I-5625/5625P

Foreword
These instructions are provided to familiarize the user with the seal and its designated use. The instructions must be read and applied whenever work is done on the seal, and must be kept available for future reference. ATTENTION These instructions are for the installation and operation of a seal as used in rotating equipment and will help to avoid danger and increase reliability. The information required may change with other types of equipment or installation arrangements. These instructions must be read in conjunction with the instruction manuals for both the pump and any ancillary equipment.

John Crane Type 5625 and 5625P Dual Metal Bellows Cartridge Seal Assembly and Installation Instructions

If the seal is to be used for an application other than that originally intended or outside the recommended performance limits, John Crane must be contacted before its installation and use. Any warranty may be affected by improper handling, installation, or use of this seal. Contact the Company for information as to exclusive product warranty and limitations of liability. If questions or problems arise, contact your local John Crane Sales/Service Engineer or the original equipment manufacturer, as appropriate. ATTENTION John Crane mechanical seals are precision products and must be handled appropriately. Take particular care to avoid damage to lapped sealing faces and to flexible sealing rings. Do not excessively compress the seal before or during installation.

Safety Instructions
1. The following designations are used in the installation instructions to highlight instructions of particular importance. NOTE: ATTENTION Refers to special information on how to install or operate the seal most efficiently. Refers to special information or instructions directed towards the prevention of damage to the seal or its surroundings. Refers to mandatory instructions designed to prevent personal injury or extensive damage to the seal or its surroundings. 5. If the pumped fluid is hazardous or toxic, appropriate precautions must be taken to ensure that any seal leakage is adequately contained. Further information on sealing hazardous or toxic fluids should be obtained from John Crane prior to seal installation. 6. Fluorocarbon components should never be burned or incinerated as the fumes and residues are highly toxic. If fluorocarbons are accidentally heated above 400C/750F, they can decompose. Therefore, protective gloves should be worn as hydrofluoric acid may be present. 7. PTFE components should never be burned or incinerated as the fumes are highly toxic.

2. Installation, removal and maintenance of the seal must be carried out only by qualified personnel who have read and understood these installation instructions. 3. The seal is designed exclusively for sealing rotating shafts. The manufacturer cannot be held liable for use of the seal for purposes other than this. 4. The seal must only be used in technically perfect condition, and must be operated within the recommended performance limits in accordance with its designated use set out in these installation instructions.

Before Starting the Equipment

1. Check the pump at the coupling for proper alignment of the driver or motor. 2. Ensure that the gland plate nuts/bolts are securely tightened according to the pump manual instructions, and that all screws are securely fastened. 3. Complete the assembly of the pump, and turn the shaft (by hand if possible) to ensure free rotation. 4. Consult all available equipment operating instructions to check for correctness of all piping and connections, particularly regarding seal recirculation/flush, heating or cooling requirements, and services external to the seal. ATTENTION This mechanical seal is designed to operate in a liquid so the heat energy it creates is adequately removed. Therefore, the following check should be carried out not only after seal installation, but also after any period of equipment inactivity. 5. Check that the seal chamber fluid lines are open and free of any obstruction, and ensure that the seal chamber is properly vented and filled with liquid - refer to the pump instruction manual.
I-5625/5625P -1-

ATTENTION

Dry-running - often indicated by a squealing noise from the seal area - will cause overheating and scoring or other damage to the sealing surfaces, resulting in excessive leakage or a much shortened seal life. Before start-up, ensure that all personnel and assembly equipment have been moved to a safe distance so there is no contact with rotating parts on the pump, seal, coupling, or motor. Seal installation should be handled only by qualified personnel. If questions arise, contact the local John Crane Sales/Service Engineer. Improper use and/or installation of this product could result in injury to the person and/or harmful emissions to the environment, and may affect any warranty on the product. Please contact the company for information as to exclusive product warranty and limitations of liability.

