This action might not be possible to undo. Are you sure you want to continue?
1. Advanced Mechanical Engineering Design 2. Experimental Stress Analysis 3. Fatigue, Creep & Fracture Mechanics 4. Advanced Optimization Techniques 5. Mechanical Vibrations 6. Theory of Metal Cutting 7. Special Manufacturing Systems 8. Design for Manufacturing and Assembly 9. Advanced Metal Forming 10. Materials Technology 11. Advanced Thermodynamics 12. Advanced heat Transfer 13. Advanced Fluid Mechanics 14. Advanced IC Engines 15. Non Conventional Energy Sources 16. Computational Methods in Engineering 17. Direct Energy Conversion 18. Optimization Techniques and Applications 19. Management Theory and Practice 20. Reliability Engineering and Maintenance Management 21. Supply Chain Management 22. Total Quality Management
1. Finite Element Analysis 2. Advanced Computer Aided Design 3. Industrial Robotics 4. Mechanics of Composite Materials 5. Theory of Plates and Shells 6. Intelligent Manufacturing Systems 7. Automation in Manufacturing 8. Precision Engineering 9. Product Data Management 10. Computer Aided Manufacturing 11. Turbo Machines 12. Equipment Design for Thermal Systems 13. Computational Fluid Dynamics 14. Refrigeration and Air Conditioning 15. Solar Energy Technology 16. Fuels, combustion & Environment 17. Jet Propulsions & Rocketry 18. Production and Operations Management 19. Entrepreneur Resource Planning 20. Simulation Modeling of Manufacturing System 21. Quality Engineering in Manufacturing 22. Performance Modeling and Analysis of Manufacturing Systems
UNIT I: Elasticity in metals and polymers, mechanism of plastic deformation, role of dislocations, yield stress, shear strength of perfect and real crystals, strengthening mechanism, work hardening, solid solution, grain boundary strengthening. Poly phase mixture, precipitation, particle, fiber and dispersion strengthening, effect of temperature, strain and strain rate on plastic behavior, super plasticity, deformation of non crystalline material UNIT II: Griffth’s Theory, stress intensity factor and fracture Toughness, Toughening Mechanisms, Ductile and Brittle transition in steel, High Temperature Fracture, Creep, Larson – Miller parameter, Deformation and Fracture mechanism maps. UNIT III: Fatigue, Low and High cycle fatigue test, Crack Initiation and Propagation mechanism and paris Law, Effect of surface and metallurgical parameters on Fatigue, Fracture of non-metallic materials, fatigue analysis, Sources of failure, procedure of failure analysis. UNIT IV: Motivation for selection, cost basis and service requirements, Selection for Mechanical Properties, Strength, Toughness, Fatigue and Creep. Selection for Surface durability, Corrosion and Wear resistance, Relationship between Materials Selection and Processing, Case studies in Materials Selection with relevance to Aero, Auto , Marine, Machinery and Nuclear Applications. UNIT V: MODERN METALLIC MATERIALS: Dual Steels, Micro alloyed, High Strength Low alloy (HSLA) Steel, Transformation induced plasticity (TRIP) Steel, Maraging Steel, Intermetallics, Ni and Ti Aluminides, Smart Materials, Shape Memory alloys, Metallic Glass Quasi Crystal and Nano Crystalline Materials. NONMETALLIC MATERIALS: Polymeric materials and their molecular structures, Production Techniques for Fibers, Foams, Adhesives and Coatings, structure, Properties and Applications of Engineering Polymers, Advanced Structural Ceramics WC, TiC, TaC, A12 O3, SiC, Si3 N4, CBN and Diamond – properties, Processing and applications. Text Books: 1. Mechanical Behavior of Materials/Thomas H. Courtney/ 2 nd Edition, McGraw Hill, 2000 2. Mechanical Metallurgy/George E. Dicter/McGraw Hill, 1998. REFERENCES: Selection and use of Engineering Materials 3e/Charles J.A/Butterworth Heiremann.
UNIT I: CONCEPTS OF ACCURACY Introduction – Concept of Accuracy of Machine Tools – Spindle ad Displacement Accuracies – Accuracy of numerical Control Systems – Errors due to Numerical Interpolation Displacement Measurement System and Velocity lags. GEOMETIC DEIMENSIONING AND TOLERANCING: Tolerance Zone Conversions – Surfaces, Features, Features of Size, Datum Features – Datum Oddly Configured and Curved Surfaces as Datum Features, Equalizing Datums – Datum Feature of Representation – Form controls, Orientation Controls – Logical Approach to Tolerancing. UNIT II: DATUM SYSTEMS Design of freedom, Grouped Datum Systems – different types, two and three mutually perpendicular grouped datum planes; Grouped datum system with spigot and recess, pin and hole; Grouped Datum system with spigot and recess pair and tongue – slot pair – Computation of Transnational and rotational accuracy, Geometric analysis and application. UNIT III: Tolerance Analysis Process Capability, Mean, Variance, Skewness, Kurtosis, Process Capability Metrics, Cp, Cpk, Cost aspects, Feature Tolerances, Geometric Tolerances. Surface finish, Review of relationship between attainable tolerance grades and different machining process, Cumulative effect of tolerances sure fit law, normal law and truncated normal law. UNIT IV: TOLERANCE CHARTING TECHNIQUES Operation Sequence for typical shaft type of components, Preparation of Process drawings for different operations, Tolerance worksheets and centrally analysis, Examples, Design features to facilitate machining; Datum Features – functional and manufacturing Components design – Machining Considerations, Redesign for manufactured, Examples. UNIT V: FOUNDAMENTALS OF NANOTECHNOLGY: Systems of nanometer accuracies – Mechanism of metal Processing – Nano physical processing of atomic bit units. Nanotechnology and Electrochemical atomic bit processing. MEASURING SYSTEMS PROCESSING: In processing or in-situ measurement of position of processing point-Post process and on-machine measurement of dimensional features and surfacemechanical and optical measuring systems. TEXT BOOKS: 1. Precision Engineering in Manufacturing/Murthy R.L./New Age International (P) limited, 1996. 2. Geometric Dimensioning and Tolerancing / James D. Meadows / Marcel Dekker inc. 1995. REFERENCES: 1. Nano Technology / Norio Taniguchi / Oxford University Press, 1996. 2. Engineering Design – A systematic Approach / Matousek / Blackie & Son Ltd., London.
DESIGN FOR MANUFACTURING AND ASSEMBLY
Introduction: Design philosophy steps in Design process General Design rules for manufacturability basic principles of design Ling for economical production creativity in design. Materials: Selection of Materials for design Developments in Material technology criteria for material selection Material selection interrelationship with process selection process selection charts.
— — — -—
MACHINING PROCESS: Overview of various machining processes general design rules for machining Dimensional tolerance and surface roughness Design for machining Ease Redesigning of components for machining ease with suitable examples. General design recommendations for machined parts. METAL CASTING: Appraisal of various casting processes, selection of casting process, general design considerations for casting casting tolerances use of solidification simulation in casting design product design rules for sand casting.
-— — — — — —
UNIT III: METAL JOINING: Appraisal of various welding processes, Factors in design of weidments general design guidelines pre and post treatment of welds effects of thermal stresses in weld joints design of brazed joints. Forging Design factors for Forging Closed die forging design parting lines of die5 drop forging die design general design recommendations. Extrusion & Sheet Metal Work: Design guidelines for extruded sections design principles for Punching, Blanking, Bending, Deep Drawing Keeler Goodman Forming Line Diagram Component Design for Blanking.
— — — — — — — — —
UNIT-IV ASSEMBLE ADVANTAGES: Development of the assemble process, choice of assemble method assemble advantages social effects of automation. AUTOMATIC ASSEMBLY TRANSFER SYSTEMS : Continuous transfer, intermittent transfer, indexing mechanisms, and operator - paced free – transfer machine. UNIT-V: DESIGN OF MANUAL ASSEMBLY: Design for assembly fits in the design process, general design guidelines for manual assembly, development of the systematic DFA methodology, assembly efficiency, classification system for manual handling, classification system for manual insertion and fastening, effect of part symmetry on handling time, effect of part thickness and size on handling time, effect of weight on handling time, parts requiring two hands for manipulation, effects of combinations of factors, effect of symmetry effect of chamfer design on insertion operations, estimation of insertion time.
TEXTBOOKS: 1. Geoffrey Boothroyd, "Assembly Automation and Product Design", Marcel Dekker Inc., NY, 1992. 2. Engineering Design – Material & Processing Approach – George E. Deiter, McGraw Hill Intl. 2nd Ed. 2000. REFERENCE BOOKS: 1. Geoffrey Boothroyd, "Hand Book of Product Design" Marcel and Dekken, N.Y. 1990. 2. A Delbainbre "Computer Aided Assembly London, 1992.
sintering. CMC. Film Deposition oxidation. Electro forming. Elastomers. Powder preparations. Ion implantation. Laser Smiting. High Speed Machining. Cleaners. and ceramic and organic methods of coating. Process and Materials of Manufacturing / R. R. MEMS & Micro Systems Design and manufacture / Tai Run Hsu / TMGH 5. Printed Circuit boards. diffusion coating. Reinforced plastics. Advanced Machining Processes / V. Area of application.Jain / Allied Publications. Lindburg / 1th edition. A. — . Microelectronic packaging handbook / Rao. thermal spraying. Thummala and Eugene.SPECIAL MANUFACTURING PROCESS UNIT I: Surface treatment: Scope. Applications and Limitations TEXT BOOKS: 1. 2. nanotechnology. 1995. J. Rymaszewski / Van Nostrand Renihold. Fused Deposition Method. economics of coating. Methods of cleaning. and m icromach ining. Introduction to Manufacturing Processes / John A Schey I Mc Graw Hill.K. reliability and yield. bonding and packaging. 6. Streo Lithography. Diamond coating and cladding. Particulate and fiber reinforced composites. Drying. UNIT II: Processing of ceramics: Applications. 3. Polymer matrix composites.Processing of particulate ceramics. UNIT IV: E-Manufacturing. MMC. computer aided design in micro electronics. Methods. 4. Surface coating types. surface mount technology. UNIT III: Fabrication of Microelectronic devices: Crystal growth and wafer preparation. finishing of ceramics. Chemical vapor deposition. Hot compaction. Manufacturing Engineering and Technology I Kalpakijian / Adisson Wesley. UNIT V: Rapid Prototyping: Working Principles. classification . Processing of Composites: Composite Layers. characteristics. PHI 1990. consolidation. Integrated circuit economics. lithography.
Understanding customer – promoting customer understanding – involve customer in development and managing requirements – Organization – process management and improvement – Plan and establish product specification. PRODUCT ARCHETECTURE: Implications – Product change – variety – component standardization – product performance – manufacturability. Homewood. 1-55623-603-4. CAD. Tool Design – Integrated Methods for Successful Product Engineering / Staurt Pugh / Addsion Wesley Publishing. Prototype basics – Principles of prototyping – planning for prototypes – Economics analysis – Understanding and representing tasks – baseline project planning – accelerating the project execution. UNIT IV: Investigation of customer needs – conceptualization – refinement – management of the industrial design process – technology driven products – user – driven products – assessing the quality of industrial design. Text Books: 1. Neyourk. Palos Verdes.mit/2. Eppinger / McGraw Hill International Edns.// www. 4.me. Workshop Book. CA 90274(310)377-569. Via Olivera. 1992. Concurrent Engg/integrated Product development / Kemnneth Crow / DRM Associates. 2. 3. UNIT V: DESIGN FOR MANUFACTURING AND PRODUCTY DEVELOPMENT Definition – Estimation of manufacturing cost – reducing the component costs and assembly costs – Minimize system complexity. WEB REFERENCES: http.7444 . ISBN 0-202-41369-5. ISBN. Ulrich and Steven D. 1991. 1999. Competitor and costumer – behavior analysis. Effective Product Design and Development / Stephen Rosenthal / Business One Orwin. Product Design and Development / Kari T. UNIT II: CONCEPT GENERATION AND SELECTION Task – Structured approaches – Clarification – Search – Externally and internally – explore systematically – reflect on the solutions and process – concept selection – methodology – benefits. CAM tools – simulating product performance and manufacturing processing electronically – Need for industrial design – impact – design process. designer. 26/3. material supplier and process planner. NY. UNIT III: PRODUCT DEVELOPMENT MANAGEMENT Establishing the architecture – creation – clustering – geometric layout development – fundamental and incidental interactions – related system level design issues – secondary systems – architecture of the chunks – creating detailed interface specifications. INDUSTRIAL DESIGN: Integrate process design – Managing costs – Robust design – Integrating CAE. .PRODUCT DATA MANAGEMENT UNIT I: INTRODUCTION Need for IPPD – strategic importance of product development – integration of customer.
