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LCD TV SERVICE MANUAL
CHASSIS : LA64A
MODEL : 32LC5DC(S) MODEL : 32LC50DC
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS .............................................................................................. 2 PRODUCT SAFETY ..................................................................................3 SPECIFICATION ........................................................................................6 ADJUSTMENT INSTRUCTION................................................................11 TROUBLE SHOOTING ............................................................................17 BLOCK DIAGRAM...................................................................................22 EXPLODED VIEW .................................................................................. 23 REPLACEMENT PARTS LIST ............................................................... 26 SVC. SHEET ...............................................................................................
Copyright © 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Leakage Current Hot Check circuit AC Volt-meter Before returning the receiver to the customer. terminals. Fire. Conduit.5K/10watt resistor in parallel with a 0. keep the resistor 10mm away from PCB. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. In case any measurement is out of the limits specified. etc.15uF capacitor between a known good earth ground (Water Pipe. such as antennas. Connect 1. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock.15uF Good Earth Ground such as WATER PIPE. connect an electrical jumper across the two AC plug prongs. Do not use a line Isolation Transformer during this check.) and the exposed metallic parts. etc. 1. CONDUIT etc. General Guidance An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. to be sure the set is safe to operate without damage of electrical shock. Any voltage measured must not exceed 0. Inc. Do not modify the original design without permission of manufacturer. phone jacks. Keep wires away from high voltage or high temperature parts. always perform an AC leakage current check on the exposed metallic parts of the cabinet. If any fuse (or Fusible Resistor) in this TV receiver is blown.. If the exposed metallic part has a return path to the chassis. or other Hazards. To Instrument's exposed METALLIC PARTS 0. the measured resistance should be between 1MΩ and 5. Place the AC switch in the on position. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer. connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals. These parts are identified by in the Schematic Diagram and Replacement Parts List.SAFETY PRECAUTIONS IMPORTANT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics. An other abnormality exists that must be corrected before the receiver is returned to the customer. etc.75 volt RMS which is corresponds to 0. Leakage Current Hot Check (See below Figure) Plug the AC cord directly into the AC outlet. When the exposed metal has no return path to the chassis the reading must be infinite. When replacing a high wattage resistor (Oxide Metal Film Resistor. replace it with the specified.5 Kohm/10W Copyright © 2008 LG Electronics. over 1W). Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. All right reserved.2MΩ.5mA. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. Only for training and service purposes -3- LGE Internal Use Only . Leakage Current Cold Check(Antenna Cold Check) With the instrument AC plug removed from AC source.
Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM. a. low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500°F to 600°F. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last. Closely inspect the solder area and remove any excess or splashed solder with a small wire-bristle brush. These can generate electrical charges sufficient to damage ES devices. always follow the safety precautions. 2. or 1.5 inch. CAUTION: Be sure no power is applied to the chassis or circuit. d. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped. 8. Only for training and service purposes unit under test. Immediately before removing the protective material from the leads of a replacement ES device. Allow the soldering iron tip to reach a normal temperature (500°F to 600°F) b. Use a mall wirebristle (0. c. CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver. touch the protective material to the chassis or circuit assembly into which the device will be installed. Use a grounded-tip. 5. Do not spray chemicals on or near this receiver or any of its assemblies. 4.) General Soldering Guidelines 1. Removing or reinstalling any component. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 6. 8. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. First. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver. (500°F to 600°F) b. Quickly draw the melted solder with an anti-static. 5. Such components commonly are called Electrostatically Sensitive (ES) Devices. Unless specified otherwise in this service manual. NOTE: If unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions on page 3 of this publication. c. Use only a grounded-tip soldering iron to solder or unsolder ES devices. circuit board module or any other receiver assembly. 4. Electrostatically Sensitive (ES) Devices Some semiconductor (solid-state) devices can be damaged easily by static electricity. Always unplug the receiver AC power cord from the AC power source before. 2. Do not use freon-propelled spray-on cleaners. 6. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead. and hold it there only until the solder flows onto and around both the component lead and the foil. obtain and wear a commercially available discharging wrist strap device. Use the following unsoldering technique a. CAUTION: Work quickly to avoid overheating the circuit board printed foil. Allow the soldering iron tip to reach normal temperature. 