GD&T SELF EVALUATION TEST - DIFFICULTY LEVEL - 9 (of 10

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Reference ± ASME Y14.5M - 1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # - 1994-TL9-T01A-RevA

To use these test you simply run the slide show and use the down arrow key to navigate. If you find any mistakes please let me know and I will fix them and post the updated file to the www.mygdtsite.com. The part number above reflects the current rev. Hope this helps, let me know! Dave Hebert (Senior Level GD&T Professional) Note: these tests are not associated with ASME

A B C D
8/1/2011 If errors are found, or if you have any questions, please let me know ..http://www.mygdtsite.com 1

GD&T SELF EVALUATION TEST - DIFFICULTY LEVEL - 9 (of 10)
Reference ± ASME Y14.5M - 1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # - 1994-TL9-T01A-RevA

Can the datum reference to B allow extra positional tolerance to the given Positional tolerance? A B C
Section 5.3.2.2 ASME 1994 Y14.5M

Yes No

D

8/1/2011

If errors are found, or if you have any questions, please let me know ..http://www.mygdtsite.com

2

9 (of 10) Reference ± ASME Y14.GD&T SELF EVALUATION TEST .DIFFICULTY LEVEL .1994-TL9-T01A-RevA Can datum shift be used here to allow more misalignment than the given Positional tolerance? A B C Section 1. Datum B can not be referenced at MMC.. D .5M . please let me know .3.com 3 Yes No The specification as shown does not follow the Standard.mygdtsite.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # . or if you have any questions.5M 8/1/2011 If errors are found.http://www.17 ASME 1994 Y14.

5M .3.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .com 4 .5M Yes No D 8/1/2011 If errors are found.GD&T SELF EVALUATION TEST . or if you have any questions. please let me know .9 (of 10) Reference ± ASME Y14.2 ASME 1994 Y14.mygdtsite.http://www..1994-TL9-T01A-RevA Can the datum reference to B allow more misalignment than the given Positional tolerance? A B C Section 5.DIFFICULTY LEVEL .2.

mygdtsite. please let me know . using bonus tolerance is a great concept but with the added tolerance is added perpendicularity error.5M .GD&T SELF EVALUATION TEST . Limit the maximum amount of Bonus tolerance you can have. How should I deal with the problem? A B C Go back to the way you used to dimension.com 5 .DIFFICULTY LEVEL .9 (of 10) Reference ± ASME Y14. or if you have any questions.. Fig. I have this part and decided to use the Bonus tolerance concept.42 ASME 1994 Y14.http://www. 6. It ends out that we were having issues because the bonus tolerance caused perpendicularity issues. This will limit the amount of tolerance that can be applied to the bore.5M D 8/1/2011 If errors are found.1994-TL9-T01A-RevA Hey Joe.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .

or if you have any questions.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .GD&T SELF EVALUATION TEST .005 (for . If errors are found. This is the way to place a limit for the perpendicularity tolerance.DIFFICULTY LEVEL . After the geometric tolerance in the FEATURE CONTROL FRAME add the word MAX .005 You have to work it out mathematically using the geometric tolerance and the material condition modifiers.1994-TL9-T01A-RevA How do you limit Bonus Tolerance? A B C D 8/1/2011 Under the FEATURE CONTROL FRAME add the words MAX BONUS TOL ..http://www.9 (of 10) Reference ± ASME Y14. please let me know .5M .mygdtsite.com 6 .005 bonus tolerance) Look at the sketch above and notice the added section before the datum callout.