S-type and L-type) UNIT II: Tolerance Design and Tolerancing: Functional limits. signal to noise ratios. some of the case studies on parameter and tolerance designs. 6. estimating the mean. 1995. tolerance design for N-type.(N-type. Taguchi. REFERENCE BOOKS: 1. Critique of F-test. tolerance allocation fbr multiple components..QUALITY ENGINEERING IN MANUFACTURING UNIT I: Quality Value and Engineering: An overall quality system. Taguchi Methods explained: Practical steps to Robust Design / Papan P. better test strategies. Intl. Quality Engineering in Production systems I G. A. conducting and analyzing an experiment. ANOVA for four level factors. — — TEXT BOOKS: 1. Edition. percent contributor. New Delhi. 2.Graw Hill Intl. efficient test strategies. steps in designing. UNIT V: IS[)-9000 Quality System. Taguchi Techniques for Quality Engineering / Phillip J. BDRE. 1989. UNIT III: Analysis of Variance (ANOVA): NO-way ANOVA. Elsayed et al / Mc. quality engineering in design of production processes. Two-way ANOVA. quality engineering in production design. Bagchi I Prentice Hall md. Parameter and Tolerance Design: Introduction to parameter design. Parameter design strategy. L-type and Stype characteristics. economic consequences of tightening tolerances as a means to improve quality. Loss Function and Quality Level: Derivation and use of quadratile loss function. One-way ANOVA. UNIT IV: Orthogonal Arrays: Typical test strategies. . Ltd. Quality circles Brain Storming Fishbone diagram problem analysis. evaluations and types tolerances. Interpolation of Experimental Results: Interpretation methods. Ross / McGraw Hill. II Edition. Pvt. multiple level factors.-sigma. Bench making.
N. Constructive So! id Geometry (CSG). UNIT III: PARAMETRIC REPRESENTATION OF SYNTHETIC SURFACES . Tools. Tabulated Cylinder. functional areas of CAD. Modeling and viewing.ADVANCED COMPUTER AIDED DESIGN UNIT I: CAD TOOLS: Definition of CAD Tools. plane surface. STEP Architecture. Mastering CAD/CAM / Ibrhim Zeid / Mc Graw lull international. UNIT IV: GEOMETRICMODELLING-3D : Solid modeling. Intersection. Segmentation. wire frame models wire frame entities parametric representation of synthetic curves her mite cubic splines Bezier curves B-splines rational curves UNIT II: SURFACE MODELING :Mathematical representation surfaces. Surface entities surface representation. surface of revolution. B. Approaches. UNIT V: Students will be given Engineering Component and student has to design the components and produce its drawing and present it as assignment. software documentation. rule surface. Trimming. Design Systems. CAD/CAM Theory and Practice / lbrahim Zeid / Mc Graw Hill international. Boundary Representation (13-rep). implementation. 2. CAD/CAM Exchange: Evaluation of data — exchange format. . COONs surface. Modeling and Analysis and Mechanical Assembly. REFERENCE BOOKS: 1. Mass property calculations. brief treatment of input and output devices. Transformations (both 2D and 3D).Rao / TMH. CAD/CAM / P.Spline surface. Principles. GEOMETRICMODELLING: Types of mathematical representation of curves. Graphics standard. ACIS & DXF. Solid Representation. TEXT BOOKS: 1.Hermite Bicubic surface. Bezier surface. Blending surface Sculptured surface. Surface manipulation — Displaying. Design Applications: Mechanical tolerances. Types of system. efficient use of CAD software. Collaborative Engineering: Collaborative Design. Surface model. Finite Element. Parametric representation of surfaces. IGES data representations and structure. CAD/CAM system evaluation criteria.
“Statistical Quality Control” by E. “Total Quality Management” by Joel E. Customer. UNIT – III: Organizing for TQM: The systems approach. Reference Books: 1. internal customer conflict. The ISO9000 ANSI/ASQCQ-90. Quality Costs. UNIT – IV: The Cost of Quality: Definition of the Cost of Quality. benefits of ISO9000 certification. the third party audit. 3. Accounting Systems and Quality Management. Series Standards. Statistical Quality Control. Measuring Quality Costs. Quality and Business performance. Product Inspection vs. Productivity. use of Quality Cost Information. UNIT – II: Customer Focus and Satisfaction: Process Vs. Technology. Process Control. Measuring Productivity.L. pitfalls of bench marketing. Control Charts and Acceptance Sampling. Quality and Reengineering: The leverage of Productivity and Quality. Documentation ISO9000 and services. attitude and involvement of top management. Customer Satisfaction. Bench Marketing: Evolution of Bench Marketing. Quality Circles. “Beyond TQM” by Robert L. the bench marketing process. meaning of Bench marketing. Management systems Vs. UNIT – V: ISO9000: Universal Standards of Quality: ISO around the world. Improving Productivity Re-engineering. a brief history. . the cost of certification implementing the system. benefits of bench marketing. Buyer – Supplier relationships. Management of Process Quality: Definition of quality. culture and management systems.Flood. quality focus.TOTAL QUALITY MANAGEMENT UNIT – I: Introduction: The concept of TQM. 2. communication. making the transition from a traditional to a TQM organizing. Organizing for quality implementation. role of Marketing and Sales.Grant. Quality Control.Ross.
Applications and Programming of Micro Controllers. counters. basic structure. Limitations of CMM. UNIT II Tooling for CNC Machines: Interchangeable tooling system. Adaptive control of machining processes like turning. automatic head changers. System. coolant fed tooling system. PHI. APT programming. Examples Apt programming probkms (2D machining only). external memory:. Optical Inspection Methods. preset and qualified toois. 2008.M. adaptive control with optimization. UNIT V: Computer Aided Process Planning. the design and implementation of post processors . ports. the general structure of a Post Processor. Internal relays and counters. 2. th creation of a DAPP Based Post Processor. Applications of PLC’s in CNC Machines. Mallikarjuna Rao and M. Programming mnemonics timers. DNC Systems and Adaptive Control: Introduction. Computer Aided Design Manufacturing – K. Computer Control of Manufacturing Systems / Yoram Koren / Mc Graw Hill . Hardware components.Introduction to CAD/CAM software. — — — UNIT IV: Micro Controllers: Introduction.COMPUTER AIDED MANUFACTURING UNIT I: Compute-Aided Programming: General information. Computer Aided Testing. Artificial Intelligence and expert system: Artificial Neural Networks. principle of operations. the functions of a Post Processor. type of DNC systems. Lalit Narayan. DAPP based. advantages arid disadvantages of DNC. . timers and serial data I/O interrupts. UNIT III: Post Processors for CNC: Introduction to Post Processors: The necessity of a Post Processor. grinding. quick change tooling system. Artificial Intelligence in CAD. Computer Aided Inspection and quality control. Experts systems and its structures. Selection of Micro Controllers Embedded Controllers. NC programming on CAD/CAM systems. Hardware components of PLC. I/O pins.M. 1983. TEXT BOOKS: 1. Coordinate Measuring Machine.Post Processor: Communication channels and major variables in the DAPP based Post Processor. K. modular fixturing. Automatic Tool Path generation. Adaptive control with constrains. Programming Logic Controllers (PLC’ s): Introduction. Hybrid CAAP System. Sarcar.
Groover/McGraw Hill. Error detect ion. Devices. uses sensors in robotics. 2. Industrial robotics. K. Considerations in work design. robot dynamics. position representation forward transformation. WAlT. power transmission system. SINONAL AND DELAY commands. MACHINE VISION: Functions.Fu / McGraw Hill. SENSORS: Desirable features. Lighting techniques. Mikell P. Robot anatomy. Elements in function. In-line robot cell. force analysis. TEXT BOOKS: I. homogeneous transformation. actuators sensors.S. UNIT: III END EFFECTORS: Grippers-types. image storage. velocity sensors. Machine loading/unloading.INDUSTRIAL ROBOTICS UNIT: I Introduction: Automation and Robotics. Assembly and Inspection. motions joint notation work volume. Motion interpolation. tools as end effectors consideration in gripper selection and design. Control System And Components: basic concept and modais controllers control system analysis. Analog to digital single conversion. robot drive system. Inter locks. Robot programming as a path in space. Work and control. Generation. Segmentation feature extraction. control system and dynamic performance. Robot language structures. Positions sensors. Work eel 1 controller. UNIT: V ROBOT CELL DESGIN AND CONTROL: Robot cell layouts-Robot centered cell. configuration of robot controller. ROBOT APPLiCATION: Material transfer. robot activation and feedback components. training the vision system. precision of movement. ROBOT LANGUAGES: Textual robot Janguages. manipulator path control. Sensing and Digitizing-imaging. robot configuration. operation. Feature Application. tactile. proximity and range sensors. Branching capabilities and Limitations. Image processing and Analysis-image data reduction. Robotics. . mechanism. Object recognition. Processing operation. UNIT: II MOTION ANALYSIS ANI) CONTROL: Manipulator kinematics. Robotics application. UNIT: IV ROBOT PROGRAMMING: Lead through programming.
UNIT V Project Management – Programming Evaluation Review Techniques (PERT) – three times estimation – critical path – probability of completion of project – critical path method – crashing of simple nature.techniques of MRP – Lot sizing methods – benefits and drawbacks of MRP – Manufacturing Resources Planning (MRP –II).S.Comparative Study of rural and urban sites – Methods of selection plant layout – objective of good layout – Principles – Types of layout – line balancing. UNIT IV Scheduling – Policies – Types of scheduling – Forward and Backward Scheduling – Grant Charts – Flow shop Scheduling – n jobs and 2 machines. 5 “Operations Management “ by Chase 6 “Production and Operation Management “ by Panner Selvam 7 “Production and Operation Analysis” by Nahima . n jobs and 3 machines – job shop Scheduling – 2 jobs and n machines – Line of Balance. Pull systems – Vs Push system – Just in time (JIT) philosophy Kanban System – Calculation of number of Kanbans Requirements for implementation JIT – JIT Production process – benefits of JIT. REFERENCE BOOKS: 1 “Operations Management “ by E. Riggs. Advance inventory control systems push systems – Material Requirement – Terminology – types of demands – inputs to MRP. Monks. Product design – Requirements of good product design – product development – approaches – concepts in product development – standardization – simplification – Speed to market – Introduction to concurrent engineering. Location – Facility location and layout – Factors considerations in Plant location. UNIT II Alue engineering – objective – types of values – function & cost – product life cycle. Buffs 2 “Operations Management “Theory and Problems: by Joseph G. 3 “Production Systems Management “ by James I. 4 “Production and Operations Management “ by Chary.PRODUCTION AND OPERATIONS MANAGEMENT UNIT -1 Operation Management – Definition – Objectives – Types of production systems – historical development of operations management – Current issues in operation management. UNIT III Aggregate Planning – definition – Different Strategies – Various models of Aggregate Planning – Transportation and graphical models.steps in value engineering – methodology in value engineers – FAST Diagram – Matrix Method.
