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SERVICE MANUAL NUMBER 32

GENERAL INFORMATION

IMPORTANT INFORMATION
Section 1A - General Information

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A

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Use This Manual . . . . . . . . . . . . . . . . . Page Numbering . . . . . . . . . . . . . . . . . . . . . Engine Serial Number Locations . . . . . . . . . . Mercury/Quicksilver Lubricants, Sealants And Adhesives . . . . . . . . . . . . . . . . . . . . . . . . . 1A-2 1A-2 1A-2 1A-3 1A-4

90-864261 NOVEMBER 2001

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GENERAL INFORMATION

SERVICE MANUAL NUMBER 32

Introduction
This comprehensive overhaul and repair manual is designed as a service guide for the models previously listed. It provides specific information, including procedures for disassembly, inspection, assembly and adjustment to enable dealers and service mechanics to repair and tune these engines. Before attempting repairs or tune-up, it is suggested that the procedure first be read through to gain knowledge of the methods and tools used and the cautions and warnings required for safety.

How To Use This Manual


This manual is divided into sections which represent major components and systems. Some sections are further divided into parts that more fully describe the component. Refer to the Service Manual Outline following Models Covered In This Manual for section titles.

Page Identification
The service manual number and section title appear at the top of the page. Two number groups appear at the bottom of each page. Following is an example and a description.

b c

a b c d e f g

- Section Number - Section Part - Page Number - Manual Number - Revision Number - Month Printed - Year Printed

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SERVICE MANUAL NUMBER 32

GENERAL INFORMATION

Engine Serial Number Locations

78018

a - Serial Number Plate b - Starter Motor

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GENERAL INFORMATION

SERVICE MANUAL NUMBER 32

Mercury/Quicksilver Lubricants, Sealants And Adhesives


Tube Ref. #
4 6 7 9

Description
Needle Bearing Assy. Lubricant Dielectric Grease Loctite 271 - Thread Locker Loctite 567 PST Pipe Sealant Loctite Master Gasket Kit 2 Cycle Premium Outboard Oil Perfect Seal Liquid Neoprene Bellows Adhesive Loctite 680 Retaining Compound Special Lubricant 101 U-Joint and Gimbal Bearing Grease Loctite 222 Thread Locker Loctite 242 Thread Locker 4 Cycle 25W40 Engine Oil Premium Gear Lubricant High Performance Gear Lube Engine Coupler Spline Grease Anti-Corrosion Grease 2-4-C with Teflon 4 Stroke 10W30 Outboard Oil Power Trim & Steering Fluid

Container Size
8 oz (226.8 g) tube 8 oz (226.8 g) can 10 ml tube 50 ml tube

Mercury Part Number


N/A N/A N/A N/A N/A

Quicksilver Part Number


92-802868A1 92-823506-1 92-809819 92-809822 92-12564-2 92-802813Q1 92-34227-1 92-25711-3 92-86166Q1 92-809833 92-802865Q1 92-802870Q1 92-809818 92-809821 92-802837Q1 92-802846Q1 92-802854Q1 92-802869Q1 92-802867Q1 92-802859Q1 92-802833Q1 92-802880Q1

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14 19 25 27 33 34 42

1 US qt (0.94 L) 16 oz (0.45 kg) can 8 oz (226.8 g) can 1.5 oz (42.5 g) tube 10 ml tube 8 oz (226.8 g) tube

92-802813A1 N/A N/A N/A N/A 92-802865A1 92-802870A1

51

10 ml tube 10 ml tube

N/A N/A 92-802837A1

66

79

82

1 US qt (0.94 L) 1 US qt (0.94 L) 14 oz (0.39 kg) cartridge 8 oz (226.8 g) tube 8 oz (226.8 g) tube 1 US qt (0.94 L) 8 oz (226.8 g)

92-802846A1 92-802854A1 92-802869A1 92-802867A1 92-802859A1 92-802833A1 92-802880A1

87

91

94 95 110

114

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SERVICE MANUAL NUMBER 32

GENERAL INFORMATION

Tube Ref. #
115

Description
Premium Plus 2 Cycle TC-W3 Outboard Oil RTV 587 Silicone Sealer Loctite 7649 Primer N Storage Seal Rust Inhibitor Corrosion Guard 15W40 4-cycle Diesel Engine Oil Extended Life Antifreeze/Coolant Marine Engine Coolant Fuel System Treatment and Stabilizer Concentrate Heat Transfer Compound Liquid Gasket T442 Sealant Loctite 5900 Ultra Black RTV Silicone Sealant Loctite Gasket Remover Sealer Kit, Two Part Epoxy Dexron III Automatic Transmission Fluid Loctite 592 Loctite Quick Tite Isopropyl Alcohol Hot Glue Loctite 609 Loctite 405 Cyanacrylate Adhesive 3M Permabond #3M08155 Loctite 262

Container Size
1 US qt (0.94 L) 3 oz (85.05 g) 4.5 oz (127.57 g) 12 oz (325 ml) spray can 12 oz (325 ml) spray can 1.06 US gal.(4 L) 1 US gal. (3.78 L) 1.33 US gal. (5 L) 16 oz (437 ml) 1.5 oz (42.5 g) tube

Mercury Part Number


92-802824A1 N/A N/A 92-802878-56 92-802878 55 92-877695K1 92-877770K1 N/A 92-802876A1 N/A N/A N/A

Quicksilver Part Number


92-802824Q1 92-809825 92-809824 92-802878Q56 92-802878Q55 92-877695Q1 92-877770K1 92-813054A2 92-802876Q1 92-805701 1 92-808137 92-862258 92-809826 92-809828 1 92-65150 1 Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally

116 117 118

119

120

121

122

123

124 125 126

127

13 oz (371 g) tube 18 oz (532 ml) spray can

N/A N/A N/A Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally Obtain Locally

128

129

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