Repetitive Manufacturing

Session # 1 SAP SCM Training Day # 2 – PM

Course Author : Ashok Ranade

D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc.

Slide # 1 Feb 5, 2010

Learning Objectives
• Repetitive Manufacturing Scenario • Demo • General SAP Features
– CATT – Stock Overview – Planning Table – LIS – PP/MM/SD/CO integration
D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. Slide # 2 Feb 5, 2010

At the end of the transaction. The different views of planning (material. production line) are illustrated. D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. 2010 .Scenario This process demonstrates production planning in repetitive manufacturing. Slide # 3 Feb 5. the documents created are then verified in cost accounting and accounting. Confirmation is carried out using backflushed consumption posting.

Slide # 4 Feb 5.Process Overview D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. 2010 .

Slide # 5 Feb 5.Process Steps Analyzing the Product Group Hierarchy Changing the Sales & Operations Plan Disaggregating the Sales & Operations Plan Transferring Values to Demand Management Checking Planned Independent Requirements Entering or Changing the Planning in Repetitive Manufacturing • Confirming Production • Evaluating Costs and Quantities • • • • • • D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. 2010 .

.Test Data – Product Group Fields CATT Plant Product group PG-BULB Product group PG-BULB-C Product group PG-BULB-F Europe ZID30907 North America ZID30928 1200 3200Plant for repetitive manufacturing Light bulbs 220/235V Description PG-BULB PG-BULB-C Light bulbs 220/235V clear PG-BULB-F Light bulbs 220/235V pearl Slide # 6 Feb 5. 2010 D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc.

2010 D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc.Test Data – Materials Material Material Material Material Material Material L-40C L-40F L-60C L-60F L-80C L-80F L-40C L-40F L-60C L-60F L-80C L-80F Light bulbs 220/235V 40 watts clear Light bulbs 220/235V 40 watts pearl Light bulbs 220/235V 60 watts clear Light bulbs 220/235V 60 watts pearl Light bulbs 220/235V 80 watts clear Light bulbs 220/235V 80 watts pearl Slide # 7 Feb 5. .

Manufacturing Routing L-1000 L-1000 Line 1000 (production line) L-2000 L-2000 Line 2000 Production version 1 1Version 1 on line L1000 2Version 2 on line L2000 Production version 2 D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc.Test Data . 2010 . Slide # 8 Feb 5.

2010 . Slide # 9 Feb 5.Demo CATT D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc.

Stock Overview Demo D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. Slide # 10 Feb 5. 2010 .

Demo Product Group D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. 2010 . Slide # 11 Feb 5.

2010 .Demo Product Group Hierarchy D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. Slide # 12 Feb 5.

Demo Rough Cut Plan D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. 2010 . Slide # 13 Feb 5.

Disaggregation Selections Demo D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. 2010 . Slide # 14 Feb 5.

Slide # 15 Feb 5.Rough Cut Plan Demo Plan saved under version number A00 D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. 2010 .

2010 .Demo Transfer Planning data D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. Slide # 16 Feb 5.

Slide # 17 Feb 5. 2010 .Planning Table Demo D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc.

Confirm Production & Backflush Demo D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. Slide # 18 Feb 5. 2010 .

Demo Post with Correction GR and GI with document 4900035683 posted D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. Slide # 19 Feb 5. 2010 .

2010 .Demo Cost Variance Report D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. Slide # 20 Feb 5.

2010 . Slide # 21 Feb 5.LIS Report Demo D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc.

com/saphelp_erp60_sp/helpdata/en/5f/1faba54aee1 D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc.sap. 2010 .Help & Documentation • ERP6 Online Help – http://help. Slide # 22 Feb 5.

Slide # 23 Feb 5.What did we Learn • Repetitive Manufacturing Scenario • Demo • General SAP Features Learned – CATT – Stock Overview – Planning Table – LIS – PP/MM/SD/FI/CO integration D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. 2010 .

List SOP process steps 2.What is Back flush? D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc.Review Questions 1. 2010 . Slide # 24 Feb 5.

Assignment D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc. 2010 . Slide # 25 Feb 5.