1994 REFERENCES: 1. 1988 . Prentice Hall. queues with general distributions and queues with breakdowns – Analysis of a flexible machine center. Prentice Hall of India. “Fundamentals of Mathematical Statistics”. Text Books: 1. Viswanadham. New Delhi. UNIT III: QUEUING MODEL Notation for queues – Examples of queues in manufacturing systems – Performance measures – Little’s result – Steady state analysis of M/M/m queue. Trivedi. Stochastic Petri Nets – Exponential timed Petri Nets – Generalized Stochastic Petri Nets – modeling of KANBAN systems – Manufacturing models.C. UNIT II: MANUFACTURING PROCESSES Examples of stochastics processes – Poisson process Discrete time Markov chain models – Definition and notation – Sojourn times in states – Examples of DTMCs in manufacturing – Chapman – Kolmogorov equation – Steady-state analysis. 1982.K. “Performance Modelling of Automated Manufacturing Systems”. Y. K. UNIT IV: QUEUING NETWORKS Examples of QN models in manufacturing – Little’s law in queuing networks – Tandem queue – An open queuing network with feed back – An open central server model for FMS – Closed transfer line – Closed server model – Garden Newell networks. & Kapoor V. Queuing and Computer Science Applications”.S. “Probability and Statistics with Reliability. Delhi. New Jersey. 3rd Edition. Birth and Death Processes in Manufacturing – Steady state analysis of BD Processes – Typical BD processes in manufacturing. Product cycle – Manufacturing automation – Economics of scale and scope – input/output model – plant configurations.PERFORMANCE MODELING AND ANALYSIS OF MANUFACTURING SYSTEMS UNIT I: MANUFACTURING SYSTEMS & CONTROL Automated Manufacturing Systems – Modeling – Role of performance modeling – simulation modelsAnalytical models. Performance measures – Manufacturing lead time – Work in process – Machine utilization – Throughput – Capacity – Flexibility – Performability – Quality Control Systems – Control system architecture – Factory communications – Local area network interconnections – Manufacturing automation protocol – Database management system. Gupta S. UNIT V: PETRINETS Classical Petri Nets – Definitions – Transition firing and reachability – Representational power – properties – Manufacturing models. N and Narahari. Continuous Time Markov Chain Models – Definitions and notation – Sojourn times in states – examples of CTMCs in manufacturing – Equations for CTMC evolution – Markov model of a transfer line. 2.
implicit schemes. fractional step methods. finite element method. approximate factorization. implicit schemes. second order one-dimensional wave equations. pressure correction methods. Computational fluid dynamics. Unit—IV Finite volume method: Finite volume method via finite difference method. vortex methods. Text Book: I. 1985. Navier-stokes system of equations. Treatment of compressible flows: potential equation. . direct method with tridiagonal matrix algorithm. Derivation of finite difference equations.C’hung. Reference: 1. Text book of fluid dynamics. alternating direction implicit schemes. example problems. CBS Publishers & distributors. Eluer equations. Solution methods: Solution methods of elliptical equations finite difference formulations. direct method with Gaussian elimination. multi step methods. finite volume method. Unit V Standard variational methods 1: Linear fluid flow problems. — Unit—II Hyperbolic equations: explicit schemes and Von Neumann stability analysis. nonlinear problems. Burgers equations: Explicit and implicit schemes. Cambridge University press. interactive solution methods. Unit -III Formulations of incompressible viscous flows: Formulations of incompressible viscous flows by finite difference methods. Frank Choriton. T. steady state problems. boundary conditions. J. — - Transient problems. Parabolic equations-explicit schemes and Von Neumann stability analysis. flowfield-dependent variation methods. governing equations and boundary conditions.2002. Runge-Kutta method.COMPUTATIONAL FLUID DYNAMICS Unit—I Introduction: Finite difference method. formulations for two and three-dimensional problems.
PHI Pvt. Design for Automated Assembly. Ltd. design and analysis of material handling system. 1)96.”Svstem Approach to Computer Integrated Design and Manufacturing John WHey. Partial Automation. Automated storage and Retrieval systems types. Automated guided vehicle system. Production Systems and CIM”. Grower”Automation.AUTOMATION IN MANUFACGTURING UNIT I: Fundamentals of Manufacturing Automation: Basic Principles of automation. conveyor system. - UNIT II: High Volume Production Systems: Automated flow lines. Automatic loading systems. (3) Singh. basic components and applications. “. 2003. Line balancing problems. components operation. . - UNIT III: Analysis of Automated Flow Lines: Analysis of transfer lines without storage -partial automation automated flow lines with storage buffers implementing of automatic flow lines. types. degrees of automation. Analysis of single station cells - UNIT V: Automated Material Handling: Types of equipment and functions. Transfer lines. 1998 (2) P. Radha Krishnan & S.. Automated Cells. Communication Systems in Manufacturing - References: (1) MikeJ P. Manual assembly lines line balancing problem - - methods of line balancing ways to improve line balancing flexible manual assembly lines automated assembly systems. production concepts and mathematical models -design the parts for automation. Methods of work flow -transport transfer mechanism buffer storage Control functions Automation for machining operations Design and fabrication considerations. types cf automated systems. Subrahamanyarn and Raju’CAD/CAM/CIM”. Considerations in assembly line design UNIT IV: Assembly Systems and Line Balance. New Age International Publishers. Manufacturing Cells. Analysis of multi station assembly. Production operations and automation strategies-Plant Layout. Automation reasons. design of automated guided vehicles and applications.
Allocation. dynamic programming. UNIT II Multi variable non-linear unconstrained optimization: Direct search method – Univariant Method – pattern search methods – Powell’s – Hook – Jeeves. branch and bound method. elimination method. scheduling replacement. Simulation – Introduction – Types – Steps – application – inventory – queuing – thermal system.P DYNAMIC PROGRAMMING: Multistage decision process.Optimization in operations research/R. interpolation methods.D Sharma/Operations Research 2. application of dynamic programming.quadratic & cubic interpolation methods. UNIT V Integer Programming – introduction – formulation – Gomory cutting plane algorithm – Zero or one algorithm. Correlation. joint probability distribution – stochastic linear.A.P – constrained G.C Joshi. Change in the constrints.S. Rosenbrock search methods – gradient methods. coefficients of the constraints. UNIT IV Linear programming – formulation – Sensivity analysis.Uni-modal function.M Moudgalya/ Narosa Publications. golden section method. cost coefficients . . variance.OPTIMIZATION TECHNIQUES AND APPLICATION UNIT I SINGLE VARIABLE NON-LINEAR UNCONSTRAINED OPTIMITION: One dimensional Optimization methods:. Introductory to operation research/Kasan & Kumar/Springar 3. Fibonacci method. production inventory. Taha/TMH 3.L Rardin 4 Optimization Techniques/Benugundu & Chandraputla/Person Asia. K. addition and deletion of variable. constraints. random variables – distributions – mean. Variable metric method. principles of optimality. TEXT BOOKS: 1. Fletcher reeves method. co variance. STOCHASTIC PROGRAMMING: Basic concepts of probability theory. Optimization theory & Applications/ S. conversion of final problem to an initial value problem. examples.Operation Research/H. gradient of function. Optimization Techniques theory and practice / M. UNIT III GEOMETRIC PROGRAMMING: Polynomials – arithmetic – geometric inequality – unconstrained G. REFERENCE BOOKS: 1. steepest decent method.S Rao/ New Age International 2.
Transformational Leadership. Case studied in Management Vikas Publishing House Pvt. Unit-III Decision Making: Problems and Opportunity finding. types of planning. decentralization and recentralization of authority – responsive organizations – Global organizing. Certo. steps in planning. TEXT BOOKS: 1. Peter G. Freeman and Gilbert. Jr. 2. 2003. communication in organization. Harold Koontz: Management A Global Perspective. Modern Management. PHI. Douglas Mc Gregor’s Theory X and Theory Y.: Leading Vs Mangaing – Trait approach and Contingency approaches to leadership – Dimensions of Leadership – Leadership Behavior and styles – developing leadership skills – transformational leaders – Leadersip in Cross cultureal environment – Evaluating Leader – Women and Corporate leadership – Motivational theories – Building Groups into teams inter group Behavior. 2003. Tata Mc Graw Hill. Heinz Weihrich. New Delhi. Unit-V: Controlling: Basic control process – control as a feedback system – Feedback Forward control – Requirements for effective control – control techniques – overall controls and preventive controls – Global controlling. Challenges to the Rational Model. P. Robbins: Management 7/e. 6. managerial roles and functions. The planning. Pearson Education. the Mckinsey 7-S Framework. Stoner. Using communication skills to manage conflicts. Samuel C. K.K. Roles of Board and Committees in Decision Making – Decision Making practices abroad. Thompson. the nature of managerial Decision Making. Pearson Education. 2003.Taylor. Ahuja. types of managers. External environment – Managing people and organization in the context of New Era – Managing for competitive advantage – the challenges of management – corporate social responsibility – Managerial Ethics. 7. Prem Vrat. Koontz. Response Books. Process – planning practice in USA. creating productive interpersonal relationships. line and staff concepts. 2002. 8. Principles of Management. Mrityanjay Kumar Srivastava.5/e. Frank and Lillial Gilbreth) Human Relations (Elton Mayo. . Ltd. the contingency Approach. Management. Management. New Delhi. 10/e. Weihrich & Arysri. TMH. the Rational Model of Decision Making.MANAGEMENT THEORY AND PRACTICE Unit-I: Introduction: Management – definitions. 2004. Improving the Effectiveness of Decision Making Tools and Techniques. 3. Leadership Theory & Practice. conflict and negotiation – Global leading. 2003. Bateman and Snell. Unit-IV: Leading. Interpersonal communication Barrier of Effective communication. Daft. 2002. the systems Approach. New Delhi. staffing – delegation. Northouse. Japan and China. Unit-II: Perspectives on Management: Scientific Management (Fredick W. organization levels and span of management – Factors determining Span – Organizational design and structure – department. William quchi’s Theory Z). Management: Competing in the New Era. Organizing: Nature of organizing. 5. 2002. Macmillan India Ltd.2003. Jain. 2003. science or Arts? – Administration Vs Management. 4. Guidelines to improve written and oral communication – communication practices in India and Abroad. New Delhi.K. 9/e. 9. Levels of planning... Communication. Importance of Communication. Communicating for understanding and results. Planning: Nature of planning. TMH. 10.
The Integrated Supply Chain 2 Process. Bowersox and David JCloss. Sourcing transporting and pricing products: Sourcing decisions in supply chain – transportation in the supply chain – transportation infrastructure – supplier of transport services – basic transportation economics and pricing – transportation documentation – pricing and revenue management in the supply chain – Coordination in the supply chain – pricing and revenue management in supply chains. Measuring Logistics Costs and Performance : The concept of Total Cost analysis – Principles of logistics costing – Logistics and the bottom line – Impact of Logistics on Sharcholder value –customer profitability analysis – direct product profitability – cost driver and activity – based costing. UNIT II Logistics Systems Design: Logistics positioning =. S Sahay supply chain Management for Global competitiveness Macmillan New Delhi 2003. UNIT V Managing global logistics and global supply chains: Logistics in a global economy – views of global logistics – global operation levels – interlink global economy.SUPPLY CHAIN MANAGEMENT UNIT I Logistics and Competitive Strategy – Competitive – advantage – Gaining Competitive Advantage through logistic – The Mission of Logistics Management – Integrated supply chains – Supply Chain and Competitive performance – The changing logistics environment – Models in Logistics Management – Logistics to supply Chain Management – Focus areas in supply Chain Management – performance Measures for SCM. TMH 2003. Pitman London 1993.IV Coordination and Technology in Supply chain: Lack of coordination and Bullwhip Effect – Impact of lack of coordination – obstacle to coordination – managerial levers to achieve coordination – Building strategic partners and trust within a supply chain. 5 B. 8 Ballou.The global supply chains – Global supply chain business processes – Global strategy – Global purchasing – Global logistics – Channel in Global logistics – Global alliances – Issues and Challenges in Global supply chain Management – case studies. 6 Phillp B. REFERENCE BOOKS: 1 Dnald J.Logistics reengineering – reengineering procedure – logistics environmental assessment – time based logistics – alternative logistics strategies – strategic integration – logistics time based control techniques. UNIT. Planning and Operation 2/e Pearson Education New Delhi 2002.setting benchmarking priorities – identifying logistics performance indicators – Channel structures – Economics of distribution – channel relationship – logistic service alliances. Planning and Practice 2/e Thomson Learning 2000. Logistical Management . 3 Martin Christopher Logistics Supply Chain Management . Role of IT in the supply chain – Customer Relationship Management – Internal supply chain management – Supply chain IT in practice – Information technology and the supply chain – E – business and the supply chain – E-business Framework – case studies.driven logistics systems – Basic service capability – Increasing customer expectations – Value added services – Customer satisfaction and success – Time based logistics – Case studies. 4 Sunil Chopra and Peter Meindl: supply Chain Management : Strategy. Schary Tage Skhott – Larsen : Managing the Global Supply Chain Viva Mumbai 2000. UNIT III Logistics and Supply chain relationship: Benchmarking the logistics process and SCM operation – Mapping the supply chain processes – Supplier and distributor benchmarking . 7 Arjun J Van Weele: Purchasing and Supply Chain Management – Analysis . Business Logistics / Supply chain management 5/e Pearson Education . Customer Service Dimension – The marketing and logistics interface – Customer service and customer retention – Service .
