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Hydraulic efficiencies of impeller and pump obtained by means of theoretical calculations and laboratory measurements for high speed impeller pump with open-flow impeller with radial blades

Andrzej WILK

Abstract—The article discusses the results of measurements of parameters of a high speed impeller pump with open-flow impeller having radial blades. The method of calculating the hydraulic efficiency of the pump and an impeller was proposed on basis on laboratory measurements. Using the results of measurements of pressure in the space around the open-flow impeller with radial blades the hydraulic efficiency of pump and impeller were calculated.

Key words—high speed pump, hydraulic efficiency, open-flow impeller, radial blades.

I. INTRODUCTION

here is increasing interest in pumps operating at high rotational speed. Steady progress in the field of construction materials, bearings systems and seals made possible to construct the pumps operating at increasingly higher rotational speeds. Increasing the rotational speed of centrifugal pumps causes increasing the delivery head obtained from one stage of the pump and thus make possible to reduce overall dimensions and weight of the pump. The effect of increasing the rotational speed is increased pressure in the space around the impeller [1] and an increase an axial thrust acting on the pump impeller [2] [3]. For this reason, it is preferable to use of open-flow impeller, instead of closed one. In the case of open-flow impeller with curvilinear blades, grows problems associated with large tensile stress and strain of the blade. Under the influence of centrifugal mass forces the blade "straightens" and increasing the outer diameter of the impeller. In addition, the blade is twisted. This necessitates to use enough large distance of the tongue of the spiral casing from the outer diameter of the impeller, which increases during pumps’ work and increasing of the axial gap between the casing wall at the side of the pump inlet and the edge of the blade [4]. Therefore in the high-speed pumps with open-flow impellers is preferable to the use of radial (rectilinear) blades. Geometry of flow (velocity field) and pressure field in the case of such an impeller are different than in the impeller of traditional geometry [5] [6]. Therefore it was decided to analyze the hydraulic efficiency of the open-flow impeller with radial blades. For this purpose, the theoretical analysis of flow carried out for such an impeller.

T

Fig. 1. Cross section of the pump flow system

Using the results of laboratory measurements of the pump working at high rotational speed, hydraulic efficiency of the impeller and hydraulic efficiency of the pump were calculated. The article contents the results of the analyses.

II DESCRIPTION OF THE PUMP DESIGN

Laboratory tests and theoretical analysis were conducted on a specially designed pump. Cross-section of the pump flow system is shown in Fig. 1. Fig. 2 shows view on pump flow system. It is a single-stage centrifugal pump with horizontal axis. The pump impeller is open-flow. Due to construction (joining the blades to a hub) and strength reasons the impeller has remains of back disk. There are axial gaps between the blades of impeller and pump casing. The impeller blades are radial with decreasing width. Inlet to the impeller is axial. The design of pump allows to use different initial impellers [7] and radial impellers with various outer diameters, diameters of the beginning of blades, blade widths and different axial gaps before and after the impeller [8]. Analyzed researches concerns the pump without the initial impeller.

Issue 2, Volume 4, 2010

33

018 m. Torquemeter mounted between the pump and gear Issue 2.005 m .INTERNATIONAL JOURNAL OF MECHANICS The axial gap between the front casing wall and the impeller blades was s1 = 0. The model pump makes possible to conduct researches at rotational speed up to n = 12000 rpm. View of the pump flow system.18 m.0015 m.width of the blades at the outlet b2 = 0. The impeller of the pump – view Fig. .009 m. 4 shows the pump on the laboratory stand. Fig. The impeller is shown in Fig. .number of blades z = 12. III LABORATORY TESTS The aim of the laboratory tests was to determine the flow characteristics of the pump. Shaft at the exit from the casing of the pump has a mechanical seal.outer diameter of the impeller d2 = 0.Code for hydraulic performance tests .blade thickness s = 0. Fig 4. 5) Power consumption was therefore measured directly on the shaft of the pump. During the tests was used centrifugal impeller with the radial blades with the following dimensions: . mixed flow and axial pumps . 5. The front wall of the casing and impeller nut were dismantled The pump has a spiral casing and a diffuser. . 3. The axial gap between the rear casing wall and the impeller was s2 = 0.impeller disc thickness f = 0.06 m.005 m . Fig. 2010 34 . 2.0015 m. Volume 4. Pump on a laboratory stand The parameters’ measurements were performed in accordance with the recommendation of the standard PNEN ISO 5198:2002 (Centrifugal.width of the blades at the inlet b1 = 0. Fig 3. .diameter of blades beginning d1 = 0.Precision class) [9]. During tests the power at the pump input (applied to the pump shaft) was measured using torquemeter mounted between drive (gear) and pump (Fig.

