the ice bin. The test works only in the Icemaking Mode. If the control Doesn’t operate normally in the TEST mode. check and repair as needed. The time needed to supply water resets to the pre. the ejector will pass through the water. Five seconds after heater starts. the icemaker returns to MICOM control. When the fill mode begins (Stage 4). It cannot be entered from the Harvest or Fill mode. unless the water supply has been shut off. 5. the fifth LED is not on. you can confirm that motor is moving. you can confirm that valve is on. heater will go off if temperature recorded by sensor is 10°C (50°F)or lever is in up position. 2 MOTOR 3 HALL IC (TRAY) You can confirm Hall IC detection of position. After water is supplied. Check HALL IC/MOTOR/ HEATER/RELAY 2 Open or shorted wire or sensor Ejector blades have not reached the park position after 18 minutes from start of harvest mode 3 Icemaker Kit malfunction * ERROR indicators in table can be checked only in TEST mode. the normal CYCLE is followed: icemaking Harvest Fill Park Position. it can only be checked in the TEST mode. 6 Reset 7-3 DEFECT DIAGNOSIS FUNCTION 7-3-1 ERROR CODES shown on Ice Maker water supply control panel NO 1 DIVISION Normal Icemaking Sensor malfunction INDICATOR Note fill times (see previous page) PROBLEM None REMARKS Display switch operates properly Make sure that the wire on each sensor is connected. cleaning.19 - . (If there is an ERROR. 4 SOLENOID VALVE Two seconds after detection of initial position. 5 HALL IC (LEVER) Return to Status prior to TEST MODE You can check when the Hall IC is sensing a full ice condition.test setting.

But standard RPMS is used for general purposes. REFRIGERATOR LAMP AUTO OFF 1. You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button. If there is a power cut and the refrigerator is power on again. ICE PLUS function will be canceled.8. 5.To activate these function you need to press the ICE PLUS key and the LED will turn ON. The next 21hours the freezer will be controlled at the lowest temperature. 2. 3. For the first three hours notice the following cases: (1) Compressor and freezer fan(HIGH RPM) continuously operate for three hours. 8-1-3 ICE PLUS 1. When the power is initially applied or restored after a power failure. the ICE PLUS will operate for two hours after defrost is completed. 8-1-4. when Refrigerator door opens for 7 min. ICE PLUS. Fan motor stops when freezer door opens. the RPM of freezer fan motor shall change from normal speed to high speed. To improve cooling speed and load corresponding speed. When the appliance is plugged in. 6. Whenever selection switch is pressed. 2. it is automatically set to "4" & "4". High RPM is used when electricity is first on. ICE PLUS operates for the rest of time after defrost is completed. and when refrigerator os overloaded. After 24 hours or if the ICE PLUS key is pressed again. refrigerator lamp is auto off.. High speed (2600RPM): initial power on or load corresponding operation. the LED will turn ON or OFF. (4) If ICE PLUS is selected within seven minutes after compressor has stopped. The first three hours the compressor and ICE PLUS will be ON. 2. 3. ICE PLUS LED is on but this function will start seven minutes after defrost is completed and it shall operate for three hours. selection/release. For the rest of 21 hours. Fan motor stops when refrigerator door opens. This function will remain activated for 24 hrs. the compressor (compressor delays seven minutes) shall start after the balance of the delay time. To protect the risk of lamp heat. 5. 6. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM 8-1 FUNCTION 8-1-1 Function 1. 8-1-2 Control of freezer fan motor 1. (5) The fan motor in the freezer compartment rotates at high speed during ICE PLUS. . when ICE PLUS operation time is less than 90 minutes. the freezer will be controlled at the lowest temperature. The purpose of this function is to intensify the cooling speed of freezer and to increase the amount of ice. (3) If ICE PLUS is pressed during defrost. it is set to "4" for Refrigerator and "4" for freezer. (2) If defrost starts during ICE PLUS. for ICE PLUS. (Only if COMP is OFF). the freezer will return to its previous temperature. 4. If ICE PLUS operates for more than 90minutes.20- . Freezer fan motor has high and standard RPMs. Normal speed (2300RPM): general working conditions. 4.

