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Practice for Professionals Electropneumatics Trainee‘s manual
Version 1.2

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copying. Bosch Rexroth AGis exem fromliability. Zipfinger Reproduction. only with our previous written perm ission and with source credit. 1st edition Version 1. wholly or in part.Rexroth didactic Electropneumatics 1 Practice for Professionals Electropneumatics Trainee‘s manual Editor: Bosch Rexroth AG Hydraulics Training&Didactic Author: L. and pt reserves the right to m changes at any tim ake e. W assum no responsibility for agreem of e e ent the contents with local laws and regulations.2 R927001115 © Copyright 2002 Bosch Rexroth AG . or translation of this publication.

relay Basic circuit with AND Function Basic circuit with OR Function Basic circuit with electric latching circuits Displacement-dependent control of a double-acting cylinder with 1 electric limit switch Displacement-dependent control of a double-acting cylinder. impulse valve.Rexroth didactic Electropneumatics 2 Overview of exercises Exercises Topic Pilot control of a single-acting cylinder with spring return valve Pilot control of a double-acting cylinder with spring return valve Holding-element control of a double-acting cylinder with impulse valve. directly controlled Holding-element control of a double-acting cylinder with impulse valve. cylinder switch Displacement-dependent control of a double-acting cylinder with spring return valve. electric Sequential control of 2 double-acting cylinders with impulse valve Sequential control of 2 double-acting cylinders with impulse valves and signal overlapping Sequential control of 2 double-acting cylinders with spring return valves and step sequence Sequential control of 3 double-acting cylinders with impulse valves and step sequence Sequential control of 3 double-acting cylinders with spring return valves and step sequence 5 6 7 8 9 10 11 13 15 17 19 21 23 25 27 29 31 33 35 38 BIBB BIBB BIBB Rexroth BIBB BIBB BIBB Rexroth BIBB BIBB Rexroth BIBB BIBB BIBB Rexroth BIBB BIBB Rexroth BIBB BIBB Exercise A1 Exercise A2 Exercise A3 Exercise A4 Exercise A5 Exercise A6 Exercise A7 Exercise A8 Exercise A9 Exercise A10 Exercise A11 Exercise A12 Exercise A13 Exercise A14 Exercise A15 Exercise A16 Exercise A17 Exercise A18 Exercise A19 Exercise A20 . cylinder switch Stop control of a double-acting cylinder with a 5/3 directional control valve in closed mid-position Time-dependent control of a double-acting cylinder with switch-on time delay Time-dependent control of a double-acting cylinder with switch-off time delay Pressure-dependent control of a double-acting cylinder Two-hand safety control.

Ø = 25 mm.c Cylinder switch with holder. stroke = 100 mm One-way flow control valve G 1/8. No. 30 31 32 33 34 35 36 37 38 39 40 41 42 .. PU black Plastic tubing 6 x 1. contr. with solenoid 5/2 directional control valve G 1/8./1 n. electrically controlled. protective circuit Electric limit switch with roller lever.5 . 1 2 3 4 15 16 --------- Extension kit BIBB for Electropneumatics. Description 1 1 1 3 2 1 5 5m 2m 1 Air service unit with 3/2 directional control ball valve. switch-on delay.o. 0. electrically controlled impulse valve.c. Ø = 25 mm. control valve G 1/8. electric. 1 acoustic signal Electric manifold. 1 changeover contact P/E pressure switch. 1 changeover cont.5 . 2 push buttons.8 bar Display unit. with LED display. control valve M5. 6-fold. calibrated on the outside.. 1 827 003 412 1 827 003 413 1 827 003 414 1 827 003 415 1 827 003 583 1 827 003 584 1 827 003 585 1 827 003 588 1 827 003 437 1 827 003 421 1 827 003 428 1 827 003 586 1 827 003 587 Comp.pole Order No. boxes with tandem snap-in Qty. 4 changeover contacts. each 1 n.c.c./1 n. controlled. Order No. 1 n.15 s Timing relay 24 V DC.10 bar Distributor. electric. self-locking couplings Cylinder. closed neutral position. double-acting. pe = 0. with LED display Timing relay 24 V DC. No. 1 n. with 2 solenoids 5/3 direct. 1 normally open contact. adjustable response press. with solenoid 5/2 direct. mid-position closed. with adjustable spring cushioning and for proximity switching. with LED display.o. Description 1 3 3 1 6 1 1 2 6 1 1 1 2 3/2 direct. 0./1 n. 4 LED displays. G 1/8.c. switch-off delay.. 1 827 003 365 Qty.5 . 1 827 003 410 1 827 003 411 1 827 003 371 1 827 003 372 1 827 003 379 1 827 003 381 —– —– —– 1 823 391 390 Comp. single-acting with return spring. 0. control valve G 1/8..o. 10 x + pole.c. Order No. stroke = 50 mm Cylinder. visual display. hose version Quick exhaust valve G 1/4" Blanking plug.Rexroth didactic Electropneumatics 3 List of Components Components required from the Basic Kit Pneumatics BIBB. 1 827 003 578.5 . 10 x .15 s 1 control switch.c. with 2 solenoids Relay 24 V DC.c.c. calibrated on the outside. PU black Tube cutter for plastic tubes Order No. tube diameter 4 mm Plastic tubing 4 x 1..

