REFRIGERATOR

SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

MODELS: LFC20760SB /02 LFC20760ST /02 LFC20760SW /02

CONTENTS
SAFETY PRECAUTIONS ..................................................................................................... 2 1. SPECIFICATIONS ............................................................................................................ 3 2. PARTS IDENTIFICATION ................................................................................................. 4 3. DISASSEMBLY ................................................................................................................. 5 3.1 Door ............................................................................................................................. 5 3.2 Door alignment ............................................................................................................. 6 3.3 Fan and fan motor ....................................................................................................... 7 3.4 Defrost control assembly ............................................................................................. 7 3.5 Lamp ............................................................................................................................ 7 3.6 Control box-refrigerator ................................................................................................ 7 3.7 Multi duct ...................................................................................................................... 7 4. ADJUSTMENT .................................................................................................................. 8 4.1 Compressor .................................................................................................................. 8 4.2 PTC-Starter .................................................................................................................. 8 4.3 OLP (Overload Protector) ............................................................................................ 9 4.4 To remove the cover PTC ............................................................................................ 9 5. CIRCUIT DIAGRAM ......................................................................................................... 10 6. TROUBLESHOOTING ...................................................................................................... 11 6.1 Compressor and electrical components ...................................................................... 11 6.2 PTC and OLP .............................................................................................................. 12 6.3 Other electrical components ....................................................................................... 13 6.4 Service diagnosis chart ............................................................................................... 14 6.5 Refrigeration cycle ...................................................................................................... 15 7. OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER ............................... 17 7.1 Operation principle ...................................................................................................... 17 7.2 Ice maker functions ..................................................................................................... 18 7.3 Defect diagnosis function ............................................................................................ 19 8. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM ................................................. 20 8.1 Function ..................................................................................................................... 20 8.2 PCB function ............................................................................................................... 24 8.3 Resistance specification of sensor .............................................................................. 31 8.4 Troubleshooting ........................................................................................................... 32 8.5 Main PWB assembly and parts list .............................................................................. 34 8.6 PWB diagram .............................................................................................................. 37 9. EXPLODED VIEW ........................................................................................................... 39

SAFETY PRECAUTIONS
Please read the following instructions before servicing your refrigerator. 1.Check the refrigerator for current leakage. 2.To prevent electric shock,unplug before servicing. 3.Always check line voltage and amperage. 4.Use standard electrical components. 5.Don't touch metal products in the freezer with wet Hands.This may cause frost bite. 6.Prevent water from spiling on to electric elements or the Machine parts. 7.Before tilting the refrigerator,remove all materials from On or in the refrigerator. 8.When servicing the evaporator,wear gloves to prevent Injuries from the sharp evaporator fins. 9.Service on the refrigerator should be performed by a Qualified technician.Sealed system repair must be Performed by a CFC certified technician.

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1. SPECIFICATIONS

MODELS SPECIFICATIONS

LFC20760ST LFC20760SW LFC20760SB

CAPACITY CUFT;(F/R/T)

6.39/13.21/19.6

GENERAL FEATURES

DIMENSIONS in;(W*H*D) WEIGHT lb;

29.88*68.43*32.17

270.28 HANDLE TYPE REVERSIBLE DOOR DOOR FINISH REFRIGERANT/gr Vista-Handle NO STAINLESS/ VCM/ PCM R134a 120±3

ICE TRAY

Ice bank (1ea) NO NO YES (1) 40W/blue YES 4Fix NO YES (2) 40W/blue YES (2) NO YES (NORMAL) 3LEFT + 3RIGHT

FREEZER REFRIGERATOR

SHELF BASKET DOOR LAMP TRAY MEAT SHELF MAGIC CRISPER LAMP GUIDE BOTTLE DOOR COOOLING TRAY VEGETABLE BASKET DOOR

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2. PARTS IDENTIFICATION
A B C M D E F G O
H

K L

N

P I J

Use this section to become more familiar with the parts and features. NOTE: This guide covers several different models. The refrigerator you have purchased may have some or all of the items listed below. The locations of the features shown below may not match your model. A Digital Sensor Control * B Refrigerator Light C Shelves D Chef Fresh / Snack Pan E Can Dispenser * K Filter (Inside)* L Dairy Bin M Egg Box * N Refrigerator Door Rack O Freezer Light P Pull out Drawer

F Optibin Crisper
Keeps fruits and vegetable fresh and crisper G Customcube Icemaker * H Ice Tray * I Durabase J Divider

*on some models

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Gasket Bracket Clip Spring Frame Cover Handle Door Frame Correct Incorrect Figure 5 4) Push in remaining two clips until you hear each snap securely into place. Note: Make sure that no part of gasket bracket edge protrudes from beneath door frame edge. Gasket Bracket Clip Figure 3 Flat Tip Screwdriver Gasket Bracket 3. Remove gasket bracket clips There are two clips on each door. Door Frame Figure 4 Left Figure 1 Right Door Gasket Replacement 1. Place the door on a non-scratching surface with the inside up. Loosen ground screw (6). DISASSEMBLY 3-1 DOOR Left Door Loosen the cover screw (1). Disconnect door switch wire (2). Disconnect wire harness (5). Lift off the top hinge (4). Lift off the top hinge (4). Start bracket removal near one of the middle clips.5- . Loosen hinge bolts (3). 3) Continue prying back along seam until all clips snap out. Insert gasket bracket clips 1) Insert gasket bracket edge beneath door frame edge. Disconnect door switch wire (2). Right Door Loosen the cover screw (1). 3) Push in clip until you hear it snap securely into place. Door Gasket Removal 1.3. Remove door frame cover Starting at top of cover and working down. Remove gasket Pull gasket free from gasket channel on the three remaining sides of door. Figure 2 . 2. Loosen hinge bolts (3). snap cover out and away from door. Place the door on a non-scratching surface with the inside up. 1) Pull gasket back to expose gasket bracket clip and door frame. 2) Turn upper gasket bracket spring so that both spring ends are in the door channel. 2) Insert a flat tip screwdriver into seam between gasket bracket and door frame and pry back until clips snaps out.