Defriosting stops if the sensor temperature reaches 46. One minute after the door is opened. 3. For initial power on or for restoring power. 3) 8-1-7 Defrosting (removing frost) 1. If the sensor doesn’t reach 46. 30 sec 30 sec 30 sec 8-1-6 Buzzer Sound When the button on the front Display is pushed. are turned on in the following order to prevent noise and parts damage. This feature sounds a buzzer when the freezer or refrigerator door is not closed within 1 minute after it is opened. Defrosting starts each time the accumulated COMPRESSOR running time is between 7:30 and 40 hours. Defrosting won’t function if its sensor is defective (wires are cut or short circuited). the defrost mode is malfunctioning.4°F(8°C) or more. SERVICE) POWER ON In ½ second Defrosting heater ON In ½ second In 5 second Defrosting heater OFF In ½ second In ½ second Door Heater ON In ½ second COMP ON Freezer FAN ON Cooling FAN ON Total load OFF In 7 minutes COMP ON In ½ second Cooling FAN ON In ½ second Door heater ON In 10 minutes Freezer Fan ON -21- . 4. defrosting starts when the compressor running time reaches 4 hours. Freezer Door Closed or Refrigerator Door Open Closed Open 3 Times 3 Times 3 Times Closed 3 Times Buzzer Within 1 min. These tones repeat every 30 seconds. This time is determinated by how often and how long the doors are opened. a Ding~ Dong~ sound is produced. OPERATING ORDERS In ½ second In ½ second In ½ second In ½ second Temperature of Defrosting Sensor is 45°C or more (when unit is newly purchased or when moved) POWER ON COMP ON Freezer FAN ON Cooling FAN ON Door Heater ON Reset to normal operation from TEST MODE Initial power on Temperature of defrosting sensor is lower than 45°C (when power cuts. etc. 2.8-1-5 Alarm for Open Door 1.4°F(8°C) in a hour. (Refer to the Buzzer Circuit 8-2-4 No. 3. defrosting heater. 2. 8-1-8 Electrical Parts Are Turned On Sequentially Electrical parts such as COMP. Several parts are started at the same time at initial power on and are turned off together when TEST is completed. The alarm is cancelled when the freezer or the refrigerator is closed while the buzzer sounds. the buzzer sounds three times each for 1/2 seconds. freezer FAN. 1 min.

-22- .When defect is repaired the defect code is removed and refrigerator returns to normal operation (RESET) 4. 3. If releasing the buttons. the display will indicate the previous Status If there is an RT sensor defect it will be indicated in this mode. Snapping of defrost heater or Temperature fuse. but the tones. hocking to All off wires of fan. pull-out of Connector (indicated minimum 1 Hours after failure occurs) 4 Poor of defrost All off 5 Failure of BLDC fan motor at freezing compartment Poor motor. The defect CODE is shown on the Display. If sensor doesn’t be over 46ºF (8ºC) If there is no fan motor signal for more than 115sec in operation. This Mode is for LED inspection and ALL LED will turn ON at this time. the buttons will not operate. Automatic diagnosis makes servicing the refrigerator easy. 1 Defect code signs 2 Defect code signs ERROR CODE on display panel NO 1 2 3 ITEM Failure of freezer sensor Failure of Refrigerator sensor Failure of defrost sensor All off All off All off LED OFF LED ON ERROR CODE CONTENTS Cut or short circuit wire Cut or short circuit wire Cut or short circuit wire REMARKS Inspect Connecting wires on each sensor 5 RT-sensor error (LED check mode) All off Open or short circuit Visible in LED CHECK MODE 1 hours later after starting defrost. contact of structures to fan. 2. snapping or short of lead DISPLAY CHECK MODE: Press at the same time ADJUST REFRIGERATOR TEMP & ADJUST FREZEER TEMP For more than 1 second. such as ding.8-1-9 Defect Diagnosis Function 1. When a defect occurs. will sound.

