CABINET SECTION

DISASSEMBLY METHOD OF CABINET SECTION
Cabinet section contains following removal procedures:
REMOVAL OF THE BALLAST C.B.A. AND THE TV/TUNER UNIT FROM THE CABINET REMOVAL OF THE PROJECTION UNIT FROM THE CABINET REMOVAL OF THE TUNER C.B.A., THE MAIN C.B.A., THE REAR JACK C.B.A., THE AUDIO AMP C.B.A., THE POWER C.B.A. FROM THE TV/TUNER UNIT REMOVAL OF THE SCREEN UNIT AND THE SPEAKER FROM THE DISPLAY REMOVAL OF THE MIRROR FROM THE BACK COVER REMOVAL OF THE FRONT JACK C.B.A. AND THE OPERATION C.B.A. FROM THE CABINET REMOVAL OF THE COVER SWITCH C.B.A. FROM THE CABINET REMOVAL OF THE BALLAST HOLD PLATE, THE BALLAST SHIELD CASE TOP, THE BALLAST SHIELD CASE BOTTOM

DISASSEMBLY FLOWCHART
This flow chart indicates the disassembly steps of the cabinet parts and the P.C.Boards in order to gain access to item (s) to be serviced. When reassembling, perform the step (s) in the reverse order. Bend, route and dress the wires as they were originally.
REAR COVER LAMP COVER FRONT COVER UNIT SPEAKER

OPTICAL COVER NETWORK C.B.A.

PROJECTION UNIT BALLAST C.B.A. THERMISTOR 2 C.B.A. FAN 3 UNIT

SCREEN UNIT

MIRROR

OPERATION C.B.A.

TV/TUNER UNIT TUNER C.B.A.

THERMAL FUSE UNIT

TOP DUCT 3 UNIT

BACK PANEL (DISPLAY)

FRONT JACK C.B.A. MAIN C.B.A. AUDIO AMP C.B.A. REAR JACK C.B.A.

POWER C.B.A.

THERMISTOR 1 C.B.A. (LCD/PRISM UNIT, LIGHT IN POLARIZER, ETC) COVER SWITCH C.B.A.

Note : a. Place a cloth or some other soft material under the P.C. Boards or Unit to prevent damage. b. When reinstalling, ensure that the connectors are connected firmly and electrical components have not been damaged. c. Do not supply power to the unit during disassembly and reassembly.

REMOVAL OF THE BALLAST C.B.A. AND THE TV/TUNER UNIT FROM THE CABINET
1. (PT-43LC14-K/PT-50LC14-K) Remove the Rear Cover by removing the 18 Screws (401).

Rear Cover

401

Fig. D1-1-1 1. (PT-60LC14-K) Remove the Rear Cover by removing the 20 Screws (401, 464).

Rear Cover

401

464

Fig. D1-1-2

D1-2 452 .2. Rear Support Plate 401 401 Fig. 452). Remove the Rear Support Plate by removing the 4 Screws (401.

B. Disconnect the Lamp Connector.A.B.. Avoiding the Ballast C. Clamper-1 451 Clamper P1306 Fig. and keep and re-use.A. D1-3 402 Replacement Note of Ballast C.B. Set aside.B. Remove the Clamper from the Ballast C.B. Ballast C.3.B. Remove the 2 Screws (451) on the Lamp Socket. • The Clamper on Ballast C.A. 1) 2) 3) 4) 5) Remove the 5 Screws (402) and remove Clamper-1. • The Thermal Fuse Unit .: These parts will be necessary when replacing the Ballast C. Clamper-1 402 Lamp Socket 451 Lamp Connector Note: Do not remove the Thermal Fuse Unit.A.A.B. disconnect Connector P1306 (Thermal Fuse Unit) inside of the Ballast C.A.A.

