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CHAROTAR UNIVERSITY OF SCIENCE & TECHNOLOGY FACULTY OF TECHNOLOGY & ENGINEERING DEPARTMENT OF MECHANICAL ENGINEERING ME 403: Production &

Operation Management B TECH 7TH SEMESTER (MECHANICAL ENGINEERING) Credits and Hours:
Teaching Scheme Hours/week Marks Theory 4 100 Practical 2 50 Total 6 150 Credit 5

Objective of the Course: (Theory without practice is futile and


.practice without theory is sterile

A.
To help students to learn to select and use different measuring instruments for measuring the qualitative and quantitative characteristics of different mechanical components. To help students to learn how to measure various parameters/quantities associated with the practical jobs by selecting proper instruments and to take corrective action for minimizing and removing deviations. To ingrain the consciousness in students to calibrate the measuring instruments as per National and International standards for precise measurement of the quantity.

B. Outline of the Course:


Sr. No. 1. 2. 3. 4. 5 6 7. 8. 09. Title of the Unit The Production (Manufacturing function) Manufacturing system. SALES FORECASTING Product Design and analysis. PRODUCTION PLANNING AND CONTROL Loading and scheduling Material planning . Inspection and quality control . MODERN PRODUCTION MANAGEMENT TOOLS Minimum number of hours 03 05 05 03 5 5 10 03 4

Total Hours (Theory): 60 Total Hours (Lab): 30 Total Hours: 90

C. Detailed Syllabus:
1. The Production (Manufacturing function) 03 Hours 08%

1.1 1.2

Concept of production, Operation concept of production, A conceptual model of a production system.; Productivity of Conversion process, Components of production function. Short history of Production Management, responsibilities of production manager. Organization for production. Objective of Production Management MANUFACTURING SYSTEM

1.3 2 2.1 2.2

05

08%

Hours Introduction,. classification of manufacturing system. Factors influencing choice of manufacturing system, selection of the manufacturing process.

3 3.1 3.3 3.4 3.5 4.1 4.2 4.3 4.3

SALES FORECASTING

07

15%

Hours Nature and use of forecast, factors affecting forecast demand. types of forecasting in decision making. Sources of data: Demand patterns; forecasting models; selection of forecasting technique; measures of forecast accuracy. Simple Moving average method, weighted Moving average method, double Moving average method. Simple exponential smoothing. Adjusted exponential smoothing, linear regression, semi average method, Delphi Method. Product design and analysis concept. New product development-concept, steps in new product development. Process planning and design: selection of process, steps in process planning, documents in process planning.
Capacity planning-concept, Measurement of capacity; licenced, installed and rated

04

07%

capacity, Translating capacity into workable units. Plant capacity, Machine Hours

4.4 5. 5.1 5.2 5.3 6 6.1 6.2 7 7.1 7.2 7.3 8 8.1 8.2

capacity and machine selection Value engineering, standardization, simplification, concurrent engineering. PRODUCTION PLANNING AND CONTROL (PPC). Meaning of PPC. Production planning verses production control Objective of PPC, Functions of PPC. Status of the PPC department in the company; The degree of centralization, the internal structure. Loading and scheduling . 04 Hours Inputs of scheduling, loading and scheduling devices Gantt charts, Techniques of scheduling. Material Planning. 04 05% 07%

Hours Aggregate planning; Nature of aggregate planning decisions; Aggregate planning decisions. Aggregate planning strategies. Aggregate planning methods, Master production schedule; cut and fit methods. Material requirement planning (MRP); Introduction, product structure, Bill of material (BOM). MRP calculations Inspection and quality control. 10 Hours Inspection Versus Quality control.; Inspection Planning, Defamations of quality, J.M.Jurans view of quality, quality of design, quality of conformance, quality of design and manufacturing lead time. quality of conformance, Quality standards Three basic aspects of quality control. Acceptance sampling, Statistical process control MODERN PRODUCTION MANAGEMENT TOOLS Just-in-time manufacturing, Total quality management system,pokayoke Lean manufacturing.,5s,SMED. At the start of course, the course delivery pattern, prerequisite of the subject will be discussed. Lectures will be conducted with the aid of multi-media projector, black board, OHP etc. Attendance is compulsory in lectures and laboratory which carries 5 Marks weightage. Two internal exams will be conducted and average of the same will be converted to equivalent of 15 Marks as a part of internal theory evaluation. 05%

8.3 8.4 9 9.1 9.2

04 Hours

05%

D. Instructional Method and Pedagogy:

Assignments based on course content will be given to the students at the end of each unit/topic and will be evaluated at regular interval. It carries a weightage of 5 Marks as a part of internal theory evaluation.