Location of pressure measurement points shown in Fig. Fig. Denotation of characteristic points of a flow system Fig. the pressure within the outer radius of the impeller was determined using linear extrapolation. Values of the pressure were converted to the pressure heads according to the formula: While the measurements were being taken the rotational speed had changed slightly and this was the reason why operating parameters were corrected to the nominal rotational speed by formulas: Hi = pi ρ⋅g (5) Q = Qp ⋅ n nnom 2 (2) n H = Hp ⋅ n nom (3) The total pump efficiency by measurement can be determined by the balance of power Analyzing the results of the pressure readings on the front wall before the impeller it was found. The readings were taken at the rotational speed n = 3000. 7. The delivery head of the pump is defined by a formula: Hp = pt − ps ct2 − cs2 + +zm ρ⋅g 2⋅ g (1) .0026 m) .on the casing front wall before the inlet to the impeller (at the radius rL = 0. η= Pu Q ⋅ ρ ⋅ g ⋅ H = P P (4) In addition during the tests the pressure at various points of the pump flow system were measured: Fig. from Q = 0 (the valve at the delivery side closed) until cavitation occurred [10].09 m). Fig. 7 shows the dependence of pressure on the radius in the space before impeller for the rotational speed n = 7000 rpm.e. Volume 4.Therefore on the casing wall before the impeller preasures were measured in three points with the radiuses rC = 0.085 m is linear. that in each case the pressure dependence of the radius p = f(r) in the range from rC = 0. The readings were taken at different discharges i. rA = 0.0085 m. Dependence of pressure on the radius in space before the impeller at rotational speed n = 7000 rpm Issue 2. Therefore. 5000.00725 m. 6. 2010 35 .INTERNATIONAL JOURNAL OF MECHANICS Operation parameters readings were performed to define the shape of the curves H = f(Q). rB = 0. 6000 and 7000 rpm. 6.0060 m. 8 to 11 shown the delivery head of the pump and the pressure heads in characteristic points of the pump flow system depending on discharge for various rotational speeds.from the constructional reasons it was not possible to measure pressure at the impepper outlet (on radius r2 = 0.060 m to rA = 0.

n = 6000 rpm Fig. 2010 36 . 8. 11. n = 7000 rpm Fig. Volume 4. Performance characteristics of the pump and dependence of pressure head on pump discharge in characteristic points of the pump flow system. Performance characteristics of the pump and dependence of pressure head on pump discharge in characteristic points of the pump flow system. 9.INTERNATIONAL JOURNAL OF MECHANICS Fig. n = 5000 rpm Fig. 10. Performance characteristics of the pump and dependence of pressure head on pump discharge in characteristic points of the pump flow system. Performance characteristics of the pump and dependence of pressure head on pump discharge in characteristic points of the pump flow system. n = 3000 rpm Issue 2.

. . IV THEORETICAL ANALYSIS OF THE HYDRAULIC EFFICIENCY OF THE PUMP Coefficients of narrowness are defined by formulas: at the inlet ϕ1 = at the outlet t1 t1 − s (12) Analysed centrifugal pump is unusual because: .operates at high rotational speed. which is beneficial for technological and strength reasons. there is (8) β 1 = 90° (9) (18) (19) β 2 = 90° so (10) w1 = Π ⋅ d1 ⋅ b1 Qth + Π ⋅ d1 ⋅ s1 ϕ1 w1 = cm1 (20) (21) w2 = c m 2 Qth + Π ⋅ d 2 ⋅ (s1 + s 2 ) (11) Absolute velocities are defined by formulas w2 = Π ⋅ d 2 ⋅ (b2 + f ) ϕ2 c1 = u12 + w12 2 2 c 2 = u 2 + w2 (22) (23) Issue 2. Volume 4. 2010 37 .fields of sections of the spiral casing is much greater than is apparent from the method of constant angular momentum. . which is beneficial due to lower axial thrust. Hydraulic efficiency of the pump is determined by the formula ϕ2 = t2 t2 − s (13) Pitch of the blades at the inlet t1 = Π ⋅ d1 z (14) Pitch of the blades at the outlet η h = etah = H H th (6) t2 = Π ⋅ d2 z (15) Centrifugal pump is a flow machine.the impeller of the pump is open-flow.number of impeller blades is relatively large.INTERNATIONAL JOURNAL OF MECHANICS Using the results of the tests an attempt to determine the hydraulic efficiency of the pump and hydraulic efficiency of the impeller was made. Therefore decided to carry out an analysis of the hydraulic efficiency of the pomp and the impeller .impeller has a radial blades. . Euler's equation takes the form Between the relative velocities and absolute velocities occurring compounds w1 = cm1 sin β 1 (16) H th = 2 2 2 u 2 − u12 w12 − w2 c 2 − c12 + + 2⋅ g 2⋅ g 2⋅ g (7) w2 = Peripheral velocities cm 2 sin β 2 (17) u1 = ω ⋅ r1 u 2 = ω ⋅ r2 Relative velocities are defined by formulas As for impellers with radial blades. hence using the onedimensional flow model to analyze the phenomena of energy conversion one can use fundamental Eulerian equation for Turbomachinery [11] [12].