(Three snap rings are provided with unit. With other hand. 3. <Inserting the Gasket Assembly into the Bracket Door> 3-2 DOOR ALIGNMENT If the space between your doors is uneven.2. Replace door frame cover Starting at top of cover and working down. follow the instructions below to align the doors: 1. lift up the door you want to raise at middle hinge. use pliers to insert snap ring as shown. Insert additional snap rings until the doors are aligned. snap cover back into door. 2. Figure 8 -6- . Figure 9 Figure 7 3.) Correct Incorrect Figure 6 2) Press gasket into channels on the three remaining sides of door. With one hand. Insert gasket into channel 1) Snap gasket assembly into the door bracket.

GRILLE 3-4 DEFROST CONTROL ASSEMBLY Defrost Control assembly consists of Defrost Sensor and FUSE–M. 4. Remove the Refrigerator Control Box by pulling it downward. Remove refrigerator shelves. 5. Remove the upper and lower Caps by using a flat screwdriver. (Max. Unplug refrigerator or disconnect power. To assemble. 3. Remove the Fan Motor assembly by loosening 2 screws and disassembling the shroud. 4. (Figure 13) GRILLE ASSEMBLY DEFROST-CONTROL ASSEMBLY 3-6 CONTROL BOX-REFRIGERATOR 1. FAN MOTOR 3-5-1 To change the refrigerator light (figure 14) 1. Remove the grille by removing one screw and pulling the grille forward. (If your refrigerator has an icemaker. Unplug the power cord from the outlet. 1. 3. it turns the Defrost Heater off. Fuse-M is a safety device for preventing over-heating of the Heater when defrosting. Disconnect the lead wire on the right position and separate the lamp sockets. Remove the plastic guide for slides on left side by unscrewing phillips head screws. Pull out the grille assembly. Reach behind light shield to remove bulb. 3. Replace bulb with a 40-watt appliance bulb. remove all shelves in the refrigerator. remove the icemaker first) 2. First. At 72°C. 4. 2. first insert the hooks at the back and then push up the light shield upwards. It is attached to the metal side of the Evaporator and senses its temperature. than remove the Refrigerator control Box by loosening 2 screws. BRACKET MOTOR FAN Figure 15 3-5-2 Freezer Compartment Lamp (figure 15) Figure 11 1. Pull out the fan and separate the Fan Motor and Bracket. The Defrost Sensor works to defrost automatically. (Figure 17) 2. (Figure 12) 2. Release the hooks on the front of the light shield with the help of a flat screwdriver and pull the shield down to remove it. 2. 3.3-3 FAN AND FAN MOTOR 1. 3-5 LAMP Figure 14 Figure 17 -7- . Remove the freezer shelf. CONTROL BOX COVER LAMP Figure 16 2. Separate the connector with the Defrost Control assembly and replace the Defrost Control assembly after cutting the Tie Wrap. 5. and remove 2 screws. Turn the bulb counterclockwise. 3-7 MULTI DUCT Figure 12 Figure 13 1. Plug in refrigerator or reconnect power. Disconnect the lead wire on the bottom position. 40 W2EA).

Using an incorrect part could result in damage to the product. use extreme caution when repairing it. Since the compressor is manufactured to tolerances of 1 micron and is hermetically sealed in a dust and moisture-free environment. (5) When replacing the Compressor. 4-1-2 Composition The compressor includes overload protection. the higher the resistance value. These features are used as a starting device for the Motor. (2) The OLP will open because of the over current condition. 4-2-3 PTC-Applied Circuit Diagram •Starting Method for the Motor OVERLOAD PROTECTOR N 2 PTC C 5 S L1 3 6 COMPRESSOR MOTOR M M S SEALED TERMINAL PTC STARTER Resistance Starter Capacitor Running Figure 17 4-2-4 Motor Restarting and PTC Cooling (1) It requires approximately 5 minutes for the pressure to equalize before the compressor can restart. injury.4. Replace parts by part number and model number. 4-2-6 Note for Using the PTC-Starter (1) Be careful not to allow over-voltage and over-current. (4) Keep Compressor dry. 4-2 PTC-STARTER 4-2-1 Composition of PTC-Starter (1) PTC (Positive Temperature Coefficient) is a no-contact semiconductor starting device which uses ceramic material consisting of BaTiO3. (4) If the exterior of the PTC is damaged. -8- . Contamination in the cylinder may cause noise. (2) If compressor is dropped or handled carelessly. Replace parts by part number and model number. 4-1-3 Note for Usage (1) Be careful not to allow over-voltage and over-current. Parts may appear physically identical but could have different electrical ratings. Therefore. and soldering flux don ’t contaminate the inside of the compressor. (2) The PTC device generates heat during operation. Durign the starting operation. the resistance value may be altered. (3) Use proper electric components appropriate to the Particular Compressor in your product. Using an incorrect part could result in damage to the product. injury. humidity. 4-2-5 Relation of PTC-Starter and OLP (1) If the compressor attempts to restart before the PTC device is cooled. If the Compressor gets wet (in the rain or a damp environment) and rust forms in the pin of the Hermetic Terminal. Parts may appear physically identical but could have different electrical ratings. the PTC allows current flow to both the start winding and main winding. the PTC device will allow current to flow only to the main winding. it must be allowed to cool before the compressor can restart. It then delivers the gas to the condenser. This can cause damage to the compressor and result in a no-start or hard-to-start condition. The correct OLP must be properly attached to prevent damage to the compressor. fire. ADJUSTMENT 4-1 COMPRESSOR 4-1-1 Role The compressor intakes low temperature and low pressure gas from the evaporator of the refrigerator and compresses this gas to high-temperature and high-pressure gas. (3) Keep away from any liquid. improper operation or even cause it to lock up. poor operation and noise may result. be careful that dust. or possibly death. 4-2-2 Role of PTC-Starter (1) The PTC is attached to the Sealed Compressor and is used for starting the Motor. poor operation and contact may result. If liquid such as oil or water enters the PTC. (2) Do not drop or handle carelessly. (5) Always use the PTC designed for the compressor and make sure it is properly attached to the compressor. or possibly death. fire. The PTC starter and OLP (overload protector) are attached to the outside of the compressor. (2) The compressor is a single-phase induction motor. (2) The higher the temperature is. PTC materials may fail due to breakdown of their insulating capabilities. This same process will continue (3 to 5 times) when the compressor attempts to restart until the PTC device has cooled.

