EIO0000000432 06/2011

Modicon M258 Logic Controller
Hardware Guide
06/2011

EIO0000000432.03

www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage. © 2011 Schneider Electric. All rights reserved.

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EIO0000000432 06/2011

Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 TM5 System General Rules for Implementing . . . . . . . .
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Rules and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 7 13
14 17 23

Chapter 2 Modicon M258 Logic Controller Features . . . . . . . . . . .
About the Modicon M258 Logic Controller . . . . . . . . . . . . . . . . . . . . . . . . Controller Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controller Common Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Real Time Clock (RTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27
28 30 31 34

Chapter 3 Modicon M258 Logic Controller Installation . . . . . . . . .
First Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39
39

Chapter 4 TM258LD42DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the Controller Power Distribution Module . . . . . . . . . . .

41
42 46

Chapter 5 TM258LD42DT4L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the Controller Power Distribution Module . . . . . . . . . . .

49
50 54

Chapter 6 TM258LF42DT•• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the Controller Power Distribution Module . . . . . . . . . . .

57
58 62

Chapter 7 TM258LF42DT4L••. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the Controller Power Distribution Module . . . . . . . . . . .

65
66 70

Chapter 8 TM258LF66DT4L••. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the Controller Power Distribution Module . . . . . . . . . . .

73
74 78

Chapter 9 TM258LF42DR•• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the Controller Power Distribution Module . . . . . . . . . . .

81
82 86

EIO0000000432 06/2011

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Line Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital DO12TE . . . . . . . . . . . . . . . . . Fast Inputs Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 92 95 98 100 102 Chapter 12 PCI Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog AI4LE. . . . . . . . . . . . . . . Expert I/O. . . . . . . Ethernet Port . . . . . . . . . . . . . Regular Inputs . . Wiring Diagram for External Power Supplies. . . Digital DI6DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 112 117 120 122 Chapter 14 Embedded Regular I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . Fast Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relay DO6RE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 149 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 89 Chapter 11 Integrated Communication Ports . . . . . . . . . . . . . . . . . PCI Slots . . . . . . . . . Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 126 129 133 138 143 Chapter 15 Connecting the Modicon M258 Logic Controller to a PC Connecting the Controller to a PC . . . . . . . . . USB Programming Port . . .Chapter 10 Power Distribution Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . Digital DI12DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 107 Chapter 13 Embedded Expert I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 161 4 EIO0000000432 06/2011 . . . . . . . . . . . . . . . . . . . . . . . . . CAN Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USB Host Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. or maintain it. operate. EIO0000000432 06/2011 5 . and look at the equipment to become familiar with the device before trying to install.Safety Information § Important Information NOTICE Read these instructions carefully.

PLEASE NOTE Electrical equipment should be installed. 6 EIO0000000432 06/2011 . and has received safety training to recognize and avoid the hazards involved. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. operated. serviced. and maintained only by qualified personnel.

show you how to connect the controller to a programming device equipped with SoMachine software help you understand how to interface the controller with I/O modules. The users should read through the entire document to understand all its features. TM5 bus between transmitter and receiver PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS PULL TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 21 11 21 11 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 21 22 21 22 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3 1 3 2 3 1 3 2 3 1 3 2 3 1 3 2 3 1 3 2 3 1 3 2 3 1 4 21 44 21 44 21 44 21 44 21 44 21 44 21 44 2 4 1 4 2 4 1 4 2 4 1 4 2 4 1 4 2 4 1 4 2 4 1 4 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5 1 5 2 5 1 5 2 5 1 5 2 5 1 5 2 5 1 5 2 5 1 5 2 5 1 6 21 66 21 66 21 66 21 66 21 66 21 66 21 66 2 6 1 6 2 6 1 6 2 6 1 6 2 6 1 6 2 6 1 6 2 6 1 6 2 6 RS485 / RS232 Controller Local Expansion I/O Remote Expansion I/O EIO0000000432 06/2011 7 . NOTE: Read and understand this document and all related documents (see page 8) before installing. HMI and other devices help you become familiar with the controller features. operating or maintaining your controller.About the Book At a Glance Document Scope The purpose of this document is to: show you how to install and operate your controller.

EIO0000000407 (CHS) EIO0000000426 (ENG). If you entered the name of a product range.schneider-electric. EIO0000000429 (SPA). EIO0000000430 (ITA). EIO0000000403 (FRE). To access this information online: Step 1 2 Action Go to the Schneider Electric home page www. click on the model number that interests you. EIO0000000406 (ITA). use asterisks (*). EIO0000000404 (GER). To get information on a grouping similar modules. The technical characteristics of the device(s) described in this manual also appear online. EIO0000000431 (CHS) EIO0000000432 06/2011 Modicon Flexible TM5 System . click Download XXX product datasheet. Depending on the size of your screen. In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy.pdf file. EIO0000000405 (SPA). you may need to scroll down to see the data sheet. use the online information as your reference.com.0. If you entered a model number. go to the Product datasheets search results and click on the model number that interests you. In the event that you see a difference between the manual and online information. EIO0000000428 (GER). If more than one model number appears in the Products search results. 3 4 5 6 The characteristics presented in this manual should be the same as those that appear online. Related Documents Title of Documentation Modicon M258 Logic Controller Programming Guide Reference Number EIO0000000402 (ENG). To save or print a data sheet as a .System Planning and Installation Guide 8 . go to the Product Ranges search results and click on the product range that interests you. In the Search box type the model number of a product or the name of a product range. EIO0000000427 (FRE).Validity Note This document has been updated with the release of SoMachine V3. Do not include blank spaces in the model number/product range.

EIO0000000467 (CHS) Modicon TM5 Transmitter and Receiver Modules Hardware Guide EIO0000000468 (ENG). EIO0000000476 (GER). EIO0000000453 (SPA).schneider-electric. EIO0000000464 (GER). Guide EIO0000000463 (FRE). EIO0000000477 (SPA). EIO0000000466 (ITA). EIO0000000478 (ITA). EIO0000000472 (ITA).com. EIO0000000445 (FRE). EIO0000000479 (CHS) TM5 PCI Communication Modules Hardware Guide You can download these technical publications and other technical information from our website at www. EIO0000000469 (FRE). EIO0000000454 (ITA). EIO0000000447 (SPA). EIO0000000451 (FRE). EIO0000000449 (CHS) Modicon TM5 Analog I/O Modules Hardware Guide Modicon TM5 Expert (High Speed Counter) Modules Hardware EIO0000000462 (ENG). EIO0000000448 (ITA). EIO0000000473 (CHS) EIO0000000474 (ENG). EIO0000000455 (CHS) EIO0000000444 (ENG). EIO0000000475 (FRE). EIO0000000452 (GER). EIO0000000446 (GER). EIO0000000465 (SPA). EIO0000000432 06/2011 9 .Modicon TM5 Digital I/O Modules Hardware Guide EIO0000000450 (ENG). EIO0000000470 (GER). EIO0000000471 (SPA).

accessories. C and D. Failure to follow these instructions will result in death or serious injury. and wires and confirm that a proper ground connection exists before applying power to the unit. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. Replace and secure all covers. B. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. hardware. Use only the specified voltage when operating this equipment and any associated products. Groups A. Do not substitute components which would impair compliance to Class I Division 2. cables. Failure to follow these instructions will result in death or serious injury. cables. Division 2. DANGER EXPLOSIVE POTENTIAL Only use this equipment in non-hazardous locations. hardware.Product Related Information DANGER HAZARD OF ELECTRIC SHOCK. Do not connect or disconnect equipment unless power has been removed or the location is known to be non-hazardous. 10 EIO0000000432 06/2011 . Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. or in locations that comply with Class I. or installing or removing any accessories.

1 Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death. "Safety Standards for Construction and Guide for Selection. serious injury. "Safety Guidelines for the Application. EIO0000000432 06/2011 11 . power outage and restart. refer to NEMA ICS 1. or equipment damage. serious injury. Separate or redundant control paths must be provided for critical control functions. Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location. for certain critical control functions. provide a means to achieve a safe state during and after a path failure. Installation. User Comments We welcome your comments about this document. Observe all accident prevention regulations and local safety guidelines. Update your application program every time you change the physical hardware configuration. System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link. WARNING UNINTENDED EQUIPMENT OPERATION Only use software approved by Schneider Electric for use with this equipment. You can reach us by e-mail at techcomm@schneider-electric. 1 For additional information.1 (latest edition).1 (latest edition).com. and Maintenance of Solid State Control" and to NEMA ICS 7. Examples of critical control functions are emergency stop and overtravel stop. or equipment damage.WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and. Failure to follow these instructions can result in death.

12 EIO0000000432 06/2011 .

Rules for Implementing EIO0000000432 06/2011 TM5 System General Rules for Implementing 1 Page 14 17 23 What’s in this Chapter? This chapter contains the following topics: Topic Installation Requirements Wiring Rules and Recommendations Environmental Characteristics EIO0000000432 06/2011 13 .

accessories. hardware. hardware. Never touch exposed conductive parts such as contacts or terminals. Programming Considerations WARNING UNINTENDED EQUIPMENT OPERATION Only use software approved by Schneider Electric for use with this equipment. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. Use only the specified voltage when operating this equipment and any associated products. 14 EIO0000000432 06/2011 . Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. serious injury. DANGER HAZARD OF ELECTRIC SHOCK.Rules for Implementing Installation Requirements Before Starting Read and understand this chapter before beginning the installation of your TM5 System. CAUTION ELECTROSTATIC DISCHARGE Store all components in their protective packaging until immediately before assembly. cables. cables. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors. or equipment damage. or installing or removing any accessories. Failure to follow these instructions can result in equipment damage. and wires and confirm that a proper ground connection exists before applying power to the unit. Failure to follow these instructions will result in death or serious injury. Update your application program every time you change the physical hardware configuration. Replace and secure all covers. Failure to follow these instructions can result in death.

C and D. serious injury. or in locations that comply with Class I. Failure to follow these instructions will result in death or serious injury. B.Rules for Implementing Operating Environment DANGER EXPLOSIVE POTENTIAL Only use this equipment in non-hazardous locations. WARNING UNINTENDED EQUIPMENT OPERATION Install and operate this equipment according to the environmental conditions described in the operating limits. Failure to follow these instructions can result in death. EIO0000000432 06/2011 15 . Groups A. Do not substitute components which would impair compliance to Class I Division 2. Do not connect or disconnect equipment unless power has been removed or the location is known to be non-hazardous. Division 2. or equipment damage.

Do not use this equipment in safety-critical machine functions. Do not disassemble. Power line and output circuits must be wired and fused in compliance with local and national regulatory requirements for the rated current and voltage of the particular equipment.C.). Use the sensor and actuator power supplies only for supplying power to the sensors or actuators connected to the module. Install and operate this equipment in an enclosure appropriately rated for its intended environment. serious injury. or modify this equipment. NOTE: Schneider Electric recommends the use of UL-recognized and CSA approved JDYX2 or JDYX8 fuse types. Failure to follow these instructions can result in death. repair. or equipment damage.Rules for Implementing Installation Considerations WARNING UNINTENDED EQUIPMENT OPERATION Use appropriate safety interlocks where personnel and/or equipment hazards exist. or to connections designated as Not Connected (N. 16 EIO0000000432 06/2011 . Do not connect any wiring to unused connections.

EIO0000000432 06/2011 17 . Replace and secure all covers. Use copper conductors only. Use twisted-pair. Verify that the operating conditions and environment are within the specification values. The following rules must be applied when wiring the TM5 System: I/O and communication wiring must be kept separate from the power wiring. Use only the specified voltage when operating this equipment and any associated products. Route these 2 types of wiring in separate cable ducting. hardware. cables. shielded cables for encoder. and wires and confirm that a proper ground connection exists before applying power to the unit. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. expert or fast I/O and TM5 bus signals. hardware. networks and field bus (CAN. Use proper wire sizes to meet voltage and current requirements. Wiring Rules DANGER HAZARD OF ELECTRIC SHOCK. shielded cables for analog. or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. Failure to follow these instructions will result in death or serious injury. Use twisted-pair. or installing or removing any accessories. cables. serial.Rules for Implementing Wiring Rules and Recommendations Introduction There are several rules that must be followed when wiring the TM5 System. Ethernet). accessories. EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors.

The table below provides the wire sizes to use with the removable spring terminal blocks: mm in. Ground shielded cables for analog I/O.08…2.Rules for Implementing WARNING IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION Use cables with insulated shielded jackets for analog I/O. Failure to follow these instructions will result in death or serious injury.5 28…14 0. 18 EIO0000000432 06/2011 . The spring clamp connectors of the terminal block are designed for only one wire or one cable end..5 0. fast I/O and communication signals at a single point 1 Always comply with local wiring requirements regarding grounding of cable shields.75 2 x 24…2 x 18 DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. NOTE: 1Multipoint grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short circuit currents.2 x 0. or equipment damage. Failure to follow these instructions can result in death. fast I/O and communication signals.25…1. Refer to the section Grounding the TM5 System (see Modicon TM5 / TM7 Flexible System.. serious injury.5 24…14 24…16 2 x 0.25…2. Two wires to the same connector must be installed with a double wire cable end to help prevent loosening.25. 9 0. System Planning and Installation Guide) to ground the shielded cables.35 mm 2 AWG 0.

05 in. Terminal Block Plugging a terminal block into the incorrect electronic module can cause an electric shock or unintended operation of the application and/or damage the electronic module.Rules for Implementing DANGER LOOSE WIRING CAUSES ELECTRIC SHOCK Do not insert more than one wire per connector of the terminal block without a double wire cable end.05 in.) 2.) maximum . The table below provides the size of the cable tie and shows the two methods to reduce the stress on the cables: Cable Tie Terminal block Size Thickness 1. wires can be bundled and fixed to the grounding plate tabs using wire ties to reduce stress on the cables. System Planning and Installation Guide)..1.) 19 4 mm (0.3 mm (0.2 mm (0. After grounding the TM5 System via the TM2XMTGB grounding plate (see Modicon TM5 / TM7 Flexible System.2 mm (0.. NOTE: To help prevent a terminal block from being inserted incorrectly. System Planning and Installation Guide) have slots to attach cable ties.) maximum Width EIO0000000432 06/2011 TM2XMTGB Grounding plate 1.16 in.12 in. DANGER UNINTENDED EQUIPMENT OPERATION OR ELECTRIC SHOCK Be sure to connect the terminal blocks to their designated location. clearly and uniquely code and label each terminal block and electronic module according to the instructions in Coding the TM5 System (see Modicon TM5 / TM7 Flexible System. Failure to follow these instructions will result in death or serious injury.5. Failure to follow these instructions will result in death or serious injury. System Planning and Installation Guide). Stress Relief Using Cable Tie There are two methods to reduce the stress on cables: The terminal blocks (see Modicon TM5 / TM7 Flexible System. A cable tie can be fed through this slot to secure cables and wires to reduce stress between them and the terminal block connections.0...

Inductive loads using DC voltages may create voltage reflections resulting in overshoot that will damage or shorten the life of output devices. Each inductive load must be equipped with a protection device such as a peak limiter. Relay outputs can support up to 240 Vac. a protection circuit may be needed for the outputs on the controllers and certain modules. Inductive damage to these types of outputs can result in welded contacts and loss of control. 20 EIO0000000432 06/2011 .Rules for Implementing Cable Tie Terminal block Size Mounting figure 1 4 2 4 TM2XMTGB Grounding plate 1 5 2 5 1 6 2 6 Protecting Outputs from Inductive Load Damage Depending on the load. Capacitive loads are not supported by these relays. CAUTION OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS Use an appropriate external protective circuit or device to reduce the risk of inductive direct current load damage. Failure to follow these instructions can result in injury or equipment damage. RC circuit or flyback diode.