Defrosting Heater ON 5. If an error.-Continuous operation of the COMPRESSOR 2.Stepping DAMPER CLOSE 4. the test mode will not be activated. In this status. (for example if high speed.3. It reset if you do again as clause. 1. In this status.DISPLAY LED 1.Freezer FAN OFF 3. such as a sensor failure. Push ICEPLUS key and ADJUST key of Freezer temperature at the same time over 3 seconds being in TEST MODE2. to normal speed or if normal speed. While an error code is displayed. to high speed for 30 seconds) After 30 seconds. each LED is rotated with 1 second interval. MODE TEST1 MANIPULATION Push ICEPLUS key and ADJUST key of Freezer temperature at the same time over 3 seconds. After exiting the test mode. is detected while in the test mode. the function control button is not recognized. the refrigerator Lamp automatic off function works normally and can be demostrated) 4. 3. Or press TEST S/W one time in the Main PCB board. 2.5.Stepping DAMPER OPEN 4. be sure to reset by unplugging and then plugging in the appliance. The Test mode allows checking the PCB and the function of the product as well as finding out the defective part in case of an error.Continuous operation of the freezer fan 3.7 ON Reset if the temperature of the defrosting sensor is 46°F (8°C) or more Reset Reset to the previously setting before TEST MODE The Compressor will start after a 7-minute Delay * Freezer Fan RPM Variable Check: In case the freezer fan is in operation when the ADJUST key in Refrigerator and Freezer Temp. but the recognition tone (beep~) sounds.8-1-10 TEST Mode 1. While in the test mode. * Demonstration MODE: 1. Or press TEST S/W one time being in TEST MODE 2. Or press TEST S/W one time being in TEST MODE 1. 2. the test mode is cleared and the error code is displayed. When the ICE PLUS key and ADJUST key of refrigerator temperature control are pressed for more than 3 seconds at the same time temperature’s it converts to demostration mode. Control are pressed for more than one second at the same time freezer fan RPM changes. -23- .Every DISPLAY LED ON REMARKS Reset after 5 minutes TEST2 Push ICEPLUS key and ADJUST key of Freezer temperature at the same time over 3 seconds being in TEST MODE1.Defrosting Heater OFF 5. The test mode is operated by pressing two buttons at Display panel. CONTENTS 1.COMP OFF 2. 6. 3. 4. it turns to its original RPM. . 5. all Loads are off (Compressor / Fan / Damper / Heater) (Even is Demonstration Mode.

5 Vdc CE 5 5V VA1 is a part for preventing over voltage and noise. -24- . the relay drive (12 Vdc) and the MICOM and IC (5 Vdc).8-2 PCB FUNCTION 8-2-1 Power Circuit The secondary part of the TRANSFORMER is composed of the power supply for the display. the inside elements are shortcircuited and broken. When high voltage is applied.5 V). the BLDC FAN Motor drive (15. resulting in blowout of the fuse in order to protect the elements of the secondary part of the TRANSFORMER. The voltage for each part is as follows: PART VOLTAGE VA 1 115 Vac CE 3 12 Vdc CE 4 15.

since calculating time by the IC1 may be changed. the MICOM will not operate. (If a malfunction occurs in the RESET IC. 5V is applied to the RESET terminal. including the RAM inside the MICOM (IC1) when the power is initially supplied or the power supply to the MICOM is restored after a momentary power failure. During a normal operation. LOW voltage is applied to the MICOM RESET terminal. 8-2-3 Reset Circuit The RESET circuit allows all the functions to start at the initial conditions by initializing various parts.8-2-2 Oscillation Circuit This circuit generates the base clock for calculating time and the synchro clock for transmitting data from and to the inside logic elements of the IC1 (MICOM). the OSC1 SPEC will not work. If changed. For the initial 10ms of power supply.) -25- . Be sure to use specified replacement parts.

Load Drive Condition Check LOAD TYPE Measurement Location (IC6) ON Condition OFF COMP NO.13 -26- . 2 / DEW HEATER NO.12 LAMP NO.14 DEFROSTING HEATER NO.11 1V or below 12V FRENCH DOOR HEATER 1.8-2-4 Load / Buzzer Drive & Open Door Detection Circuit 1.

2. a part MOTOR OFF MOTOR ON 2V or less 13V~15V b part 0V 0V -27- . This circuit prevents over-driving the fan motor by cutting off power applied to the fan motor in the lock of fan motor by sensing the operation RPM of the fan motor. 3.2. 2. This circuit prevents over-driving the fan motor by cutting off power applied to the fan motor in the lock of fan motor by sensing the operation RPM of the fan motor. 3. Cooling motor driving circuit (machine room) 1. This is a circuit to perform a temporary change of speed for the fan motor and applies DC voltage up to 7.5V ~ 16V to motor . Motors driving circuit (freezing compartment fan) 1. This circuit makes standby power 0 by cutting off power supplied to Iss inside of the fan motor in the fan motor OFF. The circuit makes the Motor Fan OFF by cutting Off the power supplied to driver inside the Fan Motor when the is necessary.