Preventive Maintenance system design Condition based Maintenance UNIT – V Design of Spare Parts System: Insurance spares. . Maintainability and Availability. 1. Srinath “ Reliability Engineering “ by E. Tools for Better Maintenance: MIS in Maintenance. REFERENCE BOOKS. 2. Monitoring and Controlling. UNIT – III Introduction to maintenance management : Objectives of Maintenance . Hazard Models System Reliability : Series and Parallel Systems. policies of Maintenance. Maintenance Planning Scheduling. quality and cost control in Maintenance. “ Concepts in Reliability” by L S. different methods of finding system reliability. UNIT – II Reliability improvement: Redundancy – active – standby – Unit – Component and mixed. Standardization Computerization. UNIT IV Types of Maintenance. “ ISTE ‘ UPDATE’ notes on Maintenance Mangement”. Balaguruswamy.RELIABILITY ENGINEERING AND MAINTENANCE MANAGEMENT UNIT –I Reliability – Definition – Failure date analysis. 3. Cost models in Maintenance Mangement.
Improved Information Accuracy and Design Making Capabilities (Case Studies). Alexis Leon ERP (Demystified ) . UNIT . Plant Maintenance. ERP The Business Modules: Introduction:. Managerial Issues of Enterprise Resource Planning Systems. Reengineering Options-Clean state Re-engineering. UNIT . Features of Successful ERP Implementation and Strategy to Attain Success. User Training ERP Maintenance. David L Olson. JD Edwards World Solution Company.III ERP System Options and Selection Methods: Optimal Means of Developing an ERP Measurement of Project Impact. Enterprise Resource Planning . QAID System Software Associates Inc (SSA) – case studies Future Directions in ERP: Introduction – New Markets New technologies. Better customer Satisfaction. Manufacturing (Production) Human Resource. 2004.Finance. McGraw Hill International Edition – 2004 . REFERENCE BOOKS” 1. Testing. Data Warehousing Online Analysis Processing (OLAP). IT Selection and Project Approval. Business Modeling Integrated Data Model. UNIT -IV ERP Implementation and Maintenance: Implementation Strategy option. UNIT V ERP – The Market: Introduction to ERP Market – SAP AG People Soft.II Benefits of ERP: Reduction of Lead Time. Alexis Leon.ENTERPRISE RESOURCE PLANNING UNIT – I Introduction to ERP: Overview of ERP – Introduction and Evaluation of ERP Reason for the growth of the ERP – Market. Technology Enabled Re-engineering. Business Intelligence Systems – Data Mining. Trends In Security. Methodologies. Overview of Enterprise – Integrated Management Systems. Project Evaluation Techniques. Materials Management. TMH. On-Time Shipment. Advantages and Disadvantages of ERP. 2. 10/e. Baan Company Oracle Corporation. Improved Resource Utilization. 5/E TMH 2002 3. Faster Implementation . Reduction in Cycle Time. quality Management Sails and Distribution. New Business Segments. ERP proposal Evaluation. ERP and Related Technologies : Business Process Reengineering (BRP) – Best Practices in ERP. Supply Chain Management.
Types of Neural Networks. Production Systems and CIM by Groover M. 4. Artificial Neuron. -- - UNIT IV: Automated Process Planning Variant Approach. Expert Systems for Process Planning. Top. — — UNIT V: Group Technology: Models and Algorithms Visual Method. Manufacturing Communication Systems MAP/TOP. Neural Networks by Wassarman. Equipment Selection Problem. Volume of Information. Bond Energy Algorithm. Modeling the Manufacturing Equipment Selection Problem. Sorting-based Algorithms. . CAD. — UNIT II: Components of Knowledge Based Systems Basic Components of Knowledge Based Systems. Cost Based method. Clustering Algorithm.INTELLIGENT MANUFACTURING SYSTEMS UNITI: Computer Integrated Manufacturing Systems Structure and functional areas of CIM system. Generative Approach. Extended CI Method. Cluster Analysis Method. CAPP. Structure of the KRSES. Conceptual Learning. Structure of Knowledge based system for group technology (KBSCIT) Data Base. — — Text Books: I. Coding Method. CAQC. Knowledge Based Group Technology Group Technology in Automated Manufacturing System. Knowledge Acquisition — UNIT III: Machine Learning Concept of Artificial Intelligence. Knowledge Base. Interference Engine. Phases of Process planning. Feature Recognition. Advantages of CIM. System Architecture and Data Flow. Artificial Neural Networks Biological Neuron. Intelligent Manufacturing System Components. Automation. Data Redundancy. Applications in Manufacturing. ASRS. Comparison of Knowledge Representation Schemes. Knowledge Representation. Problem Solving approach in KBSES. System Operation. Intelligent Manufacturing Systems by Andre Kusaic.P. Cluster Identification Method. Artificial Neural Networks by Yagna Narayana 3. Matrix Formation Similarity Coefficient Method.down and Bottom-up Approach. OSI Model. CAM. Knowledge Based System for Equipment Selection (KBSES) Manufacturing system design. 2.
product specifications. Casting design. different contacts. concept testing. Value engineering. Design of controls. Creativity. mating surfaces. Problem formation. Fracture mechanics theory. Prentice Hall . Distortion energy theory.Hill International edition. Need analysis. REFERENCES: 1. Ulrich and Steven D. Fatigue failure theories . 4. Fatigue mechanisms. creep: Types of stress variation. Notches and stress concentration. Rubber. Design for manufacturing: Forging design. Chitale and R. surface fatigue failures. Product design and development by Karl T. concept selection. Maximum shear stress theory. multiple stress cycles.K. Norton. Yielding and transformation Unit IV Surface failures: Surface geometry. surface fatigue. Creative techniques. adhesive wear. harmful and beneficial residual stresses. design for fluctuating stresses. 5. 2nd edition. Prentice-Hall New Jersey. Break-even analysis. Modern approaches in design. Fundamentals of machine elements by Hamrock. abrasive wear. 3rd edition. design for safety and Reliability Unit II Product Design: Product strategies. Machine Design An Integrated Approach by Robert L. Various design models-Shigley model. surface fatigue strength. Product value. Introduction to product design.E. Tata McGraw Hill. dynamic contact stresses. Wood. Fatigue failure models. Mitchell published by McGrawHill International Book Company. Design process for non metallic parts. design values and procedures. design for limited cycles.cumulative fatigue damage. Shigley and L. concept generation.. Glass parts.ADVANCED MECHANICAL ENGINEERING DESIGN Unit I Design philosophy: Design process. Eppinger. Schmid and Jacobian. USA. Human engineering considerations.C. Material and process selection in value engineering. Coulomb-Mohr’s theory. Asimov model and Norton model. Unit V Economic factors influencing design: Economic analysis. McGraw. corrosion wear. New Delhi. Gupta. oil film and their effects. Modified Mohr’s theory. Design for fatigue strength and life. Product Design and Manufacturing by A. Product planning. Material selection in machine design Unit III Failure theories: Static failure theories.D. Plastics. Ergonomics. Strength considerations -standardization. Ceramic. thermal fatigue and shock. 2. Mechanical Engineering Design by J. Material selections. Design of displays. 3.
U. Fracture and fatigue control in structures. Advanced topics in EOFM. R. Multi-axial creep.R. Tresca and Von Mises criteria. Chen and D. Lawn and T. Goodman.R. 2. Plane stress and plane strain. 1998. Direction of crack growth under mixed mode loadings. Ingles solution to stress round an elliptical hole-implications of results. Miner’s law of damage summation. Saouma. Chapters 13. Typical values of fracture toughness. 7. 2nd edition. Soderberg and Gerber mean stress corrections. II and III crack growth. RAD. 4. Wilshaw. Crack tip plasticity. Honeycombe. Measurement of these parameters.L & Boca Raton.K. Typical stress/strain curves for different classes of materials. B. (This book can be downloaded from internet) 3. Rolfe and J. Basic stress analysis and mechanical properties: Elasticity.K.M. Analysis of Fatigue: The empirical laws of fatigue failure. Creep: Phenomenology. General 3-D relations.J. Definitions of types of fracture and failure. 6. S. Unit-V: Fatigue of welded structures: Factors affecting the fatigue lives of welded joints. Linear Elastic Fracture Mechanics. CRC Press. Irwin plastic zone correction and Dugdale approach. Plastic deformation of Metals. Cyclic work hardening and softening. Ductile rupture as a failure mechanism Fracture at elevated temperature. Fracture of brittle solids.. Practical examples. Unit-II: Stress intensity factor and its use in fracture mechanics: Early concepts of stress concentrators and flaws. Low cycle fatigue. 14 and 15. Florida. Westergaard’s solution for crack tip stresses. N. Fawkes.R. Creep curves. Superposition of crack tip stress fields.. Threshold stress intensity range. High cycle-low strain fatigue. Early estimates of plastics zone. Fracture Mechanics: Fundamental and Applications by Anderson T. Engineering Fracture Mechanics in D.J. the use of fracture mechanics to supplement design rules. Stresses and displacement in Cartesian and polar coordinates. Low cycle fatigue. Chapter 2 and chapter 3. Printice Hall. Unit-III: Elastic/plastic fracture mechanics: Elastic/plastic fracture mechanics: The crack opening displacement and J-integral approaches. Edward Arnold. Creep-fatigue interaction. Equivalence of energy approach and stress intensity approach. Plasticity for structural Engineers by W. Paris-Ergodan law.J. . Practical applications.J.W. Unit-IV: Fatigue: Importance of fatigue in engineering. Mechanics of material II by Victor. Han. Barsom. Introduction to stress intensity factor and strain energy release rate. Ideal and actual strength of materials. Crack growth and application of fracture mechanics to fatigue. Plastic zone shape in three dimensions and shape under plane stress and plane strain conditions. 5. CREEP AND FRACUTRE MECHANICS Unit-I: Introduction: Fracture behaviour of metals and alloys. Mohr’s circle-principal stresses. Different modes of crack opening. Coffin-Manson law. Micro structural models of crack initiation. Yield in materials. Owen and A. the codes and standards available to the designer. Eglewood cliffs. Allowable plasticity for LEFM to apply: the thickness criterion Experimental methods for measuring Kic. Stage I. Creep properties.FATIGUE. Creep integrals. Swansea. Crack closure and its theories Cycle counting methods. Developments in using rain-flow counting methods to recreate fatigue standard spectra. Cambridge university press.T. R-curve analysis Testing procedures. Pincridge press. TEXT BOOKS: 1.F. E. Standard spectra suitable for different applications. The ductile/brittle transition temperatures for noteched and unnotched components. Stress intensity factor for a crack. Fail sage and safe life design approaches. Basquin’s law.
Adaptive integration. constrained optimization. Riched Burden “Numerical methods” Brooks/cole publishing company. sparseness – ADI method – Finite element method.Ritz method – Characteristic value problems.M.J. TEXT BOOKS: 1 Steven C. Numerical integration: Newton-Cotes integration formulas – Simpson’s rules.1999.P. . Unit-III: Numerical solutions of partial differential equations: Laplace’s equations – Representation as a difference equation – Iterative methods for Laplace’s equations – poisson equation – Examples – Derivative boundary conditions – Irregular and non-rectangular grids – Matrix patterns. partick.Canale “Numerical Methods for Engineers” Tata Ma-Graw Hill 2 Curtis F.COMPUTATIONAL METHODS IN ENGINEERING Unit-I: Introduction to numerical methods applied to engineering problems: Examples. Boundary value problems and characteristic value problems: Shooting method – Solution through a set of equations – Derivative boundary conditions – Rayieigh . Unit-II: Optimization: One dimensional unconstrained optimization.Hobson & Bence S. non linear regression – computer programs. solving sets of equation – Matrix notation – Determination and inversion – Iterative methods – Relaxation methods – System of non-linear equations – computer programs. Unit-IV: Hyperbolic partial differential equations: Solving wave equation by finite differences-stability of numerical method – method of characteristics wave equation in two space dimension-computer programs.O. multidimensional unconstrained optimization – direct methods and gradient search methods.F.Chapra. Parabolic partial differential equations: Explicit method – Crank-Nickelson method – Derivative boundary condition – Stability and convergence criteria – Finite element for heat flow – computer programs. REFERENCES: 1 Ward cheney & David Kincaid “Numerical mathematics and computing” Brooks/cole publishing company 1999 fourth edition 2 Riley K.Faires.Wheatly. “mathematical methods for physics and engineering” Cambridge university press. 1998 Second edition. “Applied numerical analysis” Addison-wesley.1989 3 Douglas J.Gerald. Gaussian quadrature. Curve fitting and approximation of functions: Least square approximation fitting of non-linear curves by least squares – regression analysis – multiple linear regression. Raymond P.
