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OPERATORS MANUAL FORM 3478 EDITION 3 © MARCH 1996 UPDATED 11/96 PRICE $10.00
Information in this installation, wiring, and operation manual is subject to change without notice. One manual is provided with each instrument at the time of shipment. Extra copies are available at the price published on the front cover. Copyright © March 1996, The Partlow-West Company, all rights reserved. No part of this publication may be reproduced, transmitted, transcribed or stored in a retrieval system, or translated into any language in any form by any means without the written permission of the Partlow-West Company. This is the Third Edition of the MIC 1160 manual. It was written and produced entirely on a desk-top-publishing system. Disk versions are available by written request to The Partlow-West Company Publications Department. We are glad you decided to open this manual. It is written so that you can take full advantage of the features of your new MIC 1160 process controller.
NOTE: It is strongly recommended that Partlow equipped applications incorporate a high or low limit protective device which will shut down the equipment at a preset process condition in order to preclude possible damage to property or products.
THE INTERNATIONAL HAZARD SYMBOL IS INSCRIBED ADJACENT TO THE REAR CONNECTION TERMINALS. IT IS IMPORTANT TO READ THIS MANUAL BEFORE INSTALLING OR COMMISSIONING THE UNIT.
MIC 1160 Manual 2 Edition 3
Table of Contents
Section 1 - General 1.1 Product Description Section 2 - Installation & Wiring 2.1 Installation & Wiring 2.2 Preparations for Wiring 2.3 Input Connections 2.4 Output Connections Section 3 - Configuration & Operation 3.1 Operation 3.2 Configuration 3.3 Pre-Tune Mode 3.4 Auto-Tune Mode 3.5 Manual Tuning Method Section 4 - Control Capability 4.1 Control Capability 4.2 Control Responses 4.3 Direct/Reverse Operation of Control Outputs 4.4 On-Off Control 4.5 Time Proportioning Control 4.6 Current Proportioning Control 4.7 Setpoint Adjustments Appendices A - Glossary of Terms Figure A-1 Proportional Band & Deadband/Overlap B - Board Layout - Jumper positioning Figure B-1 Exploded View & Board Layout Figure B-2 CPU PWA with Relay or SSR Output 1 Figure B-3 CPU PWA with DC Output 1 Figure B-4 Option PWA DC Output 2/Output 3 C - Hardware Definition Code D - Input Range Codes E - Specifications F - Model Number Hardware Matrix G - Software Reference Sheet
Edition 3 3
7 9 14 16
19 24 31 31 34
35 35 35 36 36 37 38
39 49 50 50 51 52 53 54 56 58 64 65
MIC 1160 Manual
mV mADC Input Remote Digital Connections Relay Output 1 SSR Driver Output 1 mADC Output 1 Relay Output 2 SSR Driver Output 2 mADC Output 2 Relay Output 3 SSR Driver Output 3 mADC Output 3 Temperature Application Pre-Tune disturbing start-up Proportional Bandwidth Effect on Output Enable Mode Configuration Procedures Program Mode Configuration Procedures Tune Mode Configuration Procedures 6 7 8 8 11 12 13 14 14 14 15 15 16 16 16 17 17 17 17 18 18 18 33 33 37 24 25 27 MIC 1160 Manual 4 Edition 3 .Figures & Tables Figure 1-1 Figure 2-1 Figure 2-2 Figure 2-3 Figure 2-4 Figure 2-5 Figure 2-6 Figure 2-7A Figure 2-7B Figure 2-8 Figure 2-9 Figure 2-10 Figure 2-11 Figure 2-12 Figure 2-13 Figure 2-14 Figure 2-15 Figure 2-16 Figure 2-17 Figure 2-18 Figure 2-19 Figure 2-20 Figure 3-1 Figure 3-2 Figure 4-1 Table 3-1 Table 3-2 Table 3-3 Controller Display Illustration Panel Cut-Out Dimensions Main Dimensions Panel Mounting the controller Noise Suppression Noise Suppression Wiring Label Main Power Supply 24V AC/DC Power Supply Thermocouple Input RTD Input Volt.
flow.1. time proportioning. The upper display displays the value of the process variable. Most outputs are easily tuned using the instrument Pre-Tune and Auto-Tune functions. The lower display displays the setpoint value.3 CONTROL The instrument can be programmed for on-off. Alarm type may be set as Process Direct or Reverse (high or low). A second control output is an available option. 1. see Figure 1-1. RTD. VDC or mADC inputs.1. Status indication is as shown.1.1. pressure.ProductDescription1. Control functions. The instrument can operate from either a 90-264 VAC.2 DISPLAYS Each instrument is provided with dual displays and status indicators as shown in Figure 1-1. or optional 24V AC/DC power supply. The input is user configurable to directly connect to either thermocouple.1 GENERAL This instrument is a microprocessor based single loop controller capable of measuring. Deviation Direct or Reverse (above or below setpoint). or current proportioning control implementations depending on the model number. 1. and level from a variety of inputs. E2 Technology (100 year life) protects against data loss during AC power outages. alarm settings and other parameters are easily entered through the front keypad. page 6.4 ALARMS Alarm indication is standard on all instruments. or Loop Reverse or Direct. mVDC. 1. Deviation Band Type (closed or open within band). Up to two alarm outputs are possible. 50/60 HZ power supply.1 1. Edition 3 5 MIC 1160 Manual . Proportional control implementations are provided with fully programmable PID parameters. Alarm status is indicated by LED. displaying and controlling temperature.
MIC 1160 Manual 6 TOP Edition 3 .1. this output may be scaled over any desired range and re-transmitted.5 PROCESSVARIABLE/SETPOINTVALUE RE-TRANSMISSIONOUTPUT If the instrument is specified with this option.FIGURE1-1 Keys and Indicators A T UO 1160 MAN AT ALM AUTO MAN 1.
grip the side edges of the front panel and pull the instrument forward. Ensure that the instrument is correctly orientated.000) PANEL CUTOUT SIZE 45 mm +0.1 Electrical code requirements and safety standards should be observed and installation performed by qualified personnel. During re-installation. insert the instrument into the panel opening..0 (1. To remove the components.77" +. FIGURE2-1 Panel Cut-Out Dimensions 45 mm +0.020 .5 .0 (1.5 .. Note: The mounting clamp tongues may engage either on the sides or the top/bottom of the instrument housing. A stop will operate if an attempt is made to insert the instrument incorrectly. The electronic components of the instrument may be removed from the housing during installation.020 . page 8) and push it forward until it is firmly in contact with the rear face of the mounting panel. use the ratchets on the top/bottom faces. Slide the mounting clamp into place on the instrument (see Figure 2-3.0. the vertically mounted circuit boards should be properly aligned in the housing. Therefore. when installing several instruments side-by-side in one cut out. After the opening is properly cut. Recommended panel opening sizes are illustrated in Figure 2-1.77" +.. Ensure that the panel gasket is not distorted and that the instrument is positioned squarely against the panel.000) Edition 3 7 MIC 1160 Manual .InstallationandWiring2.0.
) FIGURE2-3 Panel Mounting the Controller Mounting Clamp Controller Housing Tongues on mounting clamp engage in ratchet slots on controller housing MIC 1160 Manual 8 Edition 3 .) 48 mm (1.33 in.FIGURE2-2 Main Dimensions 110 mm (4.39 in.) 10 mm (0.89 in.89 in) Side View 48 mm (1.
a solid state relay can be used to isolate the instrument.2 2. 2. If a mechanical relay being powered by an instrument output device cannot be replaced. The transformer can isolate the instrument from noise found on the AC power input. For maximum electrical noise reduction. If the instrument is being installed on existing equipment. eliminate mechanical contact relay(s) and replace with solid state relays.2. the noise generating devices should be mounted in a separate enclosure. the instructions below should be followed: 1. separate them by the largest distance possible. If possible.2.1 INSTALLATION CONSIDERATIONS Listed below are some of the common sources of electrical noise in the industrial environment: • • • • Ignition Transformers Arc Welders Mechanical contact relay(s) Solenoids Before using any instrument near the device listed. The following are guidelines that must be followed to minimize the effect of noise upon any instrumentation. 3. the wiring in the area should be checked to insure that good wiring practices have been followed.PreparationforWiring2.1 WIRINGGUIDELINES Electrical noise is a phenomenon typical of industrial environments. 2. If the instrument is to be mounted in the same panel as any of the listed devices.1. A separate isolation transformer to feed only instrumentation should be considered. 4. Edition 3 9 MIC 1160 Manual .