!
WARNING:

General Instructions
1. Study the Engineering layout drawing to confirm the proper seal arrangement for the pump being used. Type 5625 and 5625P seals are designed for versatility and can be assembled in various ways. The following instructions describe the standard configurations. 2. To assure satisfactory operation, handle seal with care. Take particular caution to see that the lapped sealing faces are not scratched or marred.

Typical Type 5625 Dual Metal Bellows Cartridge Seal Arrangement

15 14 12 9 10 11

Part Name 1 Mating Ring 2 O-ring 3 Seal Head Assembly 4 O-ring 5 Sleeve Assembly 6 O-ring

7 8 9 10 11 12

Collar Set Screws Spacers Cap Screws Gland Plate Assembly Gland Adapter

13 14 15 16 17 18

Sleeve Adapter* Gasket O-ring Snap Ring O-ring Snap Ring

13 17 18 2

16

*Or pumping ring for 5625P.

Inboard Side

Outboard Side

Typical Type 5625P (Pumping Ring) Dual Metal Bellows Cartridge Seal Arrangement
15 14 12 9 10 11

6
0.040"

5
0.040"

13 17 18 2

16

0.040"
20

Inboard Side 0.040"

20
20

Outboard Side

20

Preparing the Equipment

1. Check seal chamber dimensions and finishes.
63

0.040"
63 BORE 0D +0.000" - 0.002"

MOUNT 3.Determine squareness of DIAL INDICATOR ON SHAFT Rotating Mating Ring MOUNT DIAL INDICATOR - 0.005" FIM max. ON 63 SHAFT

MOUNT seal chamber face to shaft: INDICATOR DIAL ON SHAFT MOUNT DIAL INDICATOR ON SHAFT

63

63

63

SHAFT OR SLEEVE 0.040 LG. X 20 CHAM.

20
BORE

0D +0.000" - 0.002"

SHAFT OR SLEEVE 0.040 LG. X 20 CHAM.

63 0D +0.000" SHAFT OR SLEEVE TURN SHAFT -BY HAND AND NOTE LG. X 20 CHAM. 0.040 0.002" MEASUREMENT ON DIAL INDICATOR 0D +0.000" SHAFT OR SLEEVE - 0.002" TURN SHAFT BY HAND AND NOTE 0.040 LG. X 20 CHAM. MEASUREMENT ON DIAL INDICATOR

Rotating Seal Head BORE - 0.002" FIM max.

BORE

63

TURN SHAFT BY HAND AND NOTE MEASUREMENT ON DIAL INDICATOR

TURN SHAFT BY HAND AND NOTE MEASUREMENT ON DIAL INDICATOR

2. Measure axial end play (0.003" FIM max.).

63
MOUNT DIAL INDICATOR ON SHAFT MOUNT 63 DIAL INDICATOR ON SHAFT

4.Measure shaft runout (0.002" FIM max.).

MOUNT DIAL INDICATOR MOUNT MOUNT DIAL INDICATOR ON SHAFT DIAL ON SEAL CHAMBER INDICATOR ON SHAFT MOUNT FACE MOUNT DIAL INDICATOR DIAL INDICATOR ON SEAL CHAMBER ON SHAFT FACE TURN SHAFT BY HAND AND NOTE MOVE SHAFT IN AXIAL DIRECTION MEASUREMENT TURN SHAFT BY HAND ANDNOTE MEASUREMENT BY HAND. NOTE ON DIAL INDICATOR MEASUREMENT ON DIAL INDICATOR ON DIAL INDICATOR MOVE SHAFT IN AXIAL DIRECTION TURN SHAFT BY HAND BY HAND. NOTE MEASUREMENT AND NOTE ON DIAL INDICATOR correct the equipment to meet specifications MEASUREMENT ON DIAL INDICATOR
MOUNT DIAL INDICATOR ON SEAL CHAMBER FACE MOUNT DIAL INDICATOR ON SEAL CHAMBER FACE

BORE

NOTE:

If

0D +0.000" SHAFT OR SLEEVE MOVE SHAFT IN0.002" DIRECTION LG. X 20 CHAM. 0.040 - AXIAL BY HAND. NOTE MEASUREMENT ON DIAL INDICATOR MOVE SHAFT IN AXIAL DIRECTION BY HAND. NOTE MEASUREMENT measured INDICATOR dimensions exceed those values ON DIAL

TURN SHAFT BY HAND AND NOTE MEASUREMENT ON DIAL INDICATOR

TURN SHAFT BY HAND AND NOTE MEASUREMENT ON DIAL INDICATOR prior to seal installation.

given,

I-5625/5625P
MOUNT

-2MOUNT DIAL INDICATOR

Type 5625 Dual Metal Bellows Cartridge Seal Assembly

Assemble the Type 5625 or 5625P as follows, referring to the applicable engineering layout drawing. NOTE: These instructions apply to a rotating mating ring configuration. The seal assembly and mating ring positions could be reversed should an application require. NOTE: Elastomeric O-rings can be damaged or destroyed if care is not taken. Prior to assembly of O-ring into groove, make sure groove is clean and free of foreign materials. Lubricate both groove and O-ring prior to installation with light lube oil (SAE #10 or #20) or silicone grease (such as Dow Corning compound #4.) For ethylene propylene elastomers, do not lubricate with petroleum products. 1. Place gland plate on table with gasket side facing up. 2. Install lubricated O-ring into OD groove of mating ring. 3. Stand sleeve on its base and slide mating ring over sleeve, align pins and press in place. 4. Install set screws in collar. 5. Loosely attach the spacers to the collar with cap screws. 6. Set the gland plate assembly gasket side down on table. Install collar on gland plate assembly and engage spacers into groove, aligning spacers with pipe taps of gland plate. Uniformly finger tighten the cap screws. This sets the radial spacing of the cartridge. 7. Install lubricated O-ring into OD groove of seal assembly rear adapter. 8. Insert seal head assembly in gland plate adapter, align pins and press in place. 9. Clean faces of primary and mating rings with denatured alcohol and a lint-free cloth. 10. Stand sleeve on its base and slide seal assembly over sleeve until seal faces touch. 11. Install lubricated O-ring into ID groove of sleeve adapter.* 12. Slide sleeve adapter over sleeve, aligning pins of adapter with pins of sleeve. Push down to engage drive flats until adapter stops at step of sleeve. 13. Carefully slide snap ring over the end of sleeve. Using assembly tool, push the snap ring in place inside the sleeve adapter until it snaps in place. Be careful not to scratch the sleeve adapter! 14. Install lubricated O-ring into OD groove of outboard mating ring. 15. Slide mating ring over sleeve, align pins and press in place. 16. Install lubricated O-ring into OD groove of outboard seal assembly rear adapter. 17. Place gland plate onto table with gasket side up. 18. Insert seal assembly in gland plate, align pins and press in place. Turn gland plate over and confirm that rear adapter is flush with end of gland plate. 19. Clean faces of primary and mating rings with denatured alcohol and a lint-free cloth. 20. Insert O-ring in face groove of gland plate. 21. Making sure seal assembly does not fall out, slide gland plate over sleeve until seal faces touch. 22. Carefully rotate gland plate until holes in sleeve are lined up with the collar set screws. 23. Carefully press down on gland plate and install snap ring over the end of sleeve. Do not over compress gland plate or this may damage the seal. 24. Tighten set screws until they start to enter the sleeve ID. 25. Uniformly tighten cap screws on spacers. 26. Install gasket and sleeve O-ring. 27. Pressure test according to John Crane Standard QA-5-0569. *For 5625 or pumping ring for 5625P.

Typical Type 5625 Installation Dimensions

M SLOT WIDTH

Typical Type 5625P Installation Dimensions

M SLOT WIDTH

N
N
L90 MIN. L91 MIN. BOX DEPTH L23 L56 L92 D26 NEAREST OBSTRUCTION L39

L90 MIN. L91 MIN. BOX DEPTH L23 L56 L92

NEAREST OBSTRUCTION L39

.040"

.040"

20
*MIN. TURN For ease of installation DIAM. 5610 and 5620, of Types

D26

20
*MIN. For ease TURN of installation DIAM. 5610 and 5620, of Types

the lead-in edge of the shaft or sleeve should be D4 chamfered as shown above.

the lead-in edge of the

D4 shaft or sleeve should be

chamfered as shown above.