UNIT-IV Continuous systems: Free vibration of string. self-excitated vibrations.T. undamped vibrations absorbers. UNIT-V Critical speed of shifts: Critical speed without and with damping. vibrometers. rotating unbalance and support excitation. discrete-time systems. shock spectrum. system response by the laplace transformation method. Elements of vibration Analysis by Meirovitcch. eigen value problem. oscillations of bars-travers vibrations of beams. vibrations by W. unit impulse. K. 2. Thomson 2. response by the state transition matrix. unit step and unit ramp functions. Nonlinear vibrations: undamped free vibration with non-linear spring forces. Mechanical vibrations – Schaum Series. normal modes and their properties. torsional vibrations of shafts. the convolution Sum. stiffness and flexibility influence coefficients. stodola’s. forced undamped vibration with nonlinear spring fforces. 3. Numerical Methods: Rayliegh’s. matrix iteration. forced vibrations. method of matrix inversion. Vibration problems in Engineering by S. coulomb damping. TEXT BOOKS 1. secondary critical speed.P. general system response. the convolution integral. Timoshenko . Groover. discrete – time response using the transition matrix. free and forced vibration by Modal analysis. Rayleigh-Ritz Method and Holzer’s methods.MECHANICAL VIBRATIONS UNIT-I Single Degree of freedom systems I: undamped and damped free vibrations. REFERENCES: 1. the transfer function. torsional vibrations of multi rotor systems and geared systems. response to harmonic excitation. vibration measuring instruments. Single degree of freedom systems II: Response to Non-periodic excitations. longitudinal. UNIT-III Multi degree freedom systems: Matrix formulation. response to arbitrary excitations. undamped and damped free and forced vibrations. stability. response to non-periodic excitations by the convolution sum. velocity meters & accelerometers. discrete-time systems. Mechanical vibrations by G. UNIT-II Two degree freedom systems: principal models. vibration isolation and transmissibility.
computational procedure in dynamic programming calculus method and tabular methods. Primal dual relationship and sufficiency conditions. Solution of a constrained geometric programming problem (G. John Wiely 2. Goal programming method. Bala's algorithm for zero-one programming problem. differential calculus method and arithmetic method. Engineering Optimization By Kalyanmanai Deb.S. New Age International (P) Ltd.P methods. Genetic algorithms. Uninventive methods.P. Genetic Algorithms .P).P. Random search methods. Engineering Optimization . Concepts of sub optimization and Principal of optimality. Sequential linear discrete Programming.P. indirect search methods: Steepset discreet method DF. pattern direction Hookers and Jeerers method.P): Multistage decision processes. . Prentice Hall of India.G. Simulated annealing. Publishers. Neural Networks based Optimization. Addison-Wesley Longman (Singapore) Pvt. S. Mc Graw Hill 3. Branch-and-bound method. Optimization and Machine Learning by David E.Lexicographic method.P): Graphical representation. Stochastic Programming (S. Goldberg.P): Solution of an unconstrained geometric programming. Phillips and Solberg. REFERENCES: 1. 5.P) Unit-II Dynamic programming(D. Unit-III Integer programming(I. Unit-V Non Linear Programming: Unconstrained optimization Techniques. Stochastic Linear programming. and continuous D. Gomory's cutting plane method. powalls method.Principles and Practice by Ravindran. Linear programming as a case of D. Ltd. Complementary Geometric Programming (C. Generalized penalty function method.): Basic Concepts of Probability Theory. Unit-IV Non-traditional optimization techniques: Multi-objective optimization .P. Direct search methods. Operations Research. New Delhi.Theory and Practice by Rao.. 4. Introduction to Operations Research by Hiller and Lieberman.ADVANCED OPTIMIZATION TECHNIQUES Unit-I Geometric programming (G.In Search.
fringe-order determinations in coatings. resin based brittle coatings. dynamic recording at intermediate frequencies. slicing the model and interpretation of the resulting fringe patterns. effective stresses. calibration procedures. static recording and data logging. locking in model deformation. UNIT-III Brittle coatings: Introduction. Isochromatic fringes – Isoclinics. crack detection. mechanism of formation of Moire fringes. Mc Graw-Hill REFERENCES: 1. dynamic recording at very low frequencies. out of plane displacement measurements. problem using plane stress and plane strain conditions. electrical resistance strain gauges. TEXT BOOKS: 1. ceramic based brittle coatings. three-dimensional stress strain relations. application of coatings. telemetry systems.. compatibility conditions. the displacement field approach to Moire-fringe analysis. coating materials. dynamic recording at high frequencies. Photo Elasticity by Frocht. test procedures for brittle coatings analysis.H. Moire Methods: Introduction. coating stresses. machining cementing and slicing three dimensional models. polariscope. coating stress and stains. 2. A treatise on Mathematical theory of elasticity by LOVE A. UNIT-V Three dimensional Photo elasticity: introduction. bright and dark filed setup. stress separation methods. failure theories. the geometarical approach to moiré-fringe analysis. Plane stress and plane strain conditions. dynamic recording at very high frequencies. Theory of elasticity by Timosheke and Goodier Jr. sharpening and multiplication of moiré-fringes. 2. the scattered-light method Birefringent coating: Introduction. Strain measurement methods: various types of strain gauges. out of plane slope measurements. analysis of brittle coating data. Experimental Stress analysis by Dally and Riley. UNIT-II Recording instruments: introduction. applications of the Frozen-stress method. materials for three dimensional photo elasticity. brittle coating crack patterns.EXPERIMENTAL STRESS ANALYSIS UNIT-I Introduction: Theory of Elasticity. coating sensitivity. . photo elasticity materials. UNIT-IV Photo elasticity: Photo elasticity. effective of coating thickness. semiconductor strain gauge circuits. experimental procedure and techniques. the shear-difference method in three dimensions. plane and circularly polarized light.
Particular cases of pure bending .Cylindrical bending of uniformly loaded rectangular plates with simply supported edges .Approximate design of continuous plates with equal spans . Theory of Plates and Shells by Timoshenko. Unit -IV Continuous rectangular plates: Simply supported continuous plates . REFERENCE: 1.Particular cases of symmetrical deformation of circular cylindrical shells .Particular cases of shells in the form of surfaces of revolution .Navier solution for simply supported rectangular plates.Strain energy in pure bending of plates. .Bending symmetrical with respect to a center.Alternate method of derivation of the boundary condition .Uniformly loaded circular plates . Deformation of shells without bending: Definition and notation .Reduction of the problem of bending of a plate to that of deflection of a membrane Unit -III Simply supported rectangular plates: Simply supported rectangular plates under sinusoidal load .Circular plate loaded at the center. Unit -II Symmetrical bending of circular plates: Differential equation for symmetrical bending of laterally loaded circular plates . and Woinowsky-Krieger. Small deflections of laterally loaded plates: The differential equation of the deflection surface .Pressure vessels.Boundary conditions .Relations between bending moments and curvature in pure bending of plates .Circular plate with a circular hole at the center .Shells of constant strength.Shells in the form of a surface of revolution and loaded symmetrically with respect to their axis . S.THEORY OF PLATES AND SHELLS Unit -I Bending of long rectangular plates to a cylindrical surface: Differential equation for cylindrical bending of plates . S.Circular plate concentrically loaded .Cylindrical bending of uniformly loaded rectangular plates with built-in edges Pure bending of plates: Slope and curvature of slightly bent plates . Unit -V General theory of cylindrical shells: A circular cylindrical shell loaded symmetrically with respect to its axis .Rectangular plates with two opposite edges simply supported and the other two edges clamped. Rectangular plates with various edge conditions: Bending of rectangular plates by moments distributed along the edges .
analysis of laminated composites. Ritz method and Galarkin method.J>Broutman. Transformation of stress and strain. Reinforcements: Fibers – Glass.R. Unit – III Elastic behavior of unidirectional composites: Elastic constants of lamina. Off – axis compliance. 1969. constituent materials and properties.M. properties of typical composite materials.MECHANICS OF COMPOSITE MATERIALS Unit – I Basic concepts and characteristics: Geometric and Physical definitions. TEXT BOOKS: 2 Engineering Mechanics of Composite Materials by Isaac and M. Numerical examples of stress strain transformation. Characterization of composite properties. cross and angle ply laminated plates. New York. frec-edge effects. . first ply failure. Oxford University Press. boron. Silica – Kevlar. Off – axis. 2 L. Unit – V Laminated composite beams and plates: Introduction thin plate theory. Interpretation of stress – strain relations. New York. Strength of a lamina under tension and shear maximum stress and strain criteria. 3 B. types and classification of composites. Particulate composites. 1994. stiffness modulus.Daniel. laminate characteristics and configurations. Unit – II Micromechanics: Unidirectional composites. Unit – IV Strength of unidirectional lamina: Micro mechanics of failure. Polymer composites. natural and man-made composites.D. vibration and buckling analysis of laminated composite plates. 1975. Analysis and performance of fiber Composites. Van Nostrand Rainfold. application to design. constitutive relations. Thermosetts. Analysis of Laminated Composite Structures.Calcote.Agarwal and L. Aerospace and structural applications.Jones. Metal matrix and ceramic composites. McGraw Hill Company. elastic properties of a lamina. carbon. Failure mechanisms. Hooke’s law for two dimensional unidirectional lamina. WileyIner-science. thin laminated beam theory. silicon carbide and born carbide fibers. 1980. bending of specially orthotropic. Mechanics of Composite Materials. relation ship between engineering constants and reduced stiffness and compliances. Coordinate transformations: Hooke’s law for different types of materials. New York. Bending. Strength of an orthotropic lamina. Thermoplastics. REFERENCES: 1 R. Finite Element Analysis: Finite element displacement analysis. The failure envelope.
New York 4. Concepts and applications of finite element analysis – Robert Cook 3.N. temperature effects. application of FEM. Unit-III: Isoparametric element – quadrilatcral element. variational approach. analytical problems. Dynamic equations – consistent mass matrix – Eigen Values. comparison of fem with other methods. natural frequencies – mode shapes – modal analysis. load vector. general description. Analysis of beams – Hermite shape functions – stiffness matrix – Load vector – Problems 2-D problems – CST. Non linearity. 6.C. 3-D problems – Tetrahedran element – Jacobian matrix – Stiffness matrix. Analysis of Trusses – Plane Truss and Space Truss elements. The finite element methods in Engineering – S. strain displacement relations. Eigen vector. Introduction to finite elements in engineering – Tirupathi K. treatment of boundary conditions. 5. force terms. Unit-V: Dynamic considerations. properties of stiffness matrix. Belagundu. Rayleigh – Ritz method. Reddy – Mc Graw Hill. Zienkowitz. Rao – Pergamon. 2. Finite Element Procedures in Engineering analysis – K. basic element shapes. Co-ordinates. shape functions – Numerical Integration – sub parametric and superparametric elements. shape functions and characteristics. Glerkin Methods. historical back ground. Non linear problems.S. The Finite element method in engineering science – O. Mc Graw Hill. Unit-VI: Scalar field problems – 1-D Heat conduction – 1-D fin element – 2-D heat conduction problems – Introduction to Torsional problems. Bathe . Virtual energy principle. Unit-II: 1-D structural problems axial bar element – stiffness matrix. Quadratic shape function. LST.FINITE ELEMENT ANALYSIS Unit-I: Introduction to FEM: basic concepts. Introduction.J. geometric non linear dynamic problems. boundary conditions. Stiffness matrix and load vector. Text Books: 1. An Introduction to Finite Element Methods – J. Basic equations of elasticity.Chandrupatla and Ashok D. interpolation function. solution of system of equations.
