WellDynamics

WellDynamics
Halliburton WellDynamics is the world's leading provider of intelligent completion technology to the upstream oil industry. Introduced in 1997, the WellDynamics SmartWell® system technology was the industry's first intelligent well completion system and was designed specifically to remotely control and monitor specific reservoir zones without intervention. Today, Halliburton WellDynamics offers a broad complement of products and services that range from reservoir engineering studies to advanced completion design, zonal isolation and flow control, reservoir monitoring, and surface digital infrastructure solutions. SmartWell systems are designed to meet the demands of every intelligent completion in all global areas and environments. Halliburton WellDynamics has designed its product lines and solutions accordingly. • Flow control solutions include interval control valves (ICV), lubricator valves (LV), packers, and downhole control systems. • Permanent monitoring solutions include downhole gauges and flowmeters. • Digital infrastructure solutions include a supervisory control and systems designed for manual, automatic, and integrated operation and electro-hydraulic control and monitoring systems. • Optical fiber solutions include distributed temperature sensing (DTS) tools and software.

SmartWell® Systems
A SmartWell completion system optimizes production by collecting, transmitting, and analyzing completion, production, and reservoir data; allowing remote selective zonal control and ultimately maximizing reservoir efficiency by: • Helping increase production – Commingling of production from different reservoir zones increases and accelerates production and shortens field life. • Helping increase ultimate recovery – Selective zonal control enables effective management of water injection, gas and water breakthrough, and individual zone productivity. • Helping reduce capital expenditure – The ability to produce from multiple reservoirs through a single wellbore reduces the number of wells required for field development, thereby lowering drilling and completion costs. Size and complexity of surface handling facilities are reduced by managing water through remote zonal control. • Helping reduce operating expenditure – Remote configuration of wells optimizes production without costly well intervention. In addition, commingling of production from different reservoir zones shortens field life, thereby reducing operating expenditures.

Reliability
Reliability is essential for intelligent completion systems, and Halliburton WellDynamics engineers reliability into all of its equipment. The company is ISO 9001 application certified and has developed processes to guide, monitor, and optimize system delivery and performance. In addition, Halliburton WellDynamics has a dedicated Reliability Assurance department that manages reliability tools and processes. Halliburton WellDynamics maintains a detailed database to track the field performance of each SmartWell system installation. The knowledge gleaned from this data is used to calibrate design predictions and optimize the design and production process.

WellDynamics

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Flow Control Valves
Halliburton WellDynamics offers interval control valves (ICV) both with and without shrouds and deflectors: • HS-ICV – Interval control valve for deepwater and highpressure/high-temperature applications • IV-ICV – Interval control valve at the core of Halliburton WellDynamics' SCRAMS® surface controlled reservoir analysis and management system • MCC-ICV – Cost-effective valve with choking capability • LV-ICV – Lubricator valve Features • Proprietary, debris-tolerant, metal-to-metal seal • Customizable gas/liquid flow trim • Can be used in simple on/off intervention avoidance applications or in more versatile advanced reservoir management choking applications with the Accu-Pulse™ module Benefits • Remotely control flow into or out of the reservoir in challenging environments such as deepwater and HPHT • Eliminate the potential for wellbore debris to be trapped inside the tool and consequently prevent valve movement or impact sealing integrity • Obtain real-time confirmation of remotely actuated valve movements using optional position sensors • Unload at a maximum differential pressure of 5,000 psi without the threat of any valve damage—the highest unloading capacity in the industry

HS-ICV Valve
Halliburton WellDynamics' HS interval control valve is the next-generation downhole control valve designed for Halliburton WellDynamics' industry-leading SmartWell® intelligent completion systems. The HS-ICV is designed for deepwater and high-pressure/high-temperature applications in which operating conditions are extremely severe. The HS-ICV's eight-position standard gas/liquid flow trims have been characterized to provide optimum production/ injection at various positions. Optional onboard sensors track the movement of the flow trim. These position sensors provide the operator with real-time feedback to confirm valve movements.

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HAL30642

WellDynamics

Operation Hydraulically actuated, the HS-ICV is operated remotely from surface using Halliburton WellDynamics' reliable Direct Hydraulics, Digital Hydraulics™, or SmartPlex™ downhole control system. The premium thermoplastic hydraulic chamber seals are designed to operate under high actuation pressures and over temperatures ranging from 40°F (4°C) to 330°F (165°C). The valve has also been subjected to a stringent qualification program, including temperature, pressure, debris, and erosion tests. The HS-ICV body has slots to accommodate two 1/4-in. dedicated instrument wires for position sensors and allows bypass of up to six 1/4-in. bare hydraulic control lines or instrument wires—all without compromising valve body rating or working envelope. Debris-Tolerant Design The HS-ICV has been designed and tested such that the flow trim will ensure complete metal-to-metal (MTM) seal integrity even when exposed to heavy wellbore debris. A onepiece valve mandrel design eliminates the potential for wellbore debris to be trapped inside the tool and consequently prevent valve movement. Proprietary MTM Seal The HS-ICV houses a proprietary metal-to-metal flank seal that enables the valve to unload at a maximum differential pressure of 5,000 psi without the threat of any valve damage. Any additional tubing or annulus pressure acts on the MTM seal to further ensure seal integrity, which has been rigorously tested and qualified at low- and highpressure (up to 10,000 psi) differentials. Pressure-Balanced Valve Mandrel A pressure-balanced valve mandrel design eliminates the need for a latch mechanism to hold the trim closed or the need to maintain hydraulic pressure on the close chamber to keep the flow trim shut. This balanced sleeve design also prevents drifting of the sleeve in the incrementally open position. The valve mandrel design also includes a shifting profile that allows the sleeve to be mechanically shifted in the event that hydraulic control has been compromised or if sleeve momentum is not achievable due to scale buildup inside the ICV.

Simple On/Off or Choking Applications The HS-ICV is designed for simple on/off applications or more versatile choking applications if used in conjunction with the Accu-Pulse™ incremental positioning module. For the choking application, the HS-ICV comes fitted with a standard liquid or gas flow trim, depending on the well application. These trims can also be customized to suit a particular well's injection or production philosophy. Tungsten carbide is the material of choice for these flow trims to combat the threat of erosion due to high flow rates. Position Sensor The HS-ICVs can be fitted with onboard position sensors which track the movement of the flow trim. These sensors provide the operator with real-time feedback to confirm remotely actuated valve commands. In dry-tree choking applications, the position sensor feedback can be used in conjunction with Halliburton WellDynamics' surface positioning technology to remotely position the ICV, eliminating the downhole Accu-Pulse module requirement. Shrouded Versions A shrouded configuration of the HS-ICV is available primarily for a two-zone stacked gravel pack application. The shrouds can also be shrink-fitted with a carbide insert when the valve is used in a stacked gravel pack injection application.

WellDynamics

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IV-ICV Valve
Halliburton WellDynamics' infinitely variable interval control valve (IV-ICV) is a remotely operated control valve that controls flow into or out of an isolated reservoir interval. The IV-ICV is used where selective control over production or injection is required. The IV-ICV allows the operator to alter the flow characteristics of the zone without mechanical intervention. It is run in conjunction with the SCRAMS® surface controlled reservoir analysis and management system. Features • Infinitely variable choke positioning • Seal locking mechanism that eliminates the requirement for hydraulic pressure to be maintained • Incremental choke control can be achieved electro-hydraulically or hydraulically • Mechanical override facility • High integrity metal-to-metal (MTM) choke sealing • Shrouded version available for stacked zone applications • Flow area equivalent to tubing flow area Benefits • Control of reservoir intervals without the requirement for well intervention • Ability to alter flow characteristics of each zone • Flow allocation capability through SAM™ sensor actuation module tool Operation The IV-ICV is controlled by differential pressure applied to the actuator piston. A minimum of 250 psi differential is needed to unlock the MTM seal and allow the choke to open. The choke can then be positioned incrementally between fully closed and fully opened. Seals The primary IV-ICV seal mechanism is a metal-to-metal spring-loaded apparatus, which provides high integrity sealing. The IV-ICV holds the MTM seal with a locking mechanism, eliminating the need for hydraulic line pressure to be maintained. The unique configuration of the seal mechanism provides increased preload to the MTM seal ensuring a tighter seal at higher differential pressures. The MTM sealing mechanism is capable of handling 7,500 psi differential in the closed position and 5,000 psi differential during opening. The choke mechanism incorporates a tungsten carbide element which has been field-proven in extremely corrosive conditions and has undergone extensive accelerated life testing to establish its limits in a wide variety of flow conditions. The flow wetted seal stacks consist of PTFE- and PEEK™ seal-based thermoplastic elements, which have been extensively tested in oil, water, and nitrogen to demonstrate thermal and pressure cyclic performance. The system has the ability to tolerate multiple shifts at the rated shifting pressure differential. Qualification Testing The IV-ICV has been successfully subjected to rigorous qualification testing. A brief summary of the tests carried out are as follows: • Cv determination for complete tool • Cv determination for commingled flow • Qualitative and quantitative erosion testing • Quantitative vibration testing • Short-term erosion evaluation at high flow rates (86,000 B/D) to simulate stimulation effects; qualified to 57,000 B/D for shortterm high flow rate applications
HAL33639

IV-ICV Valve

PEEK is a trademark of ICI Americas, Inc. PolyEther-Ether-Ketone.

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WellDynamics

MCC-ICV Valve
The MCC-ICV is a multi-position valve that provides incremental flow control over individual reservoir zones, allowing optimization of reservoir architecture down hole and maximizing recovery. The Halliburton WellDynamics surface control systems provide accurate incremental control over the MC-ICV choke trim and can be tailored to fit the operator's needs. The MCC-ICV is fitted with a tungsten carbide flow trim to control erosion from aggressive downhole conditions. The valve is available in a range of sizes and thread configurations and can be coupled with either an automatic or manual control system to accommodate specific operational requirements. Nominal Well Conditions MC-ICVs have been specifically designed for use in wells with the following normal conditions: • 5,000 psi maximum differential pressure • Negligible H2S and CO2 • BHT < 275°F • Moderate duty cycle (open/close with pressure differential) Features • Simple cost-effective design • Bonded nitrile seals • Open/close functionality in the MC0-ICV • Multi-position functionality with tungsten carbide flow trim in the MCC-ICV • Manual override Benefits • Cost-effective SmartWell® system functionality in moderate service conditions • Remote control of reservoir intervals without the need for well intervention
HAL33642