4. 24 V DC. kits and accessories Description Built-in power supply unit 230 V AC. regulated.5 A. 24 V DC. max. regulated. 3 A Set of cables for electropneumatics Basic kit Pneumatics BIBB Grooved plate LT DS3 basic frame Grooved plate ERGO Electro-attachment S Mobile file Writing pad Information board (A4 page holder) Digital multi-measuring device Order No. short-circuit-proof. 1 827 003 704 1 827 003 842 0 827 003 436 0 827 003 365 0 827 003 702 0 827 003 701 0 827 003 717 0 827 003 703 0 827 003 707 0 827 003 705 0 827 003 721 — .Rexroth didactic Electropneumatics/PLC/Control Technology Tasks 4 Carrier elements. max. two pairs of safety sockets. power switch Power supply unit 230 V AC. short-circuit-proof. for mounting in the DS3 side plate.

■ The detached representation of the electric circuit diagram is presented or supplemented using the circuit symbols of electric equipment according to DIN/ISO. sheet 1 of 1 Task Pneumatic circuit diagram Z1 ■ When push button S1 is actuated.Rexroth didactic Electropneumatics 5 BIBB Command-variable control of a single-acting cylinder with spring return valve Task for exercise A 1. . an _____________________________________________________ is principally used. the piston rod of the single-acting cylinder Z1 should extend and remain extended as long as button S0 remains actuated. 2 3 1 2 1 3 Electric circuit diagram S0 + 24 V 0V Conclusion To electrically control a single-working cylinder. either an electrically controlled 3/2 directional control valve in ______________ neutral position or in _________ neutral position or a 3/2 directional control valve ___________________________________________ is chosen. Corresponding to the basic setting of the single-acting cylinder. assuming that the switch S0 is "on". ■ The pneumatic circuit diagram is to be drawn up using symbols and port identification symbols according to ISO 1219 and RP68P.

■ The pneumatic circuit diagram is to be drawn up using symbols and port identification symbols according to ISO 1219 and RP68P. sheet 1 of 1 Task Pneumatic circuit diagram Z1 ■ When push button S1 is actuated. . 2 3 1 2 1 3 Electric circuit diagram S0 + 24 V 0V Conclusion It is standard to apply an _________________________________________________________________ to electrically control a double-acting cylinder. In the case of spring return (mono-stable) 5/2 directional control valves. assuming that the switch S0 is ”on”. the voltage must be applied to the valve solenoid as long as the cylinder piston is to be _________________ .Rexroth didactic Electropneumatics Tasks 6 B IB Command-variable control of a double-acting cylinder with spring return valve Task for exercise A 2. the piston rod of the double-acting cylinder Z1 should extend and remain extended as long as button S0 remains actuated. ■ The detached representation of the electric circuit diagram is to be presented or supplemented with the circuit symbols of electrical equipment according to DIN/ISO.

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