P5501.4. 2) Disconnect Connector P2501 (20-pin Cable) and release it from the clamper. CAUTION: Do not slide the TV/Tuner Unit before removing the 20-pin Cable. 3) Remove the Screw (401) on the TV/Tuner Ass’y. and keep and re-use. 1) Disconnect Connector P2901 (Connector Cable) and release them from the clamper. 4) Lift up and slide the TV/Tuner Ass’y by releasing the 7 Guide Tabs. Set aside. CAUTION: Take extreme care not to damage the 20-pin Cable when disconnecting. • 20-pin Cable . D1-4 Slot holes holes TV/Tuner Ass'y Guide Tabs (X5) Guide Tabs (X2) Rear <Bottom View of TV/Tuner Ass'y> Fig. P6305 and release them from the clampers. P4503. 2) Remove the Screw (452) on the GND Plate A. 5. GND Plate A 452 P2501 P2901 Clamper P5302 CAUTION: 20-pin Cable P5501 P6305 Connector Cable 452 TV/Tuner Ass'y P4503 P3504 P3502 Clampers 401 Fig. P3504. D1-5 Replacement Note of TV/Tuner Unit: These parts will be necessary when replacing the TV/Tuner Unit. 1) Disconnect Connectors P3502.

3) Remove the SD Door Unit from the TV/Tuner Unit by releasing the 2 Locking Tabs. Reassembly Note: Locking Tabs SD Door Unit <Front View> Fig. 2) Remove the GND Plate A from the TV/Tuner Unit by removing the Screw (452). • The GND Plate A • The SD Door Unit . and keep and re-use. D1-7-1 Reassembly Note: When installing the SD Door Unit.B. D1-7-2 Replacement Note of TV/Tuner Unit: These parts will be necessary when replacing the TV/Tuner Unit. Set aside. GND Plate A 452 TV/Tuner Unit Fig.B.6. 1) Pull off the TV/Tuner Ass’y with the Ballast C. while taking care with the cables. install the SD Door Unit with the 2 Locking Tabs from the front of the cabinet after installing the TV/Tuner Unit into the cabinet.A. holes Locking Tabs Slide SD Door Unit Ballast C.A.

7. .B. P1001 and release them from the clampers. remove the Ballast C. 1) Disconnect Connectors P6002.A. P6002 Clamper P1001 Clamper P805 Fig. D1-8 Ballast C.B. P805.A. 2) Then.

2 Lift up the front portion. P2502 Pin Cable Cover Switch C.A.B. Then.5 inch (4 cm)).A. Tips on removal of the Projection Unit: First. lift up the front and the rear portions of the Projection Unit by both hand to release the Guide Tabs. slide out the Projection Unit. 2) Remove the 7 Screws (401) on the Projection Unit. Boss Tips on removal of the Projection Unit Slide 4 1 3 2 P2502 Up <Side View> Up 1 Lift up and slide the Projection Unit 2 Up 3 Up 401 Fig. 3) Lift up and slide the Projection Unit by releasing the 5 Guide Tabs.5 inch (4 cm). AND THE TV/ TUNER UNIT FROM THE CABINET. D2-1 by approx.B.B. Remove the Ballast C.REMOVAL OF THE PROJECTION UNIT FROM THE CABINET 1. Then. Then. . 4 Slide out the Projection Unit.A. slide the Projection Unit to the rear (approx. 3 Lift up the rear portion. hook the P2502 cable to the pin. Refer to Fig. 1. and the TV/Tuner Unit. remove the Fan 3 Unit from the Projection Unit at first." 2. Refer to Steps 1~6 in "REMOVAL OF THE BALLAST C. Or. 1. D2-3. 1) Disconnect Connector P2502. CAUTION: Disconnect Connector P2502 and hook it as follows.

<Bottom View of Projection Unit> Rear Projection Unit Slide holes Fig.A. install the Projection Unit to the cabinet. D2-2 Reassembly Note: Before installing the Projection Unit.CAUTION: Disconnect Connector P2502 and hook it as follows. Then.B. confirm that the P2502 cable is hooked to the pin. . P2502 Pin Cable Guide Tabs (X5) Cover Switch C.