7. Alternatively. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.25cm) brush with a metal handle. aluminum foil or comparable conductive material). to prevent electrostatic charge buildup or exposure of the assembly. Disconnecting or reconnecting any receiver electrical plug or other electrical connection. Heat the component lead until the solder melts. 7. 3. CAUTION: Work quickly to avoid overheating the circuit board printed foil. place the assembly on a conductive surface such as aluminum foil. -4- LGE Internal Use Only . lubrication of contacts in not required. hold the soldering iron tip and solder the strand against the component lead until the solder melts. 5. 3. which should be removed to prevent potential shock reasons prior to applying power to the Copyright © 2008 LG Electronics. All right reserved. read and follow the SAFETY PRECAUTIONS on page 3 of this publication. c. drain off any electrostatic charge on your body by touching a known earth ground. 6. clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner. b. 3. FETVOM. Inc. Use the following soldering technique. a. Minimize bodily motions when handling unpackaged replacement ES devices.SERVICING PRECAUTIONS CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda. 1. 2. etc) equipped with a suitable high voltage probe. Use only an anti-static type solder removal device. Remember: Safety First. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed. Keep the soldering iron tip clean and well tinned. cotton-tipped stick or comparable non-abrasive applicator. Use with this receiver only the test fixtures specified in this service manual. 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Quickly move the soldering iron tip to the junction of the component lead and the printed circuit foil. General Servicing Precautions 1. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam. Unless specified otherwise in this service manual. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices. Do not test high voltage by "drawing an arc". and observe all other safety precautions. After removing an electrical assembly equipped with ES devices. Immediately before handling any semiconductor component or semiconductor-equipped assembly. Do not use freon-propelled chemicals. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. suctiontype solder removal device or with solder braid. 4. Thoroughly clean the surfaces to be soldered.
2. 3. Observing diode polarity. Inc. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern. Solder the connections. 5. Solder each transistor lead. Remove at least 1/4 inch of copper. use the standard technique as outlined in paragraphs 5 and 6 above. When working with boards using the familiar round hole. (Remove only as much copper as absolutely necessary). Diode Removal/Replacement 1. Bend the two remaining leads perpendicular y to the circuit board. 5. Fuse and Conventional Resistor Removal/Replacement 1. Bend into a "U" shape the end of each of three leads remaining on the circuit board. Remove the heat sink mounting screw (if so equipped). 2. Solder the IC connection. the following technique should be used to remove and replace the IC. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the overlapped area and clip off any excess jumper wire. 4. 3. 2. 2. 3. wrap each lead of the new diode around the corresponding lead on the circuit board. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures. Carefully insert the replacement IC in the circuit board. (It is not necessary to reapply acrylic coating to the areas). Replace heat sink. Remove defective diode by clipping its leads as close as possible to diode body. 3. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Copyright © 2008 LG Electronics. 3. Transistor Device Removal/Replacement 1. to ensure that a hazardous condition will not exist if the jumper wire opens. -5- LGE Internal Use Only . Removal 1. 2. 4. and clip off excess lead. Carefully remove the damaged copper pattern with a sharp knife. 2. If they are not shiny. 4. 3. Clean the soldered areas with a small wire-bristle brush. Remove the defective transistor by clipping its leads as close as possible to the component body. Only for training and service purposes Circuit Board Foil Repair Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection. 2. At IC Connections To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC. reheat them and if necessary. (Use this technique only on IC connections). Clip each fuse or resistor lead at top of the circuit board hollow stake. Securely crimp the leads of replacement component around notch at stake top. "Small-Signal" Discrete Transistor Removal/Replacement 1. Remove the defective copper pattern with a sharp knife. The following guidelines and procedures should be followed whenever this condition is encountered. Insert new transistor in the circuit board. 2. Bend into a "U" shape the replacement transistor leads. This technique involves the installation of a jumper wire on the component side of the circuit board. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern. All right reserved. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts. When holes are the slotted type. Carefully bend each IC lead against the circuit foil pad and solder it. Replacement 1. Securely crimp each connection and solder it. apply additional solder. Carefully remove the transistor from the heat sink of the circuit board. 1. 1. 6.IC Remove/Replacement Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges. Heat and remove all solder from around the transistor leads. 4. Carefully crimp and solder the connections. At Other Connections Use the following technique to repair the defective copper pattern at connections other than IC Pins. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Power Output. 3.