To verify this. If they need to be run parallel with any of the other lines. do so at 90 degrees. If it is greater than this amount. RTD. keeping the wires protected by the shielding.1. This instrument has been designed to operate in noisy environments. however.e. VDC. thermocouple. ignition systems) the secondary of the transformer should be isolated from all other cables. mVDC.1. This EMF can be picked up by other wires running in the same bundle or conduit.e. 2. in some cases even with proper wiring it may be necessary to suppress the noise at its source. “Cross Talk” is due to the EMF (Electro Magnetic Flux) emitted by a wire as current passes through it. In applications where a High Voltage Transformer is used (i. maintain a minimum 6 inch space between the wires. 2. a voltmeter check between neutral and ground should be done. the secondary of this AC transformer supplying the instrument should be checked by an electrician.2. or mADC) • SPDT Relays • SSR driver outputs • AC power The only wires that should run together are those of the same category. This will minimize the contact with each other and reduces “cross talk”.2. The shield should be grounded at one end only.18.104.22.168 USE OF SHIELDED CABLE Shielded cable helps eliminate electrical noise being induced on the wires.3 WIRE ISOLATION Four voltage levels of input and output wiring may be used with the unit: • Analog input or output (i. If wires must cross each other. All analog signals should be run with shielded cable. A proper neutral will help ensure maximum performance from the instrument. Connection lead length should be kept as short as possible. transmitter or transducer. On the AC range. the reading should not be more than 50 millivolts. The preferred grounding location is the sensor. MIC 1160 Manual 10 Edition 3 .2 AC POWER WIRING Neutral (For 115 VAC) It is good practice to assure that the AC neutral is at or near ground potential.
supply “surge suppressors” which mount on the noise source. Inductive Coils . This results in electrical noise as well as damage to the contacts.Arcing may occur across contacts when the contact opens and closes.5 mfd 1000V 220 ohms 115V 1/4W 230V 1W Coil Contacts . For circuits up to 3 amps. RC (resistance-capacitance) networks and/or MOV (metal oxide varistors) may be added. See Figure 2-4. Sometimes in severe electrical environments.MOV’s are recommended for transient suppression in inductive coils connected in parallel and as close as possible to the coil.1. the amount of noise is so great that it has to be suppressed at the source. Edition 3 11 MIC 1160 Manual .5 NOISE SUPPRESSION AT THE SOURCE Usually when good wiring practices are followed no further noise protection is necessary. Many manufacturers of relays. Additional protection may be provided by adding an RC network across the MOV. etc. a combination of a 47 ohm resistor and 0. contactors. Connecting a RC network properly sized can eliminate this arc.2. For those devices that do not have surge suppressors supplied.1 microfarad capacitor (1000 volts) is recommended. FIGURE2-4 0. page 12. See Figure 2-5. connect 2 of these in parallel.2. For circuits from 3 to 5 amps.
2.2 SENSORPLACEMENT(ThermocoupleorRTD) Two wire RTD’s should be used only with lead lengths less than 10 feet. If the temperature probe is to be subjected to corrosive or abrasive conditions.the best circulated area MIC 1160 Manual 12 Edition 3 .C.FIGURE2-5 MOV R C Inductive Coil A. 2. it should be protected by the appropriate thermowell. The probe should be positioned to reflect true process temperature: In liquid media .the most agitated area In air .
FIGURE2-6 Wiring Label OUTPUT 3 Relay N/C C N/O SSR/DC Top of controller OUTPUT 1 Relay + 17 18 7 8 9 10 11 12 No external connections to be made to these terminals L MAINS (LINE) SUPPLY N/O C N/C SSR/DC 16 + 1 2 24V AC SUPPLY 24V DC RTD + Thermocouple Linear (V/mV) INPUT Linear (mA) + - + 4 5 6 13 14 15 N + - A RS485 SERIAL COMMS. B + - SSR/DC C N/O N/C Relay OUTPUT 2 Edition 3 13 MIC 1160 Manual SUPPLY - 3 - .
FIGURE2-7A Main Supply The instrument will operate on 90-264V AC 50/60Hz main supply. 9 10 L N FIGURE2-7B 24V (Nominal) AC/DC Supply The supply connections for the 24V AC/DC versions of the instrument are shown below. all wiring connections are made to the instrument after it is installed. AC power wiring must not be connected to the source distribution panel until all wiring connection procedures are completed. Thermocouple + 4 5 6 14 Edition 3 MIC 1160 Manual . Connect the line voltage. hot and neutral.InputConnections 2. Avoid Electrical Shock. Connect the positive leg of the thermocouple to terminal 5 and the negative leg to terminal 4. The power consumption is approximately 4 VA. to terminals 9 to 10 respectively as illustrated below. 9 10 24V AC 50/60 Hz 24V DC + FIGURE2-8 Thermocouple (T/C) Input Make thermocouple connections as illustrated below.3 In general.
Input conditioning jumper must be positioned correctly (see Appendix B) and Hardware Definition Code must be correct (see Appendix C). Input conditioning jumper must be positioned correctly (see Appendix B) and Hardware Definition Code must be correct (see Appendix C). For a three wire RTD.FIGURE2-9 RTD Input Make RTD connections as illustrated below. connect one leg to terminal 5 and the other leg to terminal 6 as shown below. Terminal 4 is positive and terminal 6 is negative. mV Input Make volt and millivolt connections as shown below. 4 RTD 5 6 FIGURE2-10 Volt. Input conditioning jumper must be positioned correctly (see Appendix B) and Hardware Definition Code must be correct (see Appendix C). For a two wire RTD. connect the resistive leg of the RTD to terminal 6 and the common legs to terminals 4 and 5. Linear (V/mV) Linear (mA) + + 4 5 6 - Edition 3 15 MIC 1160 Manual . A jumper wire supplied by the customer must be installed between terminals 4 and 5. Terminal 5 is positive and terminal 4 is negative. mADC Input Make mADC connections as shown below.
11 12 A B OutputConnections 2. The solid state relay driver is a non-isolated 0-4 VDC nominal signal. + SSR/DC 1 2 MIC 1160 Manual 3 16 Edition 3 . Output impedance is 250 ohms.FIGURE2-11 Remote Digital Communications . The contacts are rated at 2 amp resistive. N/O Relay 1 2 3 C N/C FIGURE2-13 SSR Driver Output 1 (Control Output 1) Connections are made to Output 1 SSR Driver as illustrated below.4 FIGURE2-12 Relay Output 1 (Control Output 1) Connections are made to Output 1 relay as illustrated below. 120/240 VAC.RS485 Make digital communication connections as illustrated below.
13 14 15 + - C N/O N/C Relay FIGURE2-16 SSR Driver Output 2 (Control Output 2 OR Alarm 2) Connections are made to Output 2 SSR Driver as illustrated below.FIGURE2-14 mADC Output 1 (Control Output 1) Make connections for DC Output 1 as illustrated below. + DC 1 2 - 3 FIGURE2-15 Relay Output 2 (Control Output 2 OR Alarm 2) Connections are made to Output 2 relay as illustrated below. Output impedance is 250 ohms. 13 14 15 + SSR - FIGURE2-17 mADC Output 2 (Control Output 2) Make connections for DC Output 2 as illustrated below. The contacts are rated at 2 amp resistive. (Continued on next page) Edition 3 17 MIC 1160 Manual . The solid state relay driver is a non-isolated 0-4 VDC nominal signal. 120/240 VAC.
Output impedance is 250 ohms. SSR 16 17 + 18 FIGURE2-20 mADC Output 3 (Recorder Output Only) Make connections for DC output 3 as illustrated below. 120/240 VAC. Relay N/C C N/O 16 17 18 FIGURE2-19 SSR Driver Output 3 (Alarm 1) Connections are made to Output 3 SSR Driver as illustrated below. The contacts are rated at 2 amp resistive. The solid state relay driver is a non-isolated 0-4 VDC nominal signal.13 14 15 + DC - FIGURE2-18 Relay Output 3 (Alarm 1) Connections are made to Output 3 relay as illustrated below. DC 16 17 + 18 MIC 1160 Manual 18 Edition 3 .
3. 2. 5. Used to activate the Auto Tune mode.Operation 3. The instrument will be into control following the power up sequence and the output(s) may turn ON. With the DOWN key to view the current Hardware Definition Code setting. Enter the Auto/Manual mode and vice versa. If the instrument is being powered for the first time. it may be desirable to disconnect the controller output connections. 4. Note: When power is first applied. 3. When the self-test procedure is complete. Edition 3 19 MIC 1160 Manual . a self-test procedure is initiated during which all LED segments in the two front panel displays appear and all LED indicators are ON. During power up. Display a mode parameter value. Used to confirm a change in the Program mode.2 KEYPADOPERATION AUTO/MANUAL KEY This key is used to: 1.1 POWERUPPROCEDURE Verify all electrical connections have been properly made before applying power to the instrument. Select a parameter to be viewed or adjusted. Advance display from a parameter value to the next parameter code. if enabled. SCROLL KEY This key is used to: 1. 6. 7.1. the instrument reverts to normal operation. a delay of about 3 seconds will be seen before the LEDs will light.1 3. 2. 3. Select adjustment of the ramping setpoint. Display enabled modes of operation.1. Activate the Pre-tune mode.
