General Managements in Metal Forming & Fabrication Factories

PROF. CREATIVE MECHANICAL, STRUCTURAL, & AMPHIBIOUS DESIGNER
Work History References:1997-2001 – Mechanical, Steel Structural Designer, & Forces Analyzer (Strength of Materials).
ELBA HOUSE Co., Amman- Jordan. www.elbahouse.com

PRINCIPAL DUTIES AND RESPONSIBILITIES
- Know How in vehicle body systems design and carrying out from "A" to "Z". - Know How in "Buses Bodies" Design and relative calculations. - Know How in Pre-Fab Technology. - Enormous efforts constantly dwelling to develop buses and coaches that complies with the international European standards (EEC and ECE) , as well as the regional gulf standards (GSO) . - Optimal Passengers Safety standards in collision and rollover accidents are carefully studied and weighted by our engineering team implementing an accredited European Standards using the finite element analysis software (FEA) and (CAE) tools , thus achieving the requirements that meets European standard (ECE R66) - Know How in all type of Semi-Trailers Design. - Know How in most Steel Structure Work & Body Building Design. - Know How in Pressure Vessels design and shape forming , nesting parts and saving scrap and waste materials. - Good background in piping, flanges systems according to standards codes. - Good background for Designing Forklifts, Heavy Duties Machine, and Industrial Machines. - Design a new prototype for any product with full details and drawings sheets for fabrication. - Good background for Firefighter Trucks Design and relative equipment. - Good background for Ambulances Design and relative equipment. - Body and equipment mounting instructions on chassis "CKD". - Quick Designing and achievement for any type of prototype. - Preparing a very effective production line for designed products. - Knowledge of Hydraulics Sys. And Circuits Design. - Library of Technical Information about Steel / Aluminum work Design. - Knowledge on balance sheet for factory. - Preparing a full monthly report showing the total Man hour and Actual Man hour way. - Preparing bill of materials, with minimum waste and scrap. - Testing and calculating, with at least 6 years of experience in linear and non-linear calculation codes for most steel works. - Experience with simulation software. - Testing and calculating, with at least 6 years of experience in linear and non-linear calculation codes for most steel works. - Using a full PC system to identify the project with full 3D viewing, simulation, and animation to ensure the computability between design and production lines. - Modeling & Printing in 3D models, as prototypes, parts mold, using 3D- printers. - Expert in using popular software for structural analysis and design, like Pro-Engineer, PROKON, SAB2000, STAAD 2004, 3DStudio Max 7, Catia 14, AutoCAD 2006, Mechanical Desk Top 2006, Solid Works 2006, Visual Nastran-4D, Rhino, MaxSurf, LUSAS (FEA) and many of CAM-CAD's programs . - Using LUSAS Software (With Finite Element System (FEA), to solve all design problems. - Studying the existing designs and any other new designs. -Reverse engineering of any products ranges. "Any Type of Material". - Create from existing design drawings or new designs, a complete product file ready for use and execution by different departments. Participate in costing of projects. - Break the products designs to assembly drawings and parts drawings. - Draw the parts on AutoCAD and show executions steps. - Create bill of materials for the product. - Design and execute jigs and fixtures for the production to enable them to execute designs the right way first time. - Research and development of any new products and ideas. - Analyze and solve problems. - Follow up new design and execution of prototypes. - Strong problem solving skills including invention.

2001-2002 - Automotive Design Engineer.
Bin-Jaber Group, Free Zone, Zarka, Jordan Jabal Ali, Free Zone, Dubai, Abu- Dhabi - Main Offices www.nimr4x4.com

2002-2005 - Marine Structural Designer & Production Engineer.
Jordan Boats, Free-Zone, Zarqa, Jordan. / 2003-2006. www.jordanboats.net

48 Sweetgum St, Ashmore Qld 4214, Australia. www.mwdesign.net.au - Know How in most Marine Structures like boats, ships, Yachts, offshore...etc. & Body Building Design.