Protective circuit B: this protection circuit can be used for DC load power circuits. serious injury. R represents a resistor of approximately the same resistance value as the load. Do not connect relay outputs to capacitive loads. EIO0000000432 06/2011 21 .1 to 1 μF. Protective circuit A: this protection circuit can be used for both AC and DC load power circuits. Output Q Inductive load COM + - Use a diode with the following ratings: Reverse withstand voltage: power voltage of the load circuit x 10. Failure to follow these instructions can result in death.Rules for Implementing WARNING RELAY OUTPUTS WELDED CLOSED Always protect relay outputs from inductive alternating current load damage using an appropriate external protective circuit or device. Output Q Inductive load R C COM or + ~ - C represents a value from 0. or equipment damage. Forward current: more than the load current.

22 EIO0000000432 06/2011 . ensure that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20 % or more. Output Q Inductive load Varistor U COM + or - ~ In applications where the inductive load is switched on and off frequently and/or rapidly.Rules for Implementing Protective circuit C: this protection circuit can be used for both AC and DC load power circuits.

2 No. 3 2007 UL 508 CSA 22..Rules for Implementing Environmental Characteristics Introduction The following information describes the system-wide environmental requirements and characteristics for the TM5 System. The general environmental characteristics are common to all components of the TM5 System. Your enclosure should have a keyed locking mechanism to minimize unauthorized access. You must install them in an enclosure designed for the specific environmental conditions and to minimize the possibility of unintended contact with hazardous voltages.60 ° C (14. GOST-R and c-Tick certifications and CE requirements as indicated in the table below.50 ° C (14.158 ° F)2 23 Ambient operating temperature Storage temperature EIO0000000432 06/2011 ...70 ° C (-40. or in environments that do not meet the specifications in this manual. Environmental Characteristics This equipment meets UL. 142-M1987 CSA 22.140 ° F)1. If they are used in environments other than those described in the standard.... This equipment is intended for use in a Pollution Degree 2 industrial environment. Your enclosure should be constructed of metal to improve the electromagnetic immunity of your TM5 System. your ability to meet electromagnetic compatibility requirements in the presence of conducted and/or radiated interference may be reduced.. All TM5 components meet European Community (CE) requirements for open equipment as defined by EN61131-2..122 ° F)3 -40. 213-M1987 Horizontal installation Vertical installation -10.... Standard Agencies IEC61131-2 ed. The table below provides the general environmental characteristics: Characteristic Specification This product is compliant with Europe RoHS recommendations and China RoHS regulations. Class A industrial equipment according to IEC/CISPR Publication 11. Enclosure Requirements TM5 components are designed as Zone B.2 No.. 3 -10. CSA.

.. NOTE: Replacement of the battery in the controllers other than with the type specified in this documentation may present a risk of fire or explosion.) 0.... or equipment damage...2.000 m (0.. do not operate this device in locations with ambient temperatures less than 0 ° C (32° F). please consult the hardware guide for your controller.8.3.158 ° F).4 Hz 9. 24 EIO0000000432 06/2011 . and may be subject to other possible restrictions..8 m/s2 (1 gn) fixed acceleration from 8.) fixed amplitude from 5. See the specific characteristics for your electronic module.6. 2 All controllers with a battery installed must be stored in the temperature range between 30. WARNING IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION Replace battery only with identical type: Renata Type CR2477M..138 in..560 ft.4....) Mounted on a DIN rail 3.5 mm (0..000 m (0.Rules for Implementing Characteristic Relative humidity Specification 5.70 ° C (-22.150 Hz Degree of pollution IEC60664 Degree of protection Corrosion immunity Operating altitude Storage altitude Vibration resistance IEC61131-2 Mechanical shock resistance Connection type Connector insertion/removal cycles Controller RTC Battery Type 147 m/s2 (15 gn) for a duration of 11 ms Removable spring terminal block 50 Renata Type CR2477 (replaceable) Note: 1 Some devices have temperature operating restrictions that require de-rating between 55 ° C and 60 ° C (131 ° F and 140 ° F).. Failure to follow these instructions can result in death. serious injury. For more important information concerning the procedures for replacing lithium batteries.842 ft.9.. Div 2 environment ratings. 3 For compliance to Class I.95% (non-condensing) 2 IP20 No 0..

quasi peak 79 dBµV 500 kHz......500 kHz. quasi peak 73 dBµV Radiated emission EN 55011 (IEC/CISPR11) 30. 10 m@40 dBµV/m 230 MHz..230 MHz.5 kV in differential mode 2 kV in common mode 1 kV in differential mode IEC/EN 61000-4-6 EN 55011 (IEC/CISPR11) 10 Veff (0.30 MHz....1 GHz..2 GHz) 1 V/m (2..80 MHz) 150.15. 10 m@47 dBµV/m Surge immunity 24 Vdc circuit Surge immunity 230 Vac circuit Induced electromagnetic field Conducted emission IEC/EN 61000-4-5 EIO0000000432 06/2011 25 .2..Rules for Implementing Electromagnetic Susceptibility The table below provides the TM5 System electromagnetic susceptibility specifications: Characteristic Electrostatic discharge Electromagnetic fields Fast transients burst Specification IEC/EN 61000-4-2 IEC/EN 61000-4-3 IEC/EN 61000-4-4 Range 8 kV (air discharge) 4 kV (contact discharge) 10 V/m (80 MHz...7 GHz) Power lines: 2 kV I/O: 1 kV Shielded cable: 1 kV Repetition rate: 5 and 100 KHz 1 kV in common mode 0.

Rules for Implementing 26 EIO0000000432 06/2011 .

What’s in this Chapter? This chapter contains the following topics: Topic About the Modicon M258 Logic Controller Controller Description Controller Common Characteristics Real Time Clock (RTC) Page 28 30 31 34 EIO0000000432 06/2011 27 .Modicon M258 Logic Controller Features EIO0000000432 06/2011 Modicon M258 Logic Controller Features 2 Introduction This chapter describes the features of the Modicon M258 Logic Controller.

TM5 bus between transmitter and receiver PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS PULL TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 21 11 21 11 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 21 22 21 22 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3 1 3 2 3 1 3 2 3 1 3 2 3 1 3 2 3 1 3 2 3 1 3 2 3 1 4 21 44 21 44 21 44 21 44 21 44 21 44 21 44 2 4 1 4 2 4 1 4 2 4 1 4 2 4 1 4 2 4 1 4 2 4 1 4 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5 1 5 2 5 1 5 2 5 1 5 2 5 1 5 2 5 1 5 2 5 1 5 2 5 1 6 21 66 21 66 21 66 21 66 21 66 21 66 21 66 2 6 1 6 2 6 1 6 2 6 1 6 2 6 1 6 2 6 1 6 2 6 1 6 2 6 RS485 / RS232 Controller Local Expansion I/O Remote Expansion I/O The Software configuration is described in the SoMachine Programming Guide... Key Features The SoMachine software supports the following IEC61131-3 programming languages for use with these controllers: IL: Instruction List LD: Ladder Diagram ST: Structured Text FBD: Function Block Diagram SFC: Sequential Function Chart CFC: Continuous Function Chart All controllers support the following fieldbuses and network capabilities: CANopen Master Ethernet Serial Line All controllers support the following functions and I/O types: Expert functions (counting. It can control a wide range of applications. reflex outputs.Modicon M258 Logic Controller Features About the Modicon M258 Logic Controller Overview The Schneider Electric Modicon M258 Logic Controller is a controller with a variety of powerful features.) Embedded I/Os All controllers support up to 21 application program tasks with the following limits: 4 cyclic tasks: one is configured by default (MAST) 1 freewheeling task 8 software event driven tasks 8 hardware event driven tasks 28 EIO0000000432 06/2011 .

Modicon M258 Logic Controller Features Controller Range PCI TM258LD42DT (see page 41) TM258LD42DT4L (see page 49) TM258LF42DT•• (see page 57) TM258LF42DT4L•• (see page 65) TM258LF66DT4L•• (see page 73) TM258LF42DR•• (see page 81) 0 2 0 2 2 2 CAN 0 0 1 1 1 1 USB A 1 1 1 1 1 1 USB Pgr 1 1 1 1 1 1 Ethernet 1 1 1 1 1 1 Serial Line 1 1 1 1 1 1 Embedded Expert I/O Fast Inputs TM258LD42DT (see page 41) TM258LD42DT4L (see page 49) TM258LF42DT•• (see page 57) TM258LF42DT4L•• (see page 65) TM258LF66DT4L•• (see page 73) TM258LF42DR•• (see page 81) 2x 2x 2x 2x 2x 2x 5 5 5 5 5 5 Fast Outputs 2 2 2 2 2 2 Regular Inputs 2 2 2 2 2 2 Embedded Regular I/O Digital Inputs 1x 1x 1x 1x 2x 2x 12 12 12 12 12 6 Digital Outputs 12 12 12 12 12 6 Relays Analog Inputs 0 4 0 4 4 0 EIO0000000432 06/2011 29 .

Physical Description 14 1 PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS 2 1 PULL 3 4 5 TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 21 22 21 22 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 11 6 7 9 8 1 2 3 4 5 6 7 8 9 11 14 LED Status PCI slots (depending on the controller reference) Controller Power Distribution Module (CPDM) Expert I/O (Embedded) Regular I/O (Embedded) USB A port (Host) USB programming port (Pgr Port) Ethernet port (Ethernet) Serial Line port (MBS) CANopen port (CAN0) Real Time Clock battery (Battery (RTC)) 30 EIO0000000432 06/2011 .Modicon M258 Logic Controller Features Controller Description Overview The Modicon M258 Logic Controller and its range are described below.

To save program and data in case of a power outage. or equipment damage.Modicon M258 Logic Controller Features Controller Common Characteristics Overview The common characteristics for all the Modicon M258 Logic Controllers are described below. Programming Use the SoMachine software to program the controller. HMI and related network automation functions). Memory The following table describes the different kinds of memory: Memory type RAM Flash Size 64 Mbytes 128 Mbytes Used To execute the application. EIO0000000432 06/2011 31 . All information about SoMachine is included in the global SoMachine software help system. configure and commission the entire machine in a single environment (including logic. SoMachine is a professional. Update your application program every time you change the physical hardware configuration. serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Only use software approved by Schneider Electric for use with this equipment. efficient and open OEM software solution that helps you develop. Failure to follow these instructions can result in death. motor control. SoMachine allows you to program and commission the entire range of elements in Schneider Electric’s Flexible Machine Control (FMC) platform and helps you optimize the control solution for each machine’s requirements.

fieldbus and TM5 power bus) 24 Vdc I/O power segment There is no configuration necessary for this module. PCI The communication electronic module range includes: RS232 connection electronic modules RS485/RS422 connection electronic modules Controller Power Distribution Module (CPDM) The controller power distribution module is divided into 3 power circuits: 24 Vdc Embedded expert modules power 24 Vdc Main power (for controller.Modicon M258 Logic Controller Features Embedded Communication features The four kinds of ports on the controller front panel are: Ethernet port CAN ports USB ports Serial Line Port For more details. Embedded Expert Input/Output The controller base provides: 2 Embedded Expert I/O modules (DM72F0 and DM72F1) each with: 5 fast inputs 2 regular inputs 2 fast outputs Embedded Regular Input/Output The Embedded Regular I/O may include. depending on the controller range: digital input electronic modules digital output electronic modules analog input electronic modules relay output electronic modules Every digital and analog electronic module channel has a status LED. refer to the chapter Integrated Communication Ports (see page 91). 32 EIO0000000432 06/2011 .

The following table lists the different types of electronic modules available to create expansion I/O slices: Reference TM5C•• TM5SD•• TM5SA•• TM5SPS•• TM5SE•• TM5SBE•• TM5SPD•• TM5SD000 Description Compact I/O modules (see Modicon TM5. Hardware Guide) Transmitter and receiver modules (see Modicon TM5. Transmitter and Receiver Modules. Expert (High Speed Counter) Modules.Modicon M258 Logic Controller Features Expansion Modules You can expand the number of I/O for your controller by adding expansion I/O slices. Hardware Guide) Digital modules (see Modicon TM5. System Planning and Installation Guide) Specialized expansion modules (see Modicon TM5. Analog I/O Modules. Hardware Guide) Power distribution modules (see Modicon TM5 / TM7 Flexible System. System Planning and Installation Guide) Dummy module (see Modicon TM5 / TM7 Flexible System. Hardware Guide) Analog modules (see Modicon TM5. Compact I/O Modules. Hardware Guide) Common Distribution Module (see Modicon TM5 / TM7 Flexible System. Digital I/O Modules. System Planning and Installation Guide) EIO0000000432 06/2011 33 .

the backup battery will retain the time of the controller. To continue to keep time when power is off. the time is reduced Yes Yes Controller RTC Battery Type BBCV2. the battery will power the RTC At least 1. A battery LED indicates if the battery charge is low or the battery absent.Modicon M258 Logic Controller Features Real Time Clock (RTC) Overview These controllers include an RTC to provide system date and time information.5 years at 45° C max (113° F). please consult the hardware guide for your controller. At higher temperatures. In the event of a power outage. they can present hazards to personnel. For more important information concerning the procedures for replacing lithium batteries. 34 EIO0000000432 06/2011 . The table below shows the characteristics of the RTC battery: Use Backup Time Battery Monitoring Features Replaceable In the event of a transient power outage. RTC Battery The controller has one RTC battery. equipment and the environment. and must be handled properly. and to support related functions requiring a real-time clock. a non-rechargeable but replaceable battery is delivered with the controller. The following table shows how RTC drift is managed: RTC characteristics RTC drift RTC drift with user logic assistance Description Less than 30 seconds per month without any user calibration at 25° C (77° F) Less than or equal to 6 seconds per month with user calibration through application software when the controller is in RUN mode. Renata Type CR2477M Type Installing and Replacing the RTC battery While lithium batteries are preferred due to their slow discharge and long life.

disassemble. Maintain proper polarity when inserting and connecting a new battery. Use your hands or insulated tools to remove or replace the battery. FIRE. To install or replace the RTC battery. heat above 100 ° C (212 ° F). Follow all battery manufacturer’s instructions. OR CHEMICAL HAZARD Follow these instructions for the lithium batteries: Replace with identical type. Do not recharge.Modicon M258 Logic Controller Features DANGER EXPLOSION. Failure to follow these instructions will result in death or serious injury. Slide out the battery holder of the controller: EIO0000000432 06/2011 35 . or incinerate. Remove all replaceable batteries before discarding unit. follow these steps: Step 1 2 Action Power off your controller. Protect battery from any potential short circuit. Recycle or properly dispose of used batteries.

7 NOTE: Replacement of the battery in the controllers other than with the type specified in this documentation may present a risk of fire or explosion. the external backup battery life might be significantly reduced. Power up your Modicon M258 Logic Controller. please consult the hardware guide for your controller. For more important information concerning the procedures for replacing lithium batteries. please refer to RTC Library. For further details on the internal clock. Set the internal clock. 36 EIO0000000432 06/2011 .Modicon M258 Logic Controller Features Step 3 Action Remove the battery from the battery holder: 2 1 4 Insert the new battery into the battery holder in accordance with the polarity markings on the battery: + 5 6 Replace the battery holder on the controller and verify that the latch clicks into place. NOTE: If you do not power up your Modicon M258 Logic Controller immediately.

serious injury. or equipment damage. EIO0000000432 06/2011 37 . Failure to follow these instructions can result in death.Modicon M258 Logic Controller Features WARNING IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION Replace battery only with identical type: Renata Type CR2477M.

Modicon M258 Logic Controller Features 38 EIO0000000432 06/2011 .