thermostatic alloy Movable arm. silver on copper Contact.4-3 OLP (OVERLOAD PROTECTOR) 4-3-1 Definition of OLP (1) OLP (OVERLOAD PROTECTOR) is attached to the Compressor and protects the Motor by opening the circuit to the Motor if the temperature rises and activating the bimetal spring in the OLP. plated steel Stationary contact support. plated steel Cover. -9- . Name (3) Loosen two screws on comp base. (OVERLOAD PROTECTOR cross section) Customer part number Lot code/ date code Physical termination part number 4-4 TO REMOVE THE COVER PTC 1) Remove the Cover Back M/C. (2) Disconnect two housing upper side of comp connected in. pin) Figure 18 (4) Use a L-shaped flap tool to pry off the cover. plated copper alloy (To engage 2. spring temper copper alloy Contact. 12345678 330 FBYY Electrical characteristics part number -S1 BOX98 Base. the Bimetal works by heating the heater inside the OLP. and the OLP protects the Motor by cutting off the current flowing to the Compressor Motor. polyester (UL 94 V-0 rated) Pin connector. resistance alloy Disc. (2) When high current flows to the Compressor motor. plated steel Heater. 4-3-2 Role of the OLP (1) The OLP is attached to the Sealed Compressor used for the Refrigerator. stationary. movable.33/2. silver on copper Slug. Part No.66 mm dia. phenolic (UL 94 V-0 rated) Movable arm support. plated steel Heater support. It prevents the Motor Coil from being started in the Compressor. (5) Assembly in reverse order of disassembly. (2) For normal operation of the OLP. do not turn the Adjust Screw of the OLP in any way.

DISPLAY 1 2 3 4 5 6 7 8 9 CON101 RD BO BL SB PR BK PK WH YL C-FAN F-FAN STEPPING MOTOR RD BO BL SB PR BK PK WH YL SB BN PR GY WH BL BK YL RD 6 5 4 3 2 1 CON5 11 10 9 8 7 6 5 4 3 2 1 CON6 1 2 3 4 5 6 7 8 9 10 CON4 CON8 1 BN RT-SENSOR C R-DOOR D PERCEPTION S/W PWB(PCB) ASSEMBLY. CAPACITOR PART. (1 OR 2). P. COMP' EARTH PART AND COMP' ACCESSORIES ON CIRCUIT DIAGRAM ARE SUBJECT TO CHANGE IN DIFFERENT LOCALITIES AND MODEL TYPE. CIRCUIT DIAGRAM PWB(PCB) ASSEMBLY. ICE MAKER COMP' ACCESSORIES * ALTERNATIVE COMP' ACCESSORIES * P.10 - FRENCH DOOR HEATER nc com FUSE-M (72 C) nc com nc com nc com . BK 2 3 5 4 2 6 5 N OLP BL L 4 3 6 PTC COMBO KIT(PTC+OLP) BK:BLACK YL:YELLOW WH:WHITE PK:PINK BN:BROWN GN:GREEN BO:BRIGHT ORANGE PR:PURPLE SB:SKY BLUE GY:GREY RD:RED BL:BLUE . RT-SENSOR.MQ COMP' EG COMP' Cr *PLUG TYPE.C START OPTION.C START OPTION MC. DOOR S/W-R QTY.T. MAIN 2 BN 3 GY 4 GY CON7 1 PK 2 3 4 5 6 7 8 7 6 5 4 3 2 1 RD BN SB SB RD SB SB 1 2 3 BN BL BN BL PK A F-DOOR B PERCEPTION S/W L1 FUSE1 BO BO WH WH BL BL DEF-SENSOR R-SENSOR F-SENSOR POWER SUPPLY CORD CON1 SB 11 10 9 8 7 6 5 4 3 2 1 YL BL BL BK BN BN YL BL BL BK CON2 CON3 SB BN N L DOOR S/W-R DOOR S/W-F GN/YL (GN) ICE MAKER PART GN/YL (GN) BK FUSE-M (98 C) BK CAPACITOR PART A B C D ICE SENSOR HEATER. ICE MAKER PART. SHEATH Cr I/MAKER W/VALVE V PK OLP RD BO F-LAMP PR R-LAMPS POWER S/W M RD Cs 4 3 2 5 6 S M GN /YL 1 WH CON3 CON4 CON2 2 BK CON1 2 BL 1 BK CON5 2 WH CON6 1 WH 1 WH 1 WH 1 RD (GN) COMP' EARTH PART BL BL BL BL BL PTC STARTER PWB (PCB) ASSEMBLY.5.SHEATH ICE MAKER MOTOR HEATER. DOOR HEATER.T.

(Rated Voltage ±10%)? YES 2 YES No Voltage. YES Did compressor start? YES Compressor is OK Replace the compressor NO NO 1 . Reference Page12. TROUBLESHOOTING 6-1 COMPRESSOR AND ELECTRIC COMPONENTS 1 Power Source. 5 2 Check resistance of Motor Compressor. Check connection condition. 5 Check starting state. Check resistance between M-C. 4 Check OLP. Check the power supply under load. Check resistance of two terminals in PTC-Starter. OLP disconnected? NO Replace OLP. Check resistance of two terminals in OLP. Remove PTC-Starter from Compressor and measure voltage between Terminal C of Compressor and Terminal 5 or 6 of PTC. Supply voltage rating with ±10%. S-C and M-S in Motor Compressor. 3 4 3 Check resistance of PTC-Starter. The range of resistance is between 1~50? (ok) Open or short 3 5 Replace Compressor. 5 Reconnect. (115V ±10%) Advise customer that power supply needs to be checked by an electrician. (Compressor attempting to re-start after being off for 5 minutes). Applied voltage isn't in acceptable range.6.11- . Reference Page12.

6-2 PTC AND OLP Normal operation of Compressor is impossible or poor. Separate PTC-Starter from Compressor and measure resistance between No. Shows continuity Separate OLP from Compressor and check resistance value between two terminals Open of OLP with a Tester.8? ±30% The resistance value is 0? (short) or •‡ (open). (Figure 20) Check another electric component. 5 and 6 of PTC-Starter with a Tester. Replace OLP. Replace PTCStarter.12- . (Figure 19) Observation value is 115V/60Hz : 6. 5 6 Figure 19 Figure 20 .

