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See to it that the air handling unit inspection doors are locked before you leave the unit and keep the keys inaccessible to unauthorised personnel The inspection doors of filter/fan sections must not be opened while the air handling unit is operating. The date and the initials of the person carrying out the work should be entered on every service occasion. The inspection doors of the air handling unit are equipped with lockable handles. Note that the electric air heater. Switch off the main switch of the air handling unit before you open the inspection doors to carry out service work or an inspection. WARNING Any open air inlet or outlet unit connections must be fitted with a protective screen before the air handling unit is commissioned. The fans generate considerable pressure above atmospheric on the doors. The intervals between service are based on the assumption that the unit is in operation for about 2000 hours per 12-month period in a normal comfort installation. Take great care when opening the venting connections for hot water to the air heater. Fläkt Woods 4718 GB 07. The unit contains one or more of these unit sections.STING Air Handling Unit MAINTENANCE Safety precautions – General maintenance instructions Service intervals Safety precautions The service schedule lists the service work necessary for the unit sections that may be included in the air handling unit. All the safety devices shall be refitted at their proper locations before you restart the unit. which are not included in your particular unit. Use the control terminal display when stopping the air handling unit. If the supply or extract air has a high dust content. There is risk of water hammer or escaping steam. has a separate power supply that isn’t isolated across the main switch of the air handling unit. Delete from the service schedule the unit sections. All the electrotechnical and mechanical safety devices must also be installed before the air handling unit can be commissioned Before carrying out any work in the air handling unit. the unit should be serviced more frequently.10 2 Specifications are subject to alteration without notice . make sure that the power supply to the unit has been isolated. if installed. Open space (backing distance) must be provided in front of the electric air heater and electric equipment cubicle in accordance with local electrical safety regulations.
if necessary. Clean the finned coil body.. Date 6-monthly service Service work Initials Check the pressure drop and change the filter.. m. . . if necessary. drip tray and casing Fläkt Woods 4718 GB 07. o. if necessary. Check the bearings. 3 9 Rotary heat exchanger Carry out a visual inspection. 3 9 Air heater Air cooler Carry out visual inspection 3 9 Date 6-monthly service Service work Initials Check the damper performance. . Check the damper performance.. Clean the interior. t.10 3 Specifications are subject to alteration without notice . fan casing and unit casing. 20 . 3 9 Fan Carry out visual inspection 3 9 Casing Carry out visual inspection Clean the rotor Clean the rotor.. 3-monthly / 9-monthly service Symbol Filter Service work Initials Check the pressure drop and change the filter. Date 3-monthly / 9-monthly service Symbol Damper Service work Initials Check the damper performance. Check the sealing strips. if needed. Date 12-monthly service Service work Initials Check the pressure drop and change the filter.STING Air Handling Unit MAINTENANCE Service schedule Applies from 20 . Check the sealing strips in the doors. Date 12-monthly service Service work Initials. electric heating rods. . Date Clean the finned coil body and electric heating rods. Clean the damper.. Check the monitoring and purging equipment Clean the impeller..
To dismantle the inspection doors The doors can easily be dismantled by pulling out the pins. Also check the operation of the lock. 2 Fig. 1 Screw To dismantle the Handle A Nut Locking tongue Plastic washer Rose Bult Handle Lock with key Screw 2 1 Fig. Fläkt Woods 4718 GB 07. Gap "B" should be max. Check that the sealing strips around the inspection door seal tightly. Horizontal unit. When ordering spares. If threads have been damaged. Use a spacer of suitable thickness. a blind rivet nut can be used to secure the screw.STING Air Handling Unit MAINTENANCE General maintenance instructions Changing the sealing strip in the inspection door The sealing strip for the inspection doors is available as a spare part and. To adjust the hinges Release the hinge items 1 and 2. Item 3 in Fig. and adjust the gaps "A" so that they will be equally wide.10 4 Specifications are subject to alteration without notice . must be changed to ensure that the unit is tight. Push Items 1 and 2 together and tighten the screws. 3. 3 3 Spare parts The spare parts and accessories for this air handling unit should be ordered from your nearest Fläkt Woods AB representative. specify the product codes listed in the Spare Parts Catalogue 2 To remove individual panels 1 Screw Plug Screw A 2 1 B = max. 3 mm. Fig. and that the door is easy to open and close. 3 mm Fig. 4. if required.