21). 2) Remove the Top Duct 3 Unit by removing the 4 Screws (421). 21): These parts will be necessary when replacing the Projection Unit (Ref. Therefore. 3) Remove the Lamp from the Projection Unit by loosening the Screw. clean the Top Duct 3 Unit with a brush. 21 Projection Unit Screw for lamp Lamp Clamper Fan 3 Unit P2904 402 GND Wire 421 402 421 Fig. No. and remove the Fan 3 Unit by removing the 2 Screw (402).No.3. Set aside. • Fan 3 Unit • Top Duct 3 Unit . confirm that there is no dust on the Top Duct 3 Unit. etc. 1) Disconnect Connector P2904. D2-3 Top Duct 3 Unit Replacement Note of Projection Unit (Ref. CAUTION: When removing the Screws (421) on the Top Duct 3 Unit. plastic dust may be produced. If there is dust. and keep and re-use. dust may adhere to the inside of the screen. Otherwise.

A. P3501 and release from the clampers.B.B.REMOVAL OF THE TUNER C.B. 1) Disconnect Connectors P6004. AND THE TV/ TUNER UNIT FROM THE CABINET. make a note of the CURRENT LAMP value (value A) in Service Mode (1/3). THE REAR JACK C. Then.A.B. P6004 Clampers Fig.A." 2.B.A. or the TV/Tuner Unit at the user’s location.A. set the CURRENT LAMP value to the original value (value A) in Service Mode. or the TV/Tuner Unit at the user’s location..B. age CURRENT LAMP X = (hours) (days) (hours) 1. Therefore..A.B.A. 2) Remove the Tuner C.. OSD and LED Lamp replacement indications will be displayed at the wrong time. FROM THE TV/TUNER UNIT CAUTION: 1. Remove the TV/Tuner Unit and the Ballast C. Otherwise. Be sure to make a note of the CURRENT LAMP value (value A) in Service Mode (1/3): LAMP OPERATION TIME is stored in EEPROM on the Main C.A. ask the customer their daily average use and the approximate age of the current Lamp. Then. TV/Tuner Unit 402 Tuner C.A. Daily average use Approx.B.A.B. after installing the new Main C. Refer to Steps 1~7 in "REMOVAL OF THE BALLAST C..B.A.A. THE MAIN C. Note: In case it is impossible to make a note of the CURRENT LAMP value because of a defective Main C. D3-1 P3501 .B.B. before removing the Main C.B.. THE AUDIO AMP C.A. by removing the 4 Screws (402). THE POWER C. calculate the CURRENT LAMP value as follows and make a note.

C.B. Disconnect Connector P3402 and remove the Connector Cable. Frame by removing the 6 Screws (402).C. 1) 2) 3) 4) 5) Disconnect Connector P3401 and release from the clamper. 402 Tuner P. Remove the Rear Jack Holder by removing the 4 Screws (402). Remove the Tuner P.3. D3-2 . Frame Connector Cable P3401 P3402 402 Rear Jack Holder Slot AC Cord Clamper 402 402 Fig. Release the AC Cord from the slot of the Rear Jack Holder.B.

Remove the Main C. P3404 P3403 Fig. D3-3 .4. 402 Main C.B.A.B. by removing the 6 Screws (402) and disconnecting Connector P3403 and P3404.A.

and the GND Plate C from the slots by removing the 2 Screws (402). D3-5 .A.B. Note: The Audio Amp C. 1) Disconnect Connector P4501 and release from the clamper. 402 402 Clamper P4501 Fig. can be removed from the TV/Tuner Unit at any time.B.B. 1) Disconnect Connector P3603 and release from the clamper. 2) Remove the Audio Amp C.A. D3-4 6.B. by removing the 4 Screws (402).5.A. Audio Amp C.A. Slots Rear Jack C. GND Plate C P3603 402 Fig.B.A. 2) Remove the Rear Jack C.