MCC-ICV Valve

WellDynamics

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125 3. HS-series provides incremental positioning only in conjunction with an Accu-Pulse™ control module.87 Choke Yes 1.000 275 4.28 5.000 Yes TBA 5.500 10.ID of Deflector in.000* 5.870 6.500 3.990 3..500 10.² Maximum OD Available in. 29 lb 5.00 10. 3-6 WellDynamics Deflector OD Available in.500 10.20 1.68 9.070 7.000 275 5.030 No N/A HS Series 3 1/2 7.00 5.94 2. HS-series choke trims can be customized to suit clients needs.³ Flow Area. size choking valve is eccentric in design.94 6.² Total Stroke in.17 N/A N/A N/A Maximum Hydraulic Chamber Rating psi Hydraulic Chamber Displacement in.62 11.558 6.00 6. thread connections. OD of valves will be bigger if a 3/8-in.38 4.44 13.468 2. Availability Size in. Chemraz® seals are standard on HS-series valves (70°F to 330°F).660 2.000 15.000 330 17.62 1. Minimum ID Available in.660 2.98 1. flow trims.000 275** 17.28 6.000 15.000 Yes Yes 5.² Minimum Internal Flow Area in. Please contact Halliburton for more details.000* 7.300 Yes 8.279 7.000 No N/A N/A Yes 9. HS-series valves are available in various metallurgy to suit well conditions.250 3.685 4 1/2 7 5/8 in.780 3.000 No N/A N/A No N/A Notes: Special ID valves are made to order.000 5.11 25. OD of HS .980 Yes 7.38 5. Inc. The HVC and IV-series ICV is being phased out.535 9.28 6.800 No N/A 3 1/2 5.716 3.000 TBA Yes 5. *Pending qualification testing **Ultimate goal is to get the temperature rating of the HS product line to 330°F.315 5 1/2 7. 20 lb 7 in.22 Choke On/Off Choke On/Off Choke On/Off Choke On/Off Choke Yes 5. ID of Shroud-ICV OD in.000* 6.240 3.00 3.000 5 1/2 in.313 2. 2 7/8 7.29 5.850 2. Shroud Size/Weight Deflector Available Version Available Piston Area in.04 2.² N/A 6.00 10.500* 10.28 10.750 4. Cold array seal stacks (40°F to 275°F) are under development. HS-series 2 7/8-in.000 275** 8. MC-series valve is available as a standard where metallurgy. bypass is required for chemical injection.00 11.800 5. Contact Halliburton for information on these products. seals etc.500 10. 39 lb 8.560 4.330 MC Series 2 7/8 Yes 5.53 16.000* 7. Shroud OD Available in.500 10.90 11.Interval Control Valves Maximum Differential Unloading Pressure psi Maximum Temperature Rating Available °F Maximum Working Pressure Available psi Flow Area. Type .000 275** 4.750 5.000 TBA Yes 1. Tweed & Co.562 16. Chemraz is a registered trademark of Greene.750 11.

500 Maximum Pressure (Ball Closed) psi 5.155 8.620 Notes: Valve OD will increase if a control-line bypass is required. Pressure applied to one control line opens the LV. Inc. Viton is a registered trademark of DuPont Dow Elastomers.813 4.400 Internal Flow Area in. Pressure applied to the other control line closes the LV on the valve sealing surface for pressure integrity. and Viton® seals.800 Size 3 1/2 4 1/2 5 1/2 OD in.500 7.000 1. Valve is available in various metallurgy.000 5.³ 7.705 7.LV-ICV Lubricator Valve Halliburton WellDynamics' lubricator valve (LV) is a highperformance.. LV-ICV Lubricator Valve LV-ICV Valves Maximum Temperature °F 280 280 280 Maximum Pressure (Ball Open) psi 7.500 7. Valves use Chemraz®.080 Hydraulic Chamber Displacement in. remotely controlled. 2. the LV can be used to control flow into or out of reservoir intervals. the LV-ICV pressure integrity is fully testable from surface. 2. 5.² 6. PEEK®.015 ID in.000 Maximum Hydraulic Chamber Pressure psi 7.510 3. or SCRAMS® control systems. Digital Hydraulics™ systems. Poly-Ether-Ether-Ketone. WellDynamics 3-7 .670 Total Stroke in.100 2. LLC-Fluorocarbon. tubing-conveyed downhole lubricator system.890 3. Because the ball seals on the same surface for flow/pressure from above and below.560 11.420 16.980 4.050 10.² 3. allowing pressure or flow to pass through the ball. Chemraz is a registered trademark of Greene Tweed & Co. one at each side of the operating piston. Inc.500 Maximum Unloading Differential Pressure psi 1. Features • Full bore ID • Deep set capability • Minimal moving parts • High force actuation for both open and close operations Benefits • Helps ensure pressure integrity from above and below • Helps control reservoir intervals without the requirement for well intervention HAL33641 The LV-ICV is available in different sizes and materials to suit specific well configurations. Two control lines are connected to the LV. The LV isolates pressure or flow above or below its position in the tubing string. The LV can be used in any completion where pressure or flow isolation in the tubing string is required.000 5.500 7. PEEK is a trademark of ICI Americas. The LV can be controlled by any of Halliburton WellDynamics’ Direct Hydraulics.500 7.000 14.000 Piston Area in.000 1. Please contact Halliburton WellDynamics for additional information. The LV incorporates a ball with full open bore ID. When included in a SmartWell® intelligent completion system.360 3.

The sSteam valve allows uniform or selective steam placement along the entire length of the horizontal section of the wellbore.sSteam™ Valve Cyclic Steam Stimulation (CSS) and Steam Assisted Gravity Drainage (SAGD) are widely used enhanced oil recovery (EOR) methods for extracting bitumen or hydrocarbons in heavy oil reservoirs. This robust downhole technology is designed to handle high temperatures (500°F) and moderate pressures associated with steam injection. The sSteam valve can be deployed as part of the production liner with or without zonal isolations.000 psi working pressure • High-temperature control-line fluid • Metal-to-metal closure seal • Remotely operated Benefits • Permits uniform or selective placement of steam across the wellbore • Places uniform steam chamber under variant reservoir and steam quality conditions • Prevents steam breakthrough by selectively shutting off a valve Metal-to-Metal Closure Seal Tubing Equivalent Flow Area Ports Open Line Splice Protection Sleeve Common Close Line Common Close Line HAL31791 sSteam™ Valve 3-8 WellDynamics . To help optimize production in CSS and SAGD applications. Features • 500°F temperature rating • 3. Halliburton WellDynamics has developed the sSteam™ valve.

the close side is networked to a common close line.419 207. This hydraulic control fluid retains its desired viscosity when subjected to the extreme temperatures of the CSS / SAGD environment.3-lb EUE Box × Box Steam 500 3. A specially developed hydraulic control fluid is used to operate the valve. sSteam™ Valve Tubing Size in.Operation Halliburton WellDynamics’ reliable Direct Hydraulics downhole control system uses hydraulic lines connected directly from the surface to remotely actuate the sSteam™ valve. thus allowing efficient hydrocarbon recovery without the threat of injected steam being produced or the need to shut down production to cool the reservoir. Each of the two control lines required to operate the valve is connected to the open or close side of the valve respectively. and the open side of each valve has a dedicated open line. 8 rd 9.3-lb tubing 3.87 6 × .5-in. the sSteam valve can be selectively shut off. Minimum ID in.² Control-Line Bypass Variations *Based on 9.000 3.000 A005 (4140) Stainless Steel 5.430 2. Maximum OD in.5 5.5 3. Top and Bottom Connection Service Maximum Working Temperature °F Working Pressure (Internal and External) psi Test Pressure (Internal and External) psi Base Metallurgy Fastener Metallurgy Piston Area in. In the event of steam breakthrough. If multiple valves are present.000 207. Length in.25-in.² Total Stroke Open-Close in.735 53. Tensile Rating* lbf Compressive Rating* lbf Minimum Internal Flow Area in. lines 2 Position / Open-Close WellDynamics 3-9 .15 4.000 5.

and precise placement of hydraulic fractures in a multi-zone well without the need for mechanical intervention. Later in the life of the well.. and 5 1/2-in. 4 1/2-in. carbonates.. and 5 1/2-in. 4 1/2-in.sFrac™ Valve Halliburton WellDynamics' sFrac™ valve is a remotely operated.000 psi rating • Remotely operated • Can be operated after being cemented in place • Large ports to reduce erosion • Large piston areas for debris tolerance • Available in 3 1/2-in. sizes. and coalbeds. the sFrac valve can be installed with Swellpacker® isolation systems or cemented in place with the casing string.. HAL32387 sFrac™ Valve 3-10 WellDynamics . It allows selective. high-rate. the sFrac valve can be used for re-stimulation or selective shutoff of unwanted water or gas. Available in 3 1/2-in. gas shale. downhole hydraulic valve that offers cost-effective multi-stage fracturing capabilities to operators working in areas with tight gas or difficult-to-produce reserves. Feed-through mechanical packers or Swellpacker isolation systems are used to isolate cased or openhole intervals as required. sizes Benefits • Saves rig time and operational expense by selectively controlling high-rate stimulation in a single well without mechanical intervention • Provides a full bore from the upper zone to the lower zone • Does not require ball seats to be milled up after stimulation • Allows the zones to be fractured in any order • Allows shut off of water production later in the life of the well • Allows re-stimulation with minimal workover • Gives more contingency options for screenout during frac operations The sFrac valve enables operators to economically complete multiple intervals in a horizontal wellbore in low permeability sandstones. The sFrac valve can be casing-conveyed and cemented in place or deployed via production tubing.. Features • 10.

It uses a passive multiplexing switching method to control each valve independently even though they are connected to the same control lines.94 10. electro-hydraulic control system that uses two hydraulic lines and one electrical control line connected directly from the surface to actuate multiple sFrac valves in a single wellbore.000 Piston Area in.750 3.57 A002 (4140) metallurgy.² Tensile Rating klb Compressive Rating klb Minimum Internal Flow Area in.000 10.000 Maximum Hydraulic Pressure psi 10. allowing full wellbore access. If multiple valves are present.97 Port Flow Area in.000 10. the sFrac valve allows re-stimulation at a later date after production declines. Can be designed to meet NACE standards with reduced pressure and load ratings. each valve's open port is networked to a common close line and the open port is connected to a dedicated open line. sFrac™ Valve Tubing Size in.500 3 1/2 4 1/2 5 1/2 5. the SmartPlex™ downhole control system can be used.500 1. multi-drop.430 6. Length in.18 5. In addition.² 5.650 85 81 81 5. Each of the two control lines required to operate the valve is connected to the open or close control port of the valve.57 21. the sFrac valve operates as a production device.67 16.500 1. Bypass for 8 × 1/4 in. Once stimulation has been completed. Maximum OD in.250 8.000 10.Operation Halliburton WellDynamics' reliable Direct Hydraulics downhole control system uses hydraulic lines connected directly from the surface to remotely actuate the sFrac™ valve. Stainless steel fastener metallurgy WellDynamics 3-11 .688 4.000 10.000 2.38 207 288 530 207 288 318 8. Maximum Working Temperature °F 285 285 285 Internal and External Working Pressure psi 10. When there are enough sFrac valves to make the number of lines in a Direct Hydraulics system prohibitive. The SmartPlex system is a simple. Minimum ID in.² Maximum Unloading Differential psi 1.73 8. Zones can also be selectively shut off in case of water breakthrough during the later life of the well.64 16.

retrievable. or neutral.Punch and pressure release . which allow it to operate under higher loads and greater pressures than standard production packers. Axial loads are supported in both directions so the tool cannot be released by tubing forces. It incorporates an anti-extrusion system that provides high resistance to swab off. Load and Functional Performance All HF-series packers are ISO-14310 V0 or V3 rated.Control-line set • Release Mechanisms . compression. Available for use as both the top production packer or as one of many lower packers isolating adjacent zones. cased-hole packer that features a facility for bypass of multiple electrical and/or hydraulic control lines. full coverage slip system • Fully retrievable after installation • Can be deployed with Halliburton WellDynamics SmartWell® system • May be used as both top production packer and lower isolation packer • Avoid damage to control line during setting Setting Mechanisms The HF-1 packer has two setting and three release mechanisms. The interlock system allows the packer to be run in highly deviated or horizontal wells. allowing for passage of other toolstrings.Tubing pressure set . Setting action will not impart loads on or damage any penetrations or lines. The system has been qualified through multiple thermal cycles using both water and nitrogen as test media.Mechanical shift release The release mechanism is recessed and selective. • Anti-pre-set mechanisms – The HF-1 packer incorporates a hydraulically activated interlock system and can be adjusted prior to running in the hole. Connections The HF-1 packer is made up directly to the tubing string via integral premium thread connections. Penetrations Provision is made for the passage of multiple hydraulic and/or electrical control lines. • Setting Mechanisms . The setting mechanism is independent of tubing movement or pressure induced tubing forces. HAL33644 Integral Element Anti-Extrusion System The packing element is multi-piece with NBR sealing elements. • Tandem setting – The packer is designed for tandem setting with tailpipe in tension. which permits increased running speeds and high annular circulation rates (up to 8 bbl/min) prior to setting.Zonal Isolation Packers HF-1 Packer Halliburton WellDynamics' HF-1 packer is a single-string.Shift and pressure release . All connections are sealed using Halliburton WellDynamics' proprietary FMJ connectors. the HF-1 packer includes a specialized slip configuration and additional body lock ring. Elastomeric Seals Material for setting chamber seals and tubing to lower annulus is chosen based on application conditions. Features • Hydraulically activated interlock mechanism prevents premature setting • No body movement during setting • Premium thread connections • NBR and HNBR element with antiextrusion system • Tailpipe can be left in tension or compression Benefits • Less damage to casing using a multicone. eliminating the risk of presetting due to casing drag. HF-1 Packer 3-12 WellDynamics . The internal mandrel also uses premium thread connections for continuity.