9 (of 10) Reference ± ASME Y14..com 7 .http://www. or if you have any questions. please let me know .1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .5M .mygdtsite.GD&T SELF EVALUATION TEST .1994-TL9-T01A-RevA Which of the following is the formula for FLOATING FASTERNERS? A B C D 8/1/2011 H =T-F T =H+F T =H-F (see appendix B2 for technical description) = (MMC) smallest Hole (MMC) largest Fastener HPositional Tolerance =F-T T =H-F If errors are found.DIFFICULTY LEVEL .

or if you have any questions.GD&T SELF EVALUATION TEST . If errors are found.. Fasteners are same diameter + Clearance holes are LMC + Positional tolerances are the same.1994-TL9-T01A-RevA The Floating fastener formula can only be used under the following scenario? A B C D 8/1/2011 Fasteners are same diameter + Clearance holes are same diameter + Positional tolerances are the same.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .http://www. Fasteners are same diameter + Clearance holes are RFS + Positional tolerances are the same.5M . please let me know .9 (of 10) Reference ± ASME Y14. Fasteners are same diameter + Clearance holes are MMC + Positional tolerances are the same.DIFFICULTY LEVEL .mygdtsite.com 8 .

1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .+ Tol (1) T2Pos.1994-TL9-T01A-RevA Which of the following is the formula for FIXED FASTERNERS? A B F = H + T1 + T2 H=F T1 + T2 = H .mygdtsite.F (see appendix B2 for technical description) (T1 + T2) Allowable positional tolerance is as follows: F T1 = H + + C Pos. Tol (2) = (MMC) smallest Ho le (MMC) largest Fastener D 8/1/2011 T1 + T2 = H .com 9 .DIFFICULTY LEVEL .5M . please let me know .http://www.F If errors are found. or if you have any questions.9 (of 10) Reference ± ASME Y14..GD&T SELF EVALUATION TEST .

1994-TL9-T01A-RevA Which of the following is the formula for FIXED FASTERNERS with added compensation for a positional tolerance that doesn t specify a projected tolerance zone. of the tapped hole.com 10 H = F + T1 + T2 (1 / (2P/D)) H . This is needed due H F + T1 + from tapped holes that are not perfectly perpendicular) to= errorsT2 (1 .1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .GD&T SELF EVALUATION TEST .9 (of 10) Reference ± ASME Y14. please let me know . or if you have any questions.DIFFICULTY LEVEL .mygdtsite.. A B C D 8/1/2011 H = F + T1 + T2 (1 + (2P/D)) = F + T1 + T2 (1 + (2P/D)) (same as fixed fastener except for the compensation factor H = F + T1 + T2 (1 + (4P/D)) attached to the Pos.(2P/D)) If errors are found.5M . Tol.http://www.

how much more positional tolerance is required for the tapped holes? Reference H = F + T1 + T2 (1 + (2P/D)) A B A B C D Depth = 4 Projection = 1 Depth = 3 Projection = 1 C D Depth = 2 Projection = 1 Depth = 1 Projection = 1 (1+(2*1)/4)) = 1.9 (of 10) Reference ± ASME Y14.mygdtsite.com .http://www.5X more positional tolerance required for tapped holes (1+(2*1)/3)) = 1.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .5M .DIFFICULTY LEVEL .GD&T SELF EVALUATION TEST .67X more positional tolerance required for tapped holes (1+(2*1)/2)) = 2X more positional tolerance required for tapped holes (1+(2*1)/1)) = 3X more positional tolerance required for tapped holes If errors are found.. or if you have any questions. please let me know .1994-TL9-T01A-RevA If only the compensation section of the formula is applied to the following.

5M for more descriptive definitions ..9 (of 10) Reference ± ASME Y14.1994-TL9-T01A-RevA In the Fastener Formulas what do the following letters represent? T1 T2 H F D P .GD&T SELF EVALUATION TEST .DIFFICULTY LEVEL .1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .Positional Tolerance for Tapped holes .F If errors are found.http://www.Min Clearance Hole diameters .5M .Max Fastener Projection A B C D 8/1/2011 F = H + T1 + T2 H = F (T1 + T2) F + T1 = H + T2 T1 + T2 = H .Max Fastener Diameters .com 12 Please refer to ASME 1994 Y14.Min Depth of thread engagement .mygdtsite.Positional Tolerance for Clearance holes . or if you have any questions. please let me know .