1) 2) 3) 4) Disconnect Connector P1006 and release from the clamper. . to install the Fan 4.) face out (visible from the outside).B.B.A.7. 402 Fan 4 Clamper 435 Main P. Frame Air Flow Name Plate 402 411 Power C. Remove the Power C.B. Disconnect Connector P804 (AC Cord) and release from the clamper. Frame by removing the 6 Screws (402). Clampers P804 AC Cord P1006 411 Fig..A.A. D3-6 Reassembly Note for Fan 4: Install the Fan 4 with the 2 Screws (435) so that the name plate (manufacture’s name etc.C. be sure to connect the Connector P1006 on the Power C.C.B.A.B. and remove the Fan 4 by removing the 2 Screws (435). Note: After servicing the Power C. Remove the Main P. by removing the 5 Screws (411).B.

2) Remove the Optical Cover by removing the 2 Screws (454). (PT-43LC14-K/PT-50LC14-K) Remove the Rear Cover by removing the 18 Screws (401). D1-1-1. . refer to Fig. D4-1 2. 464). D1-1-2. latches Optical Cover 454 401 latches 401 454 Front Cover Unit Fig. 1) Remove the Front Cover Unit from the 8 latches. (PT-60LC14-K) Remove the Rear Cover by removing the 20 Screws (401. refer to Fig.REMOVAL OF THE SCREEN UNIT AND THE SPEAKER FROM THE DISPLAY 1. 3) Remove the 2 Screws (401) from front side.

3. D4-3 . and remove the Display. 1) Disconnect Connector P4503 (speaker cables) and release it from the clamper. 2) Remove the 2 Screws (401) from rear side. Display 401 401 P4503 Clamper Fig.

478) and disconnect the connectors P4553. D4-4-1 478 477 .4. 1) Remove the Speaker-L and the Speaker-R by removing the 6 Screws (477. Screen Unit Speaker L 401 477 P4553 477 478 401 Speaker R P4553 477 Fig. 2) (PT-43LC14-K/PT-50LC14-K) Remove the Screen Unit by removing the 16 Screws (401).

Screen Unit Speaker L 401 477 P4553 478 401 477 Speaker R P4553 477 Fig.2) (PT-60LC14-K) Remove the Screen Unit by removing the 26 Screws (401). D4-4-2 478 477 .

or the individual parts (Fresnel Lens. Replacement Note for Screen Unit: The Screen Unit is supplied as a unit. D4-5-1 Reassembly Note: Install them so that Serial No. etc. . Lenticular Screen) in the Screen Unit are also supplied. take care that dust. Label of Fresnel Lens Fig. it is strongly recommended to replace the Screen Unit as a unit. Label Screen Plate V 401 Screen Plate H Front Serial No. and remove the Fresnel Lens and the Lenticular Screen. Due to this risk. does not adhere between the Fresnel Lens and the Lenticular Screen. Labels are on the each outside as shown above. (PT-50LC14-K) Remove the 2 Screen Plate H and 2 Screen Plate V by removing 30 Screws (401). Screen Unit Escutcheon Screen Lenticular Plate H Screen Fresnel Lens Screen Plate V 401 Serial No. Label of Lenticular Screen Serial No. and remove the Fresnel Lens and the Lenticular Screen..5. (PT-43LC14-K) Remove the 2 Screen Plate H and 2 Screen Plate V by removing 26 Screws (401). When replacing the Fresnel Lens and the Lenticular Screen.

Fresnel Lens string for screen spacer Serial No.(PT-50LC14-K) Reassembly Note for 4 Spacers: Wind the string for screen spacer on the Fresnel Lens a shown. Label string for screen spacer hook string for screen spacer hook knot hook hook .

take care that dust. does not adhere between the Fresnel Lens and the Lenticular Screen. Replacement Note for Screen Unit: The Screen Unit is supplied as a unit. Screen Unit Lenticular Screen Screen Fresnel Spacer Plate H Lens Screen Plate V Escutcheon Spacer Spacer 465 Serial No.(PT-60LC14-K) Remove the 2 Screen Plate H and 2 Screen Plate V by removing 40 Screws (465). D4-5-2 Reassembly Note: Install them so that Serial No. Label of Lenticular Screen Serial No. it is strongly recommended to replace the Screen Unit as a unit.. Due to this risk. Lenticular Screen) in the Screen Unit are also supplied. Labels are on the each outside as shown above. Label of Fresnel Lens Spacer Fig. Label Spacer 465 Screen Plate V Screen Plate H Front Serial No. and remove the Fresnel Lens and the Lenticular Screen. . When replacing the Fresnel Lens and the Lenticular Screen. or the individual parts (Fresnel Lens. etc.