All right reserved. IEC 2. ICES. Only for training and service purposes -6- LGE Internal Use Only . 4. : -20 ~ 50 deg 2) Humidity : 10 ~ 90 % LG Philips LCD Remark Copyright © 2008 LG Electronics.1 Performance : LGE TV test method followed 3. (5) The receiver must be operated for about 20 minutes prior to the adjustment.2 Demanded other specification Safety : UL. Application range This specification is applied to LA64A chassis. 50/60Hz) *Standard Voltage of each products is marked by models (4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM. (1) Temperature : 20 ± 5°C (2) Humidity : 65% ± 10% (3) Power : Standard input voltage (100-240V~. CSA. Test method 3. IEC Specification EMC : FCC. 1. General Specification(TV) No 1 2 Receiving System Available Channel Item Specification VSB/64 & 256 QAM/ NTSC-M 1) VHF : 02~13 2) UHF : 14~69 3) DTV : 02-69 4) CATV : 01~135 5) CADTV : 01~135 3 4 5 6 7 8 9 10 Input Voltage Market Screen Size Aspect Ratio Tuning System LCD Module Operating Environment Storage Environment AC 100-240V 50/60Hz NORTH AMERICA 32 inch Wide 16:9 FS LC320WX4-SLD1 1) Temp : 0 ~ 40 deg 2) Humidity : ~ 80 % 1) Temp. Inc. Requirement for Test Testing for standard of each part must be followed in below condition.SPECIFICATION NOTE : Specifications and others are subject to change without notice for improvement. 3.
DVD 480I SDTV .610 0.246 0.500 10. Component Video Input (Y.300 11.372 0.289 0.00 59.258 0.96 45. Color Temperature: Medium Max Unit cd/m2 Remark EZ Picture: Daylight.00 Proposed SDTV .304 % Full white EZ Picture: Daylight.580 0.94 60.117 0.095 0.065 0.147 0.318 0.602 0.73 15.50 44.342 0. Color Temperature: Medium Full Signal Swing ± 0.500 800:1 9.288 0.500 oK oK oK Typ 500 0.632 0. Inc.47 31.(kHz) 59. All right reserved. CB/PB.73 31.94 60. Only for training and service purposes -7- LGE Internal Use Only .000 6.94 60.00 59.287 0.000 5.72 33.DVD 480I SDTV 480P SDTV 480P HDTV 720P HDTV 720P HDTV 1080I HDTV 1080I Copyright © 2008 LG Electronics.5.00 33.177 0.662 0.94 60.75 V-freq.640 0.025 6. Chroma & Brightness No 1 2 Item White brightness Color coordinate (Default) GREEN BLUE WHITE 3 4 5 Brightness uniformity Contrast ratio Color Temperature Standard Cool Warm RED X Y X Y X Y X Y Min 400 0. CR/PR) No 1 2 3 4 5 6 7 8 720*480 720*480 720*480 720*480 1280*720 1280*720 1920*1080 1920*1080 Resolution H-freq(kHz) 15.300 10.254 80 600:1 8.035 0.312 0.00 59.300 12.296 0.000 7.
18 75.31 72.25 60.875 48.00 78.00 27.00 59.00 60.50 36.700 47.720 47. Only for training and service purposes -8- .000 DOS VESA(VGA) VESA(VGA) VESA(VGA) VESA(SVGA) VESA(SVGA) VESA(SVGA) VESA(SVGA) VESA(XGA) VESA(XGA) VESA(XGA) VESA(WXGA) VESA(WXGA) VESA(WXGA) Resolution H-freq(kHz) V-freq.00 50.94 60.00 56.00 33.00 27.94 72.80 75.861 37.75 59.363 56.750 72.130 V-freq.02 60.156 37. Inc.469 44.140 84.700 47. All right reserved.94 60.50 31.875 48.94 60.96 45.00 75.7.00 70. RGB Input (PC/DTV) No PC 1 2 3 4 5 6 7 8 9 10 11 12 640*350 640*480 640*480 640*480 800*600 800*600 800*600 800*600 1024*768 1024*768 1024*768 1280*768 1360*768 1366*768 DTV 1 2 3 4 5 6 720*480 720*480 1280*720 1280*720 1920*1080 1920*1080 31.00 70.140 84.720 47.861 37.00 49.00 SDTV 480P SDTV 480P HDTV 720P HDTV 720P HDTV 1080I HDTV 1080I 31.47 44.(Hz) Pixel clock(MHz) Proposed DDC X O O O O O O O O O O 8.000 59. HDMI1 Input (PC/DTV) No PC 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 640*480 640*480 640*480 800*600 800*600 800*600 800*600 1024*768 1024*768 1024*768 1280*768 1360*768 1366*768 DTV 720*480 720*480 1280*720 1280*720 1920*1080 1920*1080 31.658 25.17 31.00 56.03 SDTV 480P SDTV 480P HDTV 720P HDTV 720P HDTV 1080I HDTV 1080I LGE Internal Use Only Resolution H-freq(kHz) 31.00 50.72 33.06 75.00 59.72 33.469 31.00 40.00 49.750 72.469 37.75 80.077 46.469 37.75 59.17 31.023 47.130 70.00 33.00 59.08 59.00 59.500 35.02 60.31 72.06 75.25 60.799 59.799 59.94 72.000 Proposed DDC VESA(VGA) VESA(VGA) VESA(VGA) VESA(SVGA) VESA(SVGA) VESA(SVGA) VESA(SVGA) VESA(XGA) VESA(XGA) VESA(XGA) VESA(WXGA) VESA(WXGA) VESA(WXGA) O O O O O O O O O O O O O Copyright © 2008 LG Electronics.50 31.00 60.94 60.94 60.023 47.00 40.00 75.363 56.50 65.18 75.(Hz) 59.50 31.658 Pixel clock(MHz) 25.500 35.96 45.94 60.077 46.00 59.879 48.476 60.50 36.156 37.476 60.50 65.00 78.75 80.500 31.80 75.17 25.879 48.