Surprise tests/Quizzes/Seminar will be conducted which carries 5 Marks as a part of internal theory evaluation. The course includes a laboratory, where students have an opportunity to build an appreciation for the concepts being taught in lectures. Experiments/Tutorials related to course content will be carried out in the laboratory. In the lectures and laboratory discipline and behavior will be observed strictly. Industrial Visits will be organized for students to explore industrial facilities. Students are required to prepare a report on industrial visit and submit as a part of assignment.

E. Students Learning Outcomes:


Students will be able to understand importance of precise measurement and role of accuracy in manufacture industries. Students will be able to execute statistical analysis of the measured data. Students will be able to understand how different measurements and properties are important for further analysis of many mechanical systems and subjects like Machine Design, Production and Manufacturing, Industrial Engg., Fluid power engg.etc.

F. Recommended Study Material:


Text Books: 1. L. C. Jhamb., A text book of production (operations) management,. Everest Publishing House, 7TH ED 2002 8186314245, 9788186314241 2. Joseph G. Monks., Schaum's outline of theory and problems of operations management McGraw-Hill Professional 5th Edition (2004)

3.

R. Panneerselvam., Production and Operations Management, PHI Learning Pvt. Ltd.,2nd 2006 ISBN 8120327675, 9788120327672

4. 5 6

Statistical Quality Control by Manohar Mahajan. (Dhanpat Rai & Sons) Martand T. Telsang Producation Management, S. Chand & Company Limited,
2007 ISBN 8121924626, 9788121924627 R.B. Khanna Production and Operations Management PHI Learning Pvt. Ltd., 2007 ISBN 8120332032, 9788120332034

Reference Books: 1. 2. 3. 4. 5. Statistical Quality Control - E.L. Grant. Quality Planning and Analysis by J.M. Juran and Frank M. Gyrna. (Tata McGrawHill) Chary., Production and Operations Management, Tata McGraw-Hill Education,3rd
Ed. 2004 ISBN 0070583552, 9780070583559 Krishnaswamy/mathirajan., Cases In Operations Management, PHI Learning

(2001).ISBN 8120335902, 9788120335905 Roberta S. Russell, Bertrand Russell, Bernard W. Taylor, Production and
Pvt. Ltd. Operations Management, Pearson Higher Education & Professional Group, 1995,
th

6. 7. 8. 9. 10 . 11 . 12 . 13

Edition ISBN 0205163416, 9780205163410 Joseph S. Martinich. P., Production And Operations Management: An Applied Modern
Approach, Wiley-India, (2008).ISBN 8126516097, 9788126516094 Buffa, Sarin., Modern Production / Operations Management, Wiley-India, 8TH ED 2007.

Adam & Ebert - " Production and Operations Management ", Prentice Hall of India, 1995 RegaRajendra, Principles of Engineering Metrology, Jaico Publication, 1st Edition (2008). Richard S. Figliola and Donald E. Beasley, Theory and Design for Mechanical Measurements, Wiley, 5th Edition (2010). Tayal A. K., Instrumentation Mechanical Measurement, Galgotia Publisher, 2nd Edition (2007). Groover M. P., Automation, Production Systems and Computer Integrated Manufacturing, Prentice-Hall of India Private Limited, 2nd Edition (2007). Bewoor, Vinaykulkarni, Metrology and Measurement, Tata McGraw Hill, 1st

. Edition (2009). Web Materials:


1. http://nptel.iitm.ac.in/courses/IITMADRAS/Mechanical_Measurements_Metrology/in

dex.php Other Materials: 1. International Journal of Metrology and Quality Engineering, ISSN (Print Edition): 2107-6839,ISSN (Electronic Edition): 2107-6847,Frequency: 2 issues per year, 2. 3. 4. 5. Published by: EDP Science M. Adithan and R. Bahn, Metrology Lab, Manual T.T.T.I. Chandigarh Sadhna: http://www.ias.ac.in/sadhana/ www.sciencedirect.com (Flow measurement and Instrumentation) IS/ International Codes : IS 919 1993 Recommendation for limits, fits and tolerances

IS 2029 1962 Dial gauges. IS 2103 1972 Engineering Square IS 2909 1964 Guide for selection of fits. IS 2921 1964 Vernier height gauges IS 2949 1964 V Block. IS 2984 1966 Slip gauges. IS 3139 1966 Dimensions for screw threads. IS 3179 1965 Feeler gauges. IS 3455 1966 Tolerances for plain limit gauges. IS 3477 1973 Snap gauges. IS 6137 1971 Plain plug gauges. IS 3651 1976 Vernier Caliper IS 4218 - Isometric screw threads IS 4440 1967 Slip gauges accessories IS 5359 1969 Sine bars IS 5402 1970 Principle and applications of sine bars IS 5939 1970 Sine angles, sine tables.