or if you have any questions.mygdtsite. please let me know ..GD&T SELF EVALUATION TEST .http://www.9 (of 10) Reference ± ASME Y14.1994-TL9-T01A-RevA It may be helpful for this exercise to think of a surface plate or flat piece of manufacturing equipment to look similar to the jagged line shown below because at a microscopic level it probably is.5M .com A B C D .DIFFICULTY LEVEL .1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # . Actual surface (surface plate or part) Theoretical C D B A theoretical Plane aSurface Plate (for example) What isthe theoretical Plane aof a Datum Feature called? called (regards to datum's)? called? s theactual surface of derived from(in regards to Datum's)? actual surface of Part called the Datum Feature Simulator(surface plate) Datum Plane it s the TGC (theoretical geometric counterpart) of the datum feature Simulated Datum Plane Datum Feat re Simulated Datum Feat re Surface of the Surface plate or Machine Surface) If errors are found.

Actual size Actual local size Actual mating size Nominal size Resultant condition size Virtual condition size A B C D 8/1/2011 If errors are found.mygdtsite.GD&T SELF EVALUATION TEST .9 (of 10) Reference ± ASME Y14.. please let me know . or if you have any questions.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .http://www.5M .1994-TL9-T01A-RevA Match the words in the left column to those in the right column.DIFFICULTY LEVEL .com 14 Constant (no bonus) How big/small it acts Cross section (2d) Variable (bonus+) Just a name Actual Part .

.GD&T SELF EVALUATION TEST . The surface of the ID of the ring. or if you have any questions. The surface of the OD of the of the part.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # . please let me know .5M . The ring gauge.DIFFICULTY LEVEL .1994-TL9-T01A-RevA What is the Datum Feature Simulator? Ring Gauge The axis of the of the part. If errors are found.com 15 A B C D 8/1/2011 .http://www.mygdtsite.9 (of 10) Reference ± ASME Y14.

.http://www.mygdtsite.Inscribed Virtual condition method Pin Inscribed the pin touches on all the high spots of the inside of the hole..GD&T SELF EVALUATION TEST . Is this method called: A B C D A B C D 8/1/2011 If errors are found.1994-TL9-T01A-RevA While inspecting a part the inspector went through the process of finding a precision ground pin that fit tightly in a drilled hole (shown in red). please let me know .DIFFICULTY LEVEL . or if you have any questions.com 16 .Circumscribed .1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .Resultant condition method .5M .9 (of 10) Reference ± ASME Y14.

1994-TL9-T01A-RevA Can you use a precision ground gauge pin in this manner to determine if a hole in a part is too large? A .NO Pin A B C D 8/1/2011 If errors are found. or if you have any questions. you cannot detect lobes (as shown above in blue) with a pin.5M . .DIFFICULTY LEVEL .9 (of 10) Reference ± ASME Y14.http://www.GD&T SELF EVALUATION TEST .1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .com 17 No.YES B ..mygdtsite. please let me know .

GD&T SELF EVALUATION TEST . The actual mating size. or if you have any questions. please let me know .http://www..com 18 .5M .mygdtsite.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # . Both B and C.DIFFICULTY LEVEL . If errors are found.9 (of 10) Reference ± ASME Y14. The geometric counterpart of that feature.1994-TL9-T01A-RevA If you only used a gauge pin to check the spec on this hole what information did you uncover about the hole? Pin A B C D 8/1/2011 Straightness of the hole.

9 (of 10) Reference ± ASME Y14.DIFFICULTY LEVEL .mygdtsite.http://www. or if you have any questions. Is this method called: A B C D A B C D 8/1/2011 If errors are found.diametrical measuring Ring Method Ring Gauge Cirumscribed the Ring Gauge touches on all the high spots of the outside of the feature (smallest circumscribed cylinder).1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .Radial measuring .1994-TL9-T01A-RevA While inspecting a part the inspector went through the process of finding a Ring Gauge that fit tightly around the outside diameter of a feature (shown in red).GD&T SELF EVALUATION TEST .Circumscribed method . please let me know .5M . .com 19 ..