Heavy frost buildup on EVAPORATOR. Check wiring circuit. • Poor cooling performance Compressor runs poorly. OLP c. Coil is shorted or open.6-3 OTHER ELECTRICAL COMPONENTS • Not cooling at all Compressor doesn't run. Wire is open or shorted. Low voltage. Check current flow in the Defrost Heater. Replace indicated component.13- . Check Fan Motor. Advise customer that the Power supply needs to be checked by an electrician. open. Check for open short or incorrect resistance readings in the following components Cause a. Starting devices b. Lack of capacity.Wiring harness Short. Open. Check voltage at starting devices. Check current flowing in sub-coil of Compressor. Replace indicated component. Replace Defrost Heater. Coil open or shorted. Shorted. Check starting voltage. Check current flow in the following components: Sensor Fuse-M Open. Poor or broken or open contact. Poor contact or shorted. Replace indicated component. . Fan motor doesn't run. Check rating of OLP. Compressor coil d. or broken. Replace indicated component. Poor contact or shorted.

It will disappear in low temperature and humidity. Check the refrigeration system. • Check if the inside of the unit is dirty. • Is the ambient temperature too high or the room door closed? • Check if food put in the refrigerator is hot. • Did you open the door of the unit too often or check if the door is sealed properly? • Check if the ambient temperature and humidity of the surrounding air are high. . • Fill up the gap. • New products smell of plastic. • Remove the objects. • Set the control to Warm position. • Is there a gap in the door gasket? • Is the unit positioned in a firm and even place? • Are any unnecessary objects placed in the back side of the unit? • Check if the Drip Tray is not firmly fixed. • Are foods with a strong odor unwrapped? • The unit smells of plastic. • Don't open the door too often and close it firmly. • • • • POINTS TO BE CHECKED Is the power cord unplugged from the outlet? Check if the power switch is set to OFF. Condensation or ice forms inside the unit. • Clean the inside of the unit. Check the Thermistor. The system is faulty. Replace the Thermistor. • Wrap foods that have a strong odor. • Check if the unit is placed too close to the stove. There is abnormal noise. gas cooker. • Place foods in the high-temperature section. • Is the refrigerator level? • Is there too much food in the refrigerator? Ice and foods smell unpleasant. or in direct sunlight. •Other possible problems: Check if frost forms in the freezer. • Fix the Drip Tray firmly in the original position. If the voltage is low. Cools poorly.6-4 SERVICE DIAGNOSIS CHART COMPLAINT No Cooling. • Set the control to Recommended position. • Position in a firm place and level the Leveling Screw. • Place the unit about 4 inches (10 cm) from the wall. • Check if the unit is placed too close to the wall. Condensation forms in the Exterior Case.14- . • Place the unit away from these heat sources. • Make sure food stored in shelves does not prevent the door from closing. • Is food placed in the cooling air outlet? • Check if the control is set to colder position. The operation of the Thermistor is incorrect. but this will go away after 1-2 weeks. Perform sealed system repair. • Seal liquid foods with wrap. Door does not close well. • Did you open the door of the unit too often or check if the door is sealed properly? • Check if the Control is set to Warm position. • Check if the cover of the compressor enclosure in the lower front side is taken out. • • • • REMEDY Plug into the outlet. (front part) • Set the control to Recommended position. • Don't open the door too often and close it firmly. and position the refrigerator in a firm place. • Clean the door gasket. • Is the ambient temperature below 5ºC? • Is liquid food sealed? • Check if food put in the refrigerator is hot. • Lower the ambient temperature. Replace the fuse. Check if the fuse of the power switch is shorted. Measure the voltage of the power outlet. • Wipe moisture with a dry cloth. • Check if the door gasket is dirty with an item like juice. • Put in foods after they have cooled down. Not defrosting Check Components of the defrosting circuit. • Place the cover in its original position. Set the switch to ON. Food in the Refrigerator is frozen. correct the wiring. • Put in foods after they have cooled down. • Adjust the Leveling Screw.

PARTIAL CLOG Freezer compartment and Refrigerator don't cool normally. Flowing sound of refrigerant is not heard and frost isn't formed. • Normal discharging of the ¥ refrigerant. Equal to ambient temperature. Flowing sound of refrigerant is not heard and frost melts. Freezer and Refrigerator don't cool. • COMPLETE Freezer LEAKAGE compartment and Refrigerator don't cool normally. No discharging of Refrigerant. TEMPERATURE OF THE COMPRESSOR A little higher than ambient temperature. • No pressure in the high ¥ pressure part of the ¥ compressor. • Normal cooling is possible by ¥ restoring the normal amount of ¥ refrigerant and repairing the leak. No compressing operation. Lower than ambient temperature. Flowing sound of refrigerant is heard and frost forms in inlet only. REMARKS • Refrigerant level is low due ¥ to a leak. A little higher than ambient temperature. WHOLE CLOG MOISTURE CLOG COMPRESSION NO COMPRESSION Freezer Flowing sound of refrigerant compartment and is not heard and frost isn't Refrigerator don't cool. • Cooling operation restarts ¥ when heating the inlet of the ¥ capillary tube. formed. A little higher than ambient temperature. Equal to ambient temperature. Equal to ambient temperature. Cooling operation stops periodically. Flowing sound of refrigerant is not heard and there is no frost. Low flowing sound of refrigerant is heard and frost forms in inlet only. . • Normal discharging of the ¥ Refrigerant.6-5 REFRIGERATION CYCLE • Troubleshooting Chart CAUSE PARTIAL LEAKAGE LEAKAGE CLOGGEDBYDUST DEFECTIVE COMPRESSION STATE OF THE UNIT Freezer compartment and Refrigerator don't cool normally. • The capillary tube is faulty. STATE OF THE EVAPORATOR Low flowing sound of Refrigerant is heard and frost forms in inlet only.15- . • Normal cooling is possible by ¥ restoring the normal amount of ¥refrigerant and repairing the leak. • Low pressure at high side ¥ of compressor due to low ¥ refrigerant level.

) .16- . No airflow problems.6-5-1 SEALED SYSTEM DIAGNOSIS “Not Cooling” Complaint All components operating. Not frosted up as a defrost problem problem has been isolated to sealed system area Partial Frost Pattern? None Equalization Test Very Fast Very Slow Very Slow Equalization Test Fast Inefficient Compressor Partial Restriction Complete Restriction Very Fast Condenser Temperature Hotter than Normal Faint Cap Tube Sound Room Temperature Air/Low Side Leak Loss of Change None to Weak Trace of Oil Yes Compressor Not Pumping No Leak Undercharge (The equalization test is trying to restart a compressor using a start kit after it has been operating.