D3

D3
L12 D1

L12 D1

*Oversize bore seals only

I-5625/5625P -3-

*Oversize bore seals only

Type 5625/5625P Dual Cartridge Dimensional Data (inches)

Seal Size/D1 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.375 2.500 2.625 2.750 2.875 3.000 D3 1.564 1.689 1.812 1.939 2.187 2.312 2.420 2.562 2.687 2.812 2.937 3.062 3.312 3.562 3.562 3.687 3.937 D4 Min. Max. 1.625 1.750 1.875 2.000 2.250 2.375 2.480 2.625 2.750 2.875 3.000 3.125 3.375 3.625 3.625 3.750 4.000 1.889 2.015 2.294 2.421 2.680 2.812 2.918 2.918 3.015 3.360 3.485 3.610 3.891 4.062 4.062 4.186 4.469 D26 4.000 4.125 4.250 4.375 4.875 5.000 5.250 5.250 5.500 5.859 6.500 6.500 6.750 6.750 6.750 7.000 7.750 L12 3.705 3.851 3.851 3.851 3.995 3.995 3.995 3.995 4.355 4.355 4.355 4.545 4.545 4.594 4.594 4.594 4.594 L23 1.353 1.446 1.446 1.446 1.487 1.487 1.487 1.487 1.601 1.601 1.601 1.717 1.717 1.625 1.625 1.725 1.787 L39 1.954 2.062 2.062 2.062 2.125 2.125 2.125 2.125 2.312 2.312 2.312 2.466 2.563 2.500 2.500 2.500 2.562 L56 0.531 0.531 0.531 0.531 0.593 0.593 0.593 0.593 1.063 0.593 0.593 0.625 0.625 0.625 0.625 0.625 0.685 L90 2.000 2.125 2.125 2.125 2.187 2.187 2.187 2.187 2.375 2.375 2.375 2.528 2.625 2.562 2.562 2.562 2.625 L91 1.876 1.914 1.914 1.914 1.995 1.995 1.995 1.995 2.167 2.167 2.167 2.204 2.107 2.219 2.219 2.219 2.157 L92 1.751 1.789 1.789 1.789 1.870 1.870 1.870 1.870 2.042 2.042 2.042 2.079 1.982 2.094 2.094 2.094 2.032 M 0.525 0.525 0.525 0.525 0.525 0.562 0.562 0.562 0.562 0.687 0.687 0.687 0.687 0.687 0.687 0.687 0.812 N 2.805 2.933 3.213 3.338 3.599 3.766 3.875 3.875 4.000 4.469 4.566 4.719 5.000 5.170 5.170 5.312 5.720

Type 5625/5625P Oversize Bore Dual Cartridge Dimensional Data (inches)

Seal Size/D1 1.375 1.750 1.875 2.125 2.500 2.625 2.750 D3 1.939 2.420 2.562 2.798 3.312 3.562 3.551 D4 Min. Max. 2.875 3.500 3.625 3.875 4.750 4.625 4.750 3.023 3.925 3.734 4.250 4.875 4.740 4.875 D26 5.375 6.500 6.500 7.156 8.000 8.000 8.000 L12 3.851 3.995 3.995 4.355 4.545 4.594 4.594 L23 1.446 1.487 1.487 1.570 1.697 1.788 1.697 L39 2.062 2.125 2.125 2.282 2.407 2.500 2.407 L56 0.625 0.656 0.656 0.749 0.656 0.749 0.656 L90 2.125 2.187 2.187 2.407 2.532 2.562 2.532 L91 1.914 1.995 1.995 2.198 2.263 2.219 2.312 L92 1.789 1.870 1.870 2.073 2.138 2.094 2.187 M 0.562 0.687 0.687 0.687 0.687 0.687 0.687 N 4.062 5.093 5.093 5.687 6.062 6.062 6.062 Min. Turn Diam. 3.268 3.885 4.006 4.264 5.139 5.000 5.139