Calculating the most critical cases for any flotation bodiy as follow :1-Upright hydrostatics For Upright Hydrostatics, Heel and Trim are fixed and Draft is varied in fixed steps. Displacement and Centre of Buoyancy and other hydrostatic data are calculated during the analysis. 2-Large angle stability For the Analysis of Large Angle Stability, Displacement and Centre of Gravity are specified in the load case. Trim may be fixed, or left free to find its equilibrium position. Heel is specified in fixed steps. The key output value is GZ (or righting lever), the horizontal distance between the centers of gravity and buoyancy. A graph of these values at the various heel angles forms a GZ curve. 3-Equilibrium analysis Equilibrium Analysis requires that Displacement and Centre of Gravity are fixed. we iterates to find the Draft, Heel Angle and Trim Angle that satisfy equilibrium. 4-Specified Condition In this analysis mode, any combination of input variable pairs may be specified. 5-KN values and cross curves of stability KN values or Cross curves of stability are useful for assessing the stability of a vessel if its VCG is unknown. They may be calculated for a number of displacements before the height of the centre of gravity is known. The KN data may then be used to obtained the GZ curve for any centre of gravity height (KG) using the following formula: GZ = KN - KG * SIN(Heel) where GZ is the righting lever measured transversely between the Centre of Buoyancy and the Centre of Gravity, and KG is the distance from the baseline to the vessel's effective Vertical Centre of Gravity. For KN analysis the initial LCG is fixed to the LCB position in the intact, upright, zero trim case for each of the specified displacements. When the vessel is heeled, it may be fixed or free to trim. 6-Limiting KG analysis The Limiting KG analysis may be used to obtain the highest vertical position of the centre of gravity (maximum KG) for a range of vessel displacements. At each of the specified displacements, we runs several large angle stability analyses at different KGs. The selected stability criteria are evaluated; the centre of gravity is increased until one of the criteria fails. 7-Longitudinal Strength The output from the longitudinal strength calculations is a graph of weight, buoyancy, net load, shear force and bending moment along the length of the hull. 8-Tank Calibrations Tanks can be defined and calibrated for capacity, centre of gravity and free surface moment. Fluid densities and tank permeability can be varied arbitrarily. Each tank that has been calibrated has a table of tank capacities available through the Results window, and a separate graph of its volumetric properties available through the Graph window. Tank calibrations are for the upright (zero heel) vessel, but the vessel's trim may be specified. Analysis conditions. These are: Frame of Reference Type of Fluid simulation Fluid Densities Wave conditions if required Grounding if required Hog and Sag if required Tank and Compartment definitions, where required Damage condition, if required Stability criteria if required

Initial Conditions for the analysis are: Trim – fixed or free. Load case condition (Displacement and C.G. position) for equilibrium condition and large angle stability. A range of drafts for upright hydrostatics. A range of heel angles for KN calculations and large angle stability. A range of displacements for KN calculations. Specific conditions for the Specified Conditions Analysis. A range of displacements and heel angles and selected criteria for limiting KG Analysis Workshop Details and Drawings: I’m able to create and prepare a construction utility which allows you to create the structural elements or parts needed for the construction design. Creating parts such as stringers, frames, and plates.

2005-2006 - Technical Manager
HAYAKEL Steel Industries, Al-Jassar Group, Kuwait. - Creating Production lines for more than 17 types of Land Carriers Semi-trailers. - Creating (BOQ) for more than 17 type of Land Carriers Semi-trailers. www.aljassar.com

2000-Present - (DGM in Technical Matters) Consultant in Managing Metal Factories.
Al Nasir Group, Sahab, Industrial City 2, Amman, Jordan www.nasirbodies.com

PRINCIPAL DUTIES AND RESPONSIBILITIES
• Manage the overall steel fabrication operations at the factories by offering technical and commercial leadership to perform as a separate Profit Center (SBU). • Responsible for the Balance Sheet of the SBU including preparation of operational & development budgets. • Preparing five-year long-term strategic plan and responsible for achieving top and bottom lines as well as growth set by the executive