2 Choose an appropriate cabinet and DIN rail and install them. 3 Plug your controller on the DIN rail. Refer to the Modicon Flexible TM5 System . 6 Connect your devices to the inputs and outputs.Modicon M258 Logic Controller Installation EIO0000000432 06/2011 Modicon M258 Logic Controller Installation 3 First Startup Overview This procedure helps you through the installation and startup of your controller. Refer to the PCI Slots (see page 107).System Planning and Installation Guide (see Modicon TM5 / TM7 Flexible System. Controller. 5 Connect the expansion I/O slices (optional). Hardware Guide) and Modicon TM5 Digital I/O Modules Hardware Guide (see Modicon TM5. 4 Connect your PCI expansion modules to the controller.System Planning and Installation Guide (see Modicon TM5 / TM7 Flexible System. Digital I/O Modules. Refer to Modicon TM5 Analog I/O Modules Hardware Guide (see Modicon TM5. 1 Unpack your controller and check the contents of the package. EIO0000000432 06/2011 39 . Hardware Guide). Startup Procedure Step Action Comment Contents of package: Instruction Sheet. Analog I/O Modules. System Planning and Installation Guide). Terminal blocks to be mounted on the controller. System Planning and Installation Guide). RTC battery in a separate bag Refer to the Modicon Flexible TM5 System .

14 Create your boot application.Modicon M258 Logic Controller Installation Step Action Comment Refer to CPDM Wiring Diagram (see page 89). 13 Load your application into the controller. 8 Connect your controller to your PC. NOTE: SoMachine must be installed on your PC. 9 Verify all connections. 12 Create an application. — — — — — — — 40 EIO0000000432 06/2011 . 15 Run the application. 10 Turn on power. 11 Login to your controller. 7 Connect the external 24 Vdc power source(s) Controller Power Distribution Module (CPDM) and any optional Power Distribution Modules (PDM). Refer to Connecting the Controller to a PC (see page 149).

TM258LD42DT EIO0000000432 06/2011 TM258LD42DT 4 Introduction This chapter describes the TM258LD42DT controller. What’s in this Chapter? This chapter contains the following topics: Topic General Description Characteristics of the Controller Power Distribution Module Page 42 46 EIO0000000432 06/2011 41 .

TM258LD42DT General Description Overview The following figure describes the different components of the TM258LD42DT: 6 1 31 41 42 51 52 TM258 Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 2 2 Host 1 3 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 5 4 3 2 N° 1 2 3 4 5 6 31 41 42 51 52 Designation / Description LED status Ethernet port / Type RJ45 Serial line / Type RJ45 (RS232 or RS485) Refer to Status LEDs (see page 43) Ethernet Port (see page 92) Serial Line Port (see page 102) USB programming port / For terminal connection to a programming USB Programming Port (see page 98) PC (SoMachine) USB host / For memory key management Battery Controller Power Distribution Module / For connecting external power supplies Embedded Expert I/O modules / 5 fast inputs. 2 regular inputs. 2 fast outputs Embedded Regular Input module / 12 digital inputs Embedded Regular Output module / 12 digital outputs USB Host Port (see page 100) RTC Battery (see page 34) Controller Power Distribution Module (see page 32) Embedded Expert I/O (see page 111) Digital DI12DE (see page 129) Digital DO12TE (see page 133) 42 EIO0000000432 06/2011 .

please refer to USB Host Port . please refer to CAN Port . USB Host.TM258LD42DT Status LEDs The following figure shows the LEDs on the front panel display: Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 The following table describes the controller status LEDs: Marking Description LED Color MS BATTERY APP0 APP1 Module status Battery status Application LEDs Green / Red Red Green / Red Description See MS status LED below On when RTC battery needs to be replaced Managed by user application For further details on the following LEDs: Eth LA.Status LEDs (see page 93). The following table describes the MS status LED: Status LED Flashing green / red Flashing red Single flash green Green ON 3 flash green Flashing green Single flash red Rapid flashing red Controller State BOOTING INVALID OS EMPTY RUNNING RUNNING with Breakpoint STOPPED HALT REBOOT after a hardware error has been detected Prg Port Communication No Restricted Yes Yes Yes Restricted Yes Yes Application Execution No No No Yes Restricted No No No (Empty) Red ON HALT after system error No detected No EIO0000000432 06/2011 43 .Status LED (see page 104). please refer to Serial Line Port .Status LED (see page 101). CAN0 STS.Status LED (see page 97). please refer to Ethernet Port . MBS COM. Eth ST and Eth NS.

TM258LD42DT Status LED OFF Green / with single flash red Controller State No power Prg Port Communication No Application Execution No Yes RUNNING with external Yes error detected Or different Boot Project Or no Boot Project STOPPED with external Restricted error detected Flashing green / with single flash red No NOTE: For further details on controller states. It then checks the checksum of the firmware and user application. The user application is not valid or a hardware error has been detected. refer to the Operating Mode discussion in the Programming Guide for your particular controller. It does not execute the application nor does it communicate. The controller does not execute the application but it can communicate. The controller has a valid application that is stopped. Controller States The following table describes the controller states: State BOOTING Description The controller executes the boot firmware and its own internal self tests. The controller executes the application. The Operating System is not valid. The controller has detected an application or system error and has ceased application execution. INVALID_OS EMPTY RUNNING STOPPED HALT NOTE: For further details on controller states. The controller can not execute an application. 44 EIO0000000432 06/2011 . Communications are restricted. refer to the Operating Mode discussion in the Programming Guide for your particular controller.

TM258LD42DT Dimensions The following figure describes the external dimensions of the controller: mm in.89 Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 2 2 99 3.35 175 6. 85 3.6 oz) EIO0000000432 06/2011 45 .9 Host 1 3 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 The following table describes the weight of the TM258LD42DT: Weight TM258LD42DT 500 g (17.

The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs. Ctrl I/O EIO0000000432 06/2011 . the USB port. the Serial Line port. and power for the Expert I/O module electronics.) 24 Vdc I/O Power Segment power (I/O) The state of these three power connections is indicated by a set of LEDs on the CPDM: The following table describes the CPDM LED display: LEDs Exp. as well as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices of the local configuration. The Expert I/O power serves the Expert I/O module inputs and outputs. (Expert I/O power) Ctrl (Main power) I/O (24 Vdc I/O Power Segment power) Color Green Green Green Status On On On Description 24 Vdc applied 24 Vdc applied 24 Vdc applied The Main power serves the TM5 power bus. the power for the embedded Encoder port. and power for the controller electronics. any PCI modules that may be installed.TM258LD42DT Characteristics of the Controller Power Distribution Module The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections: Main power (Ctrl) Expert I/O power (Exp. 46 POWER Exp.

3 A max.0.1 A 0.. Minimum current (no external loads) Maximum current including the following loads: Current for Expert Inputs Current for Expert Outputs Inrush current Internal protection Time < 150 µs No 24 Vdc I/O power segment Maximum current (depending on the modules on the segment) Inrush current (depending on the modules on the segment) Internal protection 1 Time < 500 µs No see note 1 Add external fuse as specified in the wiring diagrams.0...05 A 0. Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon TM5 / TM7 Flexible System.8 A 50 A max.4...0. System Planning and Installation Guide) for further details on power consumption...28.TM258LD42DT CPDM Power Consumption Overview The following table shows the power characteristics of the TM258LD42DT: Rated voltage CPDM Voltage range CPDM Main power Minimum current (no external loads) Maximum current including the following loads: Current for TM5 bus power when adding expansion modules Current for serial line when connected devices consume power Current for USB Host when connected devices consume power Inrush current Time < 70 µs 70 .9 A 0....8 A 0. 25 A max. 2000 µs Internal protection Embedded Expert modules power No 24 Vdc 20.3 A 0.8 Vdc 0. EIO0000000432 06/2011 47 .0.1 A 0....04 A 0..1 A 100 A max. see note 1 10 A max. see note 1 0.0.

TM258LD42DT 48 EIO0000000432 06/2011 .

What’s in this Chapter? This chapter contains the following topics: Topic General Description Characteristics of the Controller Power Distribution Module Page 50 54 EIO0000000432 06/2011 49 .TM258LD42DT4L EIO0000000432 06/2011 TM258LD42DT4L 5 Introduction This chapter describes the TM258LD42DT4L controller.

2 fast Embedded Expert I/O (see page 111) outputs Embedded Regular Input module / 12 digital inputs Embedded Regular Output module / 12 digital outputs Embedded Regular Input module / 4 analog inputs (12 bits) Digital DI12DE (see page 129) Digital DO12TE (see page 133) Analog AI4LE (see page 138) 50 EIO0000000432 06/2011 .TM258LD42DT4L General Description Overview The following figure shows the different components of the TM258LD42DT4L: 6 1 PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS 31 PULL 41 42 51 52 53 TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 2 2 Host 1 3 21 33 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 5 N° 1 2 3 4 5 6 31 41 42 51 52 53 Designation LED status 4 3 2 Refer to Status LEDs (see page 51) Ethernet Port (see page 92) Serial Line Port (see page 102) Ethernet port / Type RJ45 Serial line / Type RJ45 (RS232 or RS485) USB programming port / For terminal connection to a programming USB Programming Port (see page 98) PC (SoMachine) USB host / For memory key management Battery Controller Power Distribution Module / For connecting external power supplies USB Host Port (see page 100) RTC Battery (see page 34) Controller Power Distribution Module (see page 32) Embedded Expert I/O module / 5 fast inputs. 2 regular inputs.

Status LED (see page 97).Status LEDs (see page 93). please refer to CAN Port . please refer to Ethernet Port . CAN0 STS. please refer to Serial Line Port . Eth ST and Eth NS.TM258LD42DT4L Status LEDs The following figure shows the LEDs on the front panel display: Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 The following table describes the controller status LEDs: Marking Description LED Color MS BATTERY APP0 APP1 Module status Battery status Application LEDs Green / Red Red Green / Red Description See MS status LED below On when RTC battery needs to be replaced Managed by user application For further details on the following LEDs: Eth LA. USB Host. The following table describes the MS status LED: Status LED Flashing green / red Flashing red Single flash green Green ON 3 flash green Flashing green Single flash red Rapid flashing red Controller State BOOTING INVALID OS EMPTY RUNNING RUNNING with Breakpoint STOPPED HALT REBOOT after a hardware error has been detected Prg Port Communication No Restricted Yes Yes Yes Restricted Yes Yes Application Execution No No No Yes Restricted No No No (Empty) Red ON HALT after system error No detected No EIO0000000432 06/2011 51 . please refer to USB Host Port .Status LED (see page 104).Status LED (see page 101). MBS COM.

refer to the Operating Mode discussion in the Programming Guide for your particular controller. The user application is not valid or a hardware error has been detected. The Operating System is not valid. The controller can not execute an application. The controller does not execute the application but it can communicate. INVALID_OS EMPTY RUNNING STOPPED HALT NOTE: For further details on controller states. refer to the Operating Mode discussion in the Programming Guide for your particular controller. The controller has a valid application that is stopped. It does not execute the application nor does it communicate.TM258LD42DT4L Status LED OFF Green / with single flash red Controller State No power Prg Port Communication No Application Execution No Yes RUNNING with external Yes error detected Or different Boot Project Or no Boot Project STOPPED with external Restricted error detected Flashing green / with single flash red No NOTE: For further details on controller states. 52 EIO0000000432 06/2011 . It then checks the checksum of the firmware and user application. The controller executes the application. The controller has detected an application or system error and has ceased application execution. Controller States The following table describes the controller states: State BOOTING Description The controller executes the boot firmware and its own internal self tests. Communications are restricted.

9 1 4 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 The following table describes the weight of the TM258LD42DT4L: Weight TM258LD42DT4L 770 g (24.TM258LD42DT4L Dimensions The following figure shows the external dimensions of the controller: mm in.35 Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS 237.5 9. 85 3.7 oz) EIO0000000432 06/2011 53 .36 PULL PULL TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 2 2 Host 1 3 21 33 21 33 21 33 21 33 21 33 2 3 99 3.

any PCI modules that may be installed. (Expert I/O power) Ctrl (Main power) I/O (24 Vdc I/O Power Segment power) Color Green Green Green Status On On On Description 24 Vdc applied 24 Vdc applied 24 Vdc applied The Main power serves the TM5 power bus. The Expert I/O power serves the Expert I/O module inputs and outputs. as well as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices of the local configuration. and power for the controller electronics. and power for the Expert I/O module electronics. The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs. Ctrl I/O EIO0000000432 06/2011 . the power for the embedded Encoder port. the USB port. 54 POWER Exp. the Serial Line port.TM258LD42DT4L Characteristics of the Controller Power Distribution Module The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections: Main power (Ctrl) Expert I/O power (Exp.) 24 Vdc I/O Power Segment power (I/O) The state of these three power connections is indicated by a set of LEDs on the CPDM: The following table describes the CPDM LED display: LEDs Exp.

Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon TM5 / TM7 Flexible System.2 A 0... see note 1 10 A max. Inrush current Time < 70 µs 70.0.2000 µs Internal protection Embedded Expert modules power No Minimum current (no external loads) Maximum current including the following loads: Current for Expert Inputs Current for Expert Outputs Inrush current Internal protection Time < 150 µs No 24 Vdc I/O power segment Maximum current (depending on the modules on the segment) Inrush current (depending on the modules on the segment) Internal protection 1 Time < 500 µs No see note 1 Add external fuse as specified in the wiring diagrams.... Hardware Guide) 100 A max.04 A 0..05 A 0.. see note 1 0...1 A Refer to your specific PCI module (see Modicon TM5.4.0..1 A 0.. 3 A max.0. 25 A max.1 A 0..3 A 1. EIO0000000432 06/2011 55 . PCI Modules..28.8 Vdc 0.0.9 A 0..TM258LD42DT4L CPDM Power Consumption Overview The following table shows the power characteristics of the TM258LD42DT4L: Rated voltage CPDM Voltage range CPDM Main power Minimum current (no external loads) Maximum current including the following loads: Current for TM5 bus power when adding expansion modules Current for serial line when connected devices consume power Current for USB Host when connected devices consume power Current for optional PCI modules when connected devices consume power 24 Vdc 20.0. System Planning and Installation Guide) for further details on power consumption.8 A 50 A max.

TM258LD42DT4L 56 EIO0000000432 06/2011 .

What’s in this Chapter? This chapter contains the following topics: Topic General Description Characteristics of the Controller Power Distribution Module Page 58 62 EIO0000000432 06/2011 57 .TM258LF42DT•• EIO0000000432 06/2011 TM258LF42DT•• 6 Introduction This chapter describes the TM258LF42DT•• controller.