ID of the ring. OD of the of the part.http://www..com 20 A B C D 8/1/2011 .mygdtsite.1994-TL9-T01A-RevA What is the True Geometric Counterpart in the sketch to the right: Ring Gauge The axis of the of the part. please let me know .5M .GD&T SELF EVALUATION TEST . The axis of the of the ring.9 (of 10) Reference ± ASME Y14.DIFFICULTY LEVEL . or if you have any questions. If errors are found.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .

9 (of 10) Reference ± ASME Y14.mygdtsite. or if you have any questions. If errors are found.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .DIFFICULTY LEVEL .5M .GD&T SELF EVALUATION TEST . Datum A B C D 8/1/2011 The mid plane of both faces of the vise jaws . Both faces of the vise jaws.http://www. please let me know . This is a precision ground vice holding a part to be measured.com 21 . The face of the part that is up against the face of the solid jaw..1994-TL9-T01A-RevA What is the True geometric counterpart in the sketch below. The face of the solid jaw (jaw that doesn t move).

the vice is being used as a ______ Feature _________. or if you have any questions.1994-TL9-T01A-RevA In this case.DIFFICULTY LEVEL . If errors are found. The face of the solid jaw (jaw that doesn t move).1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # . please let me know .com 22 . Datum The face of the part that is up against the face of the solid jaw. Datum _______ Simulator A B C D 8/1/2011 Datum Feature Simulator Both faces of the vise jaws.GD&T SELF EVALUATION TEST .mygdtsite.http://www..5M .9 (of 10) Reference ± ASME Y14.

1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .com 23 . or if you have any questions. If errors are found.GD&T SELF EVALUATION TEST . please let me know .9 (of 10) Reference ± ASME Y14.DIFFICULTY LEVEL ..1994-TL9-T01A-RevA Which center line defines the mid plane of the true geometric counterpart of the part shown below? Datum A A B C D 8/1/2011 B The mid plane of two parallel planes (faces of the jaws here) at minimum separation.5M .mygdtsite.http://www.

9 (of 10) Reference ± ASME Y14. or if you have any questions..http://www.com 24 .GD&T SELF EVALUATION TEST .1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .DIFFICULTY LEVEL .mygdtsite.5M .1994-TL9-T01A-RevA Which center line defines the derived median plane of the feature? Datum A A B C D 8/1/2011 B If errors are found. please let me know .

mygdtsite.9 (of 10) Reference ± ASME Y14.DIFFICULTY LEVEL .1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .1994-TL9-T01A-RevA Which center line defines the center plane of the feature? Datum A A B C D 8/1/2011 B If errors are found. or if you have any questions.http://www. please let me know .GD&T SELF EVALUATION TEST .5M .com 25 ..

please let me know . The face of the part that is up against the face of the solid jaw. The face of the solid jaw (jaw that doesn t move). Both faces of the vise jaws.9 (of 10) Reference ± ASME Y14.com 26 . This result of a crooked drilled hole can be seen in the assembly on the right (in blue).http://www.mygdtsite.5M .DIFFICULTY LEVEL .. or if you have any questions.1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .1994-TL9-T01A-RevA When a deep hole is drilled in a part there is a tendency for the drill to walk. If errors are found.GD&T SELF EVALUATION TEST . GD&T has a positional tolerance zone shape that can deal with this. What is the name of the tolerance zone? A conical tolerance zone A B C D 8/1/2011 The mid plane of both faces of the vise jaws .

9 (of 10) Reference ± ASME Y14.com 27 .1994 by David Hebert (GD&T Senior Level Certified but not associated with ASME) Test # .http://www.0 Virtual Condition = __________ Y Is Datum Plane A a mid plane (Y/N) = __ Resultant condition if actual hole size is 5.1994-TL9-T01A-RevA Please supply the answers to the following: 5. please let me know .5M .DIFFICULTY LEVEL .0 Possible Bonus Tolerance = __ A B C D 8/1/2011 Possible Datum Shift = 0 ________ ..2 diameter = _____ 6.GD&T SELF EVALUATION TEST .0 MMC of the hole = _________ 5.mygdtsite. or if you have any questions. What is the material condition for the 5mm modified at?______ RFS If errors are found.5 LMC of the hole = __________ 1.

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