Installing the Seal

1. Before starting the installation, read the following instructions carefully. 2. Remove the seal from its packaging, inspect for any damage, and wipe clean. 3. The equipment should be clean and meet the specifications noted in the Preparing the Equipment section. Lubricate sleeve O-ring with lubricant recommended in chart below. Lubricate shaft sparingly. Lubricate gland plate bolts/nuts as required. ELASTOMER Fluoroelastomer (i.e. Viton) Ethylene Propylene Perfluoroelastomer (i.e. Kalrez) LUBRICANT Vegetable Oil, Animal Oil, Mineral-Hydrocarbon Oils, Soap Solution, Parker Super-O-Lube, Silicone Grease Vegetable Oil, Polywater, Soap Solution, Glycerine, Propylene Glycol, Silicone Grease Vegetable Oil, Animal Oil, Mineral-Hydrocarbon Oils 4. Make sure the gland adapter gasket is properly positioned, and that collar set screws do not extend past sleeve ID Slide complete cartridge seal assembly onto shaft. Position gland plate so pipe connection #1 is at or near top dead center for ANSI pumps. For DIN pumps, position gland plate so slot between pipe connections #2 and #3 is at or near top dead center. Slide cartridge onto studs (if applicable) until gasket is flush against the face of seal chamber. Hand tighten gland plate bolts/nuts. 5. Reassemble pump and make all necessary impeller adjustments. 6. Continue tightening gland plate bolts/nuts in an alternating pattern until secure (1/4 turns, 180 apart), with gland adapter and face of pump seal chamber metal-to-metal. Do not over-stress or distort gland plate. 7. Tighten collar set screws evenly (1/4 turns, 180 apart), securing cartridge seal to shaft. 8. Remove spacers and save. 9. Make appropriate piping connections to seal assembly.

NOTE: Always use a lubricant that is compatible with your machinery and product. Use lubricant sparingly, only enough to install seal with ease. Viton and Kalrez are registered trademarks of DuPont. Polywater is a registered trademark of American Polyware Co.

GLAND BOLTS

SPACERS

CAP SCREWS

O-RING

SET SCREWS

I-5625/5625P

-4-

Installing the Seal (continued)

The piping should follow the guidelines established in the John Crane Manual LE-Plan 52/53-A. It is also recommended that a Plan 11 (by-pass from discharge) be used with the standard Plan 52/53. For DIN pumps rotate gland 135 CCW. Use port #3 as inlet and #4 as outlet. Plug 1 and 2.

Outlet O Preferred Port #1 Port #2 Port #3 Port #4 - Outlet/Vent - Inlet - Plugged - Plugged Clockwise Rotation Plugged

Option #1 Port #1 Port #2 Port #3 Port #4 - Vent - Inlet - Plugged - Outlet Outlet O Clockwise Rotation

Vent (Plugged)

Inlet I

Inlet I

Direction of view is from the driver end of pump. Drain (Plugged)

Option #1 requires manual venting of entrapped air through port #1 prior to start-up.

Drain (Plugged)

For Counter Clockwise Shaft Rotation: The piping should follow the guidelines established in John Crane Manual LE-Plan 52/53-A. It is also recommended that a Plan 11 (by-pass from discharge) be used with the Plan 52/53. For DIN style bolting pattern, rotate gland 45 clockwise. Same porting instructions apply, Inlet 4 and Outlet 1. Do not utilize port #2 or #3 for the outlet.

Outlet Port #1 Port #2 Port #3 Port #4 - Outlet - Plugged - Plugged - Inlet Counter Clockwise Rotation Inlet

Plugged

Decommissioning the Equipment

1. Ensure that the equipment is electrically isolated.

Maintenance
No maintenance of a seal is possible while installed. Therefore, it is recommended that a spare seal unit be held in stock to allow immediate replacement of a removed seal. It is recommended that used seals are returned to a John Crane Seal Rebuilding Center, as rebuilding to as-new specifications must be carried out by qualified personnel.