TM258LF42DT•• General Description Overview The following figure shows the different components of the TM258LF42DT••: 6 1 31 41 42 51 52 TM258 Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 7 5 4 3 2 N° 1 2 3 4 5 6 7 31 41 42 51 52 Designation / Description LED status Ethernet port / Type RJ45 Serial line / Type RJ45 (RS232 or RS485) USB programming port /For terminal connection to a programming PC (SoMachine) USB host / For memory key management Battery CAN 0 port / Male D-Sub 9 CANopen Master Controller Power Distribution Module / For connecting external power supplies Embedded Expert I/O modules / 5 fast inputs. 2 regular inputs. 2 fast outputs Embedded Regular Input module / 12 digital inputs Embedded Regular Output module / 12 digital outputs Refer to Status LEDs (see page 59) Ethernet Port (see page 92) Serial Line Port (see page 102) USB Programming Port (see page 98) USB Host Port (see page 100) RTC Battery (see page 34) CAN Port (see page 95) Controller Power Distribution Module (see page 32) Embedded Expert I/O (see page 111) Digital DI12DE (see page 129) Digital DO12TE (see page 133) 58 EIO0000000432 06/2011 .

please refer to Ethernet Port . CAN0 STS.Status LED (see page 97). Eth ST and Eth NS. MBS COM.Status LEDs (see page 93). please refer to CAN Port .TM258LF42DT•• Status LEDs The following figure shows the LEDs on the front panel display: Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 The following table describes the controller status LEDs: Marking Description LED Color MS BATTERY APP0 APP1 Module status Battery status Application LEDs Green / Red Red Green / Red Description See MS status LED below On when RTC battery needs to be replaced Managed by user application For further details on the following LEDs: Eth LA.Status LED (see page 104).Status LED (see page 101). please refer to USB Host Port . USB Host. The following table describes the MS status LED: Status LED Flashing green / red Flashing red Single flash green Green ON 3 flash green Flashing green Single flash red Rapid flashing red Controller State BOOTING INVALID OS EMPTY RUNNING RUNNING with Breakpoint STOPPED HALT REBOOT after a hardware error has been detected Prg Port Communication No Restricted Yes Yes Yes Restricted Yes Yes Application Execution No No No Yes Restricted No No No (Empty) Red ON HALT after system error No detected No EIO0000000432 06/2011 59 . please refer to Serial Line Port .

INVALID_OS EMPTY RUNNING STOPPED HALT NOTE: For further details on controller states. The Operating System is not valid. The controller executes the application. The user application is not valid or a hardware error has been detected. It does not execute the application nor does it communicate. refer to the Operating Mode discussion in the Programming Guide for your particular controller. refer to the Operating Mode discussion in the Programming Guide for your particular controller. The controller can not execute an application. The controller has detected an application or system error and has ceased application execution. It then checks the checksum of the firmware and user application. Controller States The following table describes the controller states: State BOOTING Description The controller executes the boot firmware and its own internal self tests. The controller does not execute the application but it can communicate. Communications are restricted. The controller has a valid application that is stopped.TM258LF42DT•• Status LED OFF Green / with single flash red Controller State No power Prg Port Communication No Application Execution No Yes RUNNING with external Yes error detected Or different Boot Project Or no Boot Project STOPPED with external Restricted error detected Flashing green / with single flash red No NOTE: For further details on controller states. 60 EIO0000000432 06/2011 .

85 3.35 175 6.TM258LF42DT•• Dimensions The following figure shows the external dimensions of the controller: mm in.89 Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 2 2 99 3.4 oz) EIO0000000432 06/2011 61 .9 CAN0 Host 1 3 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 The following table describes the weight of the TM258LF42DT••: Weight TM258LF42DT•• 550 g (19.

and power for the controller electronics. the USB port. any PCI modules that may be installed. Ctrl I/O EIO0000000432 06/2011 . and power for the Expert I/O module electronics. 62 POWER Exp. as well as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices of the local configuration.) 24 Vdc I/O Power Segment power (I/O) The state of these three power connections is indicated by a set of LEDs on the CPDM: The following table describes the CPDM LED display: LEDs Exp. (Expert I/O power) Ctrl (Main power) I/O (24 Vdc I/O Power Segment power) Color Green Green Green Status On On On Description 24 Vdc applied 24 Vdc applied 24 Vdc applied The Main power serves the TM5 power bus.TM258LF42DT•• Characteristics of the Controller Power Distribution Module The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections: Main power (Ctrl) Expert I/O power (Exp. the power for the embedded Encoder port. The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs. The Expert I/O power serves the Expert I/O module inputs and outputs. the Serial Line port.

. see note 1 0.9 A 0.2000 µs Internal protection Embedded Expert modules power No 24 Vdc 20...04 A 0. Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon TM5 / TM7 Flexible System.28. see note 1 10 A max...1 A 0.1 A 0.1 A 100 A max.8 Vdc 0...05 A 0.4.8 A 50 A max. 3 A max. Minimum current (no external loads) Maximum current including the following loads: Current for Expert Inputs Current for Expert Outputs Inrush current Internal protection Time < 150 µs No 24 Vdc I/O power segment Maximum current (depending on the modules on the segment) Inrush current (depending on the modules on the segment) Internal protection 1 Time < 500 µs No see note 1 Add external fuse as specified in the wiring diagrams..... System Planning and Installation Guide) for further details on power consumption.0..TM258LF42DT•• CPDM Power Consumption Overview The following table shows the power characteristics of the TM258LF42DT••: Rated voltage CPDM Voltage range CPDM Main power Minimum current (no external loads) Maximum current including the following loads: Current for TM5 bus power when adding expansion modules Current for serial line when connected devices consume power Current for USB Host when connected devices consume power Inrush current Time < 70 µs 70.3 A 0.0.8 A 0...0.0.0. EIO0000000432 06/2011 63 . 25 A max.

TM258LF42DT•• 64 EIO0000000432 06/2011 .

What’s in this Chapter? This chapter contains the following topics: Topic General Description Characteristics of the Controller Power Distribution Module Page 66 70 EIO0000000432 06/2011 65 .TM258LF42DT4L•• EIO0000000432 06/2011 TM258LF42DT4L•• 7 Introduction This chapter describes the TM258LF42DT4L•• controller.

2 regular inputs.TM258LF42DT4L•• General Description Overview The following figure shows the different components of the TM258LF42DT4L••: 6 1 31 41 42 51 52 53 PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS PULL TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 7 N° 1 2 3 4 5 6 7 31 41 42 51 5 4 3 2 Refer to Status LEDs (see page 67) Ethernet Port (see page 92) Serial Line Port (see page 102) USB Programming Port (see page 98) USB Host Port (see page 100) RTC Battery (see page 34) CAN Port (see page 95) Controller Power Distribution Module (see page 32) Embedded Expert I/O (see page 111) Designation / Description LED status Ethernet port / Type RJ45 Serial line / Type RJ45 (RS232 or RS485) USB programming port /For terminal connection to a programming PC (SoMachine) USB host / For memory key management Battery CAN 0 Port / Male Sub-D 9 CANopen Master Controller Power Distribution Module / For connecting external power supplies Embedded Expert I/O modules / 5 fast inputs. 2 fast outputs Embedded Regular Input module / 12 digital inputs Digital DI12DE (see page 129) 66 EIO0000000432 06/2011 .

Status LED (see page 104). The following table describes the MS status LED: Status LED Flashing green / red Flashing red Single flash green Green ON 3 flash green Flashing green Single flash red Controller State BOOTING INVALID OS EMPTY RUNNING RUNNING with Breakpoint STOPPED HALT Prg Port Communication No Restricted Yes Yes Yes Restricted Yes Application Execution No No No Yes Restricted No No EIO0000000432 06/2011 67 . please refer to Serial Line Port .Status LED (see page 97).Status LED (see page 101). MBS COM. please refer to CAN Port . please refer to USB Host Port . Eth ST and Eth NS.Status LEDs (see page 93).TM258LF42DT4L•• N° 52 53 Designation / Description Embedded Regular Output module / 12 digital outputs Embedded Regular Input module / 4 analog inputs (12-bits) Refer to Digital DO12TE (see page 133) Analog AI4LE (see page 138) Status LEDs The following figure shows the LEDs on the front panel display: Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 The following table describes the controller status LEDs: Marking Description LED Color MS BATTERY APP0 APP1 Module status Battery status Application LEDs Green / Red Red Green / Red Description See MS status LED below On when RTC battery needs to be replaced Managed by user application For further details on the following LEDs: Eth LA. CAN0 STS. USB Host. please refer to Ethernet Port .

Communications are restricted. The controller executes the application. INVALID_OS EMPTY RUNNING STOPPED HALT NOTE: For further details on controller states.TM258LF42DT4L•• Status LED Rapid flashing red Controller State REBOOT after a hardware error has been detected Prg Port Communication Yes Application Execution No (Empty) Red ON OFF Green / with single flash red HALT after system error No detected No power No No No Yes RUNNING with external Yes error detected Or different Boot Project Or no Boot Project STOPPED with external Restricted error detected Flashing green / with single flash red No NOTE: For further details on controller states. 68 EIO0000000432 06/2011 . The controller has detected an application or system error and has ceased application execution. It then checks the checksum of the firmware and user application. refer to the Operating Mode discussion in the Programming Guide for your particular controller. The controller does not execute the application but it can communicate. The controller can not execute an application. The user application is not valid or a hardware error has been detected. refer to the Operating Mode discussion in the Programming Guide for your particular controller. Controller States The following table describes the controller states: State BOOTING Description The controller executes the boot firmware and its own internal self tests. The controller has a valid application that is stopped. It does not execute the application nor does it communicate. The Operating System is not valid.

36 PULL PULL TM258 BATTERY APP0 APP1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 21 22 2 2 CAN0 Host 1 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 21 33 2 3 99 3.TM258LF42DT4L•• Dimensions The following figure shows the external dimensions of the controller: mm in. 85 3.35 Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS 237.7 oz) EIO0000000432 06/2011 69 .9 1 4 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 21 44 2 4 Pgr Port MBS Ethernet 1 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 21 55 2 5 1 6 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 21 66 2 6 RS485 / RS232 The following table describes the weight of the TM258LF42DT4L••: Weight TM258LF42DT4L•• 770 g (24.5 9.

70 POWER Exp. The Expert I/O power serves the Expert I/O module inputs and outputs. the Serial Line port. and power for the Expert I/O module electronics. any PCI modules that may be installed. the USB port. (Expert I/O power) Ctrl (Main power) I/O (24 Vdc I/O Power Segment power) Color Green Green Green Status On On On Description 24 Vdc applied 24 Vdc applied 24 Vdc applied The Main power serves the TM5 power bus. and power for the controller electronics. Ctrl I/O EIO0000000432 06/2011 .) 24 Vdc I/O Power Segment power (I/O) The state of these three power connections is indicated by a set of LEDs on the CPDM: The following table describes the CPDM LED display: LEDs Exp. as well as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices of the local configuration.TM258LF42DT4L•• Characteristics of the Controller Power Distribution Module The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections: Main power (Ctrl) Expert I/O power (Exp. the power for the embedded Encoder port. The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs.

9 A 0.0.4.05 A 0. 3 A max.8 A 50 A max. 25 A max.0.1 A 0...2 A 0. see note 1 10 A max. see note 1 0... PCI Modules. Hardware Guide) 100 A max. Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon TM5 / TM7 Flexible System..28...TM258LF42DT4L•• CPDM Power Consumption Overview The following table shows the power characteristics of the TM258LF42DT4L••: Rated voltage CPDM Voltage range CPDM Main power Minimum current (no external loads) Maximum current including the following loads: Current for TM5 bus power when adding expansion modules Current for serial line when connected devices consume power Current for USB Host when connected devices consume power Current for optional PCI modules when connected devices consume power 24 Vdc 20. EIO0000000432 06/2011 71 . System Planning and Installation Guide) for further details on power consumption...0. Inrush current Time < 70 µs 70.0..1 A 0..2000 µs Internal protection Embedded Expert modules power No Minimum current (no external loads) Maximum current including the following loads: Current for Expert Inputs Current for Expert Outputs Inrush current Internal protection Time < 150 µs No 24 Vdc I/O power segment Maximum current (depending on the modules on the segment) Inrush current (depending on the modules on the segment) Internal protection 1 Time < 500 µs No see note 1 Add external fuse as specified in the wiring diagrams.3 A 1..0..04 A 0.1 A Refer to your specific PCI module (see Modicon TM5.8 Vdc 0..

TM258LF42DT4L•• 72 EIO0000000432 06/2011 .

What’s in this Chapter? This chapter contains the following topics: Topic General Description Characteristics of the Controller Power Distribution Module Page 74 78 EIO0000000432 06/2011 73 .TM258LF66DT4L•• EIO0000000432 06/2011 TM258LF66DT4L•• 8 Introduction This chapter describes the TM258LF66DT4L•• controller.

2 regular inputs. 2 fast outputs Embedded Regular Input modules / 12 digital inputs USB Host Port (see page 100) RTC Battery (see page 34) CAN Port (see page 95) Controller Power Distribution Module (see page 32) Embedded Expert I/O (see page 111) Digital DI12DE (see page 129) 74 EIO0000000432 06/2011 .TM258LF66DT4L•• General Description Overview The following figure shows the different components of the TM258LF66DT4L••: 6 1 PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS 31 PULL 41 42 51 52 53 54 55 TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 21 22 21 22 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 7 5 4 3 2 N° 1 2 3 4 5 6 7 31 41 42 51 52 Designation / Description LED status Ethernet port / Type RJ45 Serial line / Type RJ45 (RS232 or RS485) Refer to Status LEDs (see page 75) Ethernet Port (see page 92) Serial Line Port (see page 102) USB programming port / For terminal connection to a programming USB Programming Port (see page 98) PC (SoMachine) USB host / For memory key management Battery CAN 0 Port / Male Sub-D 9 CANopen Master Controller Power distribution Module / For connecting external power supplies Embedded Expert I/O modules / 5 fast inputs.

Eth ST and Eth NS. please refer to Serial Line Port .Status LED (see page 104). please refer to Ethernet Port . The following table describes the MS status LED: Status LED Flashing green / red Flashing red Single flash green Green ON 3 flash green Flashing green Controller State BOOTING INVALID OS EMPTY RUNNING RUNNING with Breakpoint STOPPED Prg Port Communication No Restricted Yes Yes Yes Restricted Application Execution No No No Yes Restricted No EIO0000000432 06/2011 75 . MBS COM. please refer to CAN Port .Status LED (see page 101).Status LED (see page 97).Status LEDs (see page 93). CAN0 STS. USB Host.TM258LF66DT4L•• N° 53 54 55 Designation / Description Embedded Regular Output modules / 12 digital outputs Refer to Digital DO12TE (see page 133) Embedded Regular Input module / 4 analog inputs (12-bits) Analog AI4LE (see page 138) Status LEDs The following figure shows the LEDs on the front panel display: Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 The following table describes the controller status LEDs: Marking Description LED Color MS BATTERY APP0 APP1 Module status Battery status Application LEDs Green / Red Red Green / Red Description See MS status LED below On when RTC battery needs to be replaced Managed by user application For further details on the following LEDs: Eth LA. please refer to USB Host Port .

TM258LF66DT4L••

Status LED Single flash red Rapid flashing red

Controller State HALT REBOOT after a hardware error has been detected

Prg Port Communication Yes Yes

Application Execution No No (Empty)

Red ON OFF Green / with single flash red

HALT after system error No detected No power No

No No Yes

RUNNING with external Yes error detected Or different Boot Project Or no Boot Project STOPPED with external Restricted error detected

Flashing green / with single flash red

No

NOTE: For further details on controller states, refer to the Operating Mode discussion in the Programming Guide for your particular controller. Controller States The following table describes the controller states:
State BOOTING Description The controller executes the boot firmware and its own internal self tests. It does not execute the application nor does it communicate. It then checks the checksum of the firmware and user application. The Operating System is not valid. The controller can not execute an application. Communications are restricted. The user application is not valid or a hardware error has been detected. The controller does not execute the application but it can communicate. The controller executes the application. The controller has a valid application that is stopped. The controller has detected an application or system error and has ceased application execution.

INVALID_OS EMPTY RUNNING STOPPED HALT

NOTE: For further details on controller states, refer to the Operating Mode discussion in the Programming Guide for your particular controller.

76

EIO0000000432 06/2011

TM258LF66DT4L••

Dimensions The following figure shows the external dimensions of the controller:
mm in.