MIC 1160 Manual 20 Edition 3 . 2. Decrease setpoint. the upper display shows the value of the process variable. With the UP key to enter the Pre and Auto Tune mode.UP KEY This key is used to: 1. 3.3 DISPLAYS During configuration the upper display shows the parameter setting. 4. to enter the Program or Tune modes.3. Increase setpoint. 3. When "ALSt" is seen in the lower display when pressing the SCROLL key. DOWN KEY This key is used to: 1. then press the SCROLL key to Program or Tune. press the UP key with "ALSt" in the bottom display and the top display blank. Increase the displayed parameter value. With the DOWN key to enter Pre and Auto Tune mode. Decrease the displayed parameter value. With the SCROLL key to view the current Hardware Definition Code setting. During operation. 3.1 ALARM STATUS DISPLAY* The user may view the status of the instrument's alarm(s) by depressing the SCROLL key until the lower display shows the legend "ALSt" and the upper display shows the alarm status in the following format: Loop Alarm Status L = Energized Blank = De-energized Alarm 1 Status 1 = Energized Blank = De-energized Alarm 2 Status 2 = Energized Blank = De-energized *This display is available only if one or more of the alarms is/are energized.1.1. 2. 3. The lower display shows the parameter code for the currently selected parameter. The lower display shows the setpoint value.
press the UP or DOWN key as applicable. flashing for Pre-Tune and continuously ON for Auto-Tune.2 OVER-RANGE/UNDER-RANGE DISPLAY If the process variable attains a value higher than the input scale maximum limit. the upper display will show: If the process variable attains a value lower than the input scale minimum. (Continued on next page) Edition 3 21 MIC 1160 Manual .1. When flashing. proceed as follows: To adjust the Setpoint.1 LOCAL SETPOINT To adjust the instrument setpoint.1.5. the upper display will show: 3. 2 AM L MAN A T 3.1. the upper display will show: If a break is detected in the sensor circuit.1.3.5SETPOINTADJUSTMENT 3. Momentary depression will increment or decrement (as appropriate) the setpoint by one unit in the least significant digit.3. Indicates the state of the Output 2 relay or SSR driver. indicates an Alarm condition. When the indicator is ON the relay is energized or the SSR driver is ON. Flashes when the Manual mode has been entered Indicates when the Pre-Tune mode or Auto-Tune mode has been selected. When the indicator is ON the relay is energized or the SSR driver is ON.4 FRONTPANELINDICATORS 1 Indicates the state of the Output 1 relay or SSR driver.
the display sequence changes to: PV *SP *Adjustable BLANK SPrP Ramping SP SPrP BLANK SPrr *Ramp Rate SPrr PV *SP MIC 1160 Manual 22 Edition 3 . The internal setpoint used to control the process will ramp to the setpoint value entered at the rate of change selected. the second least significant digit will change at the rate of 25 units per second. if selected. SPRr not OFF and ESPr equal to 0 PV *SP BLANK SPrP Ramping SP SPrP PV *SP If ESPr is enabled. will commence only after the setpoint has completed the ramp. A setpoint ramp rate will be calculated to increase the setpoint from the initial process value to the setpoint selected. the instrument will take the initial process value as the setpoint. The Auto-Tune facility. To view the Ramping Setpoint value while in the Control mode and "ESPr" in the Tune mode is disabled. 3.2 RAMPING SETPOINT A selectable Ramp Rate function in the range of 1 to 9999 units per hour can be used to limit the rate at which the setpoint used by the control algorithm will change.5. This is the code for the ramping setpoint value. the third least significant digit will change at the rate of 25 units per second. press the SCROLL key until "SPrP" is displayed in the lower display.(Continued from page 21) If the key is held for longer than 1 second. The setpoint ramp feature disables the Pre-Tune facility. Sudden changes in the setpoint value entered via the keypad can be inhibited from effecting the control outputs by use of this feature. If the key is held for more than 10 seconds. the least significant digit will change at the rate of 25 units per second.1. This feature will also establish a soft start up. Press the SCROLL key one more time and the lower display shows "SPrP" and the upper display will show the current ramping setpoint. Upon power up. If the key is held for longer than 10 seconds.
To exit from the Manual mode. Shifting from the Control to the Manual mode is bumpless.6 MANUALCONTROL Manual Control is not applicable if the Auto/Manual selection in Tune mode is disabled. press the Auto/Manual key. The output power value can be varied in the range 0% of 100% for instruments using Output 1 only. press the UP key once and "CtrL should be displayed in the lower display. press the AUTO/MANUAL key. The Manual mode status LED will begin to flash indicating that the Manual mode is in use. The lower display will show the current value output power in the form PXXX where X is equal to the percentage of output power. press the SCROLL key until the lower display shows "SPrP" or "SPrr" and the upper display is blank. Shifting to the Control mode is bumpless. With "CtrL" displayed.To enter the Program or Tune mode when setpoint ramping is selected. The proportional output(s) will stay at the last value(s) calculated by the control algorithm. The value of output power may be adjusted using the UP and DOWN keys. Edition 3 23 MIC 1160 Manual . and -100% to +100 % for instruments with both Output 1 and Output 2. press the SCROLL key until "Prog" or "tunE" is displayed in the lower display. Setpoint Ramp 205 204 Setpoint 203 in Degrees 202 201 200 0 5 10 Time in Hours 3. The upper display will show the current process value.1. With "SPrP" or "SPrr" display in the lower display. as required. To enter the Manual mode.
Release the keys. Pressing the DOWN key will display the Enable mode codes in the following sequence: EPro . alarm settings. All possible parameters are illustrated in Table 3-2 (page 25). 3.2. These tables illustrate the display sequence. 3.Etun . The input and output selections are made in the Program mode.TUNE (Prog) (tunE) If a mode is not enabled it will be skipped over by the routine. the display should show "EPro". If a mode has been disabled. See Table 3-1 (page 25) for the Enable Mode procedure. Depression of the SCROLL key will cycle the display if Setpoint Ramp Rate is not enabled (top display is blank. and retransmit scaling needed for proper operation of the instrument. parameter adjustment and factory setting for each step. After 5 seconds (the AT LED should have flashed once).2. After 5 more seconds.Configuration 3. the display returns to normal. setpoint limits. Only those parameters that are applicable to the hardware options chosen will be displayed. Only those parameters that are applicable will be displayed.ESPC MIC 1160 Manual 24 Edition 3 .2 PROGRAMMODE The Program mode is used to configure or re-configure the instrument. press and hold the UP and DOWN keys..1 ENABLEMODE The Enable mode provides a means of enabling or disabling access to the Program and Tune modes. See Table 3-3 (page 27) for Tune mode. "EnAb" will be displayed. 3. lower display shows the parameter code) through all enabled modes as follows: CONTROL ---(Ctrl) PROGRAM ---.3 TUNEMODE The Tune mode is used to adjust the tuning parameters..2. then that mode will not be displayed or available to the user in the Control mode. TABLE3-1 ENABLEMODE To enter the Enable mode.2 All configurable parameters are provided in Tables 3-1 through 3-3 on the following pages.
use the UP key to change the status to ON and the DOWN key to change the status to OFF. This display indicates all Tune mode parameters have been set to their default condition. After confirming a change. when returning to the Control mode. D PA I LY S SE D S RP I N CD S T I G T P E C I TO OE E T S N 1 Program Mode EPro 2 Tune Mode Etun 3 Setpoint ESPC Changes A AA L V I BE L S TI G ET N ON/OFF ON/OFF ON/OFF F CO Y AT R ON ON ON TABLE3-2 PROGRAMMODE To enter the Program mode. Use the UP and DOWN keys to adjust the parameter values. press and release the SCROLL key until "Prog" is displayed. With the Enable code status displayed. To exit the Enable mode. press the UP key whenever a parameter code is displayed in the lower display and the upper display is blank. press the SCROLL key to proceed to the next parameter. Depress and release the SCROLL key to sequence through the parameters and their values. DEFAULT PARAMETER INDICATION If a parameter value. Use the DOWN key to advance to the next parameter when a parameter code is showing in the lower display and the upper display is blank. enter the Tune mode and make a parameter value change and review each parameter for its proper setting. Use the DOWN key to enter the Program mode. a decimal point after each digit will be lit. was changed while in the Program mode. When the setting is as required. Edition 3 25 MIC 1160 Manual . To exit the Program mode. press the UP key with the Enable code displayed in the lower display and the upper display blank. then the parameter code with the parameter value displayed. To clear this condition. it may be confirmed by pressing the AUTO/MANUAL key and the upper display stops flashing. alternately showing the parameter code in the lower display with the upper display blank. indicating that the new setting has yet to be confirmed. The next depression of the SCROLL key will add the Enable code status (ON or OFF) to the upper display.Pressing the SCROLL key will display the Enable mode codes with the upper display blank. such as Input Select. After adjusting a parameter. the upper display will flash.
D PA I LY S SE D S RP I N CD S T I G T P E C I TO OE E T S N 1 2 Input Select inPS A AA L V I BE L S TI G ET N See App. 9600 26 6 Output 3 Usage USE3 7 Com Bit Rate CbS 4800 Edition 3 MIC 1160 Manual .V. D* Reverse Direct P_hi =Proc High nonE=No Alarm bAnd=Band dE =Deviation P_Lo=Proc Low F CO Y AT R 1420 REV Output 1 Action Out1 3 Alarm 1 Type ALA1 (Output 3 position) P_hi 4 Alarm 2 Type ALA2 (Output 2 position) Output 2 Usage USE2 Same selection as ALA1 nonE 5 Out2 =Control Out2 (action opposite of Out1) LP_r =Loop Reverse LP_d=Loop Direct Ad_r =Rev Logic AND Ad_d=Dir Logic AND Or_r =Rev Logic OR Or_d =Dir Logic OR A2_r =Alm Rev A2_d=Alm Dir Al_d =Alm Dir Al_d rEcP =Rcdr Out P. rEcS =Rcdr Out S.P. 2400. LP_r =Loop Reverse LP_d=Loop Direct Ad_r =Rev Logic AND Ad_d=Dir Logic AND Or_r =Rev Logic OR Or_d=Dir Logic OR Al_r =Alm Rev 1200. 4800.