750 2.000 5.890 9.500 for ControlLine Set 6. Casing Weight lb/ft 23 26 Mandrel Size in.180 6.000 75-275 4.688 5 5.7 7 5/8 39 3 1/2 5. 6.440 4.500 Working Temperature °F Element Type Nitrile ISO 14310 Rating V3 V3 V3 V0 V3 V3 V3 V0 7 29 75-275 5.500 (a) 7.525 4.330 8.750 3.562 3.500 for Tubing Set 6.954 6 (a) 7.500 Nitrile Nitrile HNBR 11 7/8 71.000 7.750 4.000 75-275 75-275 75-275 40-275 75-275 40-275 75-275 75-275 40-275 4.000 7.750 2.000 75-275 75-275 Nitrile Nitrile HNBR V3 V3 HF1 Series (722HF1) Production / Isolation 9 5/8 47 4 1/2 8.562 2.500 for Tubing Set 6.788 3.Retrievable Feed-Through HF Packers Maximum Differential Across Element psi 5.500 Required Setting Pressure psi Type Casing OD in.500 10.812 4.500 (b) 10.560 4. special drift casing.500 7.000 7.090 Bore ID in. Maximum casing ID 8.813 3.500 7.562 6 7.430 2.525 4.430 9.500 for Tubing Set 6.000 7.500 (b) 5.7 10 3/4 65.000 7.300 8.8 5 1/2 4 1/2 4 1/2 8.500 7.500 7.5* 62.515 3.500 5 7.500 for ControlLine Set 4. Aflas is a registered trademark of Asahi Glass Company WellDynamics 3-13 .000 43.750 5 10.750 7.562 4.500 5.000 15.625 3.500 7. elastomers and thread connections to suit well conditions Refer to individual specification sheets for additional details.500 7.8 60.500 for Tubing Set 6.000 (a) 7.8 4 1/2 10.500 10.500 for Tubing Set 6. *Pending qualification testing **Pending qualification .5 4 1/2 5 1/2 71.315 2.000 10.500 7.000 10.300 4.500 10.905 6.788 5 10.000 75-275 Nitrile V3 HFP Series (722HFP) Production / Isolation 9 5/8 53.995 3 1/2 2.315 2.500 (b) 10.813 5 15.500 for ControlLine Set Nitrile Nitrile 3 1/2 6.000 75-275 40-300 5 1/2 3 1/2 53. 2 7/8 3 1/2 3 1/2 2 7/8 Maximum OD in.315 Maximum FeedThrough Working Pressure psi 5.000 80-350 6.500 7.8.000 7.560 2.550 3.7 4 1/2 5 1/2 5 1/2 7.000 100-350 100-220 Aflas® V0 V3 9 7/8 68** 3.500 Aflas V0 Notes: Available in two setting options: tubing set or control-line set Available in three releasing options: straight shift and pull method.750 3.525 7. knock-out plug and pump method.000 7. 2.500 7.440 8.500 7.500 7.500 for ControlLine Set Nitrile HNBR V0 V3 Nitrile Nitrile Nitrile HNBR Nitrile HNBR Nitrile V0 V0 V0 V3 V0 V3 V0 V0 V0 V3 4.570 2.5-in.710 Contact Halliburton for additional information.5 4 1/2 5 1/2 3 1/2 8.500 6.500 7.500 6.000 10.500 10.500 7. punch and pump method Available in various metallurgy.440 3.500 7.500 for ControlLine Set Nitrile Nitrile HNBR Nitrile HNBR Nitrile 32 33.

Features • Simple. the MC production packer has been used as an isolation packer below the primary HF-1 production packer. available for both production (MC-1) and isolation (MC-0) applications (no slips). Both MC production and isolation packers have the facility to feed through up to eight hydraulic or electrical control lines. the MC isolation packer can be retrieved simply by pulling it straight out of the well. cased-hole. HAL33643 MC Packer 3-14 WellDynamics . the MC packers can be adjusted externally prior to running in the hole. The interlock system allows the packers to be run in highly deviated wells. This element offers robustness and excellent sealing properties. are single-string.000 psi Reliability The MC production and isolation packers have been qualified to an ISO 14310 V3 rating. Packing Element The MC packer is fitted with a state-ofthe-art nitrile and HNBR packing element similar to those used in Halliburton WellDynamics’ highperformance HF-1 packer. allowing communication with other SmartWell equipment without compromising the integrity of the isolated zones. In some instances. Once the primary packer is released. retrievable packers primarily designed for use in SmartWell® completions in marginal or mature assets.MC Packers Halliburton WellDynamics’ MC packers. eliminating the risk of presetting due to casing. cost-effective design • Feed-through for up to eight control lines • Tubing set • Nitrile and HNBR packing element Benefits • Apply SmartWell technology in marginal or mature assets • Maintain zonal integrity • Perform high pressure/tubing pressure testing • Achieve communication with laser tools Setting Mechanism Both MC production and isolation packers are tubing pressure set. Nominal Conditions The MC production and MC isolation packers are designed for use in wells with the following normal conditions: • BHP < 5. Release Mechanism The MC production packer is released by the “shift-and-pull” method.000 psi • Negligible H2S and CO2 BHT < 275°F • ΔP 5. Incorporating a hydraulically activated interlock system.

7 Casing Weight lb/ft 23 Mandrel Size in.5* 4 1/2 5 1/2 722MC Isolation Packer 5 1/2 7 13-17 26-29 2 7/8 3 1/2 4.000 3.455 2.810 4.590 2. WellDynamics 3-15 .825 3. 6.000 75-275 2.992 8.580 2.400 Nitrile Nitrile V3 V3 5.180 Bore ID in. 2.400 3.590 2.980 8.000 3.614 8.700 5. 3 1/2 Maximum OD in.820 4.500 Required Setting Working Working Pressure Temperature Pressure psi psi °F 4. Packer is released via straight shift and pull method Metallurgy options: 4140 or 13Cr Thread connections: Vam Top Refer to individual specification sheets for additional details.000 5. *Pending qualification testing Contact Halliburton for additional information.000 75-275 3500 5.400 2.000 Nitrile V3 8 5.000 5.500 4.817 4.500 Nitrile 4.885 8 8 2.000 4.000 75-275 75-275 2.373 2.440 8.500 2.750 3.817 Maximum FeedThrough Element Type HNBR ISO 14310 Rating V3 Notes: Packer is set only via the tubing.000 8 26-29 40 722MC Production Packer 3 1/2 5 1/2 3 1/2 47 9 5/8 4 1/2 5 1/2* 3 1/2 53.Retrievable Feed-Through MC Packers Maximum Differential Across Element psi 5.500 5.000 Nitrile HNBR HNBR V3 V3 Type Casing OD in.000 5.460 8.297 5.

enabling control and monitoring of equipment below. Typical applications are gravel pack or ESS completions where the seal stack assembly will stab into a polished bore to provide isolation between different reservoir intervals in the sandface completion.Seal Stack Assembly Halliburton WellDynamics' seal stack assembly isolates individual zones in SmartWell® intelligent completion systems in applications where it is not possible or desirable to use packers for isolation. unlike the HF-1 packer range. has no load bearing capability. This ability is based on the use of a stack of robust bonded seal rings arranged along the assembly length. The seal stack assembly enables bypass of control lines to communicate with equipment installed lower in the completion string. The device is capable of isolating zones with a differential pressure of up to 7. The seal stack assembly allows up to six independent control lines to bypass.500 psi but. such as interval control valves and permanent downhole gauges. Features • Simple effective design • Multiple sets of bonded seals • Bypass for up to six control lines • Field-proven Benefits • Installs above ICVs and permanent downhole gauges • Isolates reservoir intervals without requiring a packer • Helps eliminate need for setting/release system HAL30650 Seal Stack Assembly 3-16 WellDynamics .

12.2 lb Vam Top 4 1/2 in. Number of feed throughs or hydraulic splices or both depends on the size of mandrel.500 7.500 7.2 lb New Vam 3 1/2 in.000 88.000 10.000 10.75 (ECC) 4.4 lb New Vam 3 1/2 in.826 4.050 7. Contact Halliburton for additional information. 2.220 72.500 7.923 72.000 10. 9. 4.420 80.000 10.500 7. Seals are nitrile bonded 90 duro.813 Maximum Temperature °F 275 275 275 275 275 275 275 Maximum Pressure (Burst and Collapse) psi 10.00 5.075 7.80 (ECC) 5.10 7.770 6.945 2.000 10. 6.4 lb Vam Top 2 7/8 in.000 Maximum Differential Pressure psi 7.382 2.276 Length in.500 Hydraulic Port Pressure Rating psi 10.Seal Stack Assembly Maximum Body OD in.640 92. 9.2 lb Vam Top 3 1/2 in.125 7.876 6.210 Notes: Control lines are normally hydraulically spliced above and below the seal stack assembly.176 7.000 10. WellDynamics 3-17 .695 4.000 10.500 7.6 lb Vam Top Size in.000 Thread Size and Type (B x P) 2 7/8 in.201 7. Control-line feed throughs are also available.945 3.076 5.000 10.000 10.945 2.000 10. 4. 6.340 2. 6. 9.000 10.80 6.313 2.945 5.20 Seal OD in.870 4.210 107.500 7.4 lb New Vam 2 7/8 in.000 10. 83.740 5. 4.150 Minimum ID in.

Downhole Control Systems Halliburton WellDynamics’ downhole control systems provide a method of integrating the surface control system (either manual or automated) with downhole SmartWell® equipment. Features • Can be used to control Halliburton WellDynamics’ infinitely variable hydraulic flow control valves • Can be used for land. This data feedback and accurate flow control capability allow the operator to optimize reservoir performance and enhance reservoir management. platform. • Capable of interfacing with multiple subsea control vendors • Infinitely variable control valve positioning • Flow estimation derived from fundamental metrology Benefits • Optimize reservoir performance by controlling multiple reservoirs without intervention • Enhance reservoir management through real-time data acquisition • Remotely control the wellbore • Obtain real-time pressure/temperature data for each reservoir interval • Steer around faults for continued functionality using full redundancy capability • Control multiple intervals from only one of the two electro-hydraulic flatpacks through multi-drop functionality SCRAMS® Surface Controlled Reservoir Analysis and Management System The SCRAMS® system is a fully integrated control and data acquisition system that allows the operator to remotely control the wellbore and obtain real-time pressure/temperature data for each zone. or subsea applications Primary Flat-Pack Consisting of 1x Electrical Line 1x Hydraulic Line Auxiliary Flat-Pack Consisting of 1x Electrical Line 1x Hydraulic Line SAM Unit Infinitely Variable Interval Control Valve Electrical Line Hydraulic Line Broken/Damaged Line Damaged or Broken Line Damaged or Broken Line Connection Re-established via SAM™ Unit Connection Re-established via SAM™ Unit SCRAMS® Surface Controlled Reservoir Analysis and Management System 3-18 HAL30655 WellDynamics . The SCRAMS system is ideal for onshore. and subsea applications and is typically used to control the IV-ICV valve for precise control of flow into or out of a reservoir interval. platform.