85 3.35
Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS

262,5 10.34
PULL PULL

TM258

BATTERY APP0 APP1

1 1

21 11

21 11

21 11

21 11

21 11

21 11

21 11

2 1

TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx

BATTERY (RTC)

1 2

21 22

21 22

21 22

21 22

21 22

21 22

21 22

2 2

CAN0
Host
1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3

99 3.9

1 4

21 44

21 44

21 44

21 44

21 44

21 44

21 44

2 4

Pgr Port MBS Ethernet
1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5

1 6

21 66

21 66

21 66

21 66

21 66

21 66

21 66

2 6

RS485 / RS232

The following table describes the weight of the TM258LF66DT4L••:
Weight TM258LF66DT4L•• 800 g (28.2 oz)

EIO0000000432 06/2011

77

TM258LF66DT4L••

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections: Main power (Ctrl) Expert I/O power (Exp.) 24 Vdc I/O Power Segment power (I/O) The state of these three power connections is indicated by a set of LEDs on the CPDM:

The following table describes the CPDM LED display:
LEDs Exp. (Expert I/O power) Ctrl (Main power) I/O (24 Vdc I/O Power Segment power) Color Green Green Green Status On On On Description 24 Vdc applied 24 Vdc applied 24 Vdc applied

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules that may be installed, and power for the controller electronics. The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the embedded Encoder port, and power for the Expert I/O module electronics. The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices of the local configuration.

78

POWER

Exp. Ctrl I/O

EIO0000000432 06/2011

Hardware Guide) 100 A max. Inrush current Time < 70 µs 70.0. System Planning and Installation Guide) for further details on power consumption.TM258LF66DT4L•• CPDM Power Consumption Overview The following table shows the power characteristics of the TM258LF66DT4L••: Rated voltage CPDM Voltage range CPDM Main power Minimum current (no external loads) Maximum current including the following loads: Current for TM5 bus power when adding expansion modules Current for serial line when connected devices consume power Current for USB Host when connected devices consume power Current for optional PCI modules when connected devices consume power 24 Vdc 20.05 A 0... 25 A max.3 A 1.1 A Refer to your specific PCI module (see Modicon TM5.2000 µs Internal protection Embedded Expert modules power No Minimum current (no external loads) Maximum current including the following loads: Current for Expert Inputs Current for Expert Outputs Inrush current Internal protection Time < 150 µs No 24 Vdc I/O power segment Maximum current (depending on the modules on the segment) Inrush current (depending on the modules on the segment) Internal protection 1 Time < 500 µs No see note 1 Add external fuse as specified in the wiring diagrams.. Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon TM5 / TM7 Flexible System.0.0.0.9 A 0..8 A 50 A max....8 Vdc 0. 3 A max..28.1 A 0. PCI Modules..2 A 0..0.4. see note 1 10 A max..1 A 0.. see note 1 0. EIO0000000432 06/2011 79 ...04 A 0.

TM258LF66DT4L•• 80 EIO0000000432 06/2011 .

TM258LF42DR•• EIO0000000432 06/2011 TM258LF42DR•• 9 Introduction This chapter describes the TM258LF42DR•• controller. What’s in this Chapter? This chapter contains the following topics: Topic General Description Characteristics of the Controller Power Distribution Module Page 82 86 EIO0000000432 06/2011 81 .

TM258LF42DR•• General Description Overview The following figure shows the different components of the TM258LF42DR••: 6 1 PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS 31 PULL 41 42 51 52 53 54 55 TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 21 22 21 22 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 7 5 4 3 2 N° 1 2 3 4 5 6 7 31 41 42 51 52 Designation / Description LED status Ethernet port / Type RJ45 RS485 port / Type RJ45 (RS232 or RS485) Refer to Status LEDs (see page 83) Ethernet Port (see page 92) Serial Line Port (see page 102) USB programming port / For terminal connection to a programming USB Programming Port (see page 98) PC (SoMachine) USB host / For memory key management Battery CAN 0 Port / Male Sub-D 9 CANopen Master Controller Power Distribution Module / For connecting external power supplies Embedded Expert I/O modules / 5 fast inputs. 2 fast outputs Embedded Regular Input modules / 6 digital inputs USB Host Port (see page 100) RTC Battery (see page 34) CAN Port (see page 95) Controller Power Distribution Module (see page 32) Embedded Expert I/O (see page 111) Digital DI12DE (see page 129) 82 EIO0000000432 06/2011 . 2 regular inputs.

Status LEDs (see page 93). USB Host.Status LED (see page 104). Eth ST and Eth NS. The following table describes the MS status LED: Status LED Flashing green / red Flashing red Single flash green Green ON 3 flash green Flashing green Single flash red Controller State BOOTING INVALID OS EMPTY RUNNING RUNNING with Breakpoint STOPPED HALT Prg Port Communication No Restricted Yes Yes Yes Restricted Yes Application Execution No No No Yes Restricted No No EIO0000000432 06/2011 83 . CAN0 STS. MBS COM.TM258LF42DR•• N° 53 54 Designation / Description Embedded Regular Output modules / 6 relay outputs Refer to Relay DO6RE (see page 143) Status LEDs The following figure shows the LEDs on the front panel display: Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 The following table describes the controller status LEDs: Marking Description LED Color MS BATTERY APP0 APP1 Module status Battery status Application LEDs Green / Red Red Green / Red Description See MS status LED below On when RTC battery needs to be replaced Managed by user application For further details on the following LEDs: Eth LA. please refer to USB Host Port .Status LED (see page 97). please refer to CAN Port . please refer to Ethernet Port . please refer to Serial Line Port .Status LED (see page 101).

It then checks the checksum of the firmware and user application. The controller does not execute the application but it can communicate.TM258LF42DR•• Status LED Rapid flashing red Controller State REBOOT after a hardware error has been detected Prg Port Communication Yes Application Execution No (Empty) Red ON OFF Green / with single flash red HALT after system error No detected No power No No No Yes RUNNING with external Yes error detected Or different Boot Project Or no Boot Project STOPPED with external Restricted error detected Flashing green / with single flash red No NOTE: For further details on controller states. It does not execute the application nor does it communicate. The controller can not execute an application. Communications are restricted. The controller has a valid application that is stopped. The controller has detected an application or system error and has ceased application execution. The user application is not valid or a hardware error has been detected. refer to the Operating Mode discussion in the Programming Guide for your particular controller. 84 EIO0000000432 06/2011 . The Operating System is not valid. The controller executes the application. Controller States The following table describes the controller states: State BOOTING Description The controller executes the boot firmware and its own internal self tests. INVALID_OS EMPTY RUNNING STOPPED HALT NOTE: For further details on controller states. refer to the Operating Mode discussion in the Programming Guide for your particular controller.

2 oz) EIO0000000432 06/2011 85 .9 1 4 21 44 21 44 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 The following table describes the weight of the TM258LF42DR••: Weight TM258LF42DR•• 800 g (28.34 PULL PULL TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 21 22 21 22 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3 99 3.TM258LF42DR•• Dimensions The following figure shows the external dimensions of the controller: mm in. 85 3.5 10.35 Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS 262.

Ctrl I/O EIO0000000432 06/2011 . The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs. the power for the embedded Encoder port. the USB port. 86 POWER Exp. the Serial Line port. as well as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices of the local configuration. and power for the Expert I/O module electronics.) 24 Vdc I/O Power Segment power (I/O) The state of these three power connections is indicated by a set of LEDs on the CPDM: The following table describes the CPDM LED display: LEDs Expo. (Expert I/O power) Ctrl (Main power) I/O (24 Vdc I/O Power Segment power) Color Green Green Green Status On On On Description 24 Vdc applied 24 Vdc applied 24 Vdc applied The Main power serves the TM5 power bus. and power for the controller electronics. The Expert I/O power serves the Expert I/O module inputs and outputs. any PCI modules that may be installed.TM258LF42DR•• Characteristics of the Controller Power Distribution Module The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections: Main power (Cutler) Expert I/O power (Expo.

0.1 A 0.04 A 0. Inrush current Time < 70 µs 70.0.4. EIO0000000432 06/2011 87 . System Planning and Installation Guide) for further details on power consumption...1 A Refer to your specific PCI module (see Modicon TM5. 25 A max.3 A 1.3 A 0. see note 1 0.2000 µs Internal protection Embedded Expert modules power No Minimum current (no external loads) Maximum current including the following loads: Current for Expert Inputs Current for Expert Outputs Inrush current Internal protection Time < 150 µs No 24 Vdc I/O power segment Maximum current (depending on the modules on the segment) Inrush current (depending on the modules on the segment) Internal protection 1 Time < 500 µs No see note 1 Add external fuse as specified in the wiring diagrams.1 A 0.8 A 50 A max...9 A 0.... see note 1 10 A max. Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon TM5 / TM7 Flexible System..8 Vdc 0.0.0. 3 A max... PCI Modules...0..05 A 0.28.TM258LF42DR•• CPDM Power Consumption Overview The following table shows the power characteristics of the TM258LF42DR••: Rated voltage CPDM Voltage range CPDM Main power Minimum current (no external loads) Maximum current including the following loads: Current for TM5 bus power when adding expansion modules Current for serial line when connected devices consume power Current for USB Host when connected devices consume power Current for optional PCI modules when connected devices consume power 24 Vdc 20.. Hardware Guide) 100 A max.

TM258LF42DR•• 88 EIO0000000432 06/2011 .

EIO0000000432 06/2011 89 .Power Distribution Wiring Diagram EIO0000000432 06/2011 Power Distribution Wiring Diagram 10 Wiring Diagram for External Power Supplies Wiring Diagram WARNING POTENTIAL OF OVERHEATING AND FIRE Do not connect the modules directly to line voltage. serious injury. Use only isolating PELV or SELV power supplies to supply power to the modules. Failure to follow these instructions can result in death. or equipment damage.

Type T slow-blow. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.PS2 24 V .PS1 0 V . serious injury.Power Distribution Wiring Diagram The following figure shows the wiring diagram of the Controller Power Distribution Module (CPDM): TM258LD42DT TM258LF42DTpp (1) 24 V .. 250 V DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. 90 EIO0000000432 06/2011 .PS1 0 V .PS2 0 V . 2 A 250 V External fuse.PS2 1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 3 2 4 2 5 2 6 24 V .PS2 24 V .PS1 0 V . 3 A 250 V External fuse. or equipment damage. 10 A max.PS2 24 V .PS2 TM258LF66DT4Lpp TM258LF42DRpp (4) (5) (6) (2) c +24 V 0V PS1 (3) _ + + _ PS2 (3) 1 2 3 4 5 6 Internal electronics 24 Vdc I/O power segment integrated into the bus bases PS1/PS2: External isolated power supply 24 Vdc External fuse.PS2 TM258LD42DT4L TM258LF42DT4Lpp 24 V . Type T slow-blow.PS2 0 V . Failure to follow these instructions can result in death. Failure to follow these instructions will result in death or serious injury.PS1 0 V . Type T slow-blow.

Integrated Communication Ports EIO0000000432 06/2011 Integrated Communication Ports 11 What’s in this Chapter? This chapter contains the following topics: Topic Ethernet Port CAN Port USB Programming Port USB Host Port Serial Line Port Page 92 95 98 100 102 EIO0000000432 06/2011 91 .

User Guide) Characteristics The following table describes the different Ethernet characteristics: Characteristic Standard Connector type Baud rate Auto-crossover Protocol supported Description Ethernet RJ45 Supports Ethernet "10BaseT" and "100BaseTX" with auto-negotiation MDI / MDIX SoMachine Protocol Modbus Client/server Ethernet IP device FTP server HTTP server SNMP DHCP BOOTP Configured IP No IP address negotiation type supported Supplied current 92 EIO0000000432 06/2011 . please refer to Transparent Ready User Guide (see Transparent Ready.Integrated Communication Ports Ethernet Port Overview The following figure shows the location of the Ethernet port of the controller: PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS PULL TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 21 22 21 22 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 For more information.

please refer to Ethernet User Guide. Status LEDs The following figure shows the LEDs on the front panel display: Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 The following table describes the Ethernet status LEDs: Marking Description LED Color Eth LA Eth ST Eth NS Ethernet Activity Ethernet Status Ethernet Network Status Green / Yellow Green / Red Green / Red Description See Ethernet status LED below EIO0000000432 06/2011 93 . It is not necessary to use special Ethernet crossover cables to connect devices directly to this port (connections without an Ethernet hub or switch).Integrated Communication Ports Pin Assignment The following figure shows the Ethernet connector pins: 87654321 87654321 The following table describes the Ethernet connector pins: Pin N° 1 2 3 4 5 6 7 8 Signal TD+ TDRD+ RD- For more information. NOTE: The controller supports the MDI/MDIX auto-crossover cable function.

3 flashes Link at 100 Mbit/s Link at 10 Mbit/s Activity at 100 Mbit/s Activity at 10 Mbit/s No cable connected. The controller Ethernet port can not communicate using this IP address. but the card has an IP address Duplicated IP address detected The card is performing a BOOTP or DHCP sequence The configured IP is invalid. 3 flashes Port is connected and an IP address obtained No cable connected. The device has detected that its IP address is already in use. The default IP is used instead. no IP address obtained Power up testing. 3 flashes The device has at least one established connection The device has not established connections but has obtained an IP address One or more of the connections in which this device is the target has timed out. 94 EIO0000000432 06/2011 . The device does not have an IP address or is powered off Power up testing.Integrated Communication Ports The following table describes the Ethernet status LED: LED Eth LA Status Off Flashing green / yellow Solid green Solid yellow Flashing green Flashing yellow Eth ST Off Flashing green / red Solid green 3 flashes green 4 flashes green 5 flashes green 6 flashes green Eth NS Off Flashing green / red Solid green Rapid flashing green Rapid flashing red Solid red Description No link Power up testing.

EIO0000000432 06/2011 95 .CANopen Hardware Setup Manual See note2 See table below4 No. please refer to CANopen Hardware Setup Manual. Characteristics The following table describes the CAN characteristics: Characteristic Standard Connector type Protocol supported CAN power distribution Maximal cable length Isolation Bit rate Line termination Description CAN-CiA (ISO 11898-2:2002 Part 2)1 Sub-D9.Integrated Communication Ports CAN Port Overview The following figure shows the location of the CAN port of the controller: PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS PULL TM258 BATTERY APP0 APP1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 2 CAN0 Host 1 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 3 1 4 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 4 Pgr Port MBS Ethernet 1 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 5 1 6 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 2 6 RS485 / RS232 For more information. 9 pins male CANopen No See Transmission Speed and Cable . Capabilities The protocol and function supported by the CAN port is CANopen. See note3 NOTE: 1 Part 1 and Part 2 of ISO 11898:2002 are equivalent to ISO 11898:1993.

Integrated Communication Ports
2 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module. In practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5 power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation of the entire system from the 500 Vac RMS. 3 4

A resistor (R) is needed on each end of the CAN field bus. Maximum cable length is described in the following table:
800 Kbit/s 25 82.02 500 Kbit/s 100 328.08 250 Kbit/s 125 Kbit/s 250 820.20 500 1640.41 50 Kbit/s 1000 3280.83 20 Kbit/s 2500 8202.07 10 Kbit/s 5000 16404.15

Baud rate Maximum m cable ft. length

1 Mbit/s 4 13.12

Pin Assignment The following graphic describes the pins of the CAN port:

6 9

1

5

The following table describes the pins of the CAN port:
PIN N° 1 2 3 4 5 6 7 8 9 Signal N.C. CAN_L CAN_GND N.C. CAN_SHLD GND CAN_H N.C. N.C. Description Reserved CAN_L bus Line (Low) CAN 0 Vdc Reserved N.C. 0 Vdc CAN_H bus Line (High) Reserved Reserved

N.C.: Not Connected.
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Integrated Communication Ports

The shield is connected to pin 6, the 0 Vdc pin. NOTE: Pin 9 is not connected internally. The controller does not provide power on CAN_V+.