32 6.0(V) x 42.72 33. HDMI2 Input (DTV) No 1 2 3 4 5 6 Resolution 720*480 720*480 1280*720 1280*720 1920*1080 1920*1080 H-freq(kHz) 31.279 0.25 x 510 x RGB 1366(H)x768(V) stripe arrangement 8bit 16.(Hz) 59.94 60.7 Transmissive mode.03 msec Cd/m2 Full white (δ white/5P) Max Unit Remark Copyright © 2008 LG Electronics.063 0.636 0.9. normally black Hard coating (3H) Mbit cd/m2 degree Watt kg Value Unit mm mm um Remark 31.75 V-freq.292 89 89 89 89 degree Item Min 600 400 Typ 800 500 1.7 500 (center 1 point typ) R/L 178(Typ).94 60.94 60.615 0.White Viewing Angle (CR>10) Power Consumption Weight Display Operating Mode Surface Treatment 800.96 45.469 44.03 8 10 8 0.00 Pixel clock(MHz) 27. White Luminance Variation Response Time Rise Time Decay Time G to G 5 Color coordinate RED GREEN BLUE WHITE 6 Viewing Angle (CR>10) X axis right(ø=0) X axis left(ø=180) Yaxis up (ø=90) Z axis down(ø=270) X Y X Y X Y X Y 85 85 85 85 Typ -0.00 33.00 59.51 inches 11. Inc. All right reserved. U/D 178(Typ) 114. Only for training and service purposes -9- LGE Internal Use Only .500 31.8(D) 170.284 0.3 12 14 14 Typ +0. General specifications (module) No 1 2 3 4 5 6 7 8 9 10 11 Item Active Screen Size Outline Dimension Pixel Pitch Pixel Format Color Depth Luminance .343 0. Electro Optical Characteristic Specifications (module standard) No 1 2 3 4 Contrast Ratio(CR) Surface Luminance.144 0.00 27.03 Proposed SDTV 480P SDTV 480P HDTV 720P HDTV 720P HDTV 1080I HDTV 1080I 10.4 (diagonal) 760.0(H) x 450.00 59.
All right reserved.12.10 - LGE Internal Use Only . Only for training and service purposes . Customer Menu Setup (Shipment Condition) No 1 2 3 4 5 Input Mode Volume Level Mute Aspect Ratio Video EZ Picture Color temperature XD Advanced Reset 6 Audio Audio Language EZ SoundRite EZ Sound Balance Treble Bass Front Surround TV Speaker 7 Timer Auto clock Manual Clock Off Timer On Timer Auto Off 8 Option Aspect Ratio Caption/Text Caption Option Language ISM Method SET ID 9 Lock Lock System Set password Block channel Movie Rating TV Rating-Children TV Rating-General Audio Block 10 Channel Memory Off Off Normal 0 50 50 Off On Off Off Off Off Off 16:9 Off Off English Normal 1 Off On None Off Off Off Off none ( Default : 0000 ) Item TV02CH 20 Off 16:9 Daylight (Disable) Auto Cinema: Off Can be access only EZ picture is setting user mode Condition Remark Copyright © 2008 LG Electronics. Inc.