INTERNATIONAL JOURNAL OF MECHANICS V THEORETICAL ANALYSIS OF HYDRAULIC EFFICIENCY OF THE IMPELLER Transforming the Euler's equation. β1 = 90o β 2 = 90o therefore (30) (31) cu1 = u1 (32) (33) (34) (35) cu 2 = u 2 wu1 = 0 wu 2 = 0 VI THE CALCULATION OF THE HYDRAULIC EFFICIENCY OF THE PUMP AND THE IMPELLER ON THE BASIS OF PRESSURES MEASUREMENTS Fig. Fig. Using the results of the measurements and the theoretical dependence (Ch. Actual impeller. IV) the hydraulic efficiency of the pumps working at different discharges and different rotational speeds were calculated. Peripheral velocities (26) u1 = ω ⋅ r1 u2 = ω ⋅ r2 From the velocity triangles results (28) (29) Static delivery head height can be measured as the hydrostatic pressure at the outlet of the impeller. 13 shows the hydraulic efficiencies of pump for different rotational speeds. the theoretical delivery head of the pump can be calculated using the formula [13]: 2 c 2 − c 2 u 2 − u 2 w2 − wu 2 H th = u 2 u1 + 2 1 + u1 2⋅ g 2⋅ g 2⋅ g dy H th = 2 2 cu 2 − cu1 2⋅ g (27) (24) Theoretical delivery head of pump can be expressed as the sum of the static (potential) delivery head Hstth and dynamic delivery head Hdyth st dy H th = H th + H th (25) Static pressure head is caused by centrifugal forces and reduction of the relative velocity: st H th = 2 2 2 u2 − u12 wu1 − wu 2 + 2⋅ g 2⋅ g These dependencies are valid under the assumption that the impeller have an infinite number of blades with infinitely small thickness. Issue 2. 2010 38 . Fig. Dynamic delivery head is due to the existing the difference of peripheral component of absolute velocities. The tested pump did not have an initial impeller or guide-wheel prior to the inflow and initial whirl has not occurred [14]. 12. As can be seen. in order to ensure non-thump inflow of liquid to the impeller should apply high initial whirl of the liquid (pre-rotation) prior to inflow into the impeller. Velocity triangles at the inlet and at the outlet of the pump impeller Hydraulic efficiency of pump is determined by relation (6). does not meet those assumptions. 12 shows the velocity triangles at the inlet and outlet of the pump impeller. Volume 4. of course. in the case of application of radial blades.