WARNING
UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”. Failure to follow these instructions can result in death, serious injury, or equipment damage. Status LEDs The following figure shows the LED on the front panel display:
Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS

BATTERY APP0 APP1

The following table describes the CAN status LED:
Marking Description LED Color CAN0 STS CAN 0 port status Green / Red Description See CAN0 STS status LED below

The following table describes the CAN0 STS status LED when the CAN 0 port is used as CANopen master:
CAN0 STS LED OFF Single flash red / with green ON CANopen Status No CANopen configured Description CANopen is not active in the application

Acceptable detected The controller has detected that the maximum error limit threshold number of error frames has been reached or exceeded. has been reached The controller has detected either a Node Guarding or Heartbeat exception for the CANopen master or slave device. The CANopen bus is stopped

Double flash red / Node Guarding or with green ON Heartbeat event Red ON Green ON Bus off

The CANopen bus is operational

For further details, please refer to the CANopen Hardware Setup Manual.
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Integrated Communication Ports

USB Programming Port
Overview The following figure shows the location of the USB mini-B programming port of the controller:

PULL
Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS

PULL

TM258

BATTERY APP0 APP1

1 1

2 1 1 1

2 1 1 1

2 1 1 1

2 1 1 1

2 1 1 1

2 1 1 1

2 1 1 1

2 1

TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx

BATTERY (RTC)

1 2

2 1 2 2

2 1 2 2

2 1 2 2

2 1 2 2

2 1 2 2

2 1 2 2

2 1 2 2

2 2

CAN0
Host
1 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 3

1 4

2 1 4 4

2 1 4 4

2 1 4 4

2 1 4 4

2 1 4 4

2 1 4 4

2 1 4 4

2 4

Pgr Port MBS Ethernet
1 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 5

1 6

2 1 6 6

2 1 6 6

2 1 6 6

2 1 6 6

2 1 6 6

2 1 6 6

2 1 6 6

2 6

RS485 / RS232

The USB Mini-B Port is the programming port you can use to connect a PC with a USB host port using SoMachine software. Using a typical USB cable, this connection is suitable for quick updates of the program or short duration connections to perform maintenance and inspect data values. It is not suitable for long term connections such as commissioning or monitoring without the use of specially adapted cables to help minimize electromagnetic interference.

WARNING
INOPERABLE EQUIPMENT OR UNINTENDED EQUIPMENT OPERATION You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional ground (FE) of the system for any long term connection. Do not connect more than one controller at a time using USB connections. Failure to follow these instructions can result in death, serious injury, or equipment damage.

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8 ft) None Supplied current Maximum cable length Isolation EIO0000000432 06/2011 99 .Integrated Communication Ports Characteristics The following table describes the characteristics for the USB Programming port: Parameter Standard Connector type Maximum baud rate Protocol supported USB Programming Port Hi-Speed USB 2.0 Device Mini-B 480 Mbit/s SoMachine Protocol FTP Server HTTP Server No 3 m (9.

Characteristics The following table describes the characteristics for the USB Host port: Characteristic Standard Connector type Maximum baud rate Protocol supported Supplied current Isolation Description Hi-speed USB 2.0 Host A 480 Mbit/s Mass Storage 5 Vdc USB Standard None 100 EIO0000000432 06/2011 . For further details on firmware upgrades. please refer to Upgrading Controller Firmware (see Modicon M258 Logic Controller. The USB Host port can be used for upgrading the firmware and data files transfer with a USB Memory key.Integrated Communication Ports USB Host Port Overview The following figure shows the location of the USB type A host port of the controller: PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS PULL TM258 BATTERY APP0 APP1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 2 CAN0 Host 1 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 3 1 4 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 4 Pgr Port MBS Ethernet 1 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 5 1 6 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 2 6 RS485 / RS232 NOTE: The USB type A host port provides 500 mA continuous current (USBstandard) and 700 mA for short duration current spikes. please refer to File Transfer with USB Memory Key (see Modicon M258 Logic Controller. For further details on data file transfers. Programming Guide). This makes it possible to perform device and data updates without the need for a SoMachine instance or the FTP Server. Programming Guide). The Modicon M258 Logic Controller allows firmware updates and file transfers using a USB Memory Key.

Integrated Communication Ports Status LED The following figure shows the LEDs on the front panel display: Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 The following table describes the USB status LED: Marking Description LED Color USB Host USB Host Green / Red Description Off when nothing is connected Rapid flashing green during exchange Solid green when no exchange Solid red for detected script error EIO0000000432 06/2011 101 .

modem.Planning and Installation.) and SoMachine Protocol (HMI... ASCII protocol (printer... For further details. please refer to Serial Line .Integrated Communication Ports Serial Line Port Overview The following figure shows the location of the Serial Line port of the controller: PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS PULL TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 21 22 21 22 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 The serial line: is used to communicate with devices supporting the Modbus protocol as either master or slave. Characteristics Characteristic Standard Connector type Baud rate Protocol supported Description RS485 or RS232 software configured RJ45 300 up to 115 200 bps ASCII Modbus (RTU or ASCII) SoMachine 5 Vdc / 200 mA Withstands up to 24 Vdc Device power distribution 5 Vdc Protection 102 EIO0000000432 06/2011 .). provides a 5 Vdc power distribution. .

D1 (A+) D0 (B-) N. N.: Not Connected RTS: Ready To Send RxD: Received Data TxD: Transmitted Data EIO0000000432 06/2011 103 . This effectively reduces isolation of the entire system from the 500 Vac RMS. In practice. Pin Assignment The following figure shows the pins for RS485 and RS232: 87654321 87654321 The following table describes the pins for RS485 and RS232: Pin 1 2 3 4 5 6 7 8 RS485 N. the TM5 electronic module is installed in the bus base.C.C. These components are rated at 30 Vdc or 60 Vdc. N.C.C.C. The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference. 5 Vdc / 200 mA 0 Vdc RS232 RxD TxD RTS N.Integrated Communication Ports Characteristic Isolation Polarization Description See note 1 Two 560 Ω resistors switched on or off by software configuration NOTE: 1 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module.C. N. CTS 5 Vdc / 200 mA 0 Vdc CTS: Clear To Send N. and there is a bridge between TM5 power bus and 24 Vdc I/O power segment.C.

)”. or equipment damage.C. Status LED The following figure shows the LEDs on the front panel display: Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS BATTERY APP0 APP1 The following table describes the Serial line status LED: Marking Description LED Color MBS COM Serial line port activity Yellow Description Rapid flashing when frames are received or transmitted 104 EIO0000000432 06/2011 . Failure to follow these instructions can result in death.Integrated Communication Ports WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. serious injury.

please refer to TM5 System General Rules for Implementing (see Modicon TM5. PCI Modules. Hardware Guide). EIO0000000432 06/2011 107 .PCI Slots EIO0000000432 06/2011 PCI Slots 12 PCI Slots Overview The following figure shows the location of the controller PCI slots: PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS PULL TM258 BATTERY APP0 APP1 1 1 21 11 21 11 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 21 22 21 22 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5 1 6 21 66 21 66 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 For more information.

The following table describes the compatibilities between electronic modules and controllers: Controllers PCI Slots TM5PCRS2 TM258LD42DT4L (see page 49) TM5258LF42DT4L•• (see page 65) TM5258LF66DT4L•• (see page 73) TM5258LF42DR•• (see page 81) OK OK — — TM5PCRS4 — — OK OK For further details about installing PCI modules. Hardware Guide) 108 EIO0000000432 06/2011 . The PCI modules are used for specific application expansions of the controller. PCI Modules. electrically isolated NOTE: Only one serial line PCI interface module can be connected to the controller. 1 RS485. please refer to PCI Electronic Modules Installation (see Modicon TM5. 1 RS232.PCI Slots Description The following figure shows the covers of the PCI slots found on the front of the controller: PUL L Compatibilities There are two PCI slots to connect up to two interface modules depending on the controller reference. electrically isolated TM5 interface electronic module. There are two slots available to accommodate future evolutions. They are inserted in the PCI slots of the controller: Reference TM5PCRS2 TM5PCRS4 Type Serial line Serial line Description TM5 interface electronic module.

Never touch an exposed PCI connector. Failure to follow these instructions can result in equipment damage. EIO0000000432 06/2011 109 .PCI Slots CAUTION ELECTROSTATIC DISCHARGE Ensure that empty PCI slots have their covers in place before applying power to the controller.

PCI Slots

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Embedded Expert I/O EIO0000000432 06/2011

Embedded Expert I/O

13
Introduction This chapter describes the embedded Expert I/O. What’s in this Chapter? This chapter contains the following topics:
Topic Expert I/O Fast Inputs Characteristics Regular Inputs Fast Outputs Page 112 117 120 122

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Embedded Expert I/O

Expert I/O
Overview The following figure shows the location of the Expert I/O of the controller:

PULL
Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS

PULL

TM258

BATTERY APP0 APP1

1 1

21 11

21 11

21 11

21 11

21 11

21 11

21 11

2 1

TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx

BATTERY (RTC)

1 2

21 22

21 22

21 22

21 22

21 22

21 22

21 22

2 2

CAN0
Host
1 3 21 33 21 33 21 33 21 33 21 33 21 33 21 33 2 3

1 4

21 44

21 44

21 44

21 44

21 44

21 44

21 44

2 4

Pgr Port MBS Ethernet
1 5 21 55 21 55 21 55 21 55 21 55 21 55 21 55 2 5

1 6

21 66

21 66

21 66

21 66

21 66

21 66

21 66

2 6

RS485 / RS232

The controller has 2 modules of Embedded Expert I/O. Each module is comprised of: 5 fast inputs, 2 regular inputs and 2 fast outputs 3 commons Advanced Functions Expert I/O modules support the following advanced functions: High speed counter (HSC) Event input Latch input Run/Stop input Pulse width generator (PWM) Frequency generator Alarm output

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Embedded Expert I/O Wiring Diagram The following figure shows the wiring diagram of the expert I/O: TM258LD42DT TM258LF42DTpp (1) DI0 DI2 L TM258LD42DT4L TM258LF42DT4Lpp 1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 3 2 4 2 5 2 6 DI1 DI3 DQ1 0V DI5 0V L DQ0 0V DI4 TM258LF66DT4Lpp TM258LF42DRpp DI6 (2) 1 2 Internal electronics 24 Vdc Embedded expert modules power by external connection EIO0000000432 06/2011 113 .

Ground shielded cables for analog I/O.Embedded Expert I/O The following figure shows the wiring diagram of the expert I/O with encoder: TM258LD42DT TM258LF42DTpp (1) DI0 DI2 (3) B L TM258LD42DT4L TM258LF42DT4Lpp A 1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 3 2 4 2 5 2 6 DI1 DI3 DQ1 0V DI5 0V REF L DQ0 0V Z EN TM258LF66DT4Lpp TM258LF42DRpp DI4 DI6 (2) 1 2 3 Internal electronics 24 Vdc Embedded expert modules power by external connection Encoder WARNING IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION Use cables with insulated shielded jackets for analog I/O. 114 EIO0000000432 06/2011 . fast I/O and communication signals at a single point 1 Always comply with local wiring requirements regarding grounding of cable shields. or equipment damage. serious injury. fast I/O and communication signals. Failure to follow these instructions can result in death.

or equipment damage. refer to the TM5 System Wiring Rules and Recommendation (see page 17). WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”. Failure to follow these instructions can result in death. Status LEDs The following figure shows the LEDs for the Expert I/O: 4FIn 2FOut 3In The table below describes the Expert I/O status LEDs: LED r Color Green Status Off Single Flash Flashing On e e+r Red Off Description No power supply Reset mode Preoperational mode Normal operation OK or no power supply Invalid firmware DM72F0 r 0 2 0 4 6 e 1 3 1 5 Steady red / single green flash EIO0000000432 06/2011 115 . serious injury.Embedded Expert I/O NOTE: 1Multipoint grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short circuit currents. For more information.

These components are rated at 30 Vdc or 60 Vdc..3 Output status of the corresponding output 0. Failure to follow these instructions can result in death... The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference.2. serious injury. The following table describes the general characteristics of the embedded Expert modules: General characteristics Input voltage range Rated voltage Isolation Between channels and internal bus Between channels Number of 0 Vdc commons 24 Vdc I/O power segment current draw Internal power consumption 1 19. and there is a bridge between TM5 power bus and 24 Vdc I/O power segment. The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module..Embedded Expert I/O LED 0-3 0-1 4-6 Color Green Yellow Green Status On On On Description Input status of the corresponding input 0. or equipment damage. This effectively reduces isolation of the entire system from the 500 Vac RMS.... In practice. 116 EIO0000000432 06/2011 . the TM5 electronic module is installed in the bus base..6 General Characteristics WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.1 Input status of the corresponding input 4.28.8 Vdc 24 Vdc See note 1 Not isolated 3 (internally connected) 17 mA 0.4 W max.

Failure to follow these instructions can result in death.1. EIO0000000432 06/2011 117 . serious injury.. / 1. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.5 mA max.4 or 12 ms 2 µs.5 .Embedded Expert I/O Fast Inputs Characteristics Input Characteristics DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. 1 ms max. or equipment damage. Between channels and See note 1 internal bus Between channels Cable type Cable length Not isolated Shielded cable required 5 m (16.4 ms 1 ms max. 0 . 15 Vdc min. The following table describes the inputs characteristics of the fast inputs: Input characteristics Number of fast inputs Input signal type Rated input current Input impedance Input type OFF state 0 (voltage / current) ON state 1 (voltage / current) Integrator filtering Anti-bounce filtering Turn ON time Turn OFF time Isolation 5 Sink (see note 2) 4 mA 6 kΩ Type 1 (IEC 61131-2) 5 Vdc max. / 2 mA min.) max. Failure to follow these instructions will result in death or serious injury..4 ft.

The following timing diagram illustrates the integrator filter effects for a value of 4 ms: NOTE: The value selected for the filter’s time parameter specifies the cumulative time in ms that must elapse before the input is recognized as logical 1. This effectively reduces isolation of the entire system from the 500 Vac RMS. as well as specifying how long the filtered input signal remains at logical 1. The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference. and there is a bridge between TM5 power bus and 24 Vdc I/O power segment. 118 EIO0000000432 06/2011 . In practice. the TM5 electronic module is installed in the bus base.Embedded Expert I/O 1 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module. These components are rated at 30 Vdc or 60 Vdc. Setting a filter value allows the controller to ignore some sudden changes of input levels caused by noise. 2 Connected to the 24 Vdc embedded Expert modules Integrator Filter Principle The integrator filter is designed to reduce the effect of noise.

Embedded Expert I/O Bounce Filter Principle The bounce filter is designed to reduce the bounce effect at the inputs. The following timing diagram illustrates the anti-bounce filter effects: Input Delay Delay Filtered Signal EIO0000000432 06/2011 119 . Setting a bounce filter value allows the controller to ignore some sudden changes of input levels caused by contact bounce. The bounce filter is only available on the fast inputs.

0 . WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. 120 EIO0000000432 06/2011 . or equipment damage.5 . serious injury.4 ft. / 2 mA min. 15 Vdc min. Failure to follow these instructions can result in death. The following table describes the characteristics of the regular inputs: Input characteristics Number of input channels Input signal type Rated input current Input impedance Input type OFF state 0 (voltage / current) ON state 1 (voltage / current) Integrator filtering Isolation Between channels and internal bus Between channels Cable length 2 Sink (see note 2) 4 mA 6 kΩ Type 1 (IEC 61131-2) 5 Vdc max.5 mA max. Failure to follow these instructions will result in death or serious injury.Embedded Expert I/O Regular Inputs Input Characteristics DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. / 1.1.4 or 12 ms See note 1 Not isolated 30 m (98.) max.