The hydraulic control line provides the hydraulic locomotive force to the SAM™ sensoractuated module tool. each separately connected to individual flatpacks. To further enhance the downhole system survivability. The SAM tool is the active component of the SegNet infrastructure. SAM™ Sensor Actuation Module The SAM™ tool provides the control and data acquisition functionality for the SCRAMS system. The electrical conductor allows transmission of power and communication signals from the well controller to all of the downhole tools by means of the multi-drop telemetry system. the SCRAMS™ system adopts a signal-on power telemetry system. the SegNet communications protocol provides the ability to steer around the failure. a hydraulic manifold to distribute hydraulic power. Incoming electrical and hydraulic buses are terminated into the SAM tool and exit to provide communication to other SAM tools further down the completion string. Solenoid valve and electrical switches incorporated in the SAM tool allow isolation of any potentially faulty sections of the network connecting the next tool in the completion.Operation The link from the control equipment located outside the well to the downhole tools includes redundant hydraulic and electrical buses in the form of control lines and electrical conductors enclosed in a flatpack. If any failure. In order to simplify and increase the reliability of the cable to the downhole tool interface. which in turn. the redundant electric and hydraulic network is segmented (SegNet™ communications protocol). distributes this force to each side of the ICV piston. either electric or hydraulic. develops in any section of the network between surface and the downhole tools. The SAM tool contains redundant electronics. WellDynamics 3-19 . and sensors for pressure/temperature measurement. using solenoid valves. retaining full functionality of the complete SmartWell® completion system.

SmartPlex™ Downhole Control System Halliburton WellDynamics’ SmartPlex™ downhole control system is an electro-hydraulic multi-drop system that provides simple and reliable zonal control of multiple valves in a single wellbore with a minimum number of control lines. significantly decreasing ICV actuation times • Can be deployed with non-integrated systems and fiber optics • Supports “fail-as-is” device types • Independent of tubing or annulus pressure • Can be used to position ICVs in choking applications Benefits • Helps reduce cost in multi-valve completions • Faster activation time for valves • Reduces rig time through greater facilitation of completion installation and retrieval • Electro-hydraulic system provides high level of motive power to operate ICVs • Allows the ICV to be closed in a single step • Provides the ability to move the ICV from closed to any choking position in a single step HAL32214 Electric In Three-Line Flatpack Hydraulic In SmartPlex™ Manifold SmartPlex Clamp Electric Out Hydraulic Out Interval Control Valve or sFrac™ Valve Three-Line Flatpack Control Module with Clamp Assembly 3-20 WellDynamics . Features • Three control lines for up to 12 downhole devices or four control lines for up to 24 downhole devices • Minimal use of only passive and no active electrical components • System can remain pressured when operating any of the ICVs in the same direction. The SmartPlex downhole control system uses two hydraulic and one electric line from the surface to remotely and selectively actuate multiple downhole flow control devices such as interval control valves (ICV). This makes a large number of tubing hanger penetrations unnecessary and reduces operational complexity and risk. The SmartPlex system can control any flow control tool in the field-proven Halliburton WellDynamics portfolio.

allowing hydraulic communication between the surface control unit and the valve. The tool has been cycled more than 10.Application The SmartPlex™ downhole control system is applicable for any dry tree multi-zone completion requiring more than two valves. HAL31805 The SmartPlex™ downhole control system provides a simple methodology for controlling up to 12 interval control valves. A signal down the electrical line switches a solenoid at the desired module. in both cased or open hole. When compared to the Direct Hydraulics system. where selective control of each interval is desired. Each valve is coupled with a SmartPlex actuator module which allows selective and remote control of each valve. the SmartPlex system not only helps reduce the overall cost of an intelligent completion. The SmartPlex system is ideally suited for long horizontal.000 psi internally and 15. Typically this can be advantageous for selective stimulation control in tight gas applications or in combination with a choking ICV for drawdown optimization in production applications. Control lines consisting of one electrical and two hydraulic lines run from surface and are networked to each SmartPlex module. By regulating the fluid volume in combination with a time-domain control method. Operation The SmartPlex system is a design that uses a simple passive electrical switching method.000 psi externally. valves can be incrementally positioned (choking) to allow for advanced reservoir management. A three-valve system integration test with 10. but also reduces the complexity involved by minimizing the number of control lines required. WellDynamics HAL32215 3-21 .000-ft control line was also successfully conducted. compartmentalized completions.000 times at 300°F (150°C) at 10. Qualification Testing The SmartPlex control system has successfully passed extensive in-house deep well simulation testing.

000 psi is represented by a “1” and pressure less than 500 psi is represented by a “0. ICV 2 Decoder 2 ICV 1 Decoder 1 Control Lines From Surface Pressure No Pressure Each flow control device is paired with a decoder that is designed to respond to its own unique code and rejects all other codes or sequences. making a large number of tubing hanger penetrations unnecessary. Using this method. the communication between the surface controller and the downhole tools maintains its integrity—even when conditions such as temperature changes. HAL30644 To More Decoders Digital Hydraulics™ System 3-22 WellDynamics . Existing pressure greater than 2. long control lines. and leaks can cause other hydraulic communication methods to fail.” Depending on the pressure in the wellbore. The Digital Hydraulics system allows up to six flow control devices to be controlled from only three hydraulic control lines. The Digital Hydraulics system controls simple open/close interval control valves (ICV) and lubricator valves (LV) to provide on/off flow control from each zone. multidrop intelligent completion system that can direct any flow control tool in the Halliburton WellDynamics portfolio. a sequence of 1s and/or 0s is communicated to the flow control devices within the Digital Hydraulics system. Features • High activation forces for flow control devices in both directions • Three control lines for up to six downhole devices • Four control lines for up to 12 downhole valves • Can be deployed with non-integrated systems and fiber optics • No setting depth limitations • All-hydraulic system • Supports “fail as is” devices • Field-proven • Independent of tubing or annular pressure Benefits • Helps reduce control line costs • Helps reduce rig time through greater facilitation of completion installation and retrieval • Fewer connections through tubing hanger Operation The Digital Hydraulics system design uses the logical absence or presence of pressure (hydraulic code) to communicate between a surface controller and the downhole tools.Digital Hydraulics™ Downhole Control System The Digital Hydraulics™ system is an all-hydraulic. fluids. providing simple and reliable zonal control for even the most complex reservoirs.

135 Automated or manual 4. controlled from a central location allows control of the Digital Hydraulics system from a local or remote control station. is designed as part of the Digital Infrastructure system.000 .15. This translation allows the operator to easily monitor and control multiple Digital Hydraulics completion systems as well as an individual zone within an intelligent well completion. A fully automated surface hydraulic system (SHS). or TLP (currently qualifying for subsea) Any Halliburton WellDynamics ICV Synthetic hydraulic control fluid (currently qualifying for water-based control fluid) WellDynamics 3-23 . Digital Hydraulics™ System Number of Control Lines Number of Double Acting Tools Maximum Setting Depth Temperature Rating °C Surface Control System Maximum Operating Pressure psi Maximum Hydraulic Chamber Rating psi Facilities Control Devices Working Fluid 3 6 No practical limitations 4 . subsea. Halliburton WellDynamics' SmartWell® Master™ supervisory application.000 (6.000 Land.000 test pressure) 10. The SmartWell Master application translates Digital Hydraulics system logic into standard central control room operations.Surface Control The surface equipment for the Digital Hydraulics™ system. platform.

The Direct Hydraulics system also provides on/off variable control of flow into or out of reservoir intervals and can be used in onshore. For control of a single ICV. or subsea applications. rather than to the other. platform. an Accu-Pulse™ hydraulic positioning module. Features • Can be used to control all Halliburton WellDynamics hydraulic flow control equipment • Provides all-hydraulic control • Networking option helps reduce number of control lines required • Operates as a closed-loop system • Requires no setting depth Benefits • Controls reservoir intervals without costly intervention • Helps eliminate dependence on mechanical or pneumatic spring-return mechanism to open and close ICV • Use in onshore. Direct Hydraulics System 3-24 HAL30640 WellDynamics . two control lines are run from surface with one attached to the open side of the piston and the other attached to the close side.Direct Hydraulics Downhole Control System The Direct Hydraulics downhole control system uses direct hydraulic control lines from the surface to remotely actuate downhole flow control devices such as interval control valves (ICV). The ICV is a remotely operated control valve used to control flow into or out of an isolated reservoir interval. movement of the piston operates the valve. Hydraulic control lines are installed at the surface and are fed directly into the ICV piston. Since the piston is rigidly attached to the ICV opening mechanism. drives the piston to the corresponding position. This feature can dramatically improve the ability to shift a sleeve which has been stuck due to scale buildup. platform. and a zonal isolation packer such as the HF-1 packer. Pressure applied to one line. or subsea applications Operation A typical Direct Hydraulics system includes an ICV.

such as: • Internal gas lift • Waterflood • Gas injection • Commingled production Features • Hydraulic.000 psi • Flow-induced vibration • High level of well control for internal gas lift. It can drive the ICV open or closed. Long-Term Testing The Accu-Pulse module has been long-term tested for: • High temperature – up to 330°F (165°C) • High pressure – 10. The Accu-Pulse module works in tandem with either Halliburton WellDynamics' Digital Hydraulics™ or Direct Hydraulics downhole control systems and with the HS-ICV multi-position valve. Applications The Accu-Pulse module provides effective incremental control of an ICV in a range of applications. greatly enhancing reservoir management capabilities.Accu-Pulse™ Incremental Positioning Module Halliburton WellDynamics' Accu-Pulse™ incremental positioning module is a complementary control module that provides incremental opening of a multi-position interval control valve (ICV). incremental control • Ability to close valve from any position in one press cycle • Provides up to 11 discrete positions with the appropriate interval control valve Benefits • Enhanced reservoir management through control of produced or injected fluids • Helps provide accurate flow estimation and allocation • Avoidance of reservoir drawdown HAL30629 Operation The Accu-Pulse module provides incremental movement of a suitable ICV flow trim by exhausting a predetermined amount of control fluid from the ICV piston. This ability provides incremental positioning in one direction with the ICV being driven to a fully open or closed position when pressure is applied from the other direction. and commingled flow Accu-Pulse™ Module WellDynamics 3-25 . waterflood. Reliability Testing Extensive reliability and integration testing is performed on the Accu-Pulse module to ensure accuracy and longterm performance. The Accu-Pulse control module allows the operator to control produced or injected fluid rates to the desired quantity. The Accu-Pulse module can communicate with either side of the ICV piston. The capability to recharge and exhaust the same amount of fluid repeatedly allows the ICV flow trim to be accurately moved through up to 11 predetermined positions.

high-performance seal Concentric Hydraulic Disconnect Tool Front View 3-26 WellDynamics . All six channels are independent of each other. the concentric hydraulic disconnect tool also enables reconnection and isolation of the tubing and hydraulic umbilical to the lower completion when the tubing is redeployed.Auxiliary Components Concentric Hydraulic Disconnect Tool Halliburton WellDynamics' concentric hydraulic disconnect tool allows operators to disconnect from electric submersible pump (ESP) applications without having to pull the entire completion—thereby saving rig time and costs. The concentric hydraulic disconnect tool features six hydraulic control-line channels that provide communication in a SmartWell® intelligent completion system. Applications • ESP pump applications • Safety valve replacement • Plug and abandonment options • One and two-trip completions Features • Compact design • Six hydraulic control-line channels (up to eight channels available) • Seal technology compatible with water and oil-based fluids provides total isolation and prevents leakage between the tubing and annulus • No J-slot mechanism • Straight string • Built-in debris protection sleeve Benefits • Helps save rig time and associated costs • Helps minimize risk and costs associated with workovers HAL30643 Running Options Halliburton WellDynamics' concentric hydraulic disconnect tool can be configured on location to provide three modes of operation: • Snap latch – Snap in/snap out • Anchor – Snap in/rotate out to release • Shear anchor – Snap in/shear to release • Protects against extrusion and blowout with durable. Compact in design.