7. press and hold the Cube Size button for 3 seconds. Park Position • With the detect lever. Fill • Performs Icemaking Mode after supplying water by operating the SOLENOID in ICE VALVE. Cube Size button Power (On/Off) Switch . 2. Turning the Icemaker stop switch off (O) stops the icemaking function. Setting the Icemaker switch to OFF and then turning it back on will reset the icemaker control. Harvest Mode • Runs MOTOR to drop ice from the tray into the ICE BIN. Test Mode • To operate LINE and SERVICE. Icemaking Mode • Waits until water becomes cold after starting the Icemaking operation. The icemaking will run through 3 stages: Harvest Fill Icemaking.17 - . OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER 7-1 OPERATION PRINCIPLE 7-1-1 Operation Principle of Icemaker Power On Start Position •Adjusts Ejector to Start Position with power on. 1. checks if the ICE BIN is full.

ice bin is full : The EJECTOR stops (heater off).7-2 ICE MAKER FUNCTIONS 7-2-1 Ice Making Mode 1. 3. The amount of water is adjusted by pressing the fill key repeatedly. then the motor starts. 2. as well as the water pressure of the connected water line. 2. A. . Icemaking starts after completion of the water fill operation. 2. 3 8 sec. INDICATIONS REMARKS The water amount will vary depending 2 7 sec.) 7-2-3 Fill/Park Position 1. The icemaking function is completed when the sensor reaches -7°C. 7-2-2 Harvest Mode 1. Harvest (Ice removing) refers to the operation of dropping ices into the ice bin from the tray when icemaking has completed. Water supply amount table STAGE 1 TIME TO SUPPLY 6 sec. Once a normal harvest mode has been completed. (2) Harvest mode is completed if it reaches start position again while Heater & Motor are on at the same time. 60 to 240 minutes after starting. Harvest mode: (1) The Heater is ON for 30 seconds. NOTE : After icemaker power is ON. B. NOTE : If the EJECTOR does not rotate once within 5 minutes in status (2). the water solenoid will be activated. ice bin is not full : The EJECTOR rotates twice to open for ice. separate heater control mode starts operating to prevent the EJECTOR from being constrained. (It is recommended that the user open for ice to return to normal mode. Complete freezing is assured by measuring the temperature of the Tray with icemaking SENSOR. Icemaking refers to the freezing of supplied water in the ice trays.18 - . on the water control switch setting. the icemaker heater will be on for test for 9 sec. This changes the time allowed for fill as illustrated in the table below.

) Five seconds after fifth stage is completed. the icemaker returns to MICOM control. 2. Five seconds after heater starts. Caution! If the test is performed before water in the icemaker is frozen. service.7-2-5 Function TEST 1. the ejector will pass through the water. Five seconds after Stage 5 is completed. etc. added water will overflow into the ice bin. unless the water supply has been shut off.) 3. heater will go off if temperature recorded by sensor is 10°C (50°F)or lever is in up position. The test works only in the Icemaking Mode. (If there is a water fill error. 5. It is operated by pressing and holding the Cube Size button for 3 seconds. 5 HALL IC (LEVER) Return to Status prior to TEST MODE You can check when the Hall IC is sensing a full ice condition.test setting. Diagnosis TABLE STAGE 1 ITEMS HEATER INDICATOR * REMARKS Five seconds after heater starts. you can confirm that motor is moving. the icemaker resets to initial status. the fifth LED is not on. (If there is an ERROR. it can only be checked in the TEST mode. After water is supplied. 4 SOLENOID VALVE Two seconds after detection of initial position. 4. When the fill mode begins (Stage 4). you can confirm that valve is on. . The time needed to supply water resets to the pre. cleaning. check and repair as needed. If the control Doesn’t operate normally in the TEST mode. This is a compulsory operation for test.19 - . Check HALL IC/MOTOR/ HEATER/RELAY 2 Open or shorted wire or sensor Ejector blades have not reached the park position after 18 minutes from start of harvest mode 3 Icemaker Kit malfunction * ERROR indicators in table can be checked only in TEST mode. 2 MOTOR 3 HALL IC (TRAY) You can confirm Hall IC detection of position. It cannot be entered from the Harvest or Fill mode. 6 Reset 7-3 DEFECT DIAGNOSIS FUNCTION 7-3-1 ERROR CODES shown on Ice Maker water supply control panel NO 1 DIVISION Normal Icemaking Sensor malfunction INDICATOR Note fill times (see previous page) PROBLEM None REMARKS Display switch operates properly Make sure that the wire on each sensor is connected. the normal CYCLE is followed: icemaking Harvest Fill Park Position.

To protect the risk of lamp heat. When the appliance is plugged in. 3. the freezer will return to its previous temperature. REFRIGERATOR LAMP AUTO OFF 1. (Only if COMP is OFF). ICE PLUS. Normal speed (2300RPM): general working conditions. This function will remain activated for 24 hrs. 8-1-4. After 24 hours or if the ICE PLUS key is pressed again. (3) If ICE PLUS is pressed during defrost. for ICE PLUS. the RPM of freezer fan motor shall change from normal speed to high speed. For the rest of 21 hours. 2. To improve cooling speed and load corresponding speed. If ICE PLUS operates for more than 90minutes. 8-1-3 ICE PLUS 1. selection/release. High RPM is used when electricity is first on. the LED will turn ON or OFF. Fan motor stops when freezer door opens. (4) If ICE PLUS is selected within seven minutes after compressor has stopped. For the first three hours notice the following cases: (1) Compressor and freezer fan(HIGH RPM) continuously operate for three hours.. 2. 2. 3. the compressor (compressor delays seven minutes) shall start after the balance of the delay time. the freezer will be controlled at the lowest temperature. Fan motor stops when refrigerator door opens. 5. The first three hours the compressor and ICE PLUS will be ON. 6.8. ICE PLUS LED is on but this function will start seven minutes after defrost is completed and it shall operate for three hours.20- . But standard RPMS is used for general purposes. the ICE PLUS will operate for two hours after defrost is completed. it is set to "4" for Refrigerator and "4" for freezer. and when refrigerator os overloaded. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM 8-1 FUNCTION 8-1-1 Function 1. 8-1-2 Control of freezer fan motor 1. when ICE PLUS operation time is less than 90 minutes. 4. 6. High speed (2600RPM): initial power on or load corresponding operation. ICE PLUS function will be canceled. 4. it is automatically set to "4" & "4". The next 21hours the freezer will be controlled at the lowest temperature. refrigerator lamp is auto off. 5. When the power is initially applied or restored after a power failure. when Refrigerator door opens for 7 min. Whenever selection switch is pressed. (5) The fan motor in the freezer compartment rotates at high speed during ICE PLUS. If there is a power cut and the refrigerator is power on again.To activate these function you need to press the ICE PLUS key and the LED will turn ON. ICE PLUS operates for the rest of time after defrost is completed. . (2) If defrost starts during ICE PLUS. The purpose of this function is to intensify the cooling speed of freezer and to increase the amount of ice. You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button. Freezer fan motor has high and standard RPMs.

