Tapping and STOPPLE Fittings

~tion

Bulletin Number

502.0

Typical tapping setup for plugging

·'; !fG
Tapping Machine

\~ TypeB
Size 4" (100 mm) thru 20" (500 mm)

TypeC
Size 22" (550 mm) and larger

SlOPPLE® Rttings are full-branch split tees designed for use with TOW plugging machines. The design has undergone extensive strain-gauge and pulsation testing. The average cyclic lives of the fittings are JOOIo greater than other designs tested. SlOPPLE Rttings are furnished with LOCK-O-RING®Flanges drilled, faced, and pressure-rated to match ANSI Class 150, 300, or 600 (SI PN 20, SO,or 1(0) flanges. Tapping fittings are full-branch or reducing-branch split tees designed for use with TOW tapping machines. They are equipped with ANSI Class 150, 300, or 600 (SI PN 20, SO,or 100)weld-neck flanges. The reducing-branch splittee fitting can also be furnished with LOCK-O-RING Flanges for use as bypass fittings. Other sizes and pressure ratings are available. Factory welding of TOW tapping and STOPPLE fittings is 100% radiographically inspected at all TOW manufacturing plants except Nive"es, Belgium, where 100% ultrasonic examination is used.

Bleeder Valve

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Equaliza~ion Connection
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Reducing Branch Rtting Sizes 6" (150 mm) x 4" (100 mm) 20" (500 mm) x 12" (300 mm)
e> ReglSlentd In !he USA aM 0lh81 counIr1es_ Dat.I ,uDJec:lIO Change whhoU1 no1lCe_ 0ImensI0ns no1lor COIIIII".JCIIon

unleSS c:ertJtIed_

STOPPl.£ Rttings
Class 150 (PN 20)
Size inches mm

Class 300 (PN 50) k.Q
stock number Ibs.

Class 600 (PN 100) kg stock number 06-8807 -0460
Ibs.

stock number

Ibs.

kg

4 6 8 10 12 14 16 18 20 22 24 26 28 30 34 36 40 42
48

100 150 200 250 300 350
400

450 500 550 600 650 700 750 850 900 1000 1050 1200

06-8807-{)415 06-8807.0615 06-8807~15 06-8807-1015 06-8807-1215 06-8807-1415 06-8807-1615 06-8807-1815 06-8807-2015 06-8807-2215 06-8807-2415 06-8807-2615 06-8807-2815 06-8807-3015 06-8807-3415 06-8807-3615 06-8807-4015 06-8807-4215 06-8807-4815 '

80 120 190
300

45

410
560

670 970 1605 1340 1465 1750 2165 2430
940

20 36 54 86 136 186 254 304
44(J

426 728
608
665

794 982 1102

06-8807.:0430 06-8807-<>630 06-8807.()83() Q6.8807-103O 06-8807 -1230 06-8807-1430 Q6.8807-1630 06-8807-1830 06-8807-2030 06-8807-2230 06-8807-2430 06-8807-2630 06-8807-2830 06-8807-3030 06-8807-3430 06-8807-3630 06-8807 -4030 06-8807 -4230 06-8807-4830

55 75 115 190 280 365 560 685 985 975 1690 1540 1950 2255 2995 2965

25 34 52 86 127 166 254 311 447 442 767 699
885

1023 1358 1345

06-8807-0660 '06-8807~\ 06-8807-1060 06-8807-1260 Q&.8807-1460 06-8807-1660 06-8807-1860 06-8807-2060 06-8807-2260 06-8807-2460 06-8807-2660 06-8807-2860 06-8807-3060 06-8807 -3460 06-8807-3660 06-8807-4060 06-8807-4260 06-8807-4860

60 100 160 280 385 815 1210 1725 1895 2445 2730 3050 4105 5155
540 690

27 45 73 127 175 245 313 370
549

1109
1383 1862

782 860

1238 2338
.1

!

NOTE: For sizes 26" (650 mm) and larger, STOPPLE Rttings can be designed and manufactured to match the maximum YI.Ooongpressure of the customer's pipeline.

Dimensions SIZE
inches

4 6 8 10 12 14 16 18 20 22 24 26 28 30 34 36 40 42
48

mm 100 150 200 250 300 350 400 450 500 550 600 650 700 750 850
900

TYPE

L (All Series)
inches

H (Class 150. PN20)

H (Class 300, PN50) .