5 mm ± 2.5 mm ± 1.5 mm ± 1.0 mm ~ 12.5 mm Lenticular Screen Lenticular Screen Edge of Escutcheon Spacer 2.(PT-60LC14-K) Reassembly Note for 4 Spacers: Place the 4 Spacers on the Lenticular Screen as shown.5 mm Edge of Escutcheon 2.5 mm 11.5 mm ± 1.0 mm ~ 12.5 mm ± 1.0 mm .5 mm ± 1.5 mm ± 1.5 mm Edge of Escutcheon Spacer 2.5 mm 18.5 mm ± 2.0 mm 11.5 mm Edge of Escutcheon Spacer 2.0 mm Spacer 2.5 mm Lenticular Screen Touch the boss Spacer 18.5 mm 18. 725.5 mm Escutcheon Approx.5 mm ± 2.5 mm ~ 754. 1330.5 mm ± 1.5 mm Lenticular Screen Touch the bosses Serial No.5 mm ± 1.5 mm Approx. Label 2. 1330.5 mm ~ 1332.0 mm ~ 12.5 mm ± 2.0 mm Spacer 2.0 mm 11.5 mm Spacer 18.0 mm Lenticular Screen Spacer Spacer 2.5 mm ~ 1332.0 mm ~ 12. Approx.0 mm 11.

Remove the Screen Unit. and insert the Mirror from the top into the Back Cover slots carefully. (PT-43LC14-K) 0 mm ~ 5 mm Sheet Sheet 0 mm ~ 5 mm 60 mm 10 mm Sheet (PT-50LC14-K) Sheet 60 mm 10 mm Top edge of Mirror 10 mm ~ 15 mm 10 mm ~ 15 mm 10 mm ~ 15 mm 10 mm ~ 15 mm Sheet 15 mm ~ 20 mm 15 mm ~ 20 mm 15 mm ~ 20 mm Mirror surface Mirror surface 15 mm ~ 20 mm Sheet Bottom edge of Mirror 3 mm 5 mm Sheet 3 mm 5 mm 20 mm 5 mm Sheet 20 mm 5 mm <Front View> <Front View> Fig." 2. Note: Be careful that the Mirror does not fall down when removing. do not touch the Mirror surface. 1) Remove the 2 Mirror Holder H and the 2 Mirror Holder V Unit by removing the 12 Screws (401). Mirror Holder H Back Cover slots 401 401 401 401 Mirror Holder V Unit Fig. 3) Install the 2 Mirror Holder H and the 2 Mirror Holder V on the Mirror and tighten the 12 Screws (401). 2) Remove the Mirror from the top by releasing the Back Cover slots. D4-6-1 Reassembly Notes for Mirror: Install the Mirror as following procedures: 1) Place the 3 sheets on the top and bottom edges of the Mirror. . Refer to Steps 1~4 in "REMOVAL OF THE SCREEN UNIT AND THE SPEAKER FROM THE DISPLAY.REMOVAL OF THE MIRROR FROM THE BACK COVER (PT-43LC14-K/PT-50LC14-K) 1. D4-7-1 2) Hold the sheet portions of the Mirror. When handling the Mirror.