open die and closed-die forging. clamping elements and methods. torque and power calculations. residual stresses. rolling load. Dieter / Tata McGraw Hill. design of bending. defect in formed parts. simplified analysis. Text Books: 1. forging of circular discs. forging defects. UNIT V: Jigs and Fixture design: Principles of location. forces and geometrical relationship in rolling. Extrusion: Classification. six-point location principle. 1998. compound dies and progressive blanking dies. and powder metallurgy forging. and wires: Wire drawing dies. production of seamless pipes. rolling variables. Rowe 2. problems and defects in rolling. Forming limit criteria. Principles of Metal Working processes / G. computer applications in metal forming Press tool design: Design of various press tools and dies like piercing dies. Analysis of Extrusion process.ADVANCED METAL FORMING UNIT I: Fundamentals of Metal Forming: Classification of forming processes. analysis of wire. spinning and Advanced techniques of Sheet Metal Forming. stretch forming. UNIT IV: Advanced Metal forming processes: HERF.E. UNIT II: Forging: Classification of forging processes. friction and lubricants. UNIT III: Drawing: Drawing of tubes. rods. ASM Metal Forming Hand book. in-process heat treatment.W. Electromagnetic forming. Sheet Metal forming: Forming methods. deep drawing and tube drawing. forming and drawing dies. cold working. theories of cold and hot rolling. blanking dies. mechanism of metal forming. hot working. . Rolling of metals: Rolling processes. Bending. extrusion of tubes. defects in extrusion. temperature of metal working. Principles of Metal Working / Sunder Kumar References: 1. Mechanical Metallurgy / G. III Edition 2. tube drawing process. . Hot Extrusion. forging of plate.
laws of friction and nature of frictional force in metal cutting. Forces and energy calculations (Merchant’s Analysis). New Delhi. design of drills. forces.THEORY OF METAL CUTTING UNIT I: Mechanics of Metal Cutting: Geometry of Metal Cutting Process. speed. Metal Cutting Principles / M C Shaw / Oxford and IBH Publications. experimental techniques. machining time. TEXT BOOKS: 1. cutting speed & feed – machining time – design . Fundamentals of Machining / Boothryd / Edward Amold publishers Ltd. Force measurement using Dynamometers. Rake & Relief angles of twist drill. Theories of formation of built-up edge and their effect. Depth of cut. power. Temperature distribution. UNIT IV: Tool Life and Tool Wear: Theories of tool wear-adhesion. machining time. UNIT V: Cutting Temperature: Sources of heat in metal cutting. Temperature distribution in Metal Cutting. Alekseev / Mir Publishers. speed. UNIT II: Single Point Cutting Tool: Various systems of specifications.L. Tool life criteria and machinability index. UNIT III: Multipoint Cutting Tools: Drill geometry. Sekhom and Nitin Seth / New Age International publishers . feed and depth of cut . single point cutting tool geometry and their inter-relation. S. cost analysis.. design of single point contact tools throwaway inserts. Chip formation. Effect of Grinding conditions on wheel wear and grinding ratio. Types of sliding contact. influence of metal conditions. Chip breakers. Effect of Tool angle.Types of Chips.Power consumed – MRR – Effect of Cutting variables on Forces. radius of chip curvature. real area of contact. milling cutters. feed and depth of cut. Economics. Use of tool-work thermocouple for determination of temperature. Moscow 2.from cutters. forms of wear.1969 2. abrasive and diffusion wear mechanisms. Arshinov and G. Metal cutting theory and cutting tool design / V. mean co-efficient of friction. analytical approach. Fundamentals of Metal cutting and Machine tools / B. G. Chip Thickness ratio. cutting speed. Orthogonal and Oblique cutting processes-definition. temperature.Juneja. zones. Grinding: Specifications of grinding of grinding wheel. mechanics of grinding. 1975 REFERENCE BOOKS: 1.
discrete – their suitability in modeling.r. New York 1991. law A. Taha HA PH Englewood Cliffs NJ 1987.Batch means methods – comparisons. 4 A Course in Simulation Ross SM Mc Millan NY 1990. UNIT IV Simulation languages – comparison of simulation languages with general purpose languages – Simulation languages vs Simulations – software features – statistical capabilities – GPSS – SIMAN – SIMSCRIPT – Simulation of M/. 2 Discrete Event System Simulation Banks J& Carson JS PH Englewood Cliffs. NJ 1984.ways to analyze the system – Model – types of models – Simulation – Definition – Types of simulation models – steps involved in simulation – Advantages & disadvantages. by Carrie A Wiley NY 1990.SIMULATION MODELING OF MANUFACTURING SYSTEM UNIT I System. Parameter estimation – estimator – properties – estimate – point estimate – confidence interval estimates – independent – dependent – hypothesis – types of hypothesis – steps – type I &II errors – Framing – strong law of large numbers UNIT II Building of Simulation model – validation – verification – credibility – their timing – principles of valid simulation Modeling – Techniques for verification – statistical procedures for developing credible model. Applications of Simulation – flow shop system – job shop system – M/M/I queues with infinite and finite capacities – Simple fixed period inventory system – New boy paper problem. UNIT V Output data analysis – Types of Simulation w.. . TEXT BOOKS: 1 Simulation Modeling and Analysis . 3 Simulation of Manufacturing Systems. UNIT III Generation of random variates – factors for selection – methods – inverse transform – composition – convolution – acceptance – rejection – generation of random variables – exponential – uniform – welbull – normal Bernoulli – Binomial – uniform – Posison.M/I queue – comparison of simulation languages. 5 Simulation Modeling and SIMNET .M & Kelton McGraw Hill 2nd Edition.t output data analysis – warm up period – Welch algorithm – Approaches for Steady – Stage Analysis – replication . Modeling of stochastic input elements – importance – various procedures – theoretical distribution – continuous .
Evaluation of Thermodynamic properties of working substance Unit . P.5: Direct Energy Conversion Introduction – Fuel Cells . Unit – 3 : Combustion – Combustion Reactions – Enthalpy of Formation – Entropy of Formation – Reference Levels for Tables – Energy of formation – Heat of Reaction – Aiabatic flame Temperature General product – Enthalpies – Equilibrium. Review Binary vapour cycle. Chemical Equilibrium of Ideal Gases – Effects of Non-reacting Gases Equilibrium in Multiple Reactions.Dhar . Unit . co-generation and Combined cycles – Second law analysis of cycles – Refrigeration cycles.1: Review of Thermo dynamic Laws and Corollaries – Transient Flow Analysis – Second law of thermodynamics – Entropy .T.Availability and unavailability – Irreversibility – Thermo dynamic Potentials – Maxwell Relations – Specific Heat Relations – Mayer’s relation . Mc Graw Hill 3) Thermo dynamics / Doolittle – Messe 4) Thermo dynamics / Sonnatag & Van Wylen 5) Irreversible Thermo Dynamics / HR De Groff. The vant Hoff’s Equation. surface – Equations of state – Real Gas Behaviour – Vander Waal’s equation Generalised compressibility Factor – Energy properties of Real Gases – Vapour pressure – Clausius – Clapeyron Equation – Throttling – Joule – Thompson coefficient. Thermo dynamics /PL. 6) Engg. Unit .4: Power cycles.V.ADVANCED THERMO DYNAMICS Unit . TMH 2) Thermo dynamics / Holman. Thermo Dynamics off irreversible processes – Introduction – phenomenological laws – Onsagar Reciprocity Relation – Applicability of the phenomenological Relations – Heat Flux and Entropy Production – Thermo dynamic phenomena – Thermo electric circuits. Nag. The chemical potential and phase Equilibrium – The Gibbs phase Rule. REFERENCE BOOKS : 1) Basic and Applied Thermodynamics.K. Non-reactive Mixture of perfect Gases – Governing Laws – Evaluation of properties – Pychrometric Mixture properties and psychrometric chart – Air conditioning processes – Cooling Towers – Real Gas Mixture.2: P.Thermo electric energy – Thermo-ionic power generation -Thermodynamic devices Magneto Hydrodynamic Generations – Photo voltaic cells.
1: Brief Introduction to different modes of heat transfer. Thermal Radiation heat transfer – R.Heisler charts-semi infinite solid-use of shape factors in conduction .Howell 9. Heat and Mass Transfer – O P Single (Macmillan India Ltd) 3. momentum equations – Derivation of Energy equation . UNIT . Ghoshdastidar (Oxford Press) 4. with transmitting.Siegel & J. use of empirical correlations.Nusselt’s theory of film condensation on a vertical plate – Assumptions & correlations of film condensation for different geometrics.F. Forced Convection: Equations of Fluid Flow – Concepts of Continuity. Heat Transfer – P. Fundamentals of Heat & Mass Transfer – Incroera Dewitt (Jhon Wiley) 2.4: Free convection: Approximate analysis on laminar free convective heat transfer – Boussinesque Approximation .Kays & M.Sarit K. gas radiation – radiation from flames. Heat Transfer : A basic approach – Yunus Cangel (MH) 3.Cess 8.M. specular surfaces. TEXT BOOKS : 1. UNIT . Radiation Heat Transfer –G. Convective Heat and Mass Transfer / W. Heat Transfer – Necati Ozisik (TMH) 2.R. Principle of Heat Transfer – Frank Kreith & Mark.S.Different geometries – combined free and forced convection Boiling and condensation: Boiling curve – Correlations. Internal flows: Fully developed flow: Integral analysis for laminar heat transfer coefficient – Types of flow – Constant Wall Temperature and Constant Heat Flux Boundary Conditions Hydrodynamic & thermal entry lengths.Bohn. Lumped system analysis.K.Methods to determine heat transfer coefficient: Analytical Methods . Das (Dhanpat Rai) REFERENCE BOOKS : 1.Crawford(TMH) 7. Approximate Method – Integral analysis UNIT .Sparrow& R.E.Sarofim . Nag(TMH) 5. Radiation Heat Transfer – H. Application of empirical relations to variation geometrics for Laminar and Turbulent flows. Heat & Mass Transfer – D. Kumar 4.S. Engg. non-grey bodies.2D transient heat conduction – product solutions UNIT .2: Finite Difference methods for Conduction: 1D & 2D steady state and simple transient heat conduction problems – implicit and explicit methods.ADVANCED HEAT TRANSFER UNIT. 6.G.M. reflecting and absorbing media.Dimensional Analysis and concept of exact solution. Heat Transfer – P.5: Radiation Heat Transfer: Radiant heat exchange in grey.Hottel & A.3: External flows: Flow over a flat plate: Integral method for laminar heat transfer coefficient for different velocity and temperature profiles. Mass Transfer: Concepts of mass transfer – Diffusion & convective mass transfer Analogies – Significance of non-dimensional numbers. Conduction: General heat conduction equation-Initial and Boundary conditions Steady State Heat Transfer: Simplified heat transfer in 1D and 2D – Fins Transient heat conduction. Heat & Mass Transfer.D.
Convective Heat and Mass Transfer – W. stream tubes – velocity of a fluid particle. Fluid Mechanics and Machinery – D.Acoustic Velocity Derivation of Equation for Mach Number – Flow Regimes – Mach Angle – Mach Cone – Stagnation State Compressible Fluid Flow – II: Area Variation. Property Relations – Isothermal Flow in Long Ducts – Normal Compressible Shock. Equations of three dimensional continuity equation. Streak lines.W – Foundations of Fluid Mechanics. M.Von-Karman momentum integral equation for laminar boundary layer –– Expressions for local and mean drag coefficients for different velocity profiles. 3. TEXT BOOKS: 1.Blasius solution.Prandtl Mixing Length Model . McGrawhill 3. Yuman S.(New Age Pub. lift on circular cylinders Internal Flow: Smooth and rough boundaries – Equations for Velocity Distribution and frictional Resistance in smooth rough Pipes – Roughness of Commercial Pipes – Moody’s diagram.) . Stream lines.Universal Velocity Distribution Law: Van Driest Model –Approximate solutions for drag coefficients – More Refined Turbulence Models – k-epsilon model . Momentum and Energy .boundary layer separation and form drag – Karman Vortex Trail. circulation & vorticity Accelerations in Cartesystems normal and tangential accelerations.M. Schlichting H – Boundary Layer Theory (Springer Publications). Rama Durgaiah. UNIT 5: Compressible Fluid Flow – I: Thermodynamic basics – Equations of continuity. Fluid Dynamics – William F. Kays. Crawford. McGrawhill REFERENCE BOOKS: 1. 2. Dynamics & Theory and Dynamics of Compressible Fluid Flow – Shapiro.Boundary layer thickness for flow over a flat plate – Approximate solutions – Creeping motion (Stokes) – Oseen’s approximation . Property Relationships in terms of Mach number. Hughes & John A.Coutte flow with and without pressure gradient .Path lines. Euler’s. Brighton (Tata McGraw-Hill Pub. types of flows. An Introduction to Compressible Flow – Pai.E.Stream and Velocity potential functions. Basic Laws of fluid Flow: Condition for irrotationality.Hagen Poisoulle flow . Bernouli equations in 3D– Continuity and Momentum Equations UNIT 2: Principles of Viscous Flow: Derivation of Navier-Stoke’s Equations for viscous compressible flow – Exact solutions to certain simple cases : Plain Poisoulle flow . UNIT 3: Boundary Layer Concepts : Prandtl’s contribution to real fluid flows – Prandtl’s boundary layer theory . Convective Heat and Mass Transfer – Oosthigen. Oblique Shock: Expansion and Compressible Shocks – Supersonic Wave Drag. 2. Nozzles.ADVANCED FLUID MECHANICS UNIT I: Non – viscous flow of incompressible Fluids: Lagrangian and Eulerain Descriptions of fluid motion. Diffusers – Fanno and Releigh Lines. UNIT 4: UNIT I: Introduction to Turbulent Flow: Fundamental concept of turbulence – Time Averaged Equations – Boundary Layer Equations . Boundary layer control.) 5. 4.
