Professional Documents
Culture Documents
Drawing
Rev No
1 2
51017936 51017937
Suspending Arm Front -Nose Cone S88V3 Suspending Arm Back - Nose Cone S88V3 600 KW
3 3
1 2 51015062
S52.03.03.02.01 V1 S52.03.04.01
0 0
51015325
S1250.03.017
Page 2 of 5
Component :
CP No : Date : 28.08.2009
Observation
Component / Components Visual fully immersed in the Bath Free from acid, & foreign particles Having value > pH 5 2 - 3 minutes Visual pH paper / pH meter Wall Clock watch / wrist
Component / Components Visual fully immersed in the Bath Surface free from oxide formation Zinc Ammonium chloride Concentration. -50% with soln. pH>5 Density 1.18 to 1.20 S.C. Dry surface 1-2 minutes 40 - 60 C temp. Visual
30
Fluxing
MS Tank 2
Bath Concerntration
Once
Per Week
1 40 Drying MS plate 2
100% Every batch One One Every batch Every batch Stage Inspection Report
Witnessed By :
Reviewed By :
Approved By :
Page 3 of 5
Component :
CP No : Date : 28.08.2009
Observation
100%
Every dip
50
Furnace
Bath Temp
On going
Every batch
Bath Composition
99 % zinc ,
100%
Zinc Metal
99.90 % zinc ,
100%
60
Dipping Time
1 - 3 minuts
100%
Per lot
Layer of Dicromate 70 Dichromating MS Tank 1 Dip and remove Bath Concentration Galvanized surface condition Galvanised Layer
Even uniform layer S.C. 1 - 3 minuts Sodium Dicromate concentration - 5% with soln.In water S.C.
100% Once
Once
Surface free from Lumps , Ash, Black spots. Coating thk 120 microns min.
Visual
100%
Every Job
S.C.
Coat Meter
100%
Every Job
Witnessed By :
Reviewed By :
Galvanised Layer
Two
Per Batch
Approved By :
Control Plan
Process : Hot Dip Galvanizing Stage: Proto / Series Process Name Operation Description Supplier : Characteristics Machine Device, Tools for manufacturing No. Product Surface Condition Bath mixing ratio Bath Density Bath pH Dipping Time Position of the components in the bath. Surface condition Rinsing Water Quality Rinsing Time Position of the components in the bath. Surface condition S.C. S.C. Process Product/ Process Spl. charac Class S.C. QAP No.: As per Annexture TS No.: As per Annexture Methods Product/ Process Specification/ Tolerance Evaluation Measurement Technique Sample Size Two Freq Per Lot Per Week Per Week Per Week Every Batch Every batch Every batch Per Week Every Batch Every batch Every batch Control Method
Reaction plan
33 % HCl in water 1.07 - 1.12 gm/cc Between 2-5 2 - 15 minutes Component / Components fully immersed in the Bath
Measuring Beaker Once Hydrometer pH paper / pH meter Wall Clock Visual Once Once 100% 100% 100% Once Once 100% 100%
Re process Adjust bath concentration Adjust Density Re adjust Re process Ensure proper dipping of components in bath Re process Replace water bath Re process Ensure proper dipping of components in bath Re process
Having value > pH 5 2 - 3 minutes Component / Components fully immersed in the Bath Surface free from oxide formation
MS Tank 2
Bath Concerntration
Zinc Ammonium chloride Concentration. -50% with pH meter & soln. hydrometer pH>5 Density 1.18 to 1.20
Once
Per Week
Control Plan
Process : Hot Dip Galvanizing Stage: Proto / Series Process Name Operation Description Supplier : Characteristics Machine Device, Tools for manufacturing No. Product Surface Condition Drying Time 2 1 2 Galvanised Layer Dip Time Drying Temp. S.C. Process Product/ Process Spl. charac Class S.C. QAP No.: As per Annexture TS No.: As per Annexture Methods Product/ Process Specification/ Tolerance Dry surface 1-3 minutes 40 - 60 C temp. Coating thk 120 microns min. dipping for 1 - 3 minutes Evaluation Measurement Technique Visual Wall clock Manual Coat Meter Wall Clock Temp indicator & thermocouple Testing in material lab Verification of Zinc material test Certificate Wall Clock Sample Size 100% One One Two 100% On going Freq Every batch Every batch Every batch 1) Process stage Inspection Report 2) Test Certificate Per Batch Every dip Every batch Control Method
Reaction plan
1 40 Drying MS plate
Rework the complete process. Re dip & remove Maintain temp. by heating control./ time
50
Furnace
Bath Temp
Bath Composition
98.5 % zinc ,
once
Reject
Zinc Metal
99.90 % zinc ,
100%
Reject
60
Water Quench
MS Water Tank
Dipping Time
1 - 3 minuts
100%
Layer of Dicromate 70 Dichromating MS Tank 1 Dip and remove Bath Concentration Galvanized surface condition Galvanised Layer
S.C.
Even uniform layer 1 - 3 minuts Sodium Dicromate concentration 3 - 5% with soln.In water
100% Once
80
1 Manual 2
S.C.
Surface free from Lumps , Visual Ash, Black spots. Coating thk 120 microns min. Coat Meter
100%
Every Job
Recleaning / Rework
S.C.
100%
Every Job
Re process