0 4 Input Correct iCor Po1 0 Read Only 5 Output 1% (Continued on next page) Edition 3 27 MIC 1160 Manual .0 to 100. increments ± Span 0 to 100% OFF 3 Filt 2. Use the DOWN key to advance to the next parameter when a parameter code is showing in the lower display and the upper display is blank. Use the DOWN key to enter the Tune mode.0 seconds in . Use the UP and DOWN keys to adjust the parameter values. To exit the Tune mode. TABLE3-3 TUNEMODE To enter the Tune mode. 1 Ramping Setpoint Value Setpoint Ramp Rate Input Filter SPrP ± Setpoint Limits Read Only 2 SPrr 1 to 9999 units/hour and OFF 0. See Appendix B and C. alternately showing the parameter code in the lower display with the upper display blank.5 sec.32 EnAb diSA FACTORY SETTING 1 EnAb * The Hardware Definition Code and input jumper configuration may need to be changed. press the UP key whenever a parameter code is displayed in the lower display and the upper display is blank. Depress and release the SCROLL key to sequence through the parameters and their values. After adjusting a parameter.STEP 8 9 DISPLAY AVAILABLE DESCRIPTION CODE SETTINGS Com Address CJC Enable CAd CJC 1 . depress the SCROLL key to proceed to the next parameter. press and release the SCROLL key until tunE is displayed. then the parameter code with the parameter value displayed.
9% of Input Span 0%=ON/OFF OFF to 99 mins.0 9 Automatic Reset Rate ArSt OFF 10 rAtE 0 secs. 15 SPLL Span Min.5 14 Span Max. Band Po2 Pb1 0 to 100% 0 to 999.0% of span Out 1 & Out 2 HySt 0.1 to 10. 0. Span Min.0% of span Output 2 HyS2 0. Band Pb2 5.9% of Input Span 0%=On/OFF 0 to 999.0 8 2nd Output Prop.STEP 6 7 DISPLAY AVAILABLE DESCRIPTION CODE SETTINGS Output 2% 1st Output Prop. -20 to 20% of Pb1 and Pb2 0 to 100% Output 1 -100 to 100% Out 2 FACTORY SETTING Read Only 5. 59 secs.5 0. 16 Pou -1999 to 9999 Span Max.1 to 10.) Setpoint Upper Limit Setpoint Lower Limit Process Output Upper SPuL Span Max. 11 Overlap/ Deadband Manual Reset SPrd 0% 12 rSEt 25% 13 Hysteresis Output 1 HyS1 0. 59 secs 0 sec to 99 mins.0% of span (Alarm hysteresis is fixed at 2 deg.1 to 10.5 0. MIC 1160 Manual 28 Edition 3 .
128. 64. 23 24 bAL1 dAL1 0 to Span ± Span ± Span ± Span 5 5 25 PHA2 Span Max. 4. 4. 16. 64. 27 28 bAL2 dAL2 0 to Span ± Span 5 5 Edition 3 29 MIC 1160 Manual . 1. 2. 18 o1PL 0 to 100% 100 19 Ct1 . 8. 8. 256. 26 PLA2 Span Min.STEP 17 DISPLAY AVAILABLE DESCRIPTION CODE SETTINGS Process Output Lower Output 1 % Limit Output 1 Cycle Time PoL -1999 to 9999 FACTORY SETTING Span. 256. 32. 512 secs .5.5. 16. 32. 128. 512 secs ± Span ± Span 32 20 Output 2 Cycle Time Ct2 32 21 Process High Alarm 1 Process Low Alarm 1 Band Alarm 1 Deviation Alarm 1 Process High Alarm 2 Process Low Alarm 2 Band Alarm 2 Deviation Alarm 2 PHA1 Span Max. Min. 22 PLA1 Span Min. 2. 1.
Enable CCon 0 37 1 * Activates Pre-Tune on power-up when enabled. ** When enabled. MIC 1160 Manual 30 Edition 3 . 59 secs. Note: Pre-Tune and Auto-Tune Modes will not function if OUTPUT 2 has been configured as ON/OFF. 0. 59 secs. 1. allows user to change ramp rate without having to enter Tune mode.STEP 29 DISPLAY AVAILABLE DESCRIPTION CODE SETTINGS Loop Alarm Enable Loop Alarm Time Decimal Position Engineering Units Upper Engineering Units Lower *Enable Pre Tune Enable Manual Control LAEn 0=Disable 1=Enable 1 sec to 99 mins. 1 31 dPoS 32 Euu 1000 33 EuL -1999 to 9999 0 34 EPtn 0=Disable 1=Enable 0=Disable 1=Enable 0=Disable 1=Enable 0=Disable 1=Enable 0 35 ESby 0 36 **Setpoint Ramp ESPr Rate Enable Comm. 3 (Linear Input Only) -1999 to 9999 FACTORY SETTING 0 30 LAti 99 mins. 2.
it will automatically disengage itself once the operation is complete. in order to provide a base from which the Auto Tune mode may optimize tuning. Release the UP and DOWN keys. Edition 3 31 MIC 1160 Manual . Press and hold the SCROLL key for approximately 3 seconds until the AT LED flashes. Also note: The Pre-Tune mode will not engage during setpoint ramping. press and hold the UP and DOWN keys for approximately 5 seconds (the display will flash during this period) until the AT LED flashes once.Pre-TuneMode 3. or if an incorrect key sequence is used. press and hold the UP and DOWN keys until the AT LED flashes once. with the instrument in Control mode.3 The Pre-Tune mode may be used to set the instrument's PID parameters to values which are approximately correct. Auto-TuneMode 3. the unit will automatically engage the Pre-Tune and remain in Pre-Tune until the operation is complete. Press and hold the AUTO/MAN key for approximately 3 seconds until the AT LED lights continuously. with the instrument in Control mode.4 The Auto-Tune mode is used to optimize tuning while the instrument is operating. To engage the Auto-Tune mode. Release the UP and DOWN keys. if the process variable is within 5% of input span from the setpoint. To disengage the Pre-Tune mode. Note: Since the Pre-Tune mode is a single-shot operation. the PreTune mode will not be engaged. Press and hold the SCROLL key for approximately 3 seconds until the AT LED is continuously OFF. press and hold the UP and DOWN keys for approximately 5 seconds (the display will flash during this period) until the AT LED flashes once. Release the UP and DOWN keys. To engage the Pre-Tune mode. then on power-up. Additionally. If the Enable Pre-Tune parameter in the Tune mode is enabled.
Successive deviation oscillations cause values to be recalculated so that the controller rapidly converges on optimal control. Release the UP and DOWN keys. Press and hold the AUTO/MAN key for approximately 3 seconds until the AT LED is continuously OFF. the "default" PID terms are loaded and the controller demands 100% power until the process value has moved approximately halfway to the setpoint. The stored values are not always valid. New instruments supplied by the factory contain PID terms set at "default" values which have been found to give adequate and safe control over a wide range of applications. The deviation signal is shown shaded and overshoots have been exaggerated for clarity.If the Enable Pre-Tune parameter in the Tune mode is enabled. In these cases the user can utilize an extra facility on the auto-tuning controllers called "Pre-Tune". In the "Pre-Tune" mode of operation. At that point. the final PID terms remain stored in the controller's nonvolatile memory. When the auto-tuning controllers are switched off. then a power interruption. a setpoint change and a load disturbance. To disengage the Auto-Tune mode. press and hold the UP and DOWN keys until the AT LED flashes once. if for instance. Figure 3-2 shows how the "Pre-Tune" facility artificially disturbs the start-up pattern so that a first approximation of the PID values can be made prior to the setpoint being reached. the controller is brand new or the application has been changed. and are used as starting values at the next switch on. How Auto-Tune Works This instrument uses a pattern recognition algorithm. The auto-tuning algorithm observes once complete deviation oscillation before calculating a set of PID values. which monitors the process error (deviation signal). power is removed thereby introducing a deviation oscillation. the unit will first engage the Pre-Tune mode prior to engaging the Auto-Tune mode when power is restored. Figure 3-1 shows a typical temperature application-involving process start up. MIC 1160 Manual 32 Edition 3 .
Once the oscillation peak has passed. This technique limits the possibility of setpoint overshoot when the instrument is new or the application has been changed. The power is reapplied using the new values. FIGURE3-1 TEMPERATURE SETPOINT 2 Load Disturbance SETPOINT 1 Setpoint Change TIME FIGURE3-2 TEMPERATURE Setpoint 100% power for this period Pre-Tune complete here new PID values loaded and power re-applied TIME Edition 3 33 MIC 1160 Manual . the pre-tune algorithm can calculate its first approximation to the optimum PID values.
Below setpoint use a positive Manual Reset value 2. Above the setpoint use a negative Manual Reset value MIC 1160 Manual 34 Edition 3 . Increase the Automatic Reset until the process becomes unstable. then decrease until stability is restored. Increase the Proportional Bandwidth if: 1. Adjusting the cycle time affects instrument operation 1. Rate can cause process instability. B. Rate Adjustment A. The process fails to reach setpoint Add Automatic Reset A. 3. B. Shorter Cycle Time a. Increased Bandwidth = Decreased Gain B. Cycle Time . The process overshoots/undershoots 2. B. If the process oscillates excessively 5. After making all other adjustments.5 1.ManualTuningMethod 3. 4. Decrease the Proportional Bandwidth if: 1. If the process is: 1. Be sure to allow sufficient time for the process and the instrument to react. Manual Reset A. 2.Time Proportioning Outputs A. Proportional Bandwidth is the inverse of gain. The process oscillates excessively C. Typically add Rate as 1/10 th of the automatic reset value. The process responds slowly 2. Decrease Rate if: 1. Shorter life span of electromechanical components Proportional Bandwidth A. use if an offset exists between the setpoint and the process variable. The process overshoots excessively 2. More accurate control b.