management. • Fully familiar with all types of advanced steel fabrication machineries like CNC machines and modern welding technology including usage of Submerged Arc Welding (SAW) automatic welding machines. • Conduct periodical production review meetings and prepare MIS reports for executive management. • Oversee the activities relating to setting-up a new modern factory including coordination with design consultants, contractors, vendors and machinery suppliers. Familiar with advanced production softwares especially Autocad 3D detailing and other CAD adds-on specifically used for steel fabrication operations. • Wherever possible, ensure full usage of already installed any software in all production planning and cutting drawings and arrange training of personnel, if required. • Capable of identifying costs such as indirect, direct, fixed, variable, capital etc in order to arrive at actual unit cost of production for all processes involved in the steel fabrication operations in consultation with Accounts Department so that preparation of estimates for both internal and external clients can be facilitated. • Capable of guiding the team in the preparation of offers/ quotations to clients, participation in the tenders and following up on enquiries to convert them into work orders. • Familiar with international standards such as ASTM, ASME, ANSI, API etc., governing different aspects of steel fabrication and also production machinery, equipment and machine tools handling. • Familiar with computerized and user-friendly tracking system and material management at the factory shop floor including material traceability systems and inventory management. • Standardize an appropriate organization structure for all the factories to enhance efficiency and develop roles and responsibilities for all employees. • Able to guide the team of workshop managers, production planning engineers, supervisors and technicians in process improvement techniques and continuous improvement programs. • Achieve monthly production targets and meet the delivery requirements of various project sites and establish productivity norms for various processes to monitor productivity. • Monitor and control costs as per the approved budget to achieve profitability targets • Propose improvement schemes for enhancing current production processes, control wastes, minimize reworks & defects and maintain high quality standards as demanded by the clients. • Conduct regular field visits and follow-up with the fabrication teams at various project sites. • Familiar with all aspects of steel fabrication factory management including manpower & material planning, process optimization and adoption of industry best practices etc. • Implement Safety Policies of the company and provide safety training for all employees at the factories to ensure all organization policies, rules and regulations are strictly followed and ensure all employees are working in a safe environment. • Ensure the effectiveness of already implemented ISO based Quality Management System in all operations and activities. • Coordinate with QA & QC department in assessing the quality issues, conduct root-cause analysis and implement preventive and corrective actions. • Implement factory maintenance program covering preventive, shut down & predictive maintenance of all factory equipments and machineries to achieve maximum utilization of production capacities. • Review the present documents relating to production processes, procedures and policies and amend them as necessary to enhance the overall efficiency and profitability of the business. • Coordinate with the senior executives and project managers of the Operations Department in order to cater to their priority production requirements and plan production schedule and forecasting. • Well-versed with all major steel fabrication operations and develop further company’s present capabilities: All types of welding, testing, surface treatment such as sand & grit blasting, painting, powder coating & galvanizing etc. all types of steel pipe & support fabrication, vessels, structural steel & plate fabrications, especially relating to oil & gas and petrochemical industries. • Conduct market survey and develop new lines of fabrication activities to exploit market opportunities, including regular meeting with potential clients and registration of the company with new clients. • Acquire, motivate and develop the team including recruitment of additional personnel and organizing mentoring and job-specific training in consultation with HR department. • Over All Responsibility of Factory Operations - including Production Planning Designing and Control, Expansion Project & Engineering, Warehouse & Logistics, Quality assurance, Factory administration, Delivery and Dispatch, Legal and Industrial Relations. • Training and development of an efficient manufacturing organization with evaluation and job assignment • Establishment of company standards, business procedures, reporting procedures and corresponding tools according to international standards. • Establishment and operation of efficient financial and administrative functions including current reporting according to international standards • Management for quality, costs & delivery • Directing all manufacturing operations, maintaining control over budgets and scheduling. • Managing utilization of equipment, facilities, and personnel to obtain maximum efficiency and meet performance objectives. • Management of workers, track shift schedules, timings, evaluate performance • Creating strategic proposals for productivity improvement initiatives.

2007-2009 - Factory Manager (Concrete Technology – Precast)
CONTECH Group, Jabal Ali, Dubai, UAE www.contechgroup.net

Know How In- Hollow Core Slabs Production (Cross Section Profiles, Loads Tables, Bearing Length, Typical connection Details, Openings, Production Tolerances, Transport & Erection). - Walls elements (Wall Elements, Sandwich Panels, Cladding panels, Solid Wall Panels) and Stairs. - Boundary Walls, Special Products, and Building System. - Pre-stressed / Pre-Cast Columns & Beams, (I-Beams, Rectangular Beams, L-Shape & inverted T- Beams, Single & Double T Slabs). - Steel Mould and Fixtures for Pre-cast/Pre-Stressed elements Design.

- Studying the factory's capability for productions. - Full supervision of manufacturing teams to ensure quality production in a timely manner. - Ensure the execution of safe work practices. - Motivate, train and develop employees. - Manage staff requirements for production team. - Ensure quality production practices and production costs/waste. - Facilitate the resolution of production and/or process problems. - Manufacturing Process development for new product programs. - Coordinate the selection, timing, planning, implementation, and follow-up for new model & existing process systems. - Development of processes consistent with PPAP (Production Part Approval Process). - Specify & implement tooling, gagging, and process equipment changes. - Prepare accurate, definitive, and cost effective specifications. - Analyze quotations from vendors for cost effectiveness, and select qualified sources. - Approve source designs and documentation on the basis of accuracy, completeness, and conformance to requirements. - Enforce equipment runoff and gage capability standards. - Coordinate start-up of plant installations. - Evaluate & implement continuous improvements within process areas. - Provide timely resolution to daily manufacturing problems within the area assigned responsibility. - Contract review & cost studies for new product programs. - Knowledge of local and international design codes standards.

2009-2010 – Steel & Aluminum Strucutral Designer
Al-Baddad Group, Technopark, Jabal Ali, Dubai, UAE www.albaddadintl.com Designing and manufacturing all type of canopies, tented halls, tensile structures, car parking shades, and double deck structures from both of aluminum and steel materials.

Personal Data:Full Name Place/Date of Birth Marital Status Nationality Qualifications
Languages Private Cell # Private Mail

: Ahmad Suhail M. Sabra. : Kuwait / 21st May, 1974 : Single : Jordanian : August 1991-1997, Kharkov State Technical University of Automobiles & Highways, (Ukraine).M.S. Degree from Mechanical Engineering Department. : Arabic, Native Language. -English, Very Good. -Russian, Expert. : JORDAN (+ 962 79 8804068/7) : xyz_es@hotmail.com

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