× 7 in.2 lb/ft VAM top box 4 1/2 in. Minimum ID in. 39 lb 8.. 32 lb 5.788 Upper and lower sections require concentric ID and OD 3 1/2 in.500 Top Connection 4 1/2 in.000 8.Concentric Hydraulic Disconnect Tool Size Maximum OD in.995 3.1 lb/ft VAM top box Bottom Connection Body Working Pressure psi Body Test Pressure psi C/l Pressure psi Metallurgy Working Temperature °F Bypass Ports Umbilical Hookup Tubing Seals C/l Fluids 4 1/2 in.500 8. 10. hydraulic lines on each end of the tool TBA Red oil (MIL-H-5606) and water based WellDynamics 3-27 .500 AISI 4140 18-22 RC / 80. × 9 5/8 in.950 4 1/2 in. Concentricity 3 1/2 in.3 lb/ft EUE 8 rd box or 9..5 lb/ft EUE 8 rd or VAM top 3 1/2 in.3 2.. 9.5 lb/ft EUE 8 rd or VAM top 7. 10.3 lb/ft EUE 8 rd pin 7.000 psi yield per PES Spec A-005 275 275 6 x 1/4 in.000 7. 15.500 7. 9.

high-performance seal Concentric Electric Disconnect 3-28 HAL30635 WellDynamics .Concentric Electric Disconnect Halliburton WellDynamics’ concentric electric disconnect allows operators to disconnect from the lower SmartWell® system completion without having to pull the entire completion string. thereby saving rig time and costs. Applications • ESP pump applications • Safety valve replacement • Plug and abandonment options • One. The unique electric disconnect design offers the capability to connect/disconnect from an electrical line (I-wire connection) in addition to the standard feature for hydraulic lines.and two-trip completions Features • Compact design • Six hydraulic control-line channels • One electrical line • Seal technology provides total isolation and prevents leakage between the tubing and annulus • Straight string • No J-slot mechanism Benefits • Helps save rig time and associated costs • Helps minimize risk and costs associated with workovers • Protects against extrusion and blowout with durable. the concentric electric disconnect enables reconnection and isolation of the tubing and hydraulic/electrical umbilical to the lower completion when the tubing is redeployed. Compact in design. This feature also provides the ability to run permanent downhole gauges (PDG) as part of the lower completion.

. All seven channels are independent of each other. 13.950 (Concentric) 2.2 lb/ft VAM top box (Upper half) 4 1/2-in.. Minimum ID in.995 (Concentric) Upper and lower sections require concentric ID and OD 3 1/2-in. NPT with Swagelok® tube fittings (Others may be substituted to reduce OD) 1 × 1/4-in. Concentricity Top Connection Bottom Connection Body Working Pressure psi Body Test Pressure psi C/L Pressure psi Metallurgy Working Temperature °F (°C) Bypass Ports Umbilical Hookup Tubing Seals C/L Fluids 3 1/2-in.Running Options The concentric electric disconnect can be configured on location to provide three modes of operation: • Snap latch – Snap in/snap out • Anchor – Snap in/rotate out to release • Shear anchor – Snap in/shear to release Operation The concentric electric disconnect features one electrical control line and six hydraulic control-line channels that provide communication in a SmartWell® intelligent completion. hydraulic lines on each end of the tool TBA Red oil (MIL-H-5606) and water based WellDynamics 3-29 . electric line on each end of the tool 6 × 1/4-in.5 lb/ft VAM top pin (Lower half) 7. 32 lb (3593 size designation) 5. Concentric Electric Disconnect Size Maximum OD in.500 8.000 psi yield per PES Spec A-005 (Other materials may be substituted later) 275 (135) Maximum 1/8-in. 9.500 Maximum AISI 4140 18-22 RC / 80.000 7. x 7-in.

The splice sub incorporates a two-piece robust splice clamp with a key profile that locates into a groove machined in a specially designed crossover. Features • Fully compatible with standard Halliburton WellDynamics FMJ metal-to-metal sealing fittings • FMJs fitted to the splice sub are fully testable using a standard FMJ test kit • All splice connections are set within the body of the sub for protection Benefits • Enables the splicing of up to four lines within a single splice sub • Allows free bypass of at least one bare control line • Ease of assembly in the field Connections Halliburton WellDynamics FMJ connections are used to make the splice connection. and control lines from damage. completed connections can be pressure tested to ensure integrity. This arrangement ensures that no vertical or rotational slippage of the clamp occurs during installation or retrieval of the tubing string. The splice sub also helps protect the flatpack by securing it to the tubing. and these are retained within the clamp body to protect the splices. By using these metal-to-metal FMJ connectors. fiber optics. HAL33640 Splice Subs 3-30 WellDynamics . flatpack. The crossover is made up directly to the tubing string. The device also includes provision for bypassing at least one additional bare 1/4-in. The splice sub is available to suit different tubing specifications and applications. control line for operation of a chemical injection valve or SCSSV.Splice Subs The Halliburton WellDynamics splice sub connector is a reliable. Application The splice sub is used in all SmartWell® completion systems where a flatpack is deployed. including wells with chemical injection. field-proven method of splicing two ends of flatpack to facilitate repairs or lengthening. and surface-controlled subsurface safety valve (SCSSV).

field-proven resonating quartz crystal sensor. In multi-zone applications.000 ROC permanent gauge systems—both as standalone systems and as integrated components of a SmartWell® completion system—worldwide. OD slimline design available HAL32151 ROC™ Gauge Environmental Chart WellDynamics 3-31 .Permanent Monitoring Halliburton WellDynamics' permanent monitoring solutions include the following: • ROC™ permanent downhole gauges • FloStream™ Venturi flowmeter system • EZ-Gauge® pressure monitoring system ROC™ Gauge and Cablehead Connection HAL31448 ROC™ Permanent Downhole Gauges Halliburton WellDynamics’ ROC permanent downhole gauges (PDG) help increase productivity through the life of the well or reservoir by providing reliable. ROC gauges can be used for single or multi-zone monitoring applications. real-time permanent monitoring of downhole conditions.000 psi • Dual-pressure testable metal-to-metal sealing arrangement on both gauge and cable termination • Reduced OD gauge design • Multi-drop capability on single tubing-encased conductor (TEC) • Flow measurements for specific applications • Hermetically sealed electron beam-welded design Benefits • Obtain continuous pressure and temperature data without the need for well intervention • Enhance reservoir management • Increase system reliability using stable pressure/ temperature measurements gained from state-of-the-art testing ROC Gauge Designs • Quartz transducer • Hybrid technology • Maximum 200°C operating temperature • Multi-drop capability – up to seven gauges at 30.75-in. triple.000 ft downhole cable • Dual sensor feed-through capability • Improved shock and vibration performance • 0. variations of the standard gauge are available. Halliburton WellDynamics has installed more than 1. along with dual. and quad splitter block assemblies for multidrop capabilities. Based on an industry-standard. Applications • Life of well production monitoring • Life of field reservoir monitoring • SmartWell completion system optimization • Artificial lift optimization Features • Incorporates the most advanced high-temperature electronics available in the marketplace • Accurate quartz pressure/temperature sensor • Designed for harsh environments up to 25.

25. vibration. Cable Termination The cable termination is provided with a pressure-testable. all ROC gauges are also subjected to Environmental Stress Screening (ESS) to highlight any defect in functionality prior to installation at the wellsite.02 0.008 psi/sec <0. ROC™ Gauge Family .5°C 0.690) 0.006 psi/sec <0.15°C <0.1725) 0.02 3-32 WellDynamics . dual metal-to-metal ferrule seal arrangement for isolating the downhole cable outer metal sheath from the well fluid.1380) 0.000 (0 . A calibration certificate is included with each gauge and is provided before each installation. please email us at welldynamics@halliburton.Mechanical Arrangement The ROC™ gauge mechanical arrangement consists of all “wetted” parts manufactured from high-performance.Temperature Performance Accuracy Typical Accuracy Achievable Resolution Repeatability Drift at 177ºC 0.10.015 <0.02 <0.com. Testing The complete ROC gauge (sensor and electronic boards) is independently calibration-checked in our calibration facility. All gauges are further subjected to pressure tests at elevated temperatures during Factory Acceptance Testing (FAT).1°C/yr ROC™ Gauge Family .015 <0.Pressure Performance Pressure Range psi (bar) Accuracy (% FS) Typical Accuracy (% FS) Achievable Resolution Repeatability (% FS) Response Time to FS Step (for 99.01 0.000 (0 . During manufacture.5% FS) Acceleration Sensitivity (psi/g – any axis) Drift at 14 psi and 25°C (% FS/year) Drift at Maximum Pressure and Temperature (% FS/year) 0 .010 psi/sec <0.01 0.000 (0 .02 0 .005°C/sec <0.02 <0.008 psi/sec <0. New gauge designs are subjected to a Highly Accelerated Lifetime Test (HALT) program. and thermal aging.20. mechanical shock.02 0.02 <0.01 0.01°C <0. This program is a series of controlled environmental stresses designed to ensure stringent criteria are met for thermal shock.02 0. For more information on any of the details featured here.000 (0 . This screening method has proven to be far more effective than “burn-in” techniques.02 Negligible Negligible Negligible Negligible 0.02 0. NACE-compliant corrosion resistant alloys (CRA).012 <0.015 0 .1100) 0.01 <1 sec <1 sec <1 sec <1 sec <0.16.015 <0.02 0 .

ROC™ Gauge ROC-150 Configurations 10K 16K 20K 25K 20K 25K ROC-175 ROC-200 Single Pressure/ Temperature Sensor HAL32155 Single Pressure/ Temperature Sensor + Feed Through HAL32156 Dual Pressure/ Temperature Sensor HAL32157 Dual Pressure/ Temperature Sensor + Feed Through HAL32158 Dual Pressure/ Temperature Sensor Fully Redundant HAL32159 Dual Pressure/ Temperature Sensor Fully Redundant + Feed Through HAL32160 WellDynamics 3-33 .