H (Class 600. PN 100)

1000

1050 1200

BlC BlC BlC BlC BlC BlC BlC BlC BlC C BlC C C C C C C C C

mm inches mm inches 10.750 273 6.625 165 6.562 8.312 14.000 356 8.125 202 9.750 16.500 412 9.688 240 20.000' 508 11.250 280 11.250 22.000 550 12.938 322 12.938 26.000 660 13.938 347 13.938 30.000 762 15.875 395 15.875 17.125 33.000 838 16.812 420 36.000 914 17.938 447 18.438 40.000 1016 19.125 477 20.312 43.000 1092 20.500 512 21.938 &47.000 1194 21.250 530 22.500 49.000 1245 22.688 565 23.812 &51.000 1275 24.562 612 25.375 &.57.000 1425 27.188 677 27.750 &60.000 1500 28.438 710 29.062

mm inches 162 7.312 9.125 207 242 1()"812 280 12.875 322 14.188 347 15.062 395 16.188 427 17.438 46() 20.188 507 21.312 547 22.375 562 25.750 595 25.812 632 27.500 692 30.438 725 31.125 36.062

mm 182 227 270 320
352

H

t L
L
TypeB

375 402 435 502 557 642
645 ~

.1·
0

687 760 777
900

1
l
11--_

~

\'J""

.,r

--L-_.I
TypeC .

NOTE: Ranges in sizes 10" (250 mm) and below are drilled and faced according to ANSI 816.5. A~es aboYe 10" (250 mm) are drilled and faced according to MSS-SP44, 1982 edition. When orderiil9 re acement fittings, please specify fitting equipped with flanges which will fit existing hot tap or STO ! equipment. ~ ~ ~ ~ Class Class Class Class 600 600 300 300 41.000 (1041) 51.000 (1295) 50.000 (1270), Class 600 57.000 (1448) 53.000 (1346), Class 600 60.000 (1524)

Hot Tap Fittings with RFWN Flange
Class 1SO(PN 20, Size inches mm stock number Ibs.
k_Q

Class 300 (PN SO,
stock number 06-8808-0430 06-8808-0630 Ibs.
kQ

Class 600 (PN 100)
stock number Ibs.
kg

4 6 8 10 12 14 16 18 20 22 24

100 150 200 250 300 350
400

450 500 550 600

~15 06-8808-0615 06-8808-0815 06-0008-1015 06-8808-:1215 06-8808-1415 06-8808-1615 06-8808-1815 ~2015 06-8808-2215 06-8808-2415

33 57
88

152 243 314
460

39

15 26 68

623 824 751 1408

147 207 280 370
338 633

lOS

06-8808-0830 06-a808-1030 06-a808-123O 06-8808-1430 06-8808-1630 06-8808-1830 06-8808-2030 06-8808-2230 06-8808-2430

38 73 118 190 297
393 569

17 33 53 85 134 177
256 310

06-8808-0460
06-8808-<>660

690
980

990 1650

441 445 743

06-8808- 0860 06-a808-1060 06-8808-1260 06-8808-1460 06-8807-1660 06-8808-1860 06-8808-2060 06-8808-2260 06-8808-2460

57 109 161 281 381 557 781 1001 1314 1400 2080

26 49 72 726 771 251 59~ 635 936

35f 45Q

Hot Tap Fitting Dimensions
SIZE inches mm TYPE B B B B B B B B B BlC BlC L (All Series' inches mm

4 6 8 10 12 14 16 18 20 22 24

100 150 200 250 300
350 400 450 500 550 600

10.750 14.000 16.500 20.000 22.000 26.000 30.000 33.000 36.000 40.000 43.000

275 350 412
500

550

650 750

825
900

-

1000 1075

H (Class 1SO, PN20) inches mm 6.188 31 7.875 196 9.438 235 10.750 269 12.438 316 13.438 340 14.562 368 4()() 15.812 17.312 432 19.312 482 19.812 495

H (Class 300, PN50) inches mm 6.562 ' 162 205 8.250 245 9.812 11.375 283 325 13.062 14.062 350 382 15.312 412 16.500 18.312 458 21.000 525

H (Class 600, PN 100) inches mm 7.438 185 9.250 230 10.938 272 13.000 325 14.312 357 15.188 377 16.812 420 17.938 447 19.562 487 22.438 560

Description of Rttings

Type B: Hot-drawn, full-branch opening, snug-fitting sleeve and a LOCK-O-RING Flange of the desired series. Type C: Fabricated full-size nipple, branch outlet welded to snug-fitting sleeve and a LOCK-O-RING Flange of the desired series. : Reducing-Branch Split Tee: Hot-drawn, reduced branch opening, snug-fitting sleeve and a LOCK-O-RING Flange or standard weld-neck flange of the desired series. Standard cataloged Class 600 (PN 100) STOPPLE fittings and Class 600 (PN 100) Reduced-Branch fittings are desighed for working pressure of 1480 psi (102 bar) with a design factor F of .72 for Type A construction, ANSI 831.8-1975 and 831.4-1974. Consult the factory for fittings for other types of construction.