The PID parameters are defined as follows: Out 1 Pb1 ArSt rAtE Out2 Pb2 ArSt rAtE P (Proportional) I (Integration) D (Derivative) Proportional Band Automatic Reset Rate Manual Reset is provided for use in lieu of. A cycle time adjustment parameter is provided for use with each time proportioning control output. and Derivative responses.1 A variety of user programmable control features and capabilities are available including: • • • • • • Auto Tune Time Proportioning Control Alarm Functions Auto/Manual Switching Process Retransmission Setpoint Retransmission • • • • • On-Off Control Current Proportioning Dual Output Control Setpoint Adjustment Setpoint Ramp Rate The capabilities available in a specific unit are dependent upon the hardware options specified when the instrument is ordered. Refer to Appendix F for the decoding of the instrument model number. or in conjunction with automatic reset. The available output types and quantity of each are as follows: Type of Output • SPDT mechanical relay output • SSR Driver • mADC current output Quantity Available Up to three Up to three Up to two Control Responses 4. Edition 3 35 MIC 1160 Manual .Control Capability 4. Current proportioning control cannot be implemented if a current output was not ordered. Proportional control is provided with Proportional Band. Integration.2 Each instrument may be configured to provide 3 mode proportional control.
4 x 32 = 12. Time proportioning control can be selected for either Output 1 or Output 1 and Output 2. On-Off direct output(s) will turn on when the process variable exceeds setpoint. Proportional direct output(s) will increase the percentage of output as the process value increases within the proportional band.6 x 32 = 19.4 On-Off control can be implemented with SPDT relay or SSR driver output(s) by setting the corresponding proportional band (Pb) to 0. Time proportioning control is accomplished by cycling the output on and off during a prescribed period of time when the process variable is within the proportional band. Ex: Calculated output % = 40%. On-Off reverse output(s) will turn off when the process variable exceeds setpoint. Output 2 will be Direct when Output 1 is selected as Reverse and Reverse when Output 1 is selected as Direct.2 seconds 36 Edition 3 MIC 1160 Manual . "HyS1" for Output 1 only. OnOff operation can be assigned to Output 1 only (Output 2 not present).Direct/Reverse Operation of Outputs 4. When operating in On-Off control. and the hysteresis adjustment.5 Time Proportioning control can be implemented with a SPDT relay or SSR driver. Time Proportioning Control 4. On-Off Control 4. This adjustment is in % of input span and defines the bandwidth of the hystersis.3 Direct operation is typically used with cooling applications. the process value.8 seconds Output off time = . depending on hardware configuration. or Output 2 only (Output 1 is time proportional or current proportional). the output(s) will turn on or off depending upon the setpoint. Proportional reverse output(s) will decrease the percentage of output as the process value increases within the proportional band. Reverse operation is typically used with heating applications. "HyS2" for Output 2 only. or "HySt" for Output 1 AND 2.0. Output 1 AND Output 2. Cycle time adjustment = 32 seconds Output on time = . Relay chatter can be eliminated by proper adjustment of this parameter. A hysteresis adjustment is provided for On-Off outputs.
When the unit is operating in the Control mode. As with Time proportioning. See Figure 4-1 (below) for proportional bandwidth effect on the output. FIGURE 4-1 Output Power (%) Proportional Band 1 Pb1 Output 1 Output 2 Setpoint Overlap (Positive value) SPrd Proportional Band 2 Pb2 Output 2 Output 1 Process Variable Output Power (%) Output 1 Output 2 Proportional Band 1 Pb1 Proportional Band 2 Pb2 Output 2 Output 1 Setpoint Deadband (negative value) SPrd Output 2 OFF Process Variable Output Power (%) Output 2 ON Proportional Band 1 Pb1 Output 1 Output 2 Setpoint Proportional Band 2 Pb2 = 0 Output 2 Output 1 Process Variable ON/OFF Differential HyS2 Positive values Negative values Overlap/Deadband Sprd Edition 3 37 MIC 1160 Manual . the calculated output % for Current proportioning is affected by the Tune mode parameter adjustments.6 Current Proportioning control can be implemented on units provided with mADC current output(s). the control algorithm determines the output % required to correct for any difference between the process value and the setpoint. Current Proportioning control provides a 4 to 20mADC or 0-20mADC output in response to process value and setpoint. The output calculation is affected by Tune mode parameter adjustments. See Figure 4-1 (below) for proportional bandwidth effect on the output. Current Proportioning Control 4.
7 To adjust the setpoint with the instrument in the Control mode. Depressing the SCROLL key. if setpoint ramping is enabled and if ramp rate is not OFF will change the displays to: Upper Display = Ramping Setpoint Value (Read Only) Lower Display = SPrP MIC 1160 Manual 38 Edition 3 .Setpoint Adjustment 4. press the UP key to raise the setpoint and the DOWN key to lower the setpoint.
Proportional Band 2 This parameter is the portion of the input span over which the Output 2 power level is proportional to the displayed process variable value. Input Correction This parameter is used to modify the actual process variable and is adjustable in the range ± input span. This parameter is not available if Pb1 is set to 0.0 seconds. The time constant is adjustable from 0. Proportional Band 2 is shown (a) with a nonzero value (Case 1 and Case 2) .0% (ON/OFF) to 999.5 second increments. Display code is Pb1.Appendix A Glossary of Terms Input Filter Time Constant This parameter is used to filter out any extraneous impulses on the process variable.0 seconds. page 49. alarm.ON-OFF control. in 0.PID Control. Edition 3 39 MIC 1160 Manual .0% (ON/OFF) to 999. Decreasing the time increases the Reset. It is adjustable in the range 1 second to 99 minutes 59 seconds per repeat and OFF (value greater than 99 minutes 59 seconds).9%.9%. Default value is 5. Default value is OFF.0%. Display code is Pb2. Display code is FiLt. It may be adjusted in the range 0. Proportional Band 1 This parameter is the portion of the input span over which the Output 1 power level is proportional to the displayed process variable value.0%. Default value is 5. and (b) with a zero value (Case 3) .0 seconds (off) to 100. Automatic Reset (Integral) This parameter is used to bias the proportional output(s) to compensate for process load variations. Display code is iCor. In Figure A-1 (page 49). Display code is ArSt. The function is illustrated in Figure A-1. Default value is 0. Default value is 2. This filtered PV is used for all PV-dependent functions (control. etc). It may be adjusted in the range 0.
Display code is SPuL. Default value is 0%. Display code is SPrd.Rate (Derivative) This parameter is adjustable in the range 00 seconds to 99 minutes 59 seconds and specifies how the control action responds to the rate of change in the process variable. page 49. This parameter is not applicable if Pb1 = 0. Note: With Output 2 set on ON/OFF (Figure A-1. Hysteresis This parameter is a switching differential used when one or both outputs have been set to ON/OFF. Default value is 25%. Manual Reset This parameter is expressed as a percentage of output power and is adjustable in the range 0% to 100% (if only Output 1) or -100% to +100% (if both Output 1 and Output 2). the Output 2 OFF edge of the Output 2 ON/OFF hysteresis band coincides with the point at which Output 1 = 0%.5%. Display code is rSEt. page 49. It should be set to a value which prevents the setpoint being given a value which will cause damage to the process. Display code is rAtE. Display code is HyS1. When Overlap/Deadband = 0. Default value is 0. HyS2.0. in the case of a deadband. It is adjustable in the range -20% to +20% (negative value = deadband). This parameter is adjustable within the range 0.1% to 10. MIC 1160 Manual 40 Edition 3 . neither output is active ). Default value is 0. Overlap/Deadband This parameter defines the portion of the proportional band (Pb1 + Pb2) over which both outputs are active (or. HySt. This parameter is not applicable if Pb1 = 0 or if there is no Output 2. Case 3) the Overlap/Deadband parameter has the effect of moving the ON hysteresis band of Output 2 to create an overlap (positive values) or a deadband (negative values). Setpoint Upper Limit This parameter is the maximum limit for setpoint adjustment. Note: Alarm output hysteresis is fixed at 2°C/F. The function is illustrated in Figure A-1.0% of input span. This parameter is not available if Pb1 is set to 0. Default value is Range Maximum. The range of adjustment is to Maximum Input Range.
for example. for a 0-5V output. whichever is applicable) at its maximum value. whichever is applicable) at its minimum value. Default value is Input Range Maximum. 128. Edition 3 41 MIC 1160 Manual . or 512 seconds. Display code is o1PL. for example. Process Output Lower Value This parameter defines the value of the retransmitted output (process variable or setpoint. The decimal position is always the same as that for the process variable input. Note: If this parameter is set to a value less than that for the Process Output Lower Value. Process Output Upper Value This parameter defines the value of the retransmitted output (process variable or setpoint . 8. for a 0-5V output. 2. Default value is Input Range Minimum. Default value is Range Minimum. It may be adjusted within the range -1999 to 9999. It may be adjusted between 0 % and 100%. Display code is SPLL.5. The decimal position is always the same as that for the process variable input. 64. It may be adjusted within the range -1999 to 9999. The range of adjustment is to Minimum Input Range. Note: If this parameter is set to a value greater than that for the Process Output Upper Value. Default value is 32. It should be set to a value which prevents the setpoint being given a value which will cause damage to the process. 1. 4. this value corresponds to 0 V. the relationship between the process variable/setpoint value and the retransmission output is reversed. This parameter is not applicable if Pb1 = 0. Cycle Time This parameter is used to select the on/off cycle time for time proportioning outputs (Ct1 for Output 1 and Ct2 for Output 2). the relationship between the process variable/setpoint value and the retransmission output is reversed. Output 1 Percent Limit This parameter is used to limit the power level of Output 1 and may be used to protect the process being controlled. 16. Display code is PoL.Setpoint Lower Limit This parameter is the minimum limit for setpoint adjustment. 32. 256. this value corresponds to 5V. The permitted range of value is 0. Display codes Ct1 & Ct2. Display code is Pou.
