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Customer's Name

Boiler Maintenance Checklist


Annual & Periodic Maintenance

Singapore Oxygen Air Liquide Pte Ltd (SOXAL) 16 Jalan Buroh Customer's Add. Singapore 619475 Customer's Tel/ 65 6265 3788/ 65 6265 1441 Fax FULTON Hot Water Boiler Boiler's Type/ (Diesel Fired) FBD - 7.0 Model 3P Serial No. F 1042186A Status Remarks

No. Item 1

Procedure

Gauges, Monitors & Make visual inspection Indicators Record readings in log Instrument & Make visual inspection Equipment Settings Record readings in log Firing Rate Control Verify factory settings Check with combustion teat

Flue, Vent, Stack or Make visual inspection Outlet Dampers Record readings in log Igniter Make visual inspection Check flame signal strength

Fuel Valves Open limit switch Make sure valve closed Perform leakage test (refer to instructions)

Main

Pilot & Main Gas/Oil Combustion Safety Controls Flame Failure

Close fuel supply Check safety shutdown

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Check flame signal readings on control display (OR) Test meter-high/low fire As required - after any adjustment to flame, Pilot Turndown Test scanner mount or pilot adjustment Flame Signal Strength Refractory Hold-in Low Water Fuel Cutoff & Alarm Refer to pilot turndown test instructions Refer to boiler instructions - Slow drain test as per ASME pressure vessel code

High Limit Refer to boiler Temperature Safety instructions Control Operating Temperature Control Low Housing & Damper Position Interlocks Atomizing Air Steam Interlock Refer to boiler instructions Refer to boiler instructions Refer to boiler instructions

High & Low Gas Refer to boiler Pressure Interlocks instructions High & Low Oil Refer to boiler Pressure Interlocks instructions High & Low Oil Temperature Interlocks Refer to boiler instructions

Fuel Valve Interlock Refer to boiler Switch instructions Combustion Air Purge Switch Refer to boiler instructions

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Burner Position Interlock

Refer to boiler instructions

Low Fire Start Interlock

Refer to boiler instructions

Automatic Refer to boiler Changeover Control instructions (Dual Fuel) Safety Valves Inspect Burner Component Atomizing Air Compressor Belting Tension Lubrication Oil Level Refer to boiler instructions Check minimum oil level to be 1/3 gauge glass In accordance to ASME pressure vessel code Refer to boiler instructions

Check minimum Operating Pressure operating pressure to be 15-25PSI Oil Transfer Pump Check minimum oil pressure to be 1.5bar Replace & tighten (if necessary) Clean or Replace

Oil Pressure Motor & Pump Coupling Oil Filter

10 Miscellaneous

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Handhole & Manhole

Make visual inspection

Electrical Connections & Components Drain Valves, Main Stop Valve, Check Valve etc.

Check for degenerate/loosen parts Make visual inspection

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Date :

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Customer's Name

Boiler Maintenance Checklist


Annual & Periodic Maintenance

Singapore Oxygen Air Liquide Pte Ltd (SOXAL) Customer's 16 Jalan Buroh Add. Customer's Singapore 619475 Tel/ Fax 65 6265 3788/ 65 6265 1441 FULTON Hot Water Boiler Boiler's (Diesel Fired) FBD - 7.0 Type/ 3P Model Serial No. F 1042185A Remarks

No.

Item

Procedure

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6265 1441

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