1) Remove the 3 Mirror Holder H and the 2 Mirror Holder V Unit by removing the 15 Screws (401). D4-7-2 2) Hold the sheet portions of the Mirror. and insert the Mirror from the top into the Back Cover slots carefully. 3) Install the 3 Mirror Holder H and the 2 Mirror Holder V on the Mirror and tighten the 15 Screws (401).REMOVAL OF THE MIRROR FROM THE BACK COVER (PT-60LC14-K) 1. do not touch the Mirror surface. 10 mm ~ 20 mm 10 mm ~ 15 mm Sheet Sheet Sheet 10 mm ~ 20 mm 10 mm ~ 15 mm Top edge of Mirror Sheet 15 mm ~ 20 mm Mirror surface 15 mm ~ 20 mm Sheet Bottom edge of Mirror 18 mm ~ 28 mm Sheet <Front View> 18 mm ~ 28 mm Fig. Mirror Holder H Back Cover slots 401 Mirror Holder V Unit 401 Fig." 2. Remove the Screen Unit. 2) Remove the Mirror from the top by releasing the Back Cover slots. Refer to Steps 1~4 in "REMOVAL OF THE SCREEN UNIT AND THE SPEAKER FROM THE DISPLAY. Note: Be careful that the Mirror does not fall down when removing. D4-6-2 Reassembly Notes for Mirror: Install the Mirror as following procedures: 1) Place the 3 sheets on the top and bottom edges of the Mirror. . When handling the Mirror.

1) 2) 3) 4) Clampers <Rear View> 454 Front Side Cover R Fig. from front side. 1) 2) 2.A. FROM THE CABINET 1. from front side. Remove the Front Cover Unit from the 8 latches. Remove the Front Jack C. and the Operation Button Unit from the Front Side Cover R by removing the 4 Screws (421).B.A. AND THE OPERATION C. D5-1 Disconnect Connectors P3502. 1) 2) 3) 4) 5) Remove the Rear Cover by removing the 18 Screws or 20 Screws (PT-60LC14-K). Remove the Screw (454).A. Disconnect Connector P6305 and release it from the clamper. D5-2 P3504 P3502 Clampers <Rear View> 401 . P5501 and release them from the clampers. 421 P5501 Boss Locking Tabs Side Jack Holder Fig.A.A.B.A.REMOVAL OF THE FRONT JACK C. Pull off the Front Jack C.A. Remove the Operation C.B. as indicated by the arrow to release the 4 slots.A. Remove the 2 Screw (401).B.B. P3504.B.A. Pull off the Operation C. slots Operation Operation Button Unit C.B. Front Jack C.B. Slide the Front Side Cover R with the Operation C. 421 P6305 Slide 421 Bosses Front Cover Unit 3.B. from the Side Jack Holder by removing the 2 Screws (421) and releasing the 2 Locking Tabs.

REMOVAL OF THE COVER SWITCH C.B. FROM THE CABINET 1. D6-1 4) To remove the Cover Switch C.A.B.A. . by removing the Screw (402).B.B." 2.B. D6-2 401 Reassembly Note: When installing the Display Support Plate L with the Cover Switch C. 5) Remove the Cover Switch C. 1) Remove the Front Cover Unit from the 8 latches. latches Optical Cover 454 401 latches 454 Front Cover Unit Fig. install it with the Lamp Cover removed..A. Remove the Projection Unit. by removing the 2 Screws (401). Refer to Steps 1~2 in "REMOVAL OF THE PROJECTION UNIT FROM THE CABINET. remove the Display Support Plate L with the Cover Switch C.A.A. 402 Display Support Plate L Fig. 3) Remove the Screw (401) from the front side.B.A. 2) Remove the Optical Cover by removing the 2 Screws (454). Bosses Cover Switch C..

A. and P1305 from the Clamper. THE BALLAST SHIELD CASE BOTTOM 1.REMOVAL OF THE BALLAST HOLD PLATE.A. Ballast Shield Case Top Ballast Hold Plate P1302 P1305 411 452 P1301 411 Spacer Spacer 452 Spacer Ballast Shield Case Bottom Fig. Release the Connector Cable P1301. 4. AND THE TV/TUNER UNIT FROM THE CABINET." 2.B. Remove the Ballast Shield Case Top. 5. D7 . P1302. and releasing the 3 Spacers. THE BALLAST SHIELD CASE TOP. Remove the Ballast Hold Plate by removing the 2 Screws (452). Refer to Steps 1~7 in "REMOVAL OF THE BALLAST C.B. Remove the Ballast C. Remove the Ballast Shield Case Bottom by removing the 2 Screws (411). 3.

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