The default value is 5. MIC 1160 Manual 42 Edition 3 . defines the process variable value at or below which Alarm 1 will be active. Its default value is Input Range Minimum. If the process variable value is outside this band. Display code is dAL1. Band Alarm 1 Value This parameter. This parameter may be adjusted in the range ± span from setpoint. if the process variable deviates from the setpoint by a margin greater than that defined by this parameter. Deviation Alarm 1 Value This parameter. Process High Alarm 2 Value This parameter. The default value is 5.Process High Alarm 1 Value This parameter.Deviation High Alarm) or below (negative value . Process Low Alarm 1 Value This parameter. defines a value above (positive value . This parameter may be adjusted from 0 to span from the setpoint. Display code is PHA1. Alarm 1 goes active. The display code is bAL1. defines the process variable value at or above which Alarm 2 will be active. Its value may be adjusted between Input Range Maximum and Input Range Minimum. Display code is PLA1. centered on the setpoint value. applicable only if Alarm 1 is selected to be a Deviation High/Low Alarm. applicable only when Alarm 2 is selected to be a Process High Alarm. Its value may be adjusted between Input Range Maximum and Input Range Minimum. Display code is PHA2.Deviation Low Alarm) the setpoint. applicable only when Alarm 1 is selected to be a Process Low alarm. Its value may be adjusted between Input Range Maximum and Input Range Minimum. Its default value is Input Range Maximum. defines the process variable value at or above which Alarm 1 will be active. applicable only when Alarm 1 is selected to be a Process High alarm. Its default value is Input Range Maximum. the alarm will be active. defines a band of process variable values. applicable only if Alarm 1 is selected to be a Band Alarm.
Display code is PLA2. If the process variable is outside this band. The default value is 5.Deviation High Alarm) or below (negative value . defines a band of process variable values. Its value may be adjusted between Input Range Maximum and Input Range Minimum. if the process variable deviates from the setpoint by a margin greater than that defined by this parameter. Display code is bAL2. Deviation Alarm 2 Value This parameter. centered on the setpoint value. This parameter may be adjusted from 0 to span from the setpoint. applicable only if Alarm 2 is selected to be a Band Alarm.Process Low Alarm 2 Value This parameter. Its default value is Input Range Minimum. Alarm 2 goes active. Display code is dAL2. Process High Alarm direct-acting "ALM" Off Relay Off "ALM" flashes Relay On PV ALARM POINT Process High Alarm reverse-acting "ALM" Off Relay On "ALM" flashes Relay Off PV ALARM POINT Process Low Alarm direct-acting "ALM" flashes Relay On "ALM" Off Relay Off PV ALARM POINT Process Low Alarm reverse-acting "ALM" flashes Relay Off ALARM POINT "ALM" Off Relay On PV Edition 3 43 MIC 1160 Manual . applicable only if Alarm 2 is selected to be a Deviation High/Low Alarm. This parameter may be adjusted in the range ± span from setpoint. applicable only when Alarm 2 is selected to be a Process Low Alarm. defines a value above (positive value . Band Alarm 2 Value This parameter. defines the process variable value at or below which Alarm 2 will be active.Deviation Low Alarm) the setpoint. the alarm will be active. The default value is 5.
ALARM VALUE Band Alarm direct-acting open within band "ALM" flashes Relay On "ALM" Off Relay Off "ALM" flashes Relay On PV SP ALARM VALUE Band Alarm reverse-acting closed within band "ALM" flashes Relay Off "ALM" Off Relay On "ALM" flashes Relay Off PV SP Deviation High Alarm direct-acting (positive value) "ALM" Off Relay Off SP ALARM POINT "ALM" flashes Relay On PV Deviation Low Alarm direct-acting (negative value) "ALM" flashes Relay On ALARM POINT "ALM" Off Relay Off SP PV Deviation High Alarm reverse-acting (positive value) "ALM" Off Relay Off "ALM" flashes Relay Off PV SP ALARM POINT Deviation Low Alarm reverse-acting (negative value) "ALM" flashes Relay On ALARM POINT "ALM" Off Relay Off PV SP MIC 1160 Manual 44 Edition 3 .
ALA2=nonE. When the process variable starts to change value in the correct sense or when the output comes below the limit. the user defined value of the Loop Alarm Time Set Up parameter is used. For PID control.0°C 3°F or 3. The value of V is dependent upon the input type: Deg C: Deg F: Linear Range: 2°C or 2. USE3=LP_r-when active ALM LED flashes and Output 3 is OFF. For ON/OFF control. the Loop Alarm is deactivated. if the high output has not caused the process variable to be corrected by a predetermined amount V after a time T has elapsed. If an output is found to be at the limit. repeatedly checks the control output(s) for being at the maximum or minimum limit. ALA2=nonE. Correct operation of the Loop Alarm depends upon reasonably accurate PID tuning. the Loop Alarm mode repeatedly checks the process variable and the control output(s). thereafter. Notes: 1. Program .Loop Alarm Enable This parameter is the means by which the user can enable or disable the Loop Alarm. the Loop Alarm goes active. proceed as follows: Program . the Loop Alarm mode starts a timer. the limits are -100% and Out 1 Max %.ALA1=nonE. when enabled. Subsequently. the Loop Alarm Time T is always set to twice the value of the Auto Reset parameter. To configure the loop alarm. USE3=LP_d-when ALM LED flashes and Output 3 is ON.0°F 10 least significant display units For single output instruments. For dual output instruments.ALA1=nonE. The Loop Alarm. (Continued on next page) Edition 3 45 MIC 1160 Manual . the limits are 0% and Out 1 Max %. The Loop Alarm is a special alarm which detects faults in the control feedback loop by continuously monitoring process variable response to the control output(s).
AL2 ON: Relay OFF AL1 ON. Logical Combination of Alarms Two alarms may be combined logically to create an AND/OR situation.2. AL2 ON: Relay ON AL1 ON. AL2 OFF: Relay ON AL1 ON. Loop Alarm Time When full ON/OFF control is selected and Loop Alarm is enabled. this parameter determines the duration of the limit condition after which the Loop Alarm will be activated. AL2 ON: Relay OFF MIC 1160 Manual 46 Edition 3 . AL2 OFF: Relay OFF AL1 ON. AL2 ON: Relay OFF AL1 OFF. They may be configured for Reverse-acting or Direct-acting. Either Output 2 or Output 3 may be assigned as Logical Outputs. The default setting 99:59. AL2 ON: Relay ON AL1 OFF. AL2 ON: Relay ON AL1 ON. AL2 OFF: Relay OFF AL1 OFF. AL2 OFF: Relay ON AL1 OFF. AL2 OFF: Relay OFF AL1 OFF. AL2 OFF: Relay OFF AL1 OFF. AL2 ON: Relay ON AL1 ON. AL2 OFF: Relay ON AL1 ON. AL2 ON: Relay OFF Logical AND of Alarm 1 with Alarm 2 Direct-Acting Reverse-Acting AL1 OFF. The Loop Alarm is automatically disabled during Manual Control mode and during execution of the Pre-Tune mode. Upon exit from Manual mode or after completion of the Pre-Tune routine. Example: Logical OR of Alarm 1 with Alarm 2 Direct-Acting Reverse-Acting AL1 OFF. This parameter is omitted from the Tune mode display sequence if ON/OFF control is not selected or Loop Alarm is disabled. AL2 OFF: Relay ON AL1 ON. Display code is LAti. It may be adjusted within the range of 1 second to 99 minutes 59 seconds. the Loop Alarm is automatically re-enabled.
applicable only if a linear input is specified.XXX The default value is 0. Display code is dPoS.XX 3 X. Engineering Units Upper This parameter.Deviation SP ALARM 1 VALUE ALARM 2 VALUE Reverse Logic OR "ALM" flashes Relay Off "ALM" Off Relay On "ALM" flashes Relay Off PV ALARM 1 TYPE .Deviation ALARM 2 TYPE . in which case the sense of the input is reversed.ASYMMETRICAL BAND ALARM ALARM 1 VALUE ALARM 2 VALUE Direct Logic OR "ALM" flashes Relay On "ALM" Off Relay Off "ALM" flashes Relay On PV ALARM 1 TYPE . setpoint. Edition 3 47 MIC 1160 Manual SP . This parameter can be set to a value less than (but not equal to) Engineering Units Lower.Deviation ALARM 2 TYPE .X 2 XX. defines the scaled input value when the process variable input is at its maximum value. It is adjustable between -1999 to 9999. applicable only if a linear input is specified. The default value is 1000.Deviation Decimal Point This parameter. alarm levels and retransmission outputs as follows: Value Decimal Point Position 0 XXXX 1 XXX. Display code is Euu. defines the position of the decimal point in values for the process variable.
defines the scaled input value when the process variable input is at its minimum value. Display code is ESby. applicable only if a linear input is specified. Default setting is 0.Engineering Units Lower This parameter. Manual Mode Enable/Disable This parameter determines whether operator selection of manual control is enabled or disabled (0=disabled. The default value is 0. It is adjustable between -1999 and 9999. Setpoint Ramp Enable/Disable This parameter enables/disables use of the Setpoint Ramp feature (0=disabled. 1=enabled). 1=enabled). Display code is CCon. Default is 0. in which case the sense of the input is reversed. Pre-Tune Enable/Disable This parameter determines whether or not the instrument Pre-Tune mode is activated on power up or not (0=disabled. Communications Enable This parameter enables/disables the changing of parameter values via the RS485 communications link. This parameter can be set to a value greater than (but not equal to) Engineering Units Upper. Display code is ESPr. The default setting is 0. Display code is EPtn. MIC 1160 Manual 48 Edition 3 . The default setting is 0. Settings are 0=disabled and 1=enabled. if the Communications option is specified. Display code is EuL. 1=enabled).