The gauges are mounted in customprofiled locations on the mandrels. provided the limits of the Venturi flowmeter principle are not exceeded • Resolution of <0. The gauges communicate with the production bore through ports in the sidewall. The gauge mandrels are also provided with premium threads to match that of the completion. The gauge mandrels are machined from solid bar stock and are profiled to avoid snagging during run-in-hole operations.1% of full scale Operational Parameters The Venturi flowmeter mandrel can be machined to a specific profile or can incorporate a wireline-retrievable Venturi flowmeter section. This testing includes: • NDT . The gauge mandrel fully contains the ROC gauge assemblies within the mandrel body slots.ROC™ Gauge Mandrels All Halliburton WellDynamics ROC™ gauge mandrels are sized to match the tubing string in which they are to be run in accordance with API 5CT. Benefits • Accurate downhole flow rate measurement • No moving parts mean high reliability • Based on proven ROC permanent gauge technology • Wireline-retrievable Venturi section option allows measurement of changing flow rates without a workover • Absolute pressure measurement allows redundancy in pressure measurement and a wide flow rate measurement window • Minimum pressure loss over whole system 3-34 WellDynamics . which can allow for: • Changing of the Venturi flowmeter should the flow rate change significantly • Replacement should the Venturi profile become worn • Removal of the restriction imposed should it become necessary to carry out some well maintenance operation below the flowmeter FloStream™ Venturi Flowmeter The Halliburton WellDynamics FloStream™ flowmeter incorporates a Venturi flowmeter profile and two highaccuracy ROC quartz pressure and temperature gauges. All gauge mandrels are fully tested prior to delivery. and a metal-to-metal seal with elastomeric backup seals provides a high-confidence permanent pressure seal between the mandrel and gauge. An optional third ROC gauge can be added to enable continuous calculation of downhole fluid density to be made. protecting the gauges from damage.MPI to ASTM E709:94 • UT wall to ASME V SA V88 • Gauge-mount pressure testing • Bore burst testing as per API 5CT to match that of the tubing string • High-pressure external testing on completed assembly • Thread gauging and drift testing Accuracy and Resolution • Accuracy of +5% can be achieved.

Features • Capillary tubing negates need for costly downhole electronics • Durable pressure sensor is resistant to harsh environments • No temperature limitations Benefits • Check system accuracy without well intervention • Interchange pressure acquisition systems on user needs • Minimize drift and accuracy problems by calibrating pressure transducer at any time • Validate system function through a series of chamber checks and purge techniques • Run pressure system in conjunction with distributed temperature systems • Run system as retrievable. permanent. the pressure at surface is corrected for the additional hydrostatic pressure of the helium gas column in the capillary tube. The pressure chamber is placed downhole as an integral part of the completion or run on coiled tubing or spooled in the hole similar to slickline.EZ-Gauge® Permanent Pressure Monitoring System Halliburton’s EZ-Gauge® permanent pressure monitoring system accurately monitors downhole pressure without downhole power. This provides an accurate means of measuring downhole pressures without the inherent difficulties experienced when using downhole electronics. usually helium. A pressure transducer is attached to the capillary tubing at surface. or moving parts. the EZ-Gauge system is a reliable. or semipermanent Operation The EZ-Gauge system utilizes a small diameter capillary tubing line connected to a downhole pressure chamber. effective tool for long-term monitoring in extremely harsh environments where electronics will not function. inert gas. Once the EZ-Gauge system is installed. Using capillary tubing as the measurement mechanism. The system is purged with a light. The hydrostatic correction includes an iterative process to calculate the helium density as a function of the entire well temperature and pressure. electronics. HAL17679 EZ-Gauge® Permanent Pressure Monitoring System WellDynamics 3-35 .

. . 3-36 WellDynamics . and the capillary tubing size used. Various tube sizes react differently depending on pressure range and changes. the chamber is attached to the end of a capillary tube that can be run in the well in a manner similar to wireline. Temporary darts isolate chamber while casing is run and cemented in place. The chamber is sized based on well operating pressure and temperature.The downhole chamber can be built into the production string and can be placed above or below packer arrangements for monitoring annulus or tubing pressure. The EZ-Gauge® system can be used with something as simple as a dial gauge for general pressure display. • Surface Instrumentation The available surface instrumentation ranges from basic pressure readouts to advanced data acquisition devices with memory and real-time telemetry capabilities.EZ-Gauge® System Components • Downhole Chamber and Sensing Point The downhole chamber and sensing point can be installed in a number of different ways. the well depth. .For short-term applications. or as advanced as a high accuracy quartz transducer system that stores and/or transmits data to a central storage and monitoring point. • Capillary Tube Capillary tube size and type is determined by well pressures and conditions.Chamber and capillary tubing can be installed permanently by incorporating them into the casing and cementing into the well.

WellDynamics 3-37 . flushed. pumps. providing redundant checks (one hard seat and one soft seat). hydraulic slip rings. and land applications • Cost effective • Multi-line conveyance Dual Check Valve The Halliburton WellDynamics chemical injection systems include dual check valves. encapsulated with other lines. non-deviated wells. and Clamps Multi-line conveyance is supplied as a standard service and includes all necessary spooler units. Control Line. Cast steel or press steel clamps are used to protect the control lines. platform. and filtered to the required NAS standard. The check valve body is a welded construction to further reduce the possibility of tubing/annular leak. The check valve is available in a variety of materials to best suit well conditions with externally testable connections to reduce makeup time. Control lines and chemical injection lines are available in all common materials with tubing sizes and wall thicknesses to suit all applications. or land applications Features • Dual check valve (burst disk option available) • Externally testable connections • Welded construction check valve body • Check valve material to suit application Benefits • Subsea. filters. The lines can be provided bare. or with a tubing-encapsulated connector (TEC) line. Halliburton WellDynamics can provide full pump capability for operations during tripping in hole and for commissioning the well. and sheave wheels.Chemical Injection System Halliburton WellDynamics' chemical injection applications include: • Scale • Asphaltines • Emulsions • Hydrates • Defoaming • Paraffin • Scavengers • Corrosion • Demulsifiers There are two variations of chemical injection mandrels: • Deep-set nipple mandrel – A robust one-piece machined design utilizing the same design criteria as the permanent downhole gauge mandrel for use in deepwater or critical applications • Welded pup nipple mandrel – Designed for use in shallow set. Lines are supplied fluid filled. Chemical Injection Lines. The connection to the chemical injection line uses primary and backup ferrules to provide improved sealing and physical strength.

The cards reside in pods provided by subsea control system vendors • Remote power systems – Designed to support Halliburton WellDynamics' digital infrastructure data acquisition and control systems in areas where conventional power and. including third-party computers and distributed control systems SmartWell® Master™ Supervisory Application Halliburton WellDynamics' SmartWell Master supervisory application for the digital infrastructure product line provides a central point of control and monitoring for SmartWell and permanent monitoring systems. 3-38 WellDynamics . communications are unavailable. or cost-prohibitive • SoftFlow™ data analysis and calculation application – Provides well and zonal flow rate estimations • Surface positioning system – Provides control of downhole ICVs without downhole control devices The SmartWell Master application is based on the ICONICS GENESIS32™ web-enabled human machine interface (HMI)/supervisory control and data acquisition (SCADA) software running on the Microsoft® Windows® operating system. in some cases. HMI. Features • Web-based HMI/SCADA visualization • Modular tool suite for visualization. unreliable.Digital Infrastructure Halliburton WellDynamics' digital infrastructure system enables operators to: • Monitor and control permanent downhole gauges (PDG) • Remotely control and configure downhole interval control valves (ICV) • Monitor and control surface sensors and instruments • Connect to distributed control systems and other thirdparty systems for monitoring and control • Provide remote power and communications for Halliburton WellDynamics' SmartWell® and permanent monitoring systems where no infrastructure is available • Interface with field controllers provided by a variety of vendors The digital infrastructure portfolio consists of the following electrical and hydraulic sub-systems and applications: • SmartWell® Master™ supervisory application – Provides a central point of control and monitoring for SmartWell and permanent monitoring systems • XPIO 2000™ data acquisition and control unit – Allows operators to monitor and control downhole gauges and topside instrumentation • UACU+ system – Larger variant of XPIO 2000 system that enables monitoring of up to 20 wells/40 gauges • Surface hydraulic system – Designed to supply pressurized hydraulic fluid to downhole SmartWell systems and provide automatic and manual control of downhole ICVs • Subsea interface cards – Allow users to monitor PDGs and control Halliburton WellDynamics' SCRAMS® system completions in subsea applications. and SCADA • GENESIS32 OPC-To-The-Core Technology™ system • Visual OPC alarming and event notification • OPC connectivity • Extensive diagnostics and analysis capabilities • Powerful data-mining technology • Custom configuration utility • International language switching and global aliasing • Visual control replay traceability playback Benefits • Control SmartWell downhole equipment from central location • Interfaces with external systems.

including standalone PC and rack-mount server with retractable VDU/keyboard/mouse unit. A standard alarm banner. Both OPC and Modbus® versions are available. shows which wells are configured for the project. such as calculation engines and external Modbus® data link modules SmartWell® System Configuration A custom configuration utility allows project-specific SmartWell systems to be built up in the SmartWell Master application by dragging and dropping standard functional modules. Resource locking is utilized to ensure control is available from either the SmartWell® Master™ application or the external system. including: • HMI • Historical data • External OPC interface • Remote client • Alarms and events • Microsoft . Various hardware configurations are available. Inc. Tabs at the top of the screen allow easy switching between displays. Modules The SmartWell Master application features several modules that can be enabled according to the operator's specific needs. Displays The SmartWell Master application features standard displays specifically designed for: • Hydraulic supply modules • Well control modules • Permanent downhole monitoring • Alarming • Trending A well configuration panel.External System Connectivity A custom external control module allows the SmartWell® Master™ application to connect to an external system such as a third-party computer or DCS for control and data handoff. located at the bottom of the screen. displays the most recent real-time alarms which have been raised.NET helper programs. a standard feature on the lefthand side of the screen. Hydraulic Supply Module Screen WellDynamics 3-39 . Trending Trending can be carried out in real time or configured from historical data. Modbus is a registered trademark of Schneider Automation.

Well Control Module Screen SmartWell® Configuration Utility Screen 3-40 WellDynamics .

Data analysis for back allocation (offline mode) Field/Project Information Well Information Zone Information 1. Well type 2. annulus.Offers real-time well optimization (model.Real-time reservoir information for asset optimization .Tubing performance.Helps improve production accounting and aids compliance with regulatory reporting requirements • Real-Time Operations . and ICV attributes • Calibration for unique well conditions using well test data (shown to calibrate to 90% accuracy of actual flow rate measurements) • Enables oil and water production scenarios (gas capability in future release) • Configurable without well downtime or production interruption • Calculation engine incorporates: . ICV Specification 3. and Inflow Performance Relationship (IPR) Benefits • Asset Management . Well properties and architecture 3. The SoftFlow application draws information from downhole sensors as well as attributes from interval control valves (ICV). SoftFlow Application Requirements • Intelligent well completions with ICVs.Quickly helps identify wells with production problems and implements corrective actions to restore production .Choice of analytical or numerical choke models to estimate and allocate subsurface flow rates . fluid composition (PVT tables). such as HS-ICVs used in SmartWell completion systems. measure. nodal analysis. Define calculation parameters 4.Allows viewing of in-situ multi-phase flow estimates in real time • Data Management . Well administration 1.Real-time monitoring of individual well and asset performance . No additional equipment is required for a SmartWell® completion system. Traditional asset production information is often based on data acquired intermittently from individual well tests. Units of measurements HAL32364 1. and optimize) . Node definition Information Chart WellDynamics 3-41 .SoftFlow™ Virtual Flowmeter Halliburton WellDynamics’ SoftFlow™ virtual flowmeter is a data analysis and calculation program that provides well and zonal flow rate estimation and allocation in real time.Enables production accounting in real time . Data management and quality 3. Depth of sensors and ICV’s 4. Zone PVT 2.Allows viewing of zonal flow for commingled wells in real time .Calculation engine tolerates erratic or missing sensor data . and tubing sensors for every zone • Dynamic Field Data Management System (FDMS) interface to provide data and receive results from the SoftFlow application • Standard Human Machine Interface (HMI) to configure the SoftFlow flowmeter for real-time operations and a computer to use the SoftFlow application offline Features • Inputs can be configured for field and well levels including well completion architecture. The SoftFlow application provides real-time estimates for continuous reporting of daily production on a per-well and/ or per-zone basis. Field information (single or multiple) 2.