5 s OFF IC1 ( A ) 0V 0V 5V 0V 5V 2.5 s 0.2 s 0.63 kz(Beep~) OFF IC1 ( B ) 0V 4.3.05 s 5V 0. 15 (Freezer Door) Pin No.21 kz (Dong~) 0V 2. Open Door Detection Circuit Check REFRIGERATOR DOOR SWITCH FREEZER DOOR SWITCH Measurement Location Freezer/ Refrigerator Door Closed Open Pin No.1 s 2s 5V 0V Alarm for open door (beep-beep-beep) 0. 14 (Refrigerator Door) 5V 0V -28- . 0. Buzzer Drive Condition Check Condition Measurement Location Tone (Ding~Dong~) when the button on the display is pushed.63 kz (Ding~) 2.

FREEZER T emperature. and DEFROST-SENSOR temperature for defrosting and the indoor temperature for compensating for the surrounding temperature into MICOM.8-2-5 Temperature Sensor Circuit The upper CIRCUIT reads REFRIGERA TOR temperature. OPENING or SHORT state of each TEMPERA TURE SENSOR are as follows: 8-2-6 Refrigeration Compartment Stepping Motor Damper Circuit * The circuit shown below is the damper circuit to regulate the refrigerator temperature. -29- .

JCR2 and JCR3: compensation of temp +1deg +1deg = +1deg.8-2-7 Temperature compensation & overcooling/undercooling compensation circuit Table of temperature compensation by cutting JUMP WIRE to easy SVC temperature adjustments +1deg. +1deg. Example 1) CUTTING JCR1 and JCR2: R +2 deg compensation Example 2) CUTTING JCR1 and JCR3: no compensation in R compartment. The drive type is the scan type . It also turns on the corresponding function indication LED (LED Module) SEVEN SEGMENT DISPLAY (SEVEN SEGMENT DISPLA Y MODULE). 8-2-9 Key Button Input & Display Light-On Circuit ? The circuit shown above determines whether a function control key on the operation display is pushed. -1deg. Example 3) CUTTING JCR1.30 - . Four oprion are available for R Compensations by CUTTING JUMP WIRE. -1deg.

The resistance of the SENSOR has a ±5% common difference. . SUPER FROST SENSOR. R2-SENSOR after disconnect CON5 of PWB AS MAIN.8-3 RESISTANCE SEPECIFICATION OF SENSOR TEMPERATURE DETECTED BY SENSOR RESISTANCE OF FREEZER SENSOR RESISTANCE OF REFRIGERATOR & DEFROST SENSOR & ROOM SENSOR -20º C -15º C -10º C . ¥ Measure the F-SENSOR. .Measure the resistance of the SENSOR after leaving it for over 3 minutes in the measuring temperature. This delay is necessary due to sensor response speed. SY. R1.5º C 0º C + 5º C + 10º C + 15º C + 20º C + 25º C + 30º C + 40º C + 50º C .31 - .

PTC is poor. NO COOLING. 1.32 - . 1. INDICATED BY CHECK CHECKING METHOD Check if FREEZER/ REFRIGERATOR DOOR IS OPEN and check display. SEVEN SEGMENT 3. Check the amount of frost sticking on the EVAPORATOR . Refer to 8-2-4. USE TEST MODE1 COMPRESSOR locked or Replace COMPRESSOR. See DEFROSTING is poor. Replace the leaking part and sticking on EVAPORATOR replace any lost refrigerant. If LAMP is dim. THE CONNECTING WIRE Check the connection of the is poor. (forced COOLING). FREEZER TEMPERATURE is incorrect 1. TRANS FUSE is open. Reconnect CONNECTOR. . CONNECTING WIRE is poor. blocked. DISPLAYis off. If less than 7 minutes pass OLP. USE TEST MODE1 FAN MOTOR is poor. If DEFROSTING is normal. 2. black wire of the MAIN PWB CONNECTOR (CON2). Check the resistance of the Refrigerator SENSOR. Replace door liner. wait. Check connection of CONNECTOR. 2 and check 2. Check outlet Voltage. Door liner damaged.8-4 TROUBLESHOOTING PROBLEM POWER SOURCE is poor. and the surface temperature of the condenser pipe. CONNECTOR connection is poor. Replace TRANS. don’t press the KEY and poor. Applied voltage error. Use boosting TRANS. If the COMPRESSOR operate. If FANMOTOR operates. DISPLAY LED/ 2. COOLING is poor. Check visually. PTC. 4. If refrigerant is leaking. Door Line contact. FREEZER/ LED/SEVEN SEGMENT REFRIGERATOR. Replace SENSOR. Measure the amount of frost Refrigerant leakage. The connection of DISPLAY operates the MAIN PWB abnormally CONNECTOR. If SENSOR is normal. The whole DISPLAY 1. DEFROSTING is poor. (forced COOLING). 2. SENSOR RESISTANCE is poor. CAUSE SOLUTION POWER SOURCE is poor. after compressor shuts off. Check the seal when the door is closed. Replace OLP. COMPRESSOR RELAY is Replace MAIN PWB. 3. Replace the FAN MOTOR.