EIO0000000432 06/2011 121 . This effectively reduces isolation of the entire system from the 500 Vac RMS. In practice. please refer to Bounce Filter Principle (see page 119). the TM5 electronic module is installed in the bus base. and there is a bridge between TM5 power bus and 24 Vdc I/O power segment. For further details on anti-bounce filtering.Embedded Expert I/O 1 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module. please refer to Integrator Filter Principle (see page 118). These components are rated at 30 Vdc or 60 Vdc. 2 Connected to the 24 Vdc embedded Expert modules For further details on integrator filtering. The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference.

) max. refer to Protecting Outputs from Inductive Load Damage (see page 20).05 A up to 100 KHz Protection against overload / short circuit Delay time From 0 to 1 From 1 to 0 Isolation Between channels Between output and internal bus Cable type Cable length Yes (device becomes inoperable if current exceeds 0. serious injury.4 ft. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.Embedded Expert I/O Fast Outputs Output Characteristics DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.2 A up to 25 KHz 0. Failure to follow these instructions can result in death. or equipment damage. Failure to follow these instructions will result in death or serious injury.5 A max. For additional important information about fast output protection. 0. 122 EIO0000000432 06/2011 . The following table describes the characteristics of the fast outputs: Output characteristics Number of fast outputs Output signal type Output type Rated Output current at 24 Vdc Maximum switching frequency 2 Sink / Source Push / pull 0.625 A) 2 µs 4 µs None (referenced to 0 Vdc of the 24 Vdc embedded expert modules power) See note 1 Shielded cable required 5 m (16.

For further details on integrator filtering. EIO0000000432 06/2011 123 . the TM5 electronic module is installed in the bus base. The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference. please refer to Bounce Filter Principle (see page 119).Embedded Expert I/O 1 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module. and there is a bridge between TM5 power bus and 24 Vdc I/O power segment. These components are rated at 30 Vdc or 60 Vdc. For further details on anti-bounce filtering. please refer to Integrator Filter Principle (see page 118). In practice. This effectively reduces isolation of the entire system from the 500 Vac RMS.

Embedded Expert I/O 124 EIO0000000432 06/2011 .

What’s in this Chapter? This chapter contains the following topics: Topic Digital DI6DE Digital DI12DE Digital DO12TE Analog AI4LE Relay DO6RE Page 126 129 133 138 143 EIO0000000432 06/2011 125 .Embedded Regular I/O EIO0000000432 06/2011 Embedded Regular I/O 14 Introduction This chapter describes the embedded regular I/O.

4. Failure to follow these instructions will result in death or serious injury. or equipment damage.. serious injury. Failure to follow these instructions can result in death. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. can be configured between 0 and 25 ms in 0. 15 Vdc min.2 ms intervals.Embedded Regular I/O Digital DI6DE Overview The digital DI6DE electronic module is equipped with 6 sink inputs.4 kΩ 5 Vdc max.75 mA 6.. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.28. ≤ 100 µs Default 1 ms. 126 EIO0000000432 06/2011 .8 Vdc 3. Input Characteristics The table describes the input characteristics of the DI6DE electronic module: Input Characteristics Number of input channels Wiring type Input type Signal type Rated input voltage Input voltage range Rated input current at 24 Vdc Input impedance OFF state ON state Input filter Hardware Software 6 1 or 2 wires Type 1 Sink 24 Vdc 20.

Wiring Diagram The following figure describes the wiring diagram of the DI6DE: TM258LF42DRpp (1) (3) (3) DI0 DI2 DI4 24 V 24 V 24 V 1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 3 2 4 2 5 2 6 DI1 DI3 DI5 24 V 24 V 24 V (2) c +24 V 0V 1 2 3 Internal electronics 24 Vdc I/O power segment integrated into the bus bases 2-wire sensor EIO0000000432 06/2011 127 . In practice. the TM5 electronic module is installed in the bus base. This effectively reduces isolation of the entire system from the 500 Vac RMS. and there is a bridge between TM5 power bus and 24 Vdc I/O power segment. These components are rated at 30 Vdc or 60 Vdc.Embedded Regular I/O Input Characteristics Isolation Between input and internal See note 1 bus Between channels 24 Vdc I/O segment current draw 1 Not isolated 37 mA (all inputs On) The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module. The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference.

Embedded Regular I/O WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. serious injury.)”. Status LEDs The following figure shows the LEDs for DI6DE: The table below shows the DI6DE status LEDs: LEDs r Color Green Status Off Single Flash Flashing On e e+r 0-5 Red Off Description No power supply Reset mode Preoperational mode Normal operation OK or no power supply Invalid firmware Corresponding input deactivated Corresponding input activated DI6DE r 0 2 4 e 1 3 5 Steady red / single green flash Green Off On 128 EIO0000000432 06/2011 .C. Failure to follow these instructions can result in death. or equipment damage.

. Hardware Software ≤ 100 µs Default 1 ms.Embedded Regular I/O Digital DI12DE Overview The digital DI12DE module is equipped with 12 sink inputs.75 mA 6.. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. Failure to follow these instructions can result in death.60 ° C (131.2 ms intervals.140 ° F) Value 12 1 wire Type 1 Sink 24 Vdc 20.. or equipment damage. 129 Rated input current at 24 Vdc Input impedance OFF state ON state Input filter EIO0000000432 06/2011 . Input Characteristics The table below shows the characteristics of the DI12DE electronic module: Characteristic Number of input channels Wiring type Input type Signal type Rated input voltage Input voltage range De-rating 55. 15 Vdc min.4 kΩ 5 Vdc max.28...4.8 Vdc 11 channels 3. can be configured between 0 and 25 ms in 0. Failure to follow these instructions will result in death or serious injury.. serious injury. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.

This effectively reduces isolation of the entire system from the 500 Vac RMS. The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference. In practice.Embedded Regular I/O Characteristic Isolation Value Between input See note 1 and internal bus Between channels Not isolated 73 mA (all inputs On) 24 Vdc I/O segment current draw 1 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module. Wiring Diagram The following figure describes the wiring diagram of the DI12DE: TM258LD42DT TM258LF42DTpp (1) (4) DI0 DI2 DI4 DI6 DI8 DI1 DI3 DI5 DI7 DI9 DI11 (4) TM258LD42DT4L TM258LF42DT4Lpp 1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 3 2 4 2 5 2 6 TM258LF66DT4Lpp DI10 (2) c +24 V 0V (3) 1 2 3 4 130 Internal electronics 24 Vdc I/O power segment integrated into the bus bases 24 Vdc I/O power segment by external connection 2-wire sensor EIO0000000432 06/2011 . These components are rated at 30 Vdc or 60 Vdc. and there is a bridge between TM5 power bus and 24 Vdc I/O power segment. the TM5 electronic module is installed in the bus base.

)”.C. or equipment damage. serious injury. serious injury. Status LEDs The following figure shows the LEDs for DI12DE: r 0 2 4 6 8 10 e 1 3 5 7 9 11 The table below shows the DI12DE status LEDs: LEDs r Color Green Status Off Single Flash Flashing On EIO0000000432 06/2011 DI12DE Description No power supply Reset mode Preoperational mode Normal operation 131 . or equipment damage. Failure to follow these instructions can result in death.Embedded Regular I/O WARNING POTENTIAL EXPLOSION OR FIRE Connect the returns from the devices to the same power source as the 24 Vdc I/O power segment serving the module. WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. Failure to follow these instructions can result in death.

Embedded Regular I/O LEDs e e+r 0-11 Color Red Status Off Description OK or no power supply Invalid firmware Corresponding input deactivated Corresponding input activated Steady red / single green flash Green Off On 132 EIO0000000432 06/2011 .

The following table describes the characteristics of the DO12TE electronic module: Characteristic Output channels Wiring type Output type Signal type Output current Total output current Rated output voltage Output voltage range De-rating at 60° C (140° F) Voltage drop Diagnostic status Value 12 1 wire Transistor Source 0. 133 . refer to Protecting Outputs from Inductive Load Damage (see page 20). WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. per output 6 A max. Failure to follow these instructions can result in death.. at 0. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies.Embedded Regular I/O Digital DO12TE Overview The digital DO12TE electronic module is equipped with 12 source outputs. Failure to follow these instructions will result in death or serious injury. 24 Vdc 20.8 Vdc I=0.4 A max. Output Characteristics For additional important information about fast output protection. or equipment damage. by channel 0.5 A max. 28.. serious injury.5 A rated current Output monitoring with 10 ms delay Leakage current when switched off 5 µA Turn on time EIO0000000432 06/2011 300 µs max.4 .3 Vdc max.

Embedded Regular I/O Characteristic Turn off time Output protection Short circuit output peak current Automatic rearming after short circuit or overload Protection against reverse polarity Clamping voltage Switching frequency Resistive load Inductive load Isolation Between input and internal bus Between channels 24 Vdc I/O segment current draw Value 300 µs max. In practice. thermal protection 12 A max. and there is a bridge between TM5 power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference. 50 Vdc 500 Hz Max. Yes. the TM5 electronic module is installed in the bus base. These components are rated at 30 Vdc or 60 Vdc. Against short-circuit and overload. This effectively reduces isolation of the entire system from the 500 Vac RMS. depending on internal temperature Yes Typ. 134 EIO0000000432 06/2011 . 10 ms min. See the switching inductive load characteristics (see page 135) See note 1 Not isolated 48 mA 1 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module.

Embedded Regular I/O

Switching Inductive Load The following curves provide the switching inductive load characteristics for the DO12TE electronic module.
100 H 1000 10 H

1H

(1)

(2) 100 mH

100 10 mH

50 0.1 1 (3) 10 100

1 2 3

Coil resistance in Ω Coil inductance Max. operating cycles / second

EIO0000000432 06/2011

135

Embedded Regular I/O

Wiring Diagram The following figure shows the wiring diagram of the DO12TE:
TM258LD42DT TM258LF42DTpp
+

(3)

_

c

(1) _ (3) + DQ0 + DQ2 + DQ4 + DQ6 _ _ + DQ8 + DQ10
1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 3 2 4 2 5 2 6

(3) + DQ1 + DQ3 + DQ5 + DQ7 + DQ9 + DQ11

_ _ _ _ _ _

TM258LD42DT4L TM258LF42DT4Lpp

(4) _ _ _

(4)

TM258LF66DT4Lpp

(2) c +24 V 0V (5)

1 2 3 4 5

Internal electronics 24 Vdc I/O power segment integrated into the bus bases Inductive load protection 2-wire load 0 Vdc I/O power segment by external connection

WARNING
POTENTIAL EXPLOSION OR FIRE Connect the returns from the devices to the same power source as the 24 Vdc I/O power segment serving the module. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”. Failure to follow these instructions can result in death, serious injury, or equipment damage.
136
EIO0000000432 06/2011

Embedded Regular I/O

Status LEDs The following figure shows the LEDs for DO12TE:

r 0 2 4 6 8 10

e 1 3 5 7 9 11

The following table describes the DO12TE status LEDs:
LEDs r Color Green Status Off Single Flash Flashing On e Red Off Single flash e+r 0- 11 Steady Red / Single Green flash Yellow Off On Description No power supply Reset mode Preoperational mode Normal operation OK or no power supply Detected error for an output channel Invalid firmware Corresponding output deactivated Corresponding output activated

DO12TE

EIO0000000432 06/2011

137

Failure to follow these instructions will result in death or serious injury. or equipment damage.05% of the full scale (20 mA) 12 bit EIO0000000432 06/2011 Input tolerance . WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables.temperature drift Input tolerance .. Current input 400 µs for all inputs without filtering 1 ms for all inputs with filtering Differential Successive Approximative Register Low pass 3rd order / cut-off frequency 1 kHz < 0. Input Characteristics The following table describes the characteristics of theAI4LE electronic module: Characteristic Number of input channels Input range Input impedance Load impedance Sample duration time Input type Conversion mode Input filter Voltage input 4 -10...025% of the full scale (20 V) 12 bit + sign . 0.08% of the measurement 0.. serious injury.006% / ° C of the measurement < 0..maximum deviation at < 0.Embedded Regular I/O Analog AI4LE Overview The analog AI4LE electronic module is equipped with 4 12-bit inputs.009% / ° C of the measurement < 0.20 mA 400 Ω max. +10 Vdc 20 MΩ min.08% of the ambient 25° C (77° F) measurement Input tolerance .non linearity Digital resolution 138 0.. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions can result in death.20 mA / 4.

and there is a bridge between TM5 power bus and 24 Vdc I/O power segment. These components are rated at 30 Vdc or 60 Vdc. Cable type Crosstalk rejection between channels Isolation between channels Isolation between channels and bus Permitted input signal Input protection Common mode voltage allowable between channels 24 Vdc I/O power segment current draw 1 Shielded cable required 70 dB min. the TM5 electronic module is installed in the bus base. 70 dB min. Protection against wiring with 24 Vdc supply voltage ±12 Vdc max.441 mV DC 50 Hz Current input 4.883 µA 70 dB min. This effectively reduces isolation of the entire system from the 500 Vac RMS. EIO0000000432 06/2011 139 . 48 mA The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module.Embedded Regular I/O Characteristic Resolution value Common mode rejection Voltage input 2. Not isolated See note 1. In practice. ±50 mA max. ±30 Vdc max. The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference.

+10 V AI0 (U) AI0 AI2 (I) + -10.20 mA 1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 3 2 4 2 5 2 6 + AI1 (U) AI1 AI3 (I) 0. refer to the TM5 System Wiring Rules and Recommendation (see page 17).20 mA _ _ + AI3 (U) AI3 0. NOTE: 1Multipoint grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short circuit currents. fast I/O and communication signals...+10 V _ _ _ (2) c +24 V 0V 1 2 I U Internal electronics 24 Vdc I/O power segment integrated into the bus bases Current Voltage WARNING IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION Use cables with insulated shielded jackets for analog I/O.+10 V _ TM258LF66DT4Lpp + 4......+10 V AI2 (U) AI2 - + -10. serious injury... Ground shielded cables for analog I/O.. 140 EIO0000000432 06/2011 . For more information. Failure to follow these instructions can result in death.. or equipment damage...Embedded Regular I/O Wiring Diagram The following figure shows the wiring diagram of theAI4LE: TM258LD42DT4L TM258LF42DT4Lpp (1) AI0 (I) AI1 (I) + 4.20 mA _ + -10. fast I/O and communication signals at a single point 1 Always comply with local wiring requirements regarding grounding of cable shields...20 mA _ + -10..

If you have physically wired. CAUTION INOPERABLE EQUIPMENT Be sure that the physical wiring of the module is compatible with the software configuration for the module. or equipment damage.C. your analog module channel for a voltage signal. Status LEDs The following figure shows LEDs for AI4LE: r e 0 1 2 3 AI4LE EIO0000000432 06/2011 141 . you may damage the analog module.)”. serious injury. Failure to follow these instructions can result in equipment damage. Failure to follow these instructions can result in death. for example.Embedded Regular I/O WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. and you configure the channel for a current signal in SoMachine.

Embedded Regular I/O The following table describes the AI4LE status LEDs: LEDs r Color Green Status Off Single Flash Flashing On e Red Off On Double Flash 0-3 Green Off On Description No power supply Reset mode Preoperational mode Normal operation OK or no power supply Detected error or reset state System detected error: Scan time overrun Synchronization detected error Open connection or sensor is disconnected The analog/digital converter is running. value is available 142 EIO0000000432 06/2011 .