Reduci~ Branch Split Tees (Hot DnMm) with LOCK-O-RING Ranges
Class 600 (PN 100)
Size inches

6x4 8x4 10x6 12x6 14x8 16x 12 20x 12

stock number 15()x 100 06-8812-0604 200x 100 06-8812-0804 25()x 15() 0&a812-1006 300x 15() 06-8812-1206 06-8812-1408 350 x 200 soo» 300 06-8812-1612 06-8812-2012 SOOx300 mm

DimensionL inches mm

DlmensionH mm inches

Weight Ibs.

10.750 10.750 14.000 14.000 16.500 24.000 24.000

273 273 356 356 419
610 610

8.375 9.375 11.250 12.500 13.625 16.000 18.375

213 238 286 318
352

75
80

kg 34

406

467

140 170 245 485 605

36 64 77 111
220

274

1

I

I

L~
It--.

-L-----IJ

Reducing Branch Rtting

Reducing Branch Hot Tap Tees wlRFWN Ranges
Class 600
Size inches

6x4 8x4 10x6 12 x6 14x8 16 x 12 20x 12

stock number 1S0x 700 06-8816-0604 200x 100 06-8816-0804 25()x 15() 06-8816-1006 300x 150 06-8816-1206 350 x 200 06-8816-1408 400 x 300 06-8816-1612 500 x 300 06-8816-2012 mm

Dimension L inches mm

Dimension H mm inches

Weight Ibs.

kg

10.750 10.750 14.000 14.000 16.500 24.000 24.000

273 273 356 356 419
610 610

8.484 9.500 11.375 12.516 13.766 16.041 18.391

215 241 289 318
349 407

467

i66 74 147 ;181 :245 429 530

,

30

33

66 81
110

193 238

Reducing branch split tees are available in larger sizes in Type C construction. For bypass connections in gas systems. a branch outlet one-third the mainline size is suggested. For liquid systems. a side outlet tv.o-thirds the mainline size for a bypass fitting is suggested.

-

'

ENVOLV£NTE
.~

y

MAQUlr-.~ PARA HOT TAPPING SEPARAC IONES MIN:~':'S ENTRE RAMAL_ES
'( PARA ENVQL VENTE CON BIi!IDACUELLO SOLDABLE
-

DIT-02'S
1/07/96

Olfol(NSIONE:S

DIAfoIETIi!O DE RAII4AL
L

4' 273
221

6' 356 267 296
JC~

S' 419

10'

Ic'

14'
639

16' 719

489

SS9

20' I 24' 30' 8'9 11039 1249

6'

-

S' 247 ~ ..... lO' 273 '-' 12' 299 =:i <l u 14' 325 \oJ 16' 351 0 18' 377 ,_ w 20" 403 x c( 24' '50 30' 533 36' 611
Q Q:: Q

298
328

I
363 393 423 453 483 543 633 723 384 414 444 474 534 624 714

I,

T~"

,
.

~4 383 412 441 499 586 673

356 385 414 443
SOl 588

675

440 469 44)8 556 643 730

499 528 586 633 673 723 760 &13

1
770
r
L

H

'C::J

860

921

r-P .l.._ "\...

r1
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I

~D1rr 10
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---J RAHAl

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(
DIMENSJrN:S J<AMAl.
A

[)

APR(]XIMADA$

PARA CLARDS DE MAQUINA L

B

C

4'
6'

280 356

8' 10' 12' 14' 16'
IS'

~

20' eC:: ~

1473 1473 432 2159 2159 SOS 2159 559 3150 610 31S0 686 3150 762 1041 3150 913 356 432 483 533 610 787 889

"1

1829 1905 2642 2743 2794 3962 4039
4140

~

f -"
C
L

DIIo4EN$ICN MINIMA

D
89

3' 4'
6'

4216

0
-r-L-!:t,
,

'-gs"J'

11~8

"Z16

1~385
5531 5537 51"0 5919 6325

~

24' 26'

940 1015 3~' 11"3 36' 1321 ~2' 1498

1321 4216 llZ1 4216 1524 4216 1803 4216 2184 4140

I

\
A

'1

1_"
CLASE

I•

~

8' 1012' 14' 16' 18' 20' 24' 30'
36'

102 127 152 178 203 216 229 254 279 305
381

42'

457 533

r E G 140 50 140 152 so 152 137 165 65 137 203 95 241 120 178 279 loiS 178 305 160 210 330 190 305 356 215 305 381 240 381 406 280 406 4CJ5 330 495 572 400 572 7 648 .. 0 640

NOTA$I 1.LOS VALDRES IHDICADOS S~ MAXIMO PARA 600

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