3. Defrosting won’t function if its sensor is defective (wires are cut or short circuited). freezer FAN. One minute after the door is opened. OPERATING ORDERS In ½ second In ½ second In ½ second In ½ second Temperature of Defrosting Sensor is 45°C or more (when unit is newly purchased or when moved) POWER ON COMP ON Freezer FAN ON Cooling FAN ON Door Heater ON Reset to normal operation from TEST MODE Initial power on Temperature of defrosting sensor is lower than 45°C (when power cuts. 8-1-8 Electrical Parts Are Turned On Sequentially Electrical parts such as COMP. Defriosting stops if the sensor temperature reaches 46. This feature sounds a buzzer when the freezer or refrigerator door is not closed within 1 minute after it is opened. (Refer to the Buzzer Circuit 8-2-4 No. the buzzer sounds three times each for 1/2 seconds. defrosting starts when the compressor running time reaches 4 hours. a Ding~ Dong~ sound is produced. Freezer Door Closed or Refrigerator Door Open Closed Open 3 Times 3 Times 3 Times Closed 3 Times Buzzer Within 1 min. 2. The alarm is cancelled when the freezer or the refrigerator is closed while the buzzer sounds. 3) 8-1-7 Defrosting (removing frost) 1. For initial power on or for restoring power. If the sensor doesn’t reach 46. 4. the defrost mode is malfunctioning. defrosting heater. 3.4°F(8°C) in a hour. are turned on in the following order to prevent noise and parts damage. SERVICE) POWER ON In ½ second Defrosting heater ON In ½ second In 5 second Defrosting heater OFF In ½ second In ½ second Door Heater ON In ½ second COMP ON Freezer FAN ON Cooling FAN ON Total load OFF In 7 minutes COMP ON In ½ second Cooling FAN ON In ½ second Door heater ON In 10 minutes Freezer Fan ON -21- . These tones repeat every 30 seconds.8-1-5 Alarm for Open Door 1. This time is determinated by how often and how long the doors are opened. 2. etc. 1 min. Defrosting starts each time the accumulated COMPRESSOR running time is between 7:30 and 40 hours.4°F(8°C) or more. Several parts are started at the same time at initial power on and are turned off together when TEST is completed. 30 sec 30 sec 30 sec 8-1-6 Buzzer Sound When the button on the front Display is pushed.

When a defect occurs. Automatic diagnosis makes servicing the refrigerator easy. If releasing the buttons. Snapping of defrost heater or Temperature fuse.When defect is repaired the defect code is removed and refrigerator returns to normal operation (RESET) 4. 1 Defect code signs 2 Defect code signs ERROR CODE on display panel NO 1 2 3 ITEM Failure of freezer sensor Failure of Refrigerator sensor Failure of defrost sensor All off All off All off LED OFF LED ON ERROR CODE CONTENTS Cut or short circuit wire Cut or short circuit wire Cut or short circuit wire REMARKS Inspect Connecting wires on each sensor 5 RT-sensor error (LED check mode) All off Open or short circuit Visible in LED CHECK MODE 1 hours later after starting defrost. If sensor doesn’t be over 46ºF (8ºC) If there is no fan motor signal for more than 115sec in operation. pull-out of Connector (indicated minimum 1 Hours after failure occurs) 4 Poor of defrost All off 5 Failure of BLDC fan motor at freezing compartment Poor motor. will sound.8-1-9 Defect Diagnosis Function 1. but the tones. This Mode is for LED inspection and ALL LED will turn ON at this time. 2. contact of structures to fan. 3. the buttons will not operate. -22- . such as ding. hocking to All off wires of fan. snapping or short of lead DISPLAY CHECK MODE: Press at the same time ADJUST REFRIGERATOR TEMP & ADJUST FREZEER TEMP For more than 1 second. The defect CODE is shown on the Display. the display will indicate the previous Status If there is an RT sensor defect it will be indicated in this mode.

to normal speed or if normal speed. 5. such as a sensor failure. Or press TEST S/W one time being in TEST MODE 2.Every DISPLAY LED ON REMARKS Reset after 5 minutes TEST2 Push ICEPLUS key and ADJUST key of Freezer temperature at the same time over 3 seconds being in TEST MODE1. The test mode is operated by pressing two buttons at Display panel. the test mode will not be activated. MODE TEST1 MANIPULATION Push ICEPLUS key and ADJUST key of Freezer temperature at the same time over 3 seconds.Freezer FAN OFF 3. (for example if high speed.3. Push ICEPLUS key and ADJUST key of Freezer temperature at the same time over 3 seconds being in TEST MODE2.5. While an error code is displayed.-Continuous operation of the COMPRESSOR 2. While in the test mode.Continuous operation of the freezer fan 3. each LED is rotated with 1 second interval. 6. The Test mode allows checking the PCB and the function of the product as well as finding out the defective part in case of an error. When the ICE PLUS key and ADJUST key of refrigerator temperature control are pressed for more than 3 seconds at the same time temperature’s it converts to demostration mode. is detected while in the test mode. -23- . CONTENTS 1.Stepping DAMPER OPEN 4. .7 ON Reset if the temperature of the defrosting sensor is 46°F (8°C) or more Reset Reset to the previously setting before TEST MODE The Compressor will start after a 7-minute Delay * Freezer Fan RPM Variable Check: In case the freezer fan is in operation when the ADJUST key in Refrigerator and Freezer Temp.DISPLAY LED 1. 1. be sure to reset by unplugging and then plugging in the appliance. In this status. 2. 3. but the recognition tone (beep~) sounds. all Loads are off (Compressor / Fan / Damper / Heater) (Even is Demonstration Mode.COMP OFF 2. It reset if you do again as clause. to high speed for 30 seconds) After 30 seconds. it turns to its original RPM. the refrigerator Lamp automatic off function works normally and can be demostrated) 4. the function control button is not recognized. 4. 2. Or press TEST S/W one time being in TEST MODE 1.Defrosting Heater OFF 5. If an error.8-1-10 TEST Mode 1. * Demonstration MODE: 1.Defrosting Heater ON 5. After exiting the test mode. Control are pressed for more than one second at the same time freezer fan RPM changes. Or press TEST S/W one time in the Main PCB board. 3. the test mode is cleared and the error code is displayed.Stepping DAMPER CLOSE 4. In this status.