Filter size Fig. The filter must therefore be changed regularly. the flow resistance of the filter will increase accordingly and this will cause a reduction in the air flow. 4718 GB 07. 7 Place the filter cassettes in the rails. 1. for example. 40 50 65 80. No sealing strip is necessary between the cassettes. sizes 10-35. 35 One 592 + 287 mm One 392 x 792 One 892 x 490 Two 592 x 592 Two 592 x 592 + One 387 x 592 Three 592 x 592 + Three 287 x 592 Eight 592 x 592 300 360 547 (360)* 547 547 547 547 Fitting new ultra compact filter. make sure that their rear edge is properly seated in the sealing rail. Carefully insert the new filter cassettes so as not to damage the filter bags. Check that the rubber sealing strips. The maximum permissible pressure drop increase for the class F7 (EU 7) filters supplied with the STING air handling units is 100 Pa. are undamaged before you fit new filters. Indication of when the filter should be changed can be provided by the ETAZ-31 manometer or by an electric impulse from the STYZ-28 filter monitor. Insert the filter as indicated by the arrow 10 20 30. at intervals determined by the dust concentration in the air. Replacement filters and spare parts can be ordered from your nearest Fläkt Woods representative. STING Top sizes 20-35. 3. 2. 1) 3) Fitting new bag filters. to release the filter cassette. sizes 40-85. 5 1) Press in the lever. Fig. Aset of replacement filters should be available for every installation.STING Air Handling Unit MAINTENANCE General maintenance instructions Filter As dust is gradually collected in the filter. 6 Size Number of filter inserts Length of the filter inserts When fitting the filter cassettes. 2) Fitting new filters. Wipe the surfaces inside the filter space clean.10 5 Specifications are subject to alteration without notice Fläkt Woods . Fig. The manometer scale should preferably be provided with a red marking at the final pressure drop at which changing of the filter is recommended. Withdraw the fouled filter. 85 * The filter of an AHU with an air inlet on top is shorter than the filter of an AHU with an end connection frame inlet. of the off-centre locking mechanism.
The rotor is normally self-cleaning due to the continuously reversing airflow through the rotor as it passes into and out of the intermediate plane. It is therefore important to keep it clean and in proper working order. The direction of rotation of the heat exchanger rotor must also be correct in relation to the location of the supply air fan in the STING air handling unit. The rotor is also equipped with a purging sector that prevents the extract air from being carried over to the supply air as the rotor rotates. Fläkt Woods 4718 GB 07. It is important for the purging operation that the air pressure in the extract air section is lower (higher subatmospheric pressure) than the air pressure in the supply air section. Applicable to sizes: 10–85 20–85 • Supply air fan. • Supply air fan. Applicable to sizes10–20. right-hand unit/lower level: The rotor rotates downward. • Supply air fan.10 6 Specifications are subject to alteration without notice . right-hand unit/upper level: The rotor shall rotate upward. • Supply air fan.STING Air Handling Unit MAINTENANCE Rotary heat exchanger Rotary heat exchanger • Supply air fan. There should be 0-20 Pa greater sub-atmospheric pressure on the extract air side. left-hand unit/lower level: The rotor shall rotate downward Applicable to sizes 20–85. Throttling plates located upstream of the extract air filter are utilised for adjusting the pressure differential between the upper and lower levels inside the unit. left-hand vertical unit/lower level: The rotor shall rotate left-hand. right-hand verticalunit/upper level: The rotor shall rotate right-hand. Applicable to sizes: 10–85 20–85 20–35 • Supply air fan. This directs the air leakage and the purging air flow toward the extract air and extract air transfer to the supply air can be avoided. Applicable to sizes: 10–85 20–85 20–35 The rotary heat exchanger is extremely important for the performance and economy of the air handling unit. left-hand unit/upper level: The rotor shall rotate upward. Applicable to sizes 10–20.
Face surfaces Check that the rotor surfaces are not coated with dust. Make sure that the belt has the correct length according to the table below. To change the drive belt Due to wear. Check to make sure that the sealing strip is not damaged along its entire length. Replace if necessary. The original belt has a welded joint. (if the dust is greasy). mm 2036 2720 3222 3928 4880 5660 7540 Caution! Never use acetone or other similarly aggressive liquids Fläkt Woods 4718 GB 07. 50 mm from the rotor surface. If necessary. The spray nozzle should preferably be held approx. 35 40 50 65 80. the rotor can be cleaned with lowpressure steam or flushed with water if facilities are available for collecting the water. Sealing strip The rotary heat exchanger is equipped with a sealing strip around its periphery and against its intermediate plane for minimising air leakage between the supply air and the extract air sides. As an alternative. clean by vacuum-cleaning or blowing with compressed air from the clean side towards the dust-coated side. If vacuum-cleaning or blowing with compressed air proves inadequate. The replacement belt is jointed together by means of the pin supplied with it. clean the rotor surfaces as follows: Spray a degreasing agent [products marked with a SWAN or BRA MILJÖVAL (Good Eco-Choice) are recommended] by hand onto the dust coated-surface of the rotor. Check that to make sure that the drive belt isn’t slipping or that it hasn’t slipped off the rotor or pulley. Size 10 20 30.10 7 Specifications are subject to alteration without notice . the jet of water must be aimed at right angles to the rotor structure. Suitable pressure: up to 80 bar. it may be necessary to change the drive belt.STING Air Handling Unit MAINTENANCE Rotary heat exchanger The performance of the rotor drive motor should be checked at least once every 6 months. The rotor shaft bearings are permanently lubricated. Therefore. no subsequent lubrication is necessary. and then blow clean with compressed air from the opposite side. 85 Lenght. When using a highpressure nozzle to clean the rotor. The drive transmission has been lubricated to last throughout its useful life.
flaktwoods.com . SE-551 84 Jönköping. Sweden t +46 (0)36-19 30 00 f +46 (0)36-19 36 20 w www.09-4718 © Copyright 2006 Fläkt Woods Group Condesign Infocom AB +46 36 30 83 80 Fläkt Woods AB.FWG-Sting-GB 2007.
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