EIO0000000432 06/2011 143 . Failure to follow these instructions can result in death. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the following tables. or equipment damage. DANGER FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. serious injury.Embedded Regular I/O Relay DO6RE Overview The relay DO6RE electronic module is equipped with 6 relay outputs.

Embedded Regular I/O Durability Electric The curves below provide the expected life of the relay contacts for the DO6RE electronic module.5 1 (2) 1. 2000 V rms.2 W EIO0000000432 06/2011 .4 30 Vdc = 15 ms = 7 ms 5 2 1 0 0. 50/60 Hz for 1 mn 264 Vac / 125 Vdc 5 Vdc at 1 mA 1. 100 50 250 Vac / 30 Vdc resistive (cos 250 Vac cos = 0.7 = 1) 20 (1) 30 Vdc 10 250 Vac cos = 0.5 2 1 2 Switching procedures Switching current in A (x104) Output Characteristics The table below describes the characteristics of DO6RE electronic module: Characteristic Output channels Wiring type Contact type Output current Switching frequency Relay dielectric maximum voltage Maximum switching load Minimum switching load Maximum power of filament lamp 144 Value 6 6 contacts NO (Normally Open) 24 Vdc / 2 A (Resistive load) 240 Vac / 2 A (cos Φ = 1) 3600 cycles by hour max.

the TM5 electronic module is installed in the bus base. In practice. depending on internal temperature 10 mA at 5 Vdc 150 W / 1250 VA Yes See note 1 Not isolated Typically 2x107 cycles or more 0 mA 1 Refer to Protecting Outputs from Inductive Load Damage (see page 20) for additional important information on this topic. None Flyback diode. These components are rated at 30 Vdc or 60 Vdc. and there is a bridge between TM5 power bus and 24 Vdc I/O power segment.Embedded Regular I/O Characteristic Turn on time Turn off time Protective circuit² Internal External DC AC Automatic rearming after short circuit or overload Switching capacity Minimum Maximum Protection against reverse polarity Isolation Between channels and bus Between outputs Mechanical durability 24 Vdc I/O segment current draw Value 12 ms max. 2 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5 power bus and the part powered by 24 Vdc I/O power segment connected to the module. 10 ms max. 10 ms min. EIO0000000432 06/2011 145 . The two power circuits reference the same functional ground (FE) through specific components designed to reduce effects of electromagnetic interference. RC combination or Varistor RC combination or Varistor Yes. This effectively reduces isolation of the entire system from the 500 Vac RMS.

serious injury.. or equipment damage. Use only isolating PELV or SELV power supplies to supply power to the modules. 146 EIO0000000432 06/2011 .240 V (2) c +24 V 0V COM5 DQ0 NO + DQ1 NO + DQ2 NO + DQ3 NO + DQ4 NO + DQ5 NO _ _ _ _ _ (6) 1 2 3 4 5 6 7 Internal electronics 24 Vdc I/O power segment integrated into the bus bases External isolated power supply 24 Vdc External fuse type T slow-blow 2 A 250 Vac Inductive load protection 2-wire load External power supply 100... Failure to follow these instructions can result in death.240 Vac WARNING POTENTIAL OF OVERHEATING AND FIRE Do not connect the modules directly to line voltage..Embedded Regular I/O Wiring Diagram The following figure describes the wiring diagram of the DO6RE: TM258LF42DRpp (1) (5) _ + (4) (5) COM0 COM1 1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 3 2 4 2 5 2 6 + U U COM2 COM3 COM4 a _ c COM NO (7) L ja (3) a100 N c +24 V .

Failure to follow these instructions can result in death. NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 20) for additional important information on this topic. serious injury.)”. or equipment damage.Embedded Regular I/O WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked “Not Connected (N. Status LEDs The following figure shows the LEDs for DO6RE: The table below shows the DO6RE status LEDs: LEDs r Color Green Status Off Single Flash Flashing On e Red Off On e+r 0-5 Steady red / single green flash Green Off On Description No power supply Reset mode Preoperational mode Normal operation OK or no power supply Detected error or reset state Invalid firmware Corresponding output deactivated Corresponding output activated DO6RE r 0 2 4 e 1 3 5 EIO0000000432 06/2011 147 .C.

Embedded Regular I/O 148 EIO0000000432 06/2011 .

that has SoMachine installed. : Grounded and shielded. NOTE: You can only connect 1 controller to the PC at the same time. CAUTION INOPERABLE EQUIPMENT Always connect the communication cable to the PC before connecting it to the controller. this USB cable is suitable for long duration connection. It is not suitable for long term connections such as commissioning or monitoring without the use of specially adapted cables to help minimize electromagnetic interference. EIO0000000432 06/2011 149 . connect the controller to a computer. Failure to follow these instructions can result in equipment damage. USB Mini-B Port Connection : This USB cable is suitable for short duration connection like quick updates or retrieving data values. Using a typical USB cable. run and monitor the applications. use either a USB cable or an Ethernet connection. this connection is suitable for quick updates of the program or short duration connections to perform maintenance and inspect data values.Connecting the Modicon M258 Logic Controller to a PC EIO0000000432 06/2011 Connecting the Modicon M258 Logic Controller to a PC 15 Connecting the Controller to a PC Overview To transfer. The USB Mini-B Port is the programming port you can use to connect a PC with a USB host port using SoMachine software.

Connect the USB cable connector to the PC. or equipment damage.5 m / 14. 1b If making a short term connection using the cable or other non-grounded USB cable. The communication cable should be connected to the PC first to minimize the possibility of electrostatic discharge affecting the controller. 2 3 Ethernet Port Connection You can also connect the controller to a PC using an Ethernet cable.8 ft) USB Mini-B 1 6 21 66 21 66 21 66 21 66 21 66 2 6 RS485 / RS232 To connect the USB cable to your controller. Failure to follow these instructions can result in death. Do not connect more than one controller at a time using USB connections. The following figure shows the USB connection to a PC: BMXXCAUSBH045 So Machine PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS PULL USB (4. The following figure shows the Ethernet connection to a PC: PULL Eth LA Eth ST Eth NS USB Host MBS COM CAN0 STS MS PULL So Machine M258 BATTERY APP0 APP1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 TM258LF42DT4L EthMAC Adress : 0080F-4816531 BATTERY (RTC) 1 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 1 2 2 2 2 CAN0 Host 1 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 1 3 3 2 3 VW3 A8 306 Rpp RJ45 RJ45 1 4 Pgr Port MBS Ethernet 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 4 1 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 1 5 5 2 5 1 6 RS485 / RS232 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 2 1 6 6 2 6 150 EIO0000000432 06/2011 . serious injury. be sure to securely connect the shield connector to the functional ground (FE) or protective ground (PE) of your system before connecting the cable to your controller and your PC. or other cable with a ground shield connection. proceed to step 2.8 ft) TCSXCNAMUM3P TM258 BATTERY APP0 APP1 USB Mini-B 1 1 21 11 21 11 21 11 21 11 21 11 2 1 TM258LF42DT EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC) 1 2 21 22 21 22 21 22 21 22 21 22 2 2 CAN0 Host 1 3 21 33 21 33 21 33 21 33 21 33 2 3 1 4 21 44 21 44 21 44 21 44 21 44 2 4 Pgr Port MBS Ethernet 1 5 21 55 21 55 21 55 21 55 21 55 2 5 USB (3 m / 9. do the following: Step 1 Action 1a If making a long term connection using the cable .Connecting the Modicon M258 Logic Controller to a PC WARNING INOPERABLE EQUIPMENT OR UNINTENDED EQUIPMENT OPERATION You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional ground (FE) of the system for any long term connection. Connect the Mini connector of your USB cable to the controller USB connector.

Connect your Ethernet cable to the Ethernet port on the controller. do the following: Step 1 2 Action Connect your Ethernet cable to the PC.Connecting the Modicon M258 Logic Controller to a PC To connect the controller to the PC. EIO0000000432 06/2011 151 .

Connecting the Modicon M258 Logic Controller to a PC 152 EIO0000000432 06/2011 .

The base bus also supplies the articulation point for the terminal blocks. That means a data table value directly controls the analog signal value. By implication. Each base bus extends the TM5 data and to the power buses and the 24 Vdc I/O power segment. By implication. the analog input is usually direct. analog output An analog output module contains circuits that transmit an analog DC signal proportional to a digital value input to the module from the processor. EIO0000000432 06/2011 153 .Glossary EIO0000000432 06/2011 Glossary A analog input An analog input module contains circuits that convert an analog DC input signal to a digital value that can be manipulated by the processor. these analog outputs are usually direct. The electronic modules are added to the TM5 system through their insertion on the base bus. That means a data table value directly reflects the analog signal value. AWG The american wire gauge standard specifies wire gauges in North America. B bus base A bus base is a mounting device that is designed to seat an electronic module on a DIN rail and connect it to the TM5 bus for M258 and LMC058 controllers.

CPDM controller power distribution module CSA The canadian standards association defines and maintains standards for industrial electronic equipment in hazardous environments. CANopen CANopen is an open industry-standard communication protocol and device profile specification.” or “programmable controller”) is used to automate industrial processes. compact I/O module A compact I/O module is an indissociable group of five analog and/or digital I/O electronic modules in a single reference. configuration The configuration includes the arrangement and interconnection of hardware components within a system and the hardware and software selections that determine the operating characteristics of the system. CAN multimaster systems help ensure high data integrity through the implementation of broadcast messaging and advanced diagnostic mechanisms. CTS Clear to send is a data transmission signal and acknowledges the RDS signal from the transmitting station. Originally developed for use in automobiles. 154 EIO0000000432 06/2011 . CAN is now used in a variety of industrial automation control environments. controller A controller (or “programmable logic controller.Glossary C CAN The controller area network protocol (ISO 11898) for serial bus networks is designed for the interconnection of smart devices (from multiple manufacturers) in smart systems for real-time industrial applications.

Glossary D De-rating De-rating describes a reduction in an operating specification. EIO0000000432 06/2011 155 .) EN EN identifies one of many European standards maintained by CEN (European Committee for Standardization).) digital I/O A digital input or output has an individual circuit connection at the electronic module that corresponds directly to a data table bit that holds the value of the signal at that I/O circuit. E electronic module In a programmable controller system. but both DHCP and BOOTP are common. actuators. (Some electronic modules are not I/O interfaces. This electronic module is the component that mounts in a bus base and provides electrical connections between the controller and the field devices. most electronic modules directly interface to the sensors. and external devices of the machine/process. (DHCP can handle BOOTP client requests. including power distribution modules and transmitter/receiver modules. CENELEC (European Committee for Electrotechnical Standardization). For devices in general it is usually a specified reduction in nominal power to facilitate operation at increased ambient conditions like higher temperatures or higher altitudes. Electronic modules are offered in a variety of signal levels and capacities. It gives the control logic digital access to I/O values. DHCP is a more advanced. DIN Deutsches Institut für Normung is a German institution that sets engineering and dimensional standards. or ETSI (European Telecommunications Standards Institute). DHCP The dynamic host configuration protocol is an advanced extension of BOOTP.

for example) but the treatment of these channels is done by the Controller CPU. also known as IEE 802. it could be considered as a “stand alone” module. expert I/O Expert I/Os are dedicated modules or channels for advanced features. it just exchanges some information with the Controller CPU. Regarding the function. depending of the feature.Glossary encoder An encoder is a device for length or angular measurement (linear or rotary encoders). because the function is independent of the Controller processing cycle. Ethernet Ethernet is a physical and data link layer technology for LANs. These features are generally embedded in the module in order to not use the resources of the PLC Controller and to allow a fast response time. FG frequency generator firmware The firmware represents the operating system on a controller. FE Functional ground is the point of a system or device that must be grounded to help prevent equipment damage. expansion bus The expansion bus is an electronic communication bus between expansion modules and a CPU.3. 156 EIO0000000432 06/2011 . F FAST I/O FAST I/Os are specific I/Os with some electrical features (response time.

Additional filtering with software is also configurable through the programing or the configuration software. The replacement component begins to function automatically after it is installed. All inputs provide a level of input filtering using the hardware.Glossary H hot swapping Hot swapping is the replacement of a component with a like component while the system remains operational. and related technologies. I I/O input/output IEC The international electrotechnical commission is a non-profit and non-governmental international standards organization that prepares and publishes international standards for all electrical.5 mm. IP 20 Ingress protection rating according to IEC 60529. EIO0000000432 06/2011 157 . L LED A light emitting diode is an indicator that lights up when electricity passes through it. It is useful for helping to minimize input noises and chatter in limit switches. input filter An input filter is a special function that rejects input noises. IP20 modules are protected against ingress and contact of objects larger than 12. electronic. HSC high-speed counter. The module is not protected against harmful ingress of water.

PDM A power distribution module distributes either AC or DC field power to a cluster of I/O modules.Glossary M Modbus The Modbus communication protocol allows communications between many devices connected to the same network. P PCI A peripheral component interconnect is an industry-standard bus for attaching peripherals. N NC A normally closed contact is a contact pair that is closed when the actuator is deenergized (no power is applied) and open when the actuator is energized (power is applied). network A network includes interconnected devices that share a common data path and protocol for communications. Pt100 (R0 = 100 Ohm) Pt1000 (R0 = 1 kOhm) 158 EIO0000000432 06/2011 . Pt100/Pt1000 Platinum resistance thermometer are characterized by their nominal resistance R0 at a temperature of 0° C. PE Protective ground is a return line across the bus for fault currents generated at a sensor or actuator device in the control system.

R RS-232 RS-232 (also known as EIA RS-232C or V. based on two wires.24) is a standard type of serial communication bus. SL serial line EIO0000000432 06/2011 159 . A sink input is referenced to 0 Vdc.Glossary PWM Pulse width modulation is used for regulation processes (e. For these kind of signals. actuators for temperature control) where a pulse signal is modulated in its length. sink input A sink input is a wiring arrangement in which the device provides current to the input electronic module. RS-485 RS-485 (also known as EIA RS-485) is a standard type of serial communication bus. based on three wires.g. RTS Request to send is a data transmission signal and will be acknowledged by the CTS signal from the destination node. transistor outputs are used. RxD receiving data (data transmission signal) S SEL-V A system that follows IEC 61140 guidelines for safety extra low voltage is protected in such a way that voltage between any 2 accessible parts (or between 1 accessible part and the PE terminal for Class 1 equipment) does not exceed a specified value under normal conditions or under single-fault conditions.

Glossary source output A source output is a wiring arrangement in which the output electronic module provides current to the device. US organization for product testing and safety certification. TxD TxD represents a transmit signal. A source output is referenced to +24 Vdc. U UL Underwriters laboratories. 160 EIO0000000432 06/2011 . T terminal block The terminal block is the component that mounts in an electronic module and provides electrical connections between the controller and the field devices.

14 EIO0000000432 06/2011 161 . 23 Ethernet Port. 126 Digital DO12TE. 133 E environmental characteristics. 39 W wiring rules. 92 Expert I/O. 17 I installation installation requirements. 100 USB Programming Port. 98 F Fast Inputs Characteristics. 97 Ethernet Port. 95 Communication Ports. 122 First Startup. 101 Status LEDs CAN Ports. 39 Status LED Serial Line Port. 91 S Serial Line Port.Index EIO0000000432 06/2011 Index B C A P PCI Slots. 96 Serial Line Port. 102 Startup procedure First Startup. 103 A Analog AI4LE. 129 Digital DI6DE. 93 D Digital DI12DE. 138 C CAN Port. 112 U USB Host Port. 107 Pin Assignment CAN Port (CAN 0 or CAN 1). 117 Fast Outputs. 104 USB Host Port.

Index 162 EIO0000000432 06/2011 .

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