14 shows hydraulic efficiencies of the impeller calculated for different rotational speeds. This difference can be calculated from the pressure measurements inside the pump st H pom = H 2 − H L (36) Comparing the values obtained from measurements with the values calculated theoretically. 13. 14. i. These efficiency slightly increases with increasing discharge and increase slightly with increasing pump rotational speed. This means that the spiral casing and the diffuser of the pump pumps work more effectively at larger discharges. The advantages of the application of an open-flow impeller is smaller axial thrust. . m/s mean flow-speed of liquid at the inlet to the pump. These efficiency slightly decreases with increasing discharge and increase slightly with increasing pump rotational speed. m/s absolute velocity at the impeller outlet.hydraulic efficiency of the pump calculated from measurements is high (about 86%). The kinetic energy of the liquid was converted to pressure in spiral case and in the diffuser. . Flow system with of the open-flow impeller with radial blades has a satisfactory hydraulic efficiency.obtained from measurements the characteristics of a delivery head of the pump and pressure distributions b1 b2 c1 c2 cs ct cm1 - width of the impeller blades at the inlet. m/s Issue 2.at high rotational speed pump has obtained a large delivery head.e.calculated hydraulic efficiency of the impeller decreases slightly with increasing discharge whereas the hydraulic efficiency of the pump increases. the head of pressure almost no changes with the pump discharge.radial (meridional) component of absolute velocity at the impeller inlet. 2010 39 . Volume 4. .because the blade angle at outlet from the impeller β2 is wide.INTERNATIONAL JOURNAL OF MECHANICS Fig. NOTATION SCHEDULE On the basis of completed research and analysis can be stated as follows: . Spiral casing because it has a comprehensive cross-sections much greater than is apparent from the method of constant angular momentum. Impellers’ hydraulic efficiency calculated for different rotational speeds Using the theoretical formulas (Ch. The analysis confirms the advisability of the construction of pumps operating at higher rotational speed. Pumps’ hydraulic efficiency calculated for different rotational speeds Fig. m/s . V) the static delivery head if the impeller Hstth working at different discharges and different rotational speeds were calculated. . it is possible to determine the hydraulic efficiency of the impeller η hw = etahw = st H pom st H th (37) Fig. m absolute velocity at the impeller inlet.hydraulic efficiency of the impeller calculated from measurements is high (about 90%). liquid flowing out the impeller has large absolute velocity c2 and dynamic delivery head of the impeller is large. . Static delivery head is equal to the pressure difference after and before the impeller. VII CONCLUSIONS inside the pump have a straight course.mean flow-speed of liquid at the outlet of the pump. m width of the impeller blades at the outlet. m/s .

m . pressure head. New Aspects of Fluid Mechanics and Aerodynamics. Dykas. m .peripheral component of relative velocity at the impeller outlet.axial gap between the front casing wall and the impeller blades.peripheral component of absolute velocity at the impeller outlet.angle of absolute velocity at the impeller outlet. rpm .pump discharge. D. S.pressure head before the impeller at point A. Greece 2008. m3/s .thickness of the impeller disk. .pitch of the blades at the impeller inlet. Issue 1. rad/s REFERENCES: (etah) (etahw) ηhw ρ φ1 φ2 ω [1] [2] [3] [4] [5] [6] [7] A. /Projektowanie zrównoważenia naporu osiowego w pompach wirowych na duże prędkości obrotowe za pomocą otworów odciążających/. http://www.wseas. Wilk.measured pump delivery head. Hellmenn. (www.power at the pump input (applied to the pump shaft).radius of impeller blades beginning. m/s .pressure at the pump outlet. m3/s . m .peripheral velocity of the blade at the inlet to the impeller. m/s w1 w2 wu1 wu2 z zm α1 α2 β1 β2 η ηh .radial (meridional) component of absolute velocity at the impeller oulet. D.efficiency of the pump . Designing of axial thrust balancing system by means of balancing holes in high speed impeller pumps. m . . J. m . m .pressure head before the impeller at point C. 2010 40 . o . vol. V.pressure head before the impeller inlet. January 2009.radius of the point C of pressure measurement . m . Pa .axial gap between the rear casing wall and the impeller. Volume 4. A. Experimental and numerical study of a radial flow pump impeller with 2d-curwed blades. m/s . Volume 4. m . m . m/s2 . Wilk. 12.hydraulic efficiency of the pump.on the casing front wall. .pressure. Grapsas. A. Rhodes. Anagnostopoulos.nominal rotational speed. m . o .INTERNATIONAL JOURNAL OF MECHANICS cm2 cu1 cu2 d1 d2 f g H H2 HA HB HC HL Hp Hth Hdyth Hstpom Hstth n nnom p ps pt P Pu Q Qp r r1 r2 rA rB rC rL s s1 s2 t1 t2 u1 u2 .theoretical dynamic delivery head of pump. Roclawski. o . Pa . m .wseas.theoretical delivery head of pump.us/e-library/transactions /fluid/2009/28-372. m .blade thickness. m . Determination of the flow characteristic of the high-rotational centrifugal pump by means of CFD methods.acceleration of gravity. Laboratory Investigations and Theoretical Analysis of Axial Thrust Problem in High Rotational Speed Pumps.angle of absolute velocity at the impeller inlet.static (potential) delivery head of pump calculated based on measurements. Rotor-Stator-Interaction of a Radial Centrifugal Pump Stage with Minimum Stage Diameter. .org/online). Wilk. m/s . Wilk. Procedings of the 5th IASME/WSEAS International Conference on Fluid Mechanics and Aerodynamics. m .relative velocity at the impeller outlet.level difference between delivery manometer and suction manometer. kg/m3 coefficient of narrowness at the impeller inlet. A. m .org/online). rpm .pressure head at the pump impeller outlet. XVIII Polish National Conference of Fluid Mechanics. liquid density. m/s .pressure at the pump inlet. W .hydraulic efficiency of the impeller. m . m/s . m .rotational speed. /in polish/.radius of the point of pressure measurement on the casing front wall before the inlet to the impeller. coefficient of narrowness at the impeller outlet. m/s . Elounda. IX International Conference on Rotary Fluid Flow Machines. Tasc Quarterly.outer diameter of the impeller. m/s . (www.pressure head before the impeller at point B. Rzeszów-Myczkowce 2003.pitch of the blades at the impeller outlet.theoretical static (potential) delivery head of pump.measured pump discharge. m . The Analysis of the Influence of the Initial Impeller on the Discharge and the Delivery Head of Issue 2.pump delivery head.peripheral component of absolute velocity at the impeller inlet. m . Wilk. Procedings of the 4th WSEAS International Conference on Fluid Mechanics and Aerodynamics.radius. m/s . Grece 2006. m .diameter of impeller blades beginning.wseas.efective power.outer radius of the impeller.radius of the point B of pressure measurement on the casing front wall. m . Pa . No 3-4/2008. m . H.blade angle at outlet. Jastrzębia Góra 2008.number of impeller blades. 6th IASME/WSEAS International Conference on FLUID MECHANICS and AERODYNAMICS FMA’08. m . Grece 2007.blade angle at inlet. o . A. m .pdf. m .peripheral component of relative velocity at the impeller inlet. Athens.relative velocity at the impeller inlet.radius of the point A of pressure measurement on the casing front wall.peripheral velocity of the blade at the outlet of the impeller. Papantonis. WSEAS Transactions On Fluid Mechanics. angular speed of the impeller. W . Pressure distribution around pump impeller with radial blades.