Efficiency. Zweifels relation. degree of reaction. Isentropic flow. unsteady flow in turbo machines. stanitz and stodolas formulae. SciTech Publishers. velocity triangles and efficiencies. Unit –2: Steam Nozzles: Convergent and Convergent – Divergent nozzles. Efficiencies. Compressors – Yahya 8) Axial Flow Compressors – Horlock. Design of nozzles. Cascade Analysis: Geometry and Terminology. 3) Theory and practice of steam turbines – Kearton 4) Gas Turbines – Theory and practice – Zucrow 5) Elements of Gas Dynamics – Liepman and Roshkow 6) Elements of Gas Dynamics – Yahya 7) Turbines. normal shock recovery . performance. Blade angles for variable degree of reaction. Mach number and Area – Velocity relation. Actuator disc theory. performance. 9) Gas Turbines. supersonic flow. Effect of inlet mach number. Applications Thermodynamic analysis. effect of back – pressure on the analysis. work done and velocity triangles. stage loading . Prewirl. losses. Unit – 5: Axial Flow Gas Turbines: Work done. Unit – 4: Axial Flow Compressors: Flow analysis. thermodynamic flow analysis. Chennai. Energy balance. Free-vortex blades. static and Stagnation conditions. Prithviraj. Unit – 3: Gas Dynamics: Fundamentals thermodynamic concepts. oblique shock waves . Energy transfer. Thermodynamic analysis. normal shock relations for perfect gas. secondary flow. leakage losses. Velocity triangles and efficiencies. materials and cooling of blades.TURBO MACHINES Unit – 1: Fundamentals of Turbo machines: Classification. Dynamic pressure. stage pressure rise . Isentropic conditions. effect of velocity incidence .Cohen. Efficiencies. Centrifugal Compressor: Types. work and velocity triangles . Efficiencies. off-design performance. Gopalakrishnan & D. general design. Blade forces. Aerofoil theory. Degree of reaction . Roger & Sarvanamuttu . Diffuser and pressure recovery. Design cascade analysis – Soderberg – Hawthrone – ainley-correlations. Euler’s flow through variable cross sectional area. REFERENCE BOOKS : 1) Fundamentals of Turbo machines – Shephard 2) Practise on Turbomachines – G. Constant Reaction Blading. detached shocks . Blade assembling. performance. Matching of compressor and turbine. slip factor. Secondary flow. free and forced vortex blades. Pumps. angles and height. continuity equation. Blade passage design. Design of blade passages. stresses in blades. Steam Turbines :Impulse Turbines: Compounding. Thermodynamic analysis of steam turbines.
Unit .3: Thermal energy storage – Introduction – Need for – Methods of sensible heat storage using solids and liquids – Packed bed storage – Latent heat storage – working principle – construction – application and limitations.2: Design of solar water heating system and layout Power generation – solar central receiver system – Heliostats and Receiver – Heat transport system – solar distributed receiver system – Power cycles.5: Economics – Principles of Economic Analysis – Discounted cash flow – Solar system – life cycle costs – cost benefit analysis and optimization – cost based analysis of water heating and photo voltaic applications. Unit . Capturing solar radiation – physical principles of collection – types – liquid flat plate collectors – construction details – performance analysis – concentrating collection – flat plate collectors with plane reflectors – cylindrical parabolic collectors – Orientation and tracking – Performance Analysis.4: Direct energy conversion – solid-state principles – semiconductors – solar cells – performance – modular construction – applications. Solar energy – Sukhatme REFERENCE BOOKS: 1. Unit . Solar energy – Magal 3. Solar Ponds & Solar Refrigeration. air heaters. Solar energy – Garg 2. dryers. TEXT BOOKS: 1. beam and diffuse – measurement – estimation of average solar radiation on horizontal and tilted surfaces – problems – applications.SOLAR ENERGY TECHNOLOGY Unit . Other solar devices – stills. specialty and potential – Sun – Earth – Solar radiation.1: Introduction – Solar energy option. Principles of solar engineering – Kreith and Kerider 2. Power plant technology – El Wakil . Unit . working fluids and prime movers. Solar energy thermal processes – Duffie and Beckman 3. Soloar energy – Tiwari and Suneja 4.
Particulate Traps. Combustion in CI engines: Essential Features – Types off Cycle. I.Rotary Engines.II 3. unburnt Hydrocarbon and particulate – Emissions – Measurement – Exhaust Gas Treatment. Charge Motion: Mean velocity and Turbulent characteristics – Swirl. Cycle Analysis: Thermo-chemistry of Fuel – Air mixtures. SCR. Common rail fuel injection system UNIT . And Vol. UNIT .4: Pollutant Formation and Control: Nature and extent of problems – Nitrogen Oxides.Ganesan . and C.C. Engine in theory and Practice Vol. NOx. Pr. I. I. Engines: Maleev 5. 8.C.Engines by V.C engines to suit Bio . UNIT . Squish – Prechamber Engine flows. Catalytic converter.differences and Factors responsible for – Computer Modeling. I. properties – Ideal Models of Engine cycles – Real Engine cycles .2: Gas Exchange Processes: Volumetric Efficiency – Flow through ports – Supercharging and Turbo charging.C. UNIT .HCCI and GDI concepts REFERENCES BOOKS: 1.I. Modern Trends in IC Engines .5: Fuel supply systems for S. Combustion Engine Processes: Lichty 6.I engines to use gaseous fuels like LPG.Lean Burning and Adiabatic concepts . .Modification in I.fuels. MPFI. Engines: Obert/Int – Text Book Co. I. Catalysts. Engines Fundamentals/Heywood/Mc Graw Hill 2. Carbon monoxide. ENGINES UNIT . Engines: Ferguson 7.C. Lean. The I.I engines: Combustion and Speed – Cyclic Variations – Ignition – Abnormal combustion Fuel factors.1: Introduction – Historical Review – Engine Types – Design and operating Parameters.I / Teylor / IT Prof.ADVANCED I.C.C. . CNG and Hydrogen.C. SI engine testing. Data – Fuel Spray Behavior – Ignition Delay – Mixing Formation and control. Scavenging of Two – stroke Cycle Engines – Switzer.3: Engine Combustion in S. 4.
C. Unit – 5: Wind Energy: Wind – Beaufort number – characteristics – wind energy conversion systems – types – Betz model – Interference Factor – Power Coefficient – Torque Coefficient and thrust coeff. Tides – Diurnal and Semi – Diurnal Nature – Power from Tides. Energy from Oceans: Tidal Energy. Biomass Wastes – Aerobic and Anaerobic bioconversion processes – Raw Materials and properties of Bio-gas-Bio-gas plant Technology and Status – The Energetics and Economics of Biomass Systems – Biomass gasification. Deuterium cycle – condition for controlled Fusion.Survey of Energy Resources – Classification – Need for Non-Conventional Energy Resources. Solar Energy Applications: Solar water Heating. Biological Energy Resources / Malcolm Flescher & Chrris Lawis . Wave Energy .P-P Cycle carbon Cycle. Unit . Engines Applications – Utilization Strategy – Performances.Ghosal. Renewable Energy Resources / John Twidell & Tony Weir 2. Unit – 4: Bio – Energy: Biomass Energy Sources – Plant Productivity. Hydrogen gas a Fuel – Production methods – Properties – I. Renewable Energy Resources – Basic Principles and Applications – G. Narosa Pub REERENCE BOOKS : 1.. Ocean Thermal Energy : principles – Heat Exchangers – Pumping requirements – Practical Considerations. space heating – active and passive heating – energy storage – selective surface – solar stills and ponds – solar refrigeration – photovoltaic generation . Fuel Cells and Photovoltaic –Thermionic and Thermoelectric Generation – MHD Generator.NON CONVENTIONAL ENERGY RESOURCES (ELECTIVE II) Unit – 1: Introduction – Energy Sinario . Waves – Theoretical Energy Available – Calculation of period and phase velocity of waves – wave power systems – submerged devices.Lift machines and drag machines – matching – electricity generation. TEXT BOOK: 1. Solar Energy: The Sun – Sun-Earth Relationship – Basic matter to waste heat energy circuit – Solar radiation – Attention – Radiation measuring instruments. Unit .N.K.3: Direct Energy Conversion: Nuclear Fusion: Fusion – Fusion Reaction.2: Geothermal Energy: Structure of Earth – Geothermal Regions – Hot springs – Hot Rocks – Hot Aquifers – Analytical Methods to estimate Thermal Potential – Harnessing Techniques – Electricity Generating Systems.Tiwari and M.
COMBUSTION AND ENVIRONMENT Unit – 1: Fuels – detailed classification – Conventional and Unconventional Solid.FUELS. 7. Fuels and combustion by Sharma and Chander Mohan – Tata Mc Graw Hill 3. Combustion Fundamentals by Roger A strehlow – Mc Graw Hill 2. Ragland. gaseous fuels and nuclear fuels – Origin of Coal – Analysis of coal.Kuo. Unit – 2 : Principles of combustion – Chemical composition – Flue gas anlaysis – dew point of products – Combustion stoichiometry. second and third order reactions . Glassman . Unit – 4 : Laminar and turbulent flames propagation and structure – Flame stability – Burning velocity of fuels – Measurement of burning velocity – factors affecting the burning velocity. Human Health etc. first.complex reactions – chain reactions. Unit – 3: Thermodynamics of combustion – Enthalpy of formation – Heating value of fuel Adiabatic flame Temperature – Equilibrium composition of gaseous mixtures.I. Principles of Combustion by Kanneth K.K. TEXT BOOKS : 1. Unit – 5 : Environmental considerations – Air pollution – Effects on Environment. 8. Chemical kinetics – Rate of reaction – Reaction order – Molecularity – Zeroth. Principal pollutants – Legislative Measures – Methods of Emission control. Liquid. Wiley and Sons. Turns. Mc. An Introduction to Combustion – Stephen R. 6. Berman & Kenneth W. Theories of reaction Kinetics – General oxidation behavior of HC’s. 4. Oxford and IBH. Combustion. Combustion Engineering – Gary L. Mc. Combustion by Sarkar – Mc. Coal – Carborisation. Combustion Engineering and Fuel Technology by Shaha A. Combustion of fuel. droplets and sprays – Combustion systems – Pulverised fuel furnaces – fixed. Graw Hill International Edition. Graw Hill. Graw Hill International Edition. Entrained and Fluidised Bed Systems. Gasification and liquification – Lignite: petroleum based fuels – problems associated with very low calorific value gases: Coal Gas – Blast Furnace Gas Alcohols and Biogas. 5.