HAL32365 SoftFlow™ Screen Shot HAL32363 SoftFlow™ Application Management System 3-42 WellDynamics .

With this method.000 ft deep. The surface positioning system is a reliable. no extra hardware is needed for the automated SHS • Can be integrated into the SmartWell® Master™ supervisory application • Maintains other ICVs in their current position by applying compensating pressures • Can be used for wells with ICVs up to 10. Features • Implemented through algorithms embedded into the SHS controller. compensating pressure is applied to other ICVs to keep them at their current position. It is implemented by calibrating and moving ICVs from the surface with the help of an algorithm embedded into the SHS controller. applications out of this range can be reviewed on a project-by-project basis • Can be used for a well with a configurable number of ICVs • Can be used for completions with a common close line as well as independent open and close control-line configurations • User-friendly interface HAL32162 Surface Positioning of ICVs HAL32219 Surface Positioning Sequence WellDynamics 3-43 . At the same time. cost-effective solution to move downhole ICVs to the desired choke open or close position without the need for reset. a specific pressure is applied for a specific time to one side of the ICV to cause it to move the desired increment.Surface Positioning System Halliburton WellDynamics surface positioning system provides a methodology to incrementally control the downhole interval control valve (ICV) position in each zone through the Halliburton WellDynamics surface hydraulic system (SHS) without the need for downhole control devices. thus exposing or closing a number of flow ports.

Benefits • Provides incremental ICV position control from surface without the need for downhole control devices. such as: • Auto-gas lift • Waterflood • Gas injection • Commingled production HAL32163 SmartWell® Master Surface Positioning Screen 3-44 WellDynamics . Well condition changes require recalibration of the surface positioning system to maintain accuracy. The surface positioning method can provide incremental control of an ICV in a range of applications. Accuracy depends upon correct information about the well completion configuration and control fluid. thereby reducing system cost • Provides ability to incrementally position an ICV in either direction (open or close) without the need to close the ICV first • Requires less time to perform incremental moves than systems using downhole control devices for this purpose • Provides a flexible and configurable number of discrete choke positions for an ICV • Can be applied to new or existing direct hydraulics ICV installations controlled from an automated SHS Surface positioning system calibration involves determination of downhole response delay through simulation software.

solar photo voltaic (SPV) cells are the preferred method for providing remote power because of their simplicity. Like all Halliburton WellDynamics equipment and electronics. WellDynamics 3-45 . including: • XPIO 2000™ series of data acquisition and control units • Surface hydraulic system • OptoLog® DTS CE fiber-optic system Depending on site conditions and available resources. thermoelectric generator (TEG). Systems utilize existing local resources and enable wireless communication to remote locations. or gen-set systems. particularly if communications equipment is included. Solar Photo Voltaic (SPV) Systems SPV systems convert sunlight to DC electricity and are the preferred choice in most circumstances. Accurate load information is also critical. A separator is normally required if the gas is “wet. Offshore systems employ solar power with wind power backup. pre-assembled. reliability. Halliburton WellDynamics offers a wide variety of remote power systems. Thermoelectric Generators (TEG) TEGs burn natural gas and are extremely reliable when natural gas is readily available. In general. They can be used to supplant solar power and to charge batteries in temporary applications or in circumstances in which weather extremes make other options unattractive.Remote Power Systems For circumstances in which conventional power is unavailable. A safety margin is included. Additional filtering and surge suppression are offered in addition to backup. Each system is designed to support Halliburton WellDynamics' digital infrastructure data acquisition and control systems. TEG. intermittent. wind. engine generator-set (gen-set). or DC-UPS systems. The remote power systems employed by Halliburton WellDynamics are completely self-contained. They can also be a good supplement to solar power. and cost-effectiveness. operators can choose from solar. Systems are warranted for five years. either individually or in combination. The solar-panel/ battery combination is determined by accurately calculating the total power consumption of the data acquisition and control equipment and then sizing the system based on the worst weather conditions. unreliable. Regular maintenance and repair are required. the remote power systems are pre-wired inside custom enclosures and are fully factoryacceptance tested prior to shipment. Engine-Generator Set (Gen-Set) Systems Gen-set systems use conventional fuel to charge a large battery bank. Solar power can be used in conjunction with wind. or unreliable.” DC-UPS DC-UPS is recommended for situations in which power is dirty. Wind Generators Modern electrical windmills harness wind power that can complement solar power in conditions with intermittent sunlight. or cost-prohibitive. and tested prior to shipment and are specifically tailored for the electrical load and climatic conditions of each particular site. Choosing the Appropriate Remote Power System Among the most crucial considerations related to choosing an appropriate remote power system is the year-round availability of sunlight. Every remote power system must be able to perform reliably during even the most inclement weather. Reliability Health and safety margins are built into each remote power system in order to ensure high reliability and continuous operation.

which extends capacity up to 20 wells/ 40 gauges for a single unit. Web-Installed PC Application The XPIO 2000 system comes with a web-installed application that provides for full configuration of the unit as well as data memory retrieval. cellular modem. Both the standard XPIO and UACU+ are available in NEMA4X enclosure and 19-in. and units of measure. including the ROC™ family. the contact is closed. the XPIO 2000 system provides gauge data (i. rack mount versions. real-time logging of data to the computer hard drive. The application communicates with the XPIO 2000 system via a standard RS-232 port and runs on the Microsoft® Windows® 2000/XP/Vista operating system. pressure and temperature) that can be polled as well as data from any of the 4-20mA inputs. Users can set the offset.5 seconds per gauge. from 1 well/4 gauges to 4 wells/8 gauges. A larger variant within the XPIO 2000 range is the UACU+. Features • Five channels of 4-20mA analog inputs (12-bit) • Four channels of 4-20mA analog outputs (16-bit) • 4MB of flash memory • Modbus® RTU protocol support via RS-485 or RS-232 port. Modem Support The XPIO 2000 system supports modem communications via the RS-232 port. and the XPIO 2000 system will drive the translated value onto an output as it is decoded from down hole. SmartLog™ gauges. Memory Logging The XPIO 2000 system comes standard with 4MB of flash memory. 3-46 WellDynamics . baud rate. and surface instruments • Store and display data from PDGs and surface sensors • Interface with external systems. The UACU+ is fitted with a permanent downhole gauge interface card (PDGIC) module for each downhole channel. Pressure-Controlled Relay Contacts The XPIO 2000 system comes with two relay contacts (1/2A at 115VAC) which are controlled by software. Data is retrieved via an RS-232 port using the supplied PC program or by file transfer protocol (FTP) over the TCP/IP link and can easily be imported to other applications such as a spreadsheet.. and offset of a permanent downhole gauge. Time and date are also available. The 19-in. The 2GB option extends memory capacity to hold pressure and temperature data from two gauges at one-second updates for more than a year. When a selected gauge's pressure rises above or falls below a set pressure. or regular modem.XPIO 2000™ Data Acquisition and Control Unit Halliburton WellDynamics' XPIO 2000™ data acquisition and control system allows operators to monitor and control downhole gauges and topside instrumentation. or via TCP/IP port • Modem communications support via the RS-232 port • Two relay contacts • Communications programs that allow full configuration of the unit Benefits • Control Halliburton WellDynamics' permanent downhole gauges (PDG). This feature is ideal for alarms and/or pump control. Inc. Users can select the pressure. Data is logged to memory at a maximum rate of once per second. As a slave device. the XPIO 2000 system is available in a range of capacities. Serial Communications The XPIO 2000 system supports Modbus® RTU protocol via its RS-485 or RS-232 port or via its TCP/IP port. span. and real-time data trending. The 4MB memory can hold pressure and temperature data from one gauge at one-minute updates for more than three months. Acquiring data at a rate of 0. These interfaces are fully configurable in terms of parity. A SanDisk CompactFlash® card option extends the memory by 2GB. and then can choose to monitor them on the display or log them into memory. span. Analog Outputs The XPIO 2000 system features four channels of 4-20mA outputs (16-bit). including third-party computers and distributed control systems Analog Inputs The XPIO 2000 system features five channels of 4-20mA inputs (12-bit) that are fully configurable using the XPIO 2000 PC program. Downhole cable inputs are independent and fully isolated. etc. rack mount UACU+ has a 10-well/20-gauge capacity. Users may dial into the unit using the supplied PC program. Modbus is a registered trademark of Schneider Automation. temperature.e. or use the port to talk to the Modbus system over a radio modem.

Inc. rack 10 wells/20 gauges HAL31424 XPIO Data Acquisition and Control Unit Modbus is a registered trademark of Schneider Automation.Operating Information • 110/250 VAC • 10-36 VDC unit available • 14W power consumption plus 1W per gauge for XPIO • 10W power consumption plus 2W per PDGIC plus 1W per gauge for UACU+ • -10°C to 85°C operation Gauges Supported • ROC™ family of permanent downhole gauges • SmartLog™ cost-effective gauges • EZ-Gauge® permanent pressure gauges Communication Ports • 2 × RS-232 • 1 × RS-485 • 10-BASE-T option Port Usage Options • One RS-232 dedicated to XPIO PC program • Modbus® RTU • Modem support (radio/cell) • TCP/IP via ethernet (optional) Inputs • Five 4-20mA inputs (12-bit) • One 16-bit A/D (tool current) Outputs • Four 4-20mA outputs (16-bit) • Two pressure-controlled relays Memory • 4MB flash for data logging • 2GB SanDisk CompactFlash® option (standard on UACU+) Enclosure • NEMA-4 type water resistant • Anodized aluminum • 19-in. WellDynamics 3-47 . rack-mount option Variants • XPIO 1 well/4 gauges • XPIO-DT 2 wells/4 gauges • XPIO-QT 4 wells/4 gauges • XPIO+ 1 well/8 gauges • XPIO-DT+ 2 wells/8 gauges • XPIO-QT+ 4 wells/8 gauges • UACU+ 20 wells/40 gauges • UACU+ 19-in.