wseas. Recent Advances on Fluid Mechanics and Aerodynamics. ANDRZEJ WILK. Elounda.INTERNATIONAL JOURNAL OF MECHANICS [8] [9] [10] [11] [12] [13] [14] High Speed Pump with Radial Blades. in 1989 and PhD in 1998 both at Silesian University of Technology. A. Gliwice.org/online). Portoroz. /Pompy wirowe/. A. Polanica Zdrój. Greece 2006. I. awilk@imiue. Wilk.Code for hydraulic performance tests Precision class. Jędral. mixed flow and axial pumps . WNT 1973. Gliwice. (www. /Wpływ szczeliny osiowej na parametry pracy pomp/. 53 scientific papers and 3 patents. Poland 1999. Conservation Law of Centrifugal Force and Mechanism of Energy Transfer Caused in Turbomachinery. PWN 2001. PN-EN ISO 5198:2002. Gliwice. Wilk. Russia 2009. Tanaka. Slovenia. Cavitation Swirl in the Inlet Pipe of the Radial Pump. Troskolański. Scientific Conference PIRE’99. Poland and also as head of Pump Laboratory at pump factory Department of Industriual Engineering ZAMEP. Konarskiego 18.polsl. Poland. on FLUID MECHANICS and AERODYNAMICS (FMA'09) Moscow. (in polish). MSc. W. Contact: Andrzej Wilk. A. October 2009. Łazarkiewicz. Sz. 4th WSEAS International Conference on Fluid Mechanics and Aerodynamics. POLAND. Volume 4. T. PL-44-100 Gliwice. He works as professor assistant in Institute of Power Engineering and Turbomachinery at Silesian University of Technology. /in polish/.pl Issue 2. Conf. Predin. Impeller pumps. 2007. A. S. Impeller pumps. Bilus. The Influence of an Initial Impeller on Operation Parameters and Performance Characteristics of a High-Speed Pump with Radial Blades. /in polish/. Wilk. 2010 41 . 7th IASME / WSEAS Int. Silesian University of Technology. birth in 1965. Procedings of the 2nd IASME/WSEAS International Conference on Water Resources Hydraulics & Hydrology. PhD Eng Andrzej Wilk is an author of 3 books. Influence of an axial gap on pumps performance parameters. WSEAS Transactions On Fluid Mechanics. Issue 4. Volume 4. Centrifugal. At the university he lectures fluid mechanics and hydraulic machines. Poland. /Pompy wirowe/.

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