FIGURE A-1 Proportional Band & Deadband/Overlap Case 1 Output Power (%) Proportional Band 1 Pb1 Output 1 Output 2 Setpoint Overlap (Positive value) SPrd Proportional Band 2 Pb2 Output 2 Output 1 Process Variable Case 2 Output Power (%) Output 1 Output 2 Proportional Band 1 Pb1 Proportional Band 2 Pb2 Output 2 Output 1 Setpoint Case 3 Output Power (%) Deadband (negative value) SPrd Output 2 OFF Process Variable Output 2 ON Proportional Band 1 Pb1 Output 1 Output 2 Setpoint Proportional Band 2 Pb2 = 0 Output 2 Output 1 Process Variable ON/OFF Differential HyS2 Positive values Negative values Overlap/Deadband Sprd Edition 3 49 MIC 1160 Manual .
Appendix B Board Layout .Jumper Positioning FIGURE B-1 Exploded View & Board Layout Front Panel (top edge) RS485 Communications/Remote Reset Option PCB Power Supply PCB Output 3 Option PCB CPU PCB Front Panel (top edge) Output 3 Option PCB Output 2 Option PCB CPU PCB Power Supply PCB Output 2 Option PCB REAR VIEW OF UNHOUSED CONTROLLER MIC 1160 Manual 50 Edition 3 .
LJ7 Jumper Position LJ6 SSR T/C LJ3 LJ4 LJ7 DC (mA) DC (V) LJ2 LJ1 Edition 3 51 MIC 1160 Manual . LJ2. LJ3 Jumper Position None Parked Output Type Relay LJ4. LJ5 Jumper Position LJ5 LJ6.FIGURE B-2 CPU PWA WITH RELAY OR SSR OUTPUT 1 LJ4 LJ5 LJ6 LJ7 LJ1 LJ2 LJ3 Input Type RTD DC (mV) LJ1.
LJ5 Jumper Position LJ8 DC (0-20mA) T/C LJ3 LJ9 DC (mA) DC (V) LJ2 DC (0-5V) LJ8 LJ1 DC (4-20mA) LJ9 MIC 1160 Manual 52 Edition 3 . LJ2. LJ3 Jumper Position None Parked Output Type DC (0-100) LJ4.FIGURE B-3 CPU PWA WITH DC OUTPUT 1 LJ8 LJ9 LJ1 LJ2 LJ3 Input Type RTD DC (mV) LJ1.
LJ9 Jumper Position LJ8 LJ9 LJ8 LJ9 Edition 3 53 MIC 1160 Manual .FIGURE B-4 OPTION PWA DC OUTPUT 2/OUTPUT 3 LJ9 LJ8 Output Type DC (0-10V) DC (0-20mA) DC (0-5V) DC (4-20mA) LJ8.
Output 1 type.Appendix C Hardware Definition Code The Hardware Definition Code is used to represent the hardware installed (input type. It can be accessed. The displays will show "XXXX" (where X represents any number) in the upper display and "dEFn" in the lower display. Output 2 type and Output 3 type). this must be compatible with the hardware actually installed. where: the first (left-most) digit is input type: 1=RTD/Linear mV 2=Thermocouple 3=Linear DC mA 4=Linear DC V the second digit is Output 1 type: 1=Relay 2=SSR 3=DC 0-10V 4=DC 0-20mA 5=DC 0-5V 7=DC 4-20mA the third digit is Output 2 type: 0=Output 2 not installed 1=Relay (Control Output 2 OR Alarm 2) 2=SSR (Control Output 2 OR Alarm 2) 3=DC 0-10V (control only) 4=DC 0-20mA (control only) 5=DC 0-5V (control only) 7=DC 4-20mA (control only) the fourth digit is Output 3 type: 0=Output 3 not installed 1=Relay (Alarm 1 only) 2=SSR (Alarm 1 only) 3=DC 0-10V (retransmit only) 4=DC 0-20mA (retransmit only) MIC 1160 Manual 54 Edition 3 . with the instrument in Program mode. by simultaneously depressing the DOWN and SCROLL keys.
depressing the SCROLL key will cause the display to change to: nonE OPtn or r485 OPtn Where nonE indicates the absence of the communications option and r485 indicates the presence of the communications option. To exit from the Hardware Definition Code display. For example. depress the DOWN and SCROLL keys simultaneously. NOTE: It is essential that this code is changed whenever there is a change to the instrument's hardware configuration (change of input/output type. The maximum setting available is 4777. The instrument's software depends upon this code to ensure that the instrument operates correctly. the code display will flash. until the desired value is displayed and confirmed by pressing the Auto/Manual key.5=DC 0-5V (retransmit only) 7=DC 4-20mA (retransmit only) The displayed code may be incremented/decremented using the UP/ DOWN keys as required. alarm/retransmit output added/removed etc. Edition 3 55 MIC 1160 Manual . While the Hardware Definition Code is displayed. DC 4-20mA Output 1and relay Output 3 would be 2701. the code for a thermocouple input. When the code is first altered.).
6°F -200 .0°F 0 .2503°F 0.0 .3315°F 100 .572.1402°F -200 .0 .1404°F 212 .0 .262°C -328 .0°C -149.7°C 32.1824°C For RTD Inputs Note: Input conditioning jumper JU1 needs to be changed.300°C DISPLAYED CODE 2221 2222 2229 2230 2231 2251 INPUT RANGE 0.0 .Appendix D Input Range Codes The input ranges available (selectable via the front panel) are: For Thermocouple Inputs INPUT RANGE 0 .3000°F 0.8 .0 .1112°F 32 .205.0 . see Appendix B.100.401.1400°F 0 .572°F -101.8 .842°F 0 .300.3002°F 0 .501.205.403°F -101.762°C 32 .600°C 32 .450°C 32 .1°F DISPLAYED CODE TYPE 1127 1128 1227 1228 1415 1416 1417 1418 1419 1420 1525 1526 1541 1542 K K K K L L L L L L B B INPUT RANGE DISPLAYED CODE 1719 1720 1723 1724 1815 1816 1817 1818 1819 1820 1934 1938 TYPE R R S S J J J J J J T T T T 0 .504°F 0. INPUT RANGE 0 .9°F DISPLAYED CODE 2295 2296 2297 2298 7201 7202 MIC 1160 Manual 56 Edition 3 .206°C -328 .842°F 0 .1650°C 32 .0 .0 .5°C -149.9°C 32.6°C 32.100.760°C 32 .0 .213.450°C 32 .0 .761°C 32 .3°F 0 .1373°C 32 .7°F 0 .402.260.212.1649°C 32 .4°C 32.
Also. INPUT RANGE 0 .5V 1 . the Hardware Definition Code for the input type must also be changed. see Appendix C.50mV DISPLAYED CODE 3413 3414 4443 4499 INPUT RANGE 0 .20mA 4-20mA 0 .10V DISPLAYED CODE 4445 4434 4446 4450 Edition 3 57 MIC 1160 Manual .10V 2 . see Appendix B.5V 0 .50mV 10 .For DC Inputs Note: Input conditioning jumper JU1 needs to be changed.
Appendix E Specifications
INPUT SPECIFICATIONS General Input Sample Rate: Four per second Input Resolution: 14 bits approximately Input Impedance: Greater than 100M ohm resistive (except for DC mA and V inputs) Isolation: Universal input isolated from all outputs except SSR at 240 VAC. Thermocouple Types: Calibration: Sensor Break Protection:
R, S, J, T, K, L and B Complies with BS4937, NBS125 and IEC584. Break detected within 2 seconds. Control outputs set to OFF (0% power); alarms operate as if the process variable has gone over-range.
RTD and DC mV Type and Connection: Calibration: Lead Compensation: Sensor Break Protection:
Three-wire Pt100 Complies with BS1904 and DIN43760. Automatic Break detected within 2 seconds. Control outputs set to OFF (0% power); alarms operate as if the process variable has gone under-range.
DC mA and DC V Scale Range Maximum: Scale Range Minimum: Minimum Span: Sensor Break Protection:
-1999 to 9999 -1999 to 9999 1 display LSD Applicable to 4-20mA, 1-5V, and 2-10V ranges only. Break detected within 2 seconds. Control outputs set to OFF (0% power); alarms operate as if the process variable has gone under-range.
MIC 1160 Manual
OUTPUT SPECIFICATIONS OUTPUT 1 General Types Available: Relay Contact Type: Rating: Lifetime: Isolation: SSR Drive/TTL Drive Capability: Isolation: DC Resolution: Update Rate: Ranges: Load Impedance:
Relay (standard), SSR and DC as options.
SPDT 2A resistive at 120/240V AC > 500,000 operations at rated voltage/current Inherent
SSR>4.2V DC into 1K ohm minimum Not isolated from input or other SSR outputs.