PROBLEM COOLING is poor. Check EVAPORATOR connection and wire of MAIN PWB CONNECTOR. See DEFROSTING is poor. properly. HEATER RELAY is poor. 3. DOOR isattached. If HEATER emits heat. DRAIN PIPE is blocked. Replace HEATER. TEMPERATURE is too low. Check DRAIN PIPE. Reassemble the DEFROST-SENSOR. DEFROSTING is poor. Replace FAN MOTOR.33 - . Remove impurities. too Make sure that the amount and speed of cool air are sufficient by touching the check supplied on the FAN MOTOR is poor. Check door seal when door is closed. Reassemble DOOR. If ice remains after DEFROSTING. Make sure that DEFROST Connection is poor. DEFROST-SENSOR is poor. Replace TEMPERATURE FUSE. Connection is poor. If amount of cool air from isn ormal. SENSOR is connected. NO DEFROSTING. Door Line contact. 2.If FREEZER TEMPERATURE Check is FREEZER INDICATED BY CHECK CHECKING METHOD CAUSE SOLUTION Make sure the TEMPERATURE is low. EVA frozen. . Passage of cool air is blocked. TEMPERATURE FUSE disconnection. Replace DEFROST-SENSOR. Door liner damaged. If REFRIGERATOR 1. Replace RY2 of MAIN PWB. If DRAIN PIPE is blocked. 1. Check HEATER PLATE resistance. REFRIGERATOR. Remove ice and impurities. Make sure that FREEZER / DOOR does not close REFRIGERATOR DOOR is closed. 2. Replace GASKET. Replace Door liner. 3. USE TEST MODE3 (forced DEFROSTING). HEATER disconnection. FAN MOTOR is sufficient.

34 - .8-5 MAIN PWB ASSEMBLY AND PARTS LIST 8-5-1 Main PWB Assembly TOP VIEW BOTTOM VIEW .

8-5-2 Replacement Parts List .35 - .

8-5-3 PWB Assembly.36 - . Display and parts list .

8-6 PWB DIAGRAM 8-6-1 PWB Main Assembly .37 - .

.38- .

103B 281A 402A 271C 103A 282E 410A 402A 501F 503G 271A 503F 409D 903D 610A 503D 503C 503E 282F 501A 411A 125D 304A 409B 120B 145A 619B S38 145B 158A 282B S01 903E 406B 301A 401A 262H S01 105A 318A 419B 314A 308A 307B 310A 317A 327A 128E 610A 128F 410G 409B 323B 106A 106A 405F 418A 404A 405C 319E 405G 309A 329C 405B 158E 329A 328A 307A 312A 412D 405B 420A 328B 319A 305B 305C 405A 332A S22 315A 319C 103C 305C 305B 135C 105F .39 - . not the position number.EXPLODED VIEW CASE PARTS CAUTION: use the part number to order part.#EV# 9.

not the position number.40 - .#EV# FREEZER PARTS CAUTION: use the part number to order part. 136B 131A 145C 248E 248F 145F 136A .

41 - . not the position number. 146A 143E 140D S24 140B 140E 143E 140D 143E S24 S24 140D S24 140B 140E 140B 140E S24 143F 142D 140B S24 S24 142E 103E S24 103E 128A 103E 128B 170A 167B 154A 103E 151A 151A 151C 155B .#EV# REFRIGERATOR PARTS CAUTION: use the part number to order part.

42 - .#EV# DOOR PARTS CAUTION: use the part number to order part. 230B 104E 231B 233B 233C 241C 241A 241F 241B 230A 231A 212G 233D 233A 233G 233H 241C 241C 244A 212J 233E 241C 241C 233F 244A 212J 286A 241C 286A 243A 243A S27 262E 249E 250B 243B 249A 243B 262E S27 249J 250A 205C 621B 200A 621C 250B 201A 205B 212J 203A 212A 249K 249B 249F . not the position number.

S28 602A 600C 600A 622B 618A 627A 616E 623C S29 619C 619A 262D S31 .#EV# WATER & ICEMAKER PARTS CAUTION: use the part number to order part.43 - . not the position number.

2009 MFL62526010 .October.

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