Data acquisition and control can be managed either locally (by keypad or portable device such as a laptop computer or PDA) or remotely. including IEC/Cenelec Zone 1 (ATEX category 2). • The automated system is an SHS which includes a hydraulic supply module and one well control module per well. It also retrieves pressure and temperature data from Halliburton WellDynamics’ permanent downhole gauges (PDG). Modbus is a registered trademark of Schneider Automation. the SHS consists of an electro-hydraulic unit capable of delivering pressurized fluid up to 10. The digital infrastructure system features a range of surface hydraulic systems designed to meet every environment. Features • A variety of physical configurations for well type. number of zones. 3-48 WellDynamics . Inc. the HSM and WCMs are combined into a single unit. hydraulic control and well control units are also combined. Manually operated valves are used throughout. in addition to the hydraulic supply and well control modules. • The manual system consists of the same basic hardware as the automated system but does not provide for automated or remote control. SmartWell system control is provided by hydraulic functionality from the third-party subsea controls company. Data acquisition and control can be managed either locally (by keypad or portable device such as a laptop computer or PDA) or remotely.Hydraulic Systems Halliburton WellDynamics’ surface hydraulic system (SHS) supplies pressurized hydraulic fluid to downhole interval control valves (ICV) located in the well. In subsea applications. Automated systems can be controlled and monitored remotely by the SmartWell Master supervisory application or from a third-party computer by the Modbus® system over TCP/IP communications to the programming logic controllers (PLC) in the hydraulic control and well control units. and completion details • Modules that allow for remote control and monitoring by the SmartWell Master supervisory application Benefits • Supply pressurized hydraulic fluid to downhole interval control valves • Retrieve pressure and temperature data from PDGs Hydraulic System Modules The basic SHS contains the following modules: • Hydraulic supply module • Well control modules Automated systems. A standalone self-contained unit. It is housed in a single stainless steel enclosure which includes one main hydraulic supply module (HSM) and up to six well control modules (WCM) with expansion capabilities. In one-well cabinets. • The integrated system consists of the SmartWell® Master™ supervisory application and an SHS consisting of a hydraulic supply module and one well control module per well. contain: • Hydraulic control unit • Well control units The SHS is designed for hazardous area applications.000 psi to the SmartWell® equipment. For automated systems.

providing a flexible base for future expansion. developed in IEC 61131-3 standard language. several variations—including one tank and one pump—are available. Pressurization and venting of the control lines are achieved by manual or automatic supply/block/vent of directional control valves. Designed for both reliable performance in the target environment and for quick installation for future expansion. IP56/NEMA4X • Removable latching doors • Sloped drip pan • 4X lifting eyes. well control modules are interchangeable modules that can be combined with the same cabinet for multi-well applications. WellDynamics 3-49 . and receives feedback from the ICV movement from surface sensors.The hydraulic control unit/well control unit firmware. depending on the number of wells and operational philosophy. The hydraulic supply module consists of: • • • • • • • • • Clean supply reservoir (typically 95 L) Return reservoir (typically 220 L) Main hydraulic supply pump Recirculation pump Accumulator (up to 10. Material selection for some HSM components may change according to the type of pressure and control fluid used. In automated systems. Class 6) Relief valves Tubing/fittings (up to 10. In automated systems. The HSM contains the tanks necessary to store and filter control fluid. Surface Hydraulic System Enclosure Features • 316 SS. The number of hydraulic lines required to operate a particular SmartWell completion system is dependent on the chosen control system (Halliburton WellDynamics’ Digital Hydraulics™ or Direct Hydraulics systems) and the number of downhole valves in the well. each WCM is controlled by a dedicated well control unit which can be fitted with an optional permanent downhole gauge interface card (PDGIC) module for communication with downhole gauges in the well. multi-lift capable • Ventilation louvers • Ergonomic design • Plexiglass doors • Durability for harsh environments Hydraulic Supply Module (HSM) The hydraulic supply module (HSM) provides control fluid to the well control module at the required pressure and cleanliness. the hydraulic control unit houses the PLC and its accessories.000 psi) Filters (1μm. automates the sequences and levels of pressure required to operate the SmartWell® completion. The HSM controls and manages system operation manually (switches) or automatically (pressure transmitters and PLC). The HSM provides all the electrical/hydraulic connections for connection to the well control modules. For optimal performance of downhole equipment. NAS1638. all HSM designs are provided with a recirculation capability for managing control fluid cleanliness. Although the standard product contains two tanks and two pumps.000 psi rated) Hydraulic control unit junction box Hydraulic Supply Module Well Control Module (WCM) A well control module (WCM) provides a means of applying pressure sequences to hydraulic control lines and therefore a way of manipulating the downhole tools.

Additional external ports are included for connecting chart recorders and an external hydraulic supply. and completion details. 4-20mA) • Hydraulic pressure gauges (up to 10. depending on well type. For example: • Six-well cabinet • Two-well cabinet • Four-well expansion cabinet • One-well cabinet • Portable unit Both automated and manual versions of the surface hydraulic system are available.000 psi) • Three-way manual control valves • Relief valves and bleed valves • External connection bulkhead • Well control unit junction box (with optional PDGIC) Physical Configurations Halliburton WellDynamics’ surface hydraulic system comes in various physical configurations. Well Control Module 3-50 WellDynamics . A well control module contains the following components: • Solenoid directional control valves (DCV) • Pressure transmitters (24VDC. number of zones.

Each subsea interface card resides in the pod provided by the respective subsea controls vendor. Featuring a single downhole channel that provides communications and power to the ROC™ gauge family. providing communications and power to the ROC family of gauges and can operate in either “Analog Gauge” or “Digital Gauge” mode. ensuring the card will disconnect power to the downhole gauges if the pod processor has not communicated with the card for more than the timeout period. It has a single downhole channel. The card was subjected to electromagnetic compatibility qualification testing specific to Aker Solutions requirements. Cameron Dual Gauge Interface Card Halliburton WellDynamics' Cameron dual gauge interface card is compatible with the generic Cameron subsea pod. Germany. the card can operate in either “Analog Gauge” or “Digital Gauge” mode. An older card design. FMC Dual Gauge Interface Card The Halliburton WellDynamics' FMC dual gauge interface card is compatible with the FMC KS150 subsea electronics module. the Aker Solutions dual gauge interface card uses a Hypertac® edge connector rather than a DIN41612 Euro style connector. WellDynamics 3-51 . including tests for: • Sine swept vibration • Shock • Thermal cycling • Thermal dwell The card underwent extensive integration testing at the FMC premises in Kongsberg. The card has been subjected to an extensive environmental qualification program. This feature is important in Cameron dual-SEM pods. U. It operates in either “Analog Gauge” or “Digital Gauge” mode. It has a single downhole channel providing communications and power to ROC digital gauges. The FMC card was subjected to an extensive environmental qualification program. Norway. including tests for: • Temperature soak • Temperature cycling • Sine swept vibration • Random vibration • Non-operational shock The card underwent extensive integration testing to Cameron procedure X065418-07-01 at Cameron's premises in Celle.Subsea Interface Cards Halliburton WellDynamics offers a range of subsea interface cards that enable users to monitor permanent downhole gauges (PDG) and control SCRAMS® surface controlled reservoir analysis and management system completions. including tests for: • Temperature soak • Temperature cycling • Sine swept vibration • Random vibration • Non-operational shock Functional card integration testing in the SEM2000 pod was carried out at VetcoGray's premises in Nailsea. where gauge outputs from the interface card in each SEM are connected together. Cameron dual gauge interface card firmware includes a timeout feature on the gauge communications. the FMC digital gauge interface card. which features a single downhole channel that provides communications and power to the ROC™ family of gauges. The card features a single downhole channel that provides communications and power to the ROC gauge family and can operate in either “Analog Gauge” or “Digital Gauge” mode. including Statoil and ENI. The card has been subjected to an extensive environmental qualification program.K. VetcoGray Dual Gauge Interface Card Halliburton WellDynamics' VetcoGray dual gauge interface card is compatible with the VetcoGray-type SEM2000 subsea control module. Aker Solutions Dual Interface Card Halliburton WellDynamics' Aker Solutions dual gauge interface card is compatible with the Aker Solutions iCon (formerly 5th Generation) subsea control module. The card has been deployed in the VetcoGray pod on major projects for various operators. Unlike other interface cards. including: • Emissions • Immunity • Electrical fast transients/burst immunity Hypertac is a registered trademark of Smiths Interconnect. is still used exclusively in Gulf of Mexico projects for a major customer.

Functional integration testing of the card in the iCon pod was carried out at Aker Solutions’ premises in Aberdeen. This card. and Aker Solutions and has been qualified to IWIS environmental stress screening (ESS) standards with tests for: • Sine swept vibration • Random vibration • Physical shock • Thermal soak IWIS Features • Support for ROC™ family of downhole gauges • Secure downloadable firmware allowing software upgrade in the field • Supplied with 6HP front panel that can be optionally fitted by the customer IWIS Benefits • Enables downhole gauge system for a subsea completion where the subsea control system is provided by any IWIS compliant supplier IWIS systems are based on transparent communications between the IWIS card in the subsea pod and the intelligent well computer (IWC) located topside. Subsea SCRAMS® Card Halliburton WellDynamics offers a subsea interface card for subsea SCRAMS® installations. Subsea Interface Card 3-52 WellDynamics . used by FMC. Cameron. 9670-6050. The subsea SCRAMS card has been implemented with Aker Solutions.K. VetcoGray. communicates with the electronic board within the downhole SCRAMS tool. FMC. with the Dril-Quip subsea control system provided by Perry Slingsby. The card has also been deployed in the iCon pod on major projects. It was qualified in Houston. and FMC. it is essential that a Halliburton WellDynamics IWC be provided to communicate with any Halliburton WellDynamics IWIS subsea card. Intelligent Well Interface Standard (IWIS) Card Halliburton WellDynamics' IWIS card for monitoring of permanent downhole gauges has been qualified with VetcoGray. Texas. Consequently. U. installed in the subsea pod. Dril-Quip Dual Gauge Interface Card The Dril-Quip dual gauge interface card is the same card.

000 ft Cameron Pod 9670 . WellDynamics 3-53 . 25-1000 Hz 3-axis 6-axis.6016) Modbus RTU Modbus RTU Modbus RTU Modbus RTU Transparent via PPP 5 5 4 5 2 5 Hypertac is a registered trademark of Smiths Interconnect.6015) 4 (9670 .6060 – Standard Eurocard 100 × 160 mm DIN41612 male 24 VDC ±10% DHI109/ 100016417 Standard Eurocard 100 × 160 mm 2x DIN41612 male 24 VDC ±10% DHI108/ 7104455 Standard Eurocard 100 × 160 mm 2x DIN41612 male 24 VDC ± 5% – Standard Eurocard 100 × 160 mm DIN41612 male 24 VDC ± 5% – DHI204/ P6000041999 (FMC) Standard Eurocard 100 × 160 mm DIN41612 male 24 VDC ± 25% 3rd Generation Pod-Specific Hypertac® male 48 VDC ± 5% 8W 8W 8W 7. 1/2 sine -10 to + 50°C -20 to + 70°C 5g. 30g 11ms.6015 (standard) 9670 . 30g 11ms.6050 9670 . 20-2000 Hz 3-axis 6-axis.Subsea Interface Cards VetcoGray Pod Halliburton WellDynamics Part Number Customer Part Number Physical Format Interface Connector Supply Voltage Maximum Power Consumption Maximum On-Board Power Consumption Operating Temperature Random Vibration Shock Host Communications Hardware Interface Host Communications Protocol Maximum Number of Gauges at 30. 20-2000 Hz 3-axis 6-axis. 20-2000 Hz 3-axis 6-axis. 20-2000 Hz 3-axis 6-axis. 1/2 sine RS485 -7.5W 8W 4W 9W 3W 3W 3W 2W 3W 2W 4W -20 to + 70°C 6g.6140 9670 .6040 9550 . 30g 11ms. Modbus is a registered trademark of Schneider Automation. Inc.5 to + 70°C -25 to + 70°C 5g.6010 9670 . 1/2 sine RS485 RS485 RS232 RS422 Modbus® RTU Modbus RTU 5 (9670 . 30g 11ms. 1/2 sine RS485 -20 to + 70°C 6g.6016 (unit converting) – Standard Eurocard 100 × 160 mm DIN41612 male 24 VDC ±10% FMC Pod FMC Pod Aker Solutions Pod Aker Solutions Pod IWIS 9670 .6000 9670 . 30g 11ms. 1/2 sine RS485 -20 to + 70°C 5g.

3-54 WellDynamics .