Eight bits in 250mS (10 bits in 1 second typical, >10 bits in >1 second typical). Every control algorithm execution 0-20mA, 4-20mA, 0-10V, and 0-5V* 0-20mA: 500 ohm maximum 4-20mA: 500 ohm maximum 0-10V: 500 ohm minimum 0-5V: 500 ohm minimum Isolated from all other inputs and outputs.
*Changes between V and mA ranges also require JU movement.
OUTPUT 2 General Types Available: Relay Contact Type: Rating: Lifetime: Isolation:
Relay, SSR and DC
SPDT 2A resistive at 120/240V AC > 500,000 operations at rated voltage/current Isolated from all other inputs and outputs
MIC 1160 Manual
SSR Drive/TTL Drive Capability: Isolation: DC Resolution: Update Rate: Ranges: Load Impedance:
SSR>4.3V DC into 250 ohm minimum Not isolated from input or other SSR outputs
Eight bits in 250mS (10 bits in 1 second typical, >10 bits in >1 second typical) Every control algorithm execution 0-10mA, 4-20mA, 0-10V, and 0-5V* 0-20mA: 500 ohm maximum 4-20mA: 500 ohm maximum 0-10V: 500 ohm minimum 0-5V: 500 ohm minimum Isolated from all other inputs and outputs
*Changes between V and mA ranges also require JU movement. OUTPUT 3 General Types Available: Relay Contact Type: Rating: Lifetime: Isolation: SSR Drive/TTL Drive Capability: Isolation: DC Resolution: Update Rate: Ranges: Load Impedance:
Relay, SSR and DC linear (retransmit only)
SPDT 2A resistive at 120/240V AC > 500,000 operations at rated voltage/current Inherent
SSR>4.3V DC into 250 ohm minimum Not isolated from input or other SSR outputs
Eight bits in 250mS (10 bits in 1 second typical, >10 bits in >1 second typical). Every control algorithm execution 0-20mA, 4-20mA, 0-10V, and 0-5V* 0-20mA: 500 ohm maximum 4-20mA: 500 ohm maximum 0-10V: 500 ohm minimum 0-5V: 500 ohm minimum
60 Edition 3
MIC 1160 Manual
9% of input span @ 0.1 ohm/lead balanced (Pt100) >120dB at 50/60Hz giving negligible effect at up to 264V 50/60Hz 61 MIC 1160 Manual .99min 59s Manual Reset: Adjustable in the range 0-100% of output power (single output) or -100% to +100% of output power (dual output) Deadband/Overlap: -20% to +20% of proportional band 1 + proportional band 2 ON/OFF Hysteresis: 0. Cycle Times: Selectable for 0.0% of input span (control relay only) Alarm relay hysteresis is fixed at 2°C/F Auto/Manual Control: User-selectable with "bumpless" transfer into and out of Manual control.999. Alarms Maximum Number: Maximum # Outputs: Combination Alarms: Two "soft" alarms plus Loop Alarm Up to 2 outputs can be used for alarm purposes Logical OR or AND of alrms to an individual hardware output is available. Number displayed is decimal point aligned with selected range.5% .1% increments Auto Reset: 1s-99min 59s per repeat and OFF Rate: 0 (OFF) . 0. PERFORMANCE Reference Conditions Ambient Temperature: Relative Humidity: Supply Voltage: Source Resistance: Lead Resistance: Common Mode Rejection: Edition 3 20°C ± 2°C 60-70% 90-264V AC 50Hz ±1% <10 ohm for T/C input <0. * Changes between V and mA ranges also require JU movement.Isolation: Isolated from all other inputs and outputs.1% to 10. CONTROL SPECIFICATIONS Auto Tune Types: Pre-Tune and Auto-Tune Proportional Bands: 0 (OFF).5s to 512s in binary steps Setpoint Range: Limited by Setpoint Upper and Setpoint Lower limits Setpoint Ramp: Ramp rate selectable 1-9999 LSDs per hour and infinite.
05°C typical).2°C any point. Better than ± 0. any 1°C range. Better than ± 0.Series Mode Rejection: DC Linear Inputs Measurement Accuracy: >500% of span (at 50/60Hz) causes negligible effect ± 0.264 VAC 50/60 Hz 1000 ohm maximum (thermocouple) 50 ohm per lead maximum balanced (Pt 100) MIC 1160 Manual 62 Edition 3 . any 1°C range. any 0.95% non-condensing 90 .25% of span ± -1LSD Note: Reduced performance with Type B T/C between 100-600 °C (212 .1°C range (± 0.05°C typical).25% of span ± 1 LSD Better than ± 0. Better than ± 0. Operating Conditions Ambient Operating Temperature: Ambient Storage Temperature: Relative Humidity: Supply Voltage: Source Resistance: Lead Resistance: 0 to 55°C -20 to 80°C 20% .5°C any point.25% of span ± -1 LSD Thermocouple Inputs Measurement Accuracy: ± 0.2°C any point.1°C range (± 0. any 0.5°C any point.1112 °F) Linearization Accuracy: Better than ± 0.7°C Cold Junction Compensation: RTD Inputs Measurment Accuracy: Linearization Accuracy: ± 0.
36".33 inches deep Plug-in with panel mounting fixing strap..ENVIRONMENTAL EMI Susceptibility: Designed to meet EN50082 Part 2 1992 EMI Emissions: Designed to meet EN50081 Part 2 1994 PHYSICAL Dimensions: Mounting: Terminals: Power Consumption: Weight: Front Panel Sealing: Display Character Height: Agency Approvals: 1/16 DIN front panel (48mm x 48mm) 4.. bottom .28" UL and CSA UL category QUXY8 Process Control Equipment Certified for Canada Multiple Listed File# E67237 Track # 94ML004326 Edition 3 63 MIC 1160 Manual . Panel cut-out 45mm x 45mm. Screw type (combination head) Approximately 4 watts 8 ounces maximum IP65/NEMA4 Top .
Appendix F Order Matrix 1160 1 2 3 OUTPUT 1 Relay SSRD 4-20 mA* OUTPUT 2 None Relay** SSRD** 4-20 mA* OUTPUT 3 None Relay** SSRD** 4-20 mA*** OPTIONS None RS-485 0 1 2 3 0 1 2 3 0 1 SUFFIX (Blank) None 02 Line Voltage 24V DC *For control output only ** Alarm 1 only *** For retransmission only MIC 1160 Manual 64 Edition 3 .
Appendix G Software Reference Sheet HDW DEF OPTION Program inPS Out1 ALA1 ALA2 USE2 USE3 CbS CAd CJC Enable ENAB EPro EtuN ESPC (continued on next page) Edition 3 65 MIC 1160 Manual Mode Mode ON OFF .
Tune SPrP SPrr Filt iCor Po1 Po2 Pb1 Pb2 ArSt rAtE SPrd rSEt HyS1 HyS2 HySt SPuL SPLL Pou PoL o1PL Ct1 Ct2 MIC 1160 Manual Mode 66 Edition 3 .
Tune PHA1 PLA1 bAL1 dAL1 PHA2 PLA2 bAL2 dAL2 LAEn LAti dPoS Euu EuL EPtn ESby ESPr CCon Mode Edition 3 67 MIC 1160 Manual .
consequential damages. There is no warranty against damage resulting from corrosion. directly from The Partlow-West Company or from a Partlow-West Company distributor. PARTLOW MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE PRODUCTS. sheet or sheets. Warranty These products are warranted to be free from functional defects in materials and workmanship at the time the products leave The Partlow-West Company factory and to conform at that time to the specifications set forth in the relevant Partlow instruction manual or manuals. THERE ARE NO EXPRESSED OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANTIES HEREIN AND ABOVE SET FORTH. Such warranties are extended only with respect to a purchase of these products. improper specifications or other operating condition beyond our control. and are extended only to the first buyer thereof who purchases them other than for the purpose of resale. the products which are reported in writing to The Partlow-West Company at its main office indicated below. free of charge. or any other damages. The buyer shall pre-pay shipping charges for products returned and The Partlow-West Company or its representative shall pay for the return of the products to the buyer. misapplication. Users are responsible for the suitability of the products to their application. NY 13413 USA MIC 1160 Manual 68 Edition 3 . The Partlow-West Company is to be advised of return requests during normal business hours and such returns are to include a statement of the observed deficiency. costs or expenses excepting only the cost or expense of repair or replacement as described above. representative or reseller. Approved returns should be sent to: THE PARTLOW-WEST COMPANY 2 CAMPION ROAD NEW HARTFORD. for such products for a period of three years. Limitations Partlow shall not be liable for any incidental damages. Returns The Partlow-West Company's sole and exclusive obligation and buyer’s sole and exclusive remedy under the above warranty is limited to repairing or replacing (at The Partlow-West Company's option). as new merchandise. Claims against carriers for damage in transit must be filed by the buyer. Products must be installed and maintained in accordance with The Partlow-West Company instructions. special damages.Warranty and Return Statement These products are sold by The Partlow-West Company (Partlow) under the warranties set forth in the following paragraphs. This warranty is void if the purchaser uses non-factory approved replacement parts and supplies or if the purchaser attempts to repair the product themselves or through a third party without The Partlow-West Company authorization.
NY 13413 USA 1-800-866-6659 • 315-797-2222 • FAX 315-797-0403 .THE PARTLOW-WEST COMPANY 2 CAMPION ROAD • NEW HARTFORD.
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