If the equipment has been used on toxic or hazardous fluids, ensure that the equipment is correctly decontaminated and made safe prior to commencing work. Remember fluid is often trapped during draining and may exist outside the seal. The equipment instruction manual should be consulted to check for any special precautions.

2. Ensure that the equipment is isolated by the appropriate valves. Check that the fluid is drained and pressure is fully released.

It is the responsibility of the equipment user to ensure that any parts being sent to a third party have appropriate safe handling instructions externally attached to the package.

Quality Assurance
This seal has been assembled in accordance with John Crane Quality Assurance Standards and with proper maintenance and use will give safe and reliable operation to the maximum recommended performance as shown in any relevant approved John Crane publication.
I-5625/5625P -5-

Ordering Information
1. Cartridge Seal size = solid shaft or sleeve OD. 2. Select dual (5625) or dual with pumping ring (5625P) arrangement. 3. Determine whether standard or enlarged seal chamber configuration is required. 4. Choose seal drawing number from chart below. 5. For other material combinations or size considerations, consult the local John Crane Sales/Service Engineer.

Materials of Construction - Standard

Primary Ring Carbon Graphite Silicon Carbide (optional) Nickel Binder Tungsten Carbide (optional) Silicon Carbide Nickel Binder Tungsten Carbide (optional) 316 Stainless Steel Fluoroelastomer

Mating Ring Cartridge Hardware Secondary Seal

Operating Limits
Pressure: Operating: Up to 21 bar g/300 psig Static: Up to 31 bar g/450 psig Inboard seal ID/Reverse: Up to 10 bar g/150 psig -29C to 204C/-20F to 400F Up to 25 mps/5000 fpm

Temperature: Speed:

Type 5625/5625P Cartridge Drawing Numbers Standard Bore Layouts

Seal Size 1.000 1.125 1.250 1.375 1.500 1.625 1.750 2.000 2.125 2.250 2.375 2.500 2.625 2.750 2.875 3.000 5625 H-SP-39549 H-SP-37369 H-SP-39560 H-SP-37370 H-SP-39570 H-SP-39580 H-SP-37371 H-SP-37372 H-SP-37373 H-SP-39600 H-SP-39610 H-SP-37374 H-SP-37375 H-SP-37376 H-SP-39620 H-SP-39630 5625P H-SP-39550 H-SP-37377 H-SP-39561 H-SP-37378 H-SP-39571 H-SP-39581 H-SP-37379 H-SP-39591 H-SP-37381 H-SP-39601 H-SP-39611 H-SP-37382 H-SP-37383 H-SP-37384 H-SP-39621 H-SP-39631

Type 5625/5625P Cartridge Drawing Numbers Oversize Bore Layouts

Seal Size 1.375 1.750 1.875 2.125 2.500 2.625 2.750 5625 H-SP-38065 H-SP-38075 H-SP-38085 H-SP-39042 H-SP-39015 H-SP-38095 H-SP-39025 5625P H-SP-38066 H-SP-38076 H-SP-38086 H-SP-39043 H-SP-39016 H-SP-38096 H-SP-39026

Europe Slough, UK Tel: 44-1753-224000 Fax: 44-1753-224224

Latin America So Paulo, Brazil Tel: 55-11-3371-2500 Fax: 55-11-3371-2599

Middle East, Africa, Asia Dubai, United Arab Emirates Tel: 971-4-3438940 Fax: 971-4-3438970

North America Morton Grove, Illinois USA 1-800-SEALING Tel: 1-847-967-2400 Fax: 1-847-967-3915

For your nearest John Crane facility, please contact one of the locations above. If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior to their selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications without prior notice. It is dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. 2006 John Crane Inc. Print 1/06

www.johncrane.com -6-

ISO 9001, ISO 14001, ISO/TS 16949 Certified.

I-5625/5625P