the BLDC FAN Motor drive (15. -24- . the relay drive (12 Vdc) and the MICOM and IC (5 Vdc).8-2 PCB FUNCTION 8-2-1 Power Circuit The secondary part of the TRANSFORMER is composed of the power supply for the display. resulting in blowout of the fuse in order to protect the elements of the secondary part of the TRANSFORMER.5 V). the inside elements are shortcircuited and broken.5 Vdc CE 5 5V VA1 is a part for preventing over voltage and noise. When high voltage is applied. The voltage for each part is as follows: PART VOLTAGE VA 1 115 Vac CE 3 12 Vdc CE 4 15.

including the RAM inside the MICOM (IC1) when the power is initially supplied or the power supply to the MICOM is restored after a momentary power failure. For the initial 10ms of power supply. since calculating time by the IC1 may be changed. During a normal operation.) -25- . Be sure to use specified replacement parts. 8-2-3 Reset Circuit The RESET circuit allows all the functions to start at the initial conditions by initializing various parts. LOW voltage is applied to the MICOM RESET terminal. If changed. (If a malfunction occurs in the RESET IC. 5V is applied to the RESET terminal. the MICOM will not operate.8-2-2 Oscillation Circuit This circuit generates the base clock for calculating time and the synchro clock for transmitting data from and to the inside logic elements of the IC1 (MICOM). the OSC1 SPEC will not work.

12 LAMP NO. 2 / DEW HEATER NO.13 -26- .8-2-4 Load / Buzzer Drive & Open Door Detection Circuit 1.14 DEFROSTING HEATER NO. Load Drive Condition Check LOAD TYPE Measurement Location (IC6) ON Condition OFF COMP NO.11 1V or below 12V FRENCH DOOR HEATER 1.

a part MOTOR OFF MOTOR ON 2V or less 13V~15V b part 0V 0V -27- .5V ~ 16V to motor . This circuit prevents over-driving the fan motor by cutting off power applied to the fan motor in the lock of fan motor by sensing the operation RPM of the fan motor. 3. 2. 2. This circuit prevents over-driving the fan motor by cutting off power applied to the fan motor in the lock of fan motor by sensing the operation RPM of the fan motor. Cooling motor driving circuit (machine room) 1. The circuit makes the Motor Fan OFF by cutting Off the power supplied to driver inside the Fan Motor when the is necessary.2. Motors driving circuit (freezing compartment fan) 1. This is a circuit to perform a temporary change of speed for the fan motor and applies DC voltage up to 7. 3. This circuit makes standby power 0 by cutting off power supplied to Iss inside of the fan motor in the fan motor OFF.

63 kz(Beep~) OFF IC1 ( B ) 0V 4.2 s 0.21 kz (Dong~) 0V 2.1 s 2s 5V 0V Alarm for open door (beep-beep-beep) 0. 15 (Freezer Door) Pin No.3. 0.5 s 0. Open Door Detection Circuit Check REFRIGERATOR DOOR SWITCH FREEZER DOOR SWITCH Measurement Location Freezer/ Refrigerator Door Closed Open Pin No. Buzzer Drive Condition Check Condition Measurement Location Tone (Ding~Dong~) when the button on the display is pushed.63 kz (Ding~) 2.05 s 5V 0. 14 (Refrigerator Door) 5V 0V -28- .5 s OFF IC1 ( A ) 0V 0V 5V 0V 5V 2.

-29- . and DEFROST-SENSOR temperature for defrosting and the indoor temperature for compensating for the surrounding temperature into MICOM. OPENING or SHORT state of each TEMPERA TURE SENSOR are as follows: 8-2-6 Refrigeration Compartment Stepping Motor Damper Circuit * The circuit shown below is the damper circuit to regulate the refrigerator temperature.8-2-5 Temperature Sensor Circuit The upper CIRCUIT reads REFRIGERA TOR temperature. FREEZER T emperature.

It also turns on the corresponding function indication LED (LED Module) SEVEN SEGMENT DISPLAY (SEVEN SEGMENT DISPLA Y MODULE). Example 1) CUTTING JCR1 and JCR2: R +2 deg compensation Example 2) CUTTING JCR1 and JCR3: no compensation in R compartment. 8-2-9 Key Button Input & Display Light-On Circuit ? The circuit shown above determines whether a function control key on the operation display is pushed. The drive type is the scan type .8-2-7 Temperature compensation & overcooling/undercooling compensation circuit Table of temperature compensation by cutting JUMP WIRE to easy SVC temperature adjustments +1deg. JCR2 and JCR3: compensation of temp +1deg +1deg = +1deg. Four oprion are available for R Compensations by CUTTING JUMP WIRE. -1deg. -1deg. Example 3) CUTTING JCR1. +1deg.30 - .

8-3 RESISTANCE SEPECIFICATION OF SENSOR TEMPERATURE DETECTED BY SENSOR RESISTANCE OF FREEZER SENSOR RESISTANCE OF REFRIGERATOR & DEFROST SENSOR & ROOM SENSOR -20º C -15º C -10º C . R1.5º C 0º C + 5º C + 10º C + 15º C + 20º C + 25º C + 30º C + 40º C + 50º C .The resistance of the SENSOR has a ±5% common difference. . ¥ Measure the F-SENSOR. R2-SENSOR after disconnect CON5 of PWB AS MAIN. This delay is necessary due to sensor response speed.Measure the resistance of the SENSOR after leaving it for over 3 minutes in the measuring temperature. SY. SUPER FROST SENSOR. .31 - .