Unit . calculation of cooling tower performance.3: Condensation of single vapors: Calculation of a horizontal condenser. Evaporators and Reboilers: Vaporizing processes. Process Heat Transfer – D. Unit – 4: Vaporizers. Analysis of cooling tower requirements. extended surface heat exchanger. calculation of shell and tube heat exchangers – shell side film coefficients. Plate heat exchangers. influence of approach temperature on correction factor. relation between wet bulb & dew point temperatures. Shell & Tube Heat Exchangers: Tube layouts for exchangers. spiral plate heat exchanger. tube side pressure drop. Determination of the number of diffusion units. Gasketed plate heat exchanger. Double pipe exchangers in series-parallel arrangements. Unit . cross flow heat exchanger design calculations. the calculations of 2-4 exchangers. vertical condenser – sub-cooler. Flow arrangements for increased heat recovery. Ozisick. the calculation of double pipe exchanger. Recuperation & Regeneration – Tubular heat exchangers: double pipe. Cooling Towers by J.Q. Basic equations in design. New York. weighted fin efficiency curve.2: Double Pipe Heat Exchanger: Film Coefficient for fluids in annulus. multipass. counter flow. Overall heat transfer coefficient – LMTD method for heat exchanger analysis – parallel flow.EQUIPMENT DESIGN FOR THERMAL SYSTEMS Unit . Heat Exchanger Design – A.P. calculation of a double pipe finned exchanger. the Lewis number. and design calculation of shell & tube heat exchangers. calculation of a double pipe fin efficiency curve. calculations of a reboiler. baffle Heat exchangers. calorific temperature. calculation of a longitudinal fin shell and tube exchanger. condensation of steam. natural circulation vaporizing exchangers.D.N. De-super heater condenser. Analysis of performance of 1-2 heat exchanger. TMH. Lamella heat exchanger. and classification of cooling towers. forced circulation vaporizing exchangers. Extended Surfaces: Longitudinal fins. fouling factors. and Tubular fin. TEXT BOOKS : 1. Heat balance. the true temperature difference in a 1-2 heat exchanger. shell & tube heat exchanger. Gurney 3. Unit .Fraas and M. vertical condenser. shell side pressure drop. heat transfer by simultaneous diffusion and convection. vertical reflux type condenser. Kern. horizontal condenser – subcooler.1: Classification of heat exchangers: Introduction. Basic Design Methods of Heat Exchanger: Introduction. Shell side equivalent diameter. Plate fin. . average fluid temperature. Design of cooling towers.5: Direct Contact Heat Exchanger: Cooling towers. John Wiely & sons. 2. cooling tower internals and the roll of fill.
Unit – 4: Air –conditioning: Psychrometric properties and processes – Construction of Psychrometric chart. Requirements of Comfort Air –conditioning – Thermodynamics of human body – Effective temperature and Comfort chart – Parameters influencing the Effective Temperature. Steam Jet refrigeration system :Representation on T-s and h-s diagrams – limitations and applications.RSHF. Winter and year round air – conditioning systems. Refrigeration & Air Conditioning – C. Components of Vapor Compression System: The condensing unit – Evaporators – Expansion valve – Refrigerants – Properties – ODP & GWP .Load balancing of vapor compression Unit. Regenerative and Reduced ambient systems – Problems based on different systems. Bootstrap. Re-circulated air with and without bypass. equipments. Cooling load Estimation: Occupants. Unconventional Refrigeration system – Thermo-electric – Vortex tube & Pulse tube – working principles. Arora(TMH) 2. Fresh air load.– Dry ice system. ADP. Lithium – Bromide system Three fluid system – HCOP. ESHF and GSHF for different systems. Compound Compression : Flash inter-cooling – flash chamber – Multi-evaporator & Multistage systems. Unit – 2: Production of low temperature – Liquefaction system .Chand and Co. Unit – 5: Air –conditioning Systems:All Fresh air .REFRIGERATION AND AIR CONDITIONING Unit – 1: Vapour Compression Refrigeration : Performance of Complete vapor compression system. duet heat gain fan load.Cascade System – Applications. Preister 6) Refrigeration and Air Conditioning : Dossat – Mc Graw Hill 7) Thermal Environmental Engg. : Threlkeld – Van Nostrand 8) Refrigeration and Air Conditioning : Ballany – Khanna 9) Refrigeration and Air Conditioning : Arora – Tata Mc Graw Hill 10) Refrigeration and Air Conditioning : Domkundwar – Dhanpatrai 11) Refrigeration and Air Conditioning : SC Jain S. with reheat systems – Calculation of Bypass Factor.P. TEXT BOOKS : 1. 12) Ashrae Hand Book : 2 Vols . Vapor absorption system – Simple and modified aqua – ammonia system – Representation on Enthalpy –Concentration diagram. infiltration. Refrigeration & Air Conditioning – Arora & Domkundwar – Dhanpat Rai REFERENCE BOOKS : 1) Refrigeration and Air Conditioning :Manohar Prasad 2) Refrigeration and Air Conditioning : Stoecker – Mc Graw Hill 3) Principles of Refrigeration – Dossat (Pearson) 4) Refrigeration and Air Conditioning : Ananthanarayana (TMH) 5) Refrigeration and Air Conditioning : Jordan and – Prentice Hall. Components:Humidification and dehumidification equipment – Systems of Air cleaning – Grills and diffusers – Fans and blowers – Measurement and control of Temperature and Humidity. Summer . Unit – 3: Air Refrigeration : Applications – Air Craft Refrigeration -Simple.
Ac / At of a nozzle. methods of determining burning rates. gross thrust. Jet propulsion – Nicholas Cumpsty . Effect of binder on propellant properties. engine intake matching. Transient and pseudo equilibrium operation. Rocket motor hard ware design. departure from simple analysis – characteristic parameters – 1) characteristic velocity. Cryogenic and storage propellants. factors influencing the burning rate. 2) specific impulse 3) total impulse 4) relationship between the characteristic parameters 5) nozzle efficiency. summer field criteria. equilibrium motor operation and equilibrium pressure to various parameters. constructional features. Mechanics and Dynamics of Propulsion – Hill and Peterson 2. grain design. Mono and Bi propellants. rocket (Solid and Liquid propellant rockets) and Ramjet engines. Supersonic nozzle shape.5: Ramjet and Integral Rocket Ramjet Propulsion System: Fuel rich solid propellants. combustion efficiency of ramjet engine. Turbo machinery. Unit . nonadapted nozzles. end burning and burning grains. thrust coefficient.JET PROPULSION AND ROCKETRY Unit .compressors and turbines. injection patterns. injector characteristics. physical and chemical characteristics of liquid propellant. Unit . Gas Turbines – Ganesan (TMH) 2. ignition delay of hypergolic propellants. pump and pressure feed systems. Composite propellant oxidizers and binders. Rocket propulsion – Bevere 4. injectors – various types. super critical and sub-critical operation of air intakes.4: Solid propellant rocket engine – internal ballistics. propellant tank design. combustion efficiency and overall efficiency. gross thrust coefficient. homogeneous and heterogeneous propellants. Rockets and air breathing jet engines – Classification – turbo jet . Heat transfer and cooling aspects. simple pyro devices. Design of combustion chamber. engine off design performance analysis. classification and comparison of IIRR propulsion systems. Unit . Liquid propellant rocket engine – system layout. TEXT BOOKS: 1. Ignition system. Gas Turbines & Propulsive Systems – Khajuria & Dubey (Dhanpatrai) 3. Uncooled engines. air intakes and their classification – critical.1: Turbo Jet Propulsion System: Gas turbine cycle analysis – layout of turbo jet engine. Rocket propulsion elements – Sutton REFERENCES BOOKS: 1. and chamber wall stresses. turbo prop. enthalpy changes in reactions. characteristic length. turbo fan. Unit . Solid Propulsion System: Solid propellants – classification. Liquid Rocket Propulsion System: Liquid propellants – classification. Flight Performance: Forces acting on vehicle – Basic relations of motion – multi stage vehicles. combustor.3: Aero Thermo Chemistry of The Combustion Products: Review of properties of mixture of gases – Gibbs – Dalton laws – Equivalent ratio. and atomization and drop size distribution. heat of reaction and heat of formation – calculation of adiabatic flame temperature and specific impulse – frozen and equilibrium flows. feed system components. Burning rate and burning rate laws. double base propellant compositions and manufacturing methods. blade aerodynamics.2: Principles of Jet Propulsion and Rocketry: Fundamentals of jet propulsion. Nozzle Theory and Characteristics Parameters: Theory of one dimensional convergent – divergent nozzles – aerodynamic choking of nozzles and mass flow through a nozzle – nozzle exhaust velocity – thrust. Heat transfer considerations in solid rocket motor design.
Sizing of the PV array. stainless steel and plastic substrates – Typical materials used Concentrator technology and the importance of tracking – Comparison of efficiencies of various technologies – Recent trends in technology and manufacturing. PV Systems – Stand alone and grid connected – Load estimation – Daily load demand – Solar radiation/irradiance table for a particular location . Solar charts – Measurement of diffuse.Direct and indirect band-gap material – Flow of Silicon material – Single crystal Silicon Solar cell – Structure – Important electrical parameters – Ideal and approximate equivalent circuits . 4.System Sizing examples: Domestic loads. . IEC Standards 61215 & 61646 – Reliability test – Field stress testing. multi-crystalline and Edge Defined Film Fed Growth Silicon . 3. PV-Mains . curve correction factor . Deep cycle lead acid type.Computation of efficiency and fill factor – Translation of parameters actually measured to STC – Reliability Testing: Qualification tests. Photovoltaics (PV): History.Manufacturing processes (wafer and cell) of single crystal. amorphous silicon – Comparison of ‘Thin film’ and ‘Bulk crystal’ technology – manufacturing (module making) processes of amorphous silicon on glass. Copper Indium Gallium Diselenide. PV-Diesel engine. review of semiconductor physics and Operating principle – Silicon as PV material . Lighting (using CFLs. White LEDs) .DIRECT ENERGY CONVERSION 1. village power packs – Installation practices – Trouble shooting – Economic analysis: Life Cycle Cost analysis – Environment impacts of PV – Green buildings – Potential for GHG emission reduction of installed PV systems. 2. Energy Balance of the earth – The Greenhouse effect – Physical Source of sunlight – Planck’s black-body radiation distribution from different black body temperatures – The earth and Solar Constant – Spectral distribution of extra-terrestrial radiation – Basic earth-sun angles – Solar time and equation of time – attenuation of solar radiation by the atmosphere – Direct and diffuse radiation at the ground – Empirical equations for predicting the availability of solar radiation – Computation of radiation on inclined surfaces . DC/DC Converters. DC/AC inverters – Alarms. global and direct solar radiation – Calibration and standardization – Duration of Sun hours – Solar radiation data – Peak Sun hours – Standard terms and definitions.Temperature and Irradiation effects – Energy Losses – Absorption coefficient and reflectance . indicators and monitoring equipment – Energy Storage: Batteries. Charge controllers/regulators.Performance measurement of typical parameters of cells/modules under natural and simulated light – Indoor sun simulators Outdoor PV array testers – ASTM and IEEE standards for Class A and Class B simulators – Pulsed. Battery Design and construction. movistors – Roof mounted arrays – Building integrated PV (BIPV) – Typical faults and diagnosis – Hot Spot problem in a PV module and safe operating area . battery.Angstrom’s turbidity. series and shunt resistances. Normal Operating Cell Temperature (NOCT) and Standard Operating Conditions (SOC) – Output curves ( ‘Current-Voltage’ or ‘I-V’ and ‘Power-Voltage’ or ‘P-V’) under various irradiance and temperature conditions – Mounting structure for PV modules/arrays – Orientation and array layout – Effects of shading . Safety issues – Typical applications of PV – Hybrid systems: PV-Wind. Battery Selection criteria. inverter and other BOS – Maximizing efficiency of sub-systems – Balance of systems – Single axis and two axis tracking at optimum inclination of the PV array – Power conditioning and control – Maximum Power Point Trackers. PV modules and arrays – Design requirements of PV modules – Rating of PV modules – Standard Test Conditions (STC). Cadmium telluride (cdTe).hybrid systems.Other balance of systems (BOS) and protective devices: blocking and bypass diodes.Review of other PV technologies – Silicon film. Water pumping. Other types of batteries. steady state and single flash types – Determination of temperature coefficients.
Garg and J. Solar Energy – Fundamentals and Applications/H. Prakash/Tata McGraw-Hill e. Treble/Pergamon Press f.5.Fuel Cells – Classification of fuel cells based on (a) Type of electrolyte (b) Type of the fuel and oxidant (c) operating temperature (d) application and (e) chemical nature of electrolyte Reference Books: a.P.Takahashi and M. Modelling Photovoltaic Systems using P Spice/Luis Castaner and Santiago Silvestre/John Wiley and Sons d. The Hydrogen economy – Advantages of hydrogen as an energy carrier – Components of the hydrogen economy . Fuel Cells/Livin Oniciu/Abacus Press 1976 . Technology and System Applications /Martin A.Konagai/North Oxford Academic g. Solar Electricity /Edited by Tomas Markvart/John Wiley and Sons b. Amorphous Silicon Solar Cells/K. Green/Prentice Hall Inc c. Generating Electricity from the Sun/Edited by Fred C. Solar Cells – Operating Principles.Generation of hydrogen . Photovoltaic Systems Engineering/Roger Messenger/CRC Press h.Transport and storage of hydrogen: physical and chemical .