INDICATED BY CHECK CHECKING METHOD Check if FREEZER/ REFRIGERATOR DOOR IS OPEN and check display. PTC. (forced COOLING). COOLING is poor. See DEFROSTING is poor.8-4 TROUBLESHOOTING PROBLEM POWER SOURCE is poor. Check the seal when the door is closed. If refrigerant is leaking. If the COMPRESSOR operate. CONNECTING WIRE is poor. Measure the amount of frost Refrigerant leakage. Refer to 8-2-4. Replace door liner. Replace the FAN MOTOR. If less than 7 minutes pass OLP. 1. 2 and check 2. Replace OLP.32 - . FREEZER TEMPERATURE is incorrect 1. Replace SENSOR. Check the amount of frost sticking on the EVAPORATOR . 2. . Replace TRANS. after compressor shuts off. CONNECTOR connection is poor. Check outlet Voltage. DISPLAY LED/ 2. Check connection of CONNECTOR. wait. If SENSOR is normal. The connection of DISPLAY operates the MAIN PWB abnormally CONNECTOR. 3. black wire of the MAIN PWB CONNECTOR (CON2). 2. Reconnect CONNECTOR. 1. SENSOR RESISTANCE is poor. blocked. If FANMOTOR operates. The whole DISPLAY 1. Check the resistance of the Refrigerator SENSOR. If LAMP is dim. DISPLAYis off. Check visually. PTC is poor. DEFROSTING is poor. Door liner damaged. NO COOLING. CAUSE SOLUTION POWER SOURCE is poor. don’t press the KEY and poor. Use boosting TRANS. SEVEN SEGMENT 3. USE TEST MODE1 COMPRESSOR locked or Replace COMPRESSOR. (forced COOLING). Applied voltage error. THE CONNECTING WIRE Check the connection of the is poor. FREEZER/ LED/SEVEN SEGMENT REFRIGERATOR. Door Line contact. USE TEST MODE1 FAN MOTOR is poor. Replace the leaking part and sticking on EVAPORATOR replace any lost refrigerant. TRANS FUSE is open. 4. If DEFROSTING is normal. and the surface temperature of the condenser pipe. COMPRESSOR RELAY is Replace MAIN PWB.

1. Replace HEATER. Reassemble the DEFROST-SENSOR. DEFROSTING is poor. Door Line contact. HEATER RELAY is poor. . See DEFROSTING is poor. Make sure that FREEZER / DOOR does not close REFRIGERATOR DOOR is closed. Make sure that DEFROST Connection is poor. DRAIN PIPE is blocked. REFRIGERATOR. If HEATER emits heat. Remove impurities. Replace DEFROST-SENSOR. Reassemble DOOR. If DRAIN PIPE is blocked. Check HEATER PLATE resistance. TEMPERATURE is too low. too Make sure that the amount and speed of cool air are sufficient by touching the check supplied on the FAN MOTOR is poor. DOOR isattached. If amount of cool air from isn ormal. 2. DEFROST-SENSOR is poor. 3. If REFRIGERATOR 1. Replace TEMPERATURE FUSE. Replace GASKET. Door liner damaged. 3. FAN MOTOR is sufficient. Connection is poor. If ice remains after DEFROSTING. Check EVAPORATOR connection and wire of MAIN PWB CONNECTOR.If FREEZER TEMPERATURE Check is FREEZER INDICATED BY CHECK CHECKING METHOD CAUSE SOLUTION Make sure the TEMPERATURE is low. Check door seal when door is closed. HEATER disconnection. Replace Door liner. SENSOR is connected. Replace RY2 of MAIN PWB. 2.33 - . USE TEST MODE3 (forced DEFROSTING). Replace FAN MOTOR.PROBLEM COOLING is poor. EVA frozen. TEMPERATURE FUSE disconnection. Passage of cool air is blocked. Check DRAIN PIPE. NO DEFROSTING. Remove ice and impurities. properly.

34 - .8-5 MAIN PWB ASSEMBLY AND PARTS LIST 8-5-1 Main PWB Assembly TOP VIEW BOTTOM VIEW .

8-5-2 Replacement Parts List .35 - .

36 - . Display and parts list .8-5-3 PWB Assembly.

37 - .8-6 PWB DIAGRAM 8-6-1 PWB Main Assembly .

38- ..

39 - .EXPLODED VIEW CASE PARTS CAUTION: use the part number to order part.#EV# 9. 103B 281A 402A 271C 103A 282E 410A 402A 501F 503G 271A 503F 409D 903D 610A 503D 503C 503E 282F 501A 411A 125D 304A 409B 120B 145A 619B S38 145B 158A 282B S01 903E 406B 301A 401A 262H S01 105A 318A 419B 314A 308A 307B 310A 317A 327A 128E 610A 128F 410G 409B 323B 106A 106A 405F 418A 404A 405C 319E 405G 309A 329C 405B 158E 329A 328A 307A 312A 412D 405B 420A 328B 319A 305B 305C 405A 332A S22 315A 319C 103C 305C 305B 135C 105F . not the position number.

not the position number.#EV# FREEZER PARTS CAUTION: use the part number to order part. 136B 131A 145C 248E 248F 145F 136A .40 - .

not the position number. 146A 143E 140D S24 140B 140E 143E 140D 143E S24 S24 140D S24 140B 140E 140B 140E S24 143F 142D 140B S24 S24 142E 103E S24 103E 128A 103E 128B 170A 167B 154A 103E 151A 151A 151C 155B .41 - .#EV# REFRIGERATOR PARTS CAUTION: use the part number to order part.

42 - . 230B 104E 231B 233B 233C 241C 241A 241F 241B 230A 231A 212G 233D 233A 233G 233H 241C 241C 244A 212J 233E 241C 241C 233F 244A 212J 286A 241C 286A 243A 243A S27 262E 249E 250B 243B 249A 243B 262E S27 249J 250A 205C 621B 200A 621C 250B 201A 205B 212J 203A 212A 249K 249B 249F .#EV# DOOR PARTS CAUTION: use the part number to order part. not the position number.

S28 602A 600C 600A 622B 618A 627A 616E 623C S29 619C 619A 262D S31 .#EV# WATER & ICEMAKER PARTS CAUTION: use the part number to order part. not the position number.43 - .

October. 2009 MFL62526010 .

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