5 The receiver must be operated for about 15 minutes prior to the adjustment.2 Execution of download program (SAP Configuration) 3. 3-2. 3) Connect USB Cable to the computer 4) Download Program execution (SAP Configuration) * Notice! Because PTC Download JIG has internal memory.3 The adjustment must be performed in the circumstance of 25±5°C of temperature and 65±10% of relative humidity if there is no specific designation. . Ò Factoring Option Data input. 4. cross hatch pattern). . (Pin Connection: 1-1.1 Because this is not a hot chassis. Specification 2. . 801GF. . All right reserved. 9-9) Method of PTC MICOM Download Select method of Module type Ò Auto AV (CVBS) Color Balance adjustment. Adjustment items <SAP Configuration> 4.1 Execution of SAP Configuration => Use cross connected RS-232C Cable.Standard equipment: PC Pattern Generator(VG828. etc) or same product Ò Auto RGB Color Balance adjustment. MSPG-925. the receiver must be operated prior to the adjustment.Single color pattern (RED / BLUE / GREEN) of HEAT RUN MODE uses to check panel.RF 2CH Ò EDID/DDC Data input.2 Adjustment must be done in the correct order. an after image may be occur in the black level part of the screen. MSP3240A. Method of PTC MICOM Download 4. 2. 8-8. 1) Connect port(3) with Power Code 2) Connect jack(1) with PTC Micom. Ò Adjustment of White Balance. . then it execute download. Don°Øt use straightly connected RS-232C Cable. Push the START button (4) after file saving. 7-7. Master Pattern Generator (MSPG-925. it is not necessary to use an isolation transformer. 5-5. (2) OSD display and screen display 100% full WHITE PATTERN.standard equipment: 802F Pattern Generator.ADJUSTMENT INSTRUCTION 1. it can save download files using download program (SAP Configuration). VG854.11 - LGE Internal Use Only . Ò After RGB Full White in HEAT-RUN Mode. 6-6. However. . etc) or same product Ò Auto RF Color Balance adjustment. Inc. Master Pattern Generator (MSPG-925. 2. 2.2. 2-3. 2.Standard equipment: 802F Pattern Generator. 4. Ò Ò 1 2 3 5 4 Copyright © 2008 LG Electronics. 60Hz. Application Range This spec sheet is applied all of the 'LA64A' Chassis.Set is activated HEAT run without signal generator in this mode. . Ò Enter into HEAT-RUN MODE (1) Press the POWER ON KEY on R/C for adjustment. 4-4. Only for training and service purposes . etc) or same product Ò Auto Component Color Balance adjustment.4 The input voltage of the receiver must keep 100~240V.1 Connection of MICOM JIG 2. the use of isolation transformer will help protect test instrument.Caution: If you turn on a still screen more than 20 minutes (Especially digital pattern.
select module) <Fig. files transfer from PC to the Download JIG. Insert Target Bus Frequency -> 7372800 3) Specify Algorithm: 9S12dt128_128k . => MSPG-925FS Model No: 207 / Pattern No: 65 / NTSC-J 2) Set the EZ Picture to Daylight mode in Video menu. PC -> Download Jig 5. 4) Press the G(Vol.AV Pattern Generator: 802F Pattern Generator. Unsecured target··· B. Checking the factor -> Use Specified Target Frequency ···. 6.1> Auto AV (CVBS) Color Balance Test Pattern Auto Color Balance (Hex) Auto-RGB G To Set Source Main Red Offset1 102 Green Offset1 0C6 Blue Offset1 0DA Red Offset2 3F Green Offset2 3F Blue Offset2 3F Red Gain 072 Green Gain 070 Blue Gain 07B G To Set Reset Default Value on OSD Copyright © 2008 LG Electronics. Select "System Control 3" by using D/E (CH+/-) key.12P 4) Specify S Record: select download file. Only for training and service purposes . Verify Device * Notice! Don't check other checking boxes. Blank Check Device. 5) Auto-RGB OK means completed adjustment.1 Auto AV (CVBS) Color Balance 6.1 Setting up like figure (Setting: Press ADJ Key in the Adjust remocon. Before ADC Calibration.Remote controller for adjustment .1. should be executed the "Module type selection". 6. 5) Checking factor: Erase Device.1.1) Select HCS12 2) Target Frequency Settings : A. You must follow fig.12 - LGE Internal Use Only .1. +) key operate to set. All right reserved. Select method of Module type 5. * When adjust main picture. 6) Push the 'Save Image to Cyclone PRO' button.) into video input.2 Method of Auto AV (CVBS) Color Balance 1) Input the NTSC-J Composite Video (Fig. Master (MSPG-925FS). 6. and press A (ENTER) Using Adjust remocon. sub picture is included. then it becomes automatically. 3) Press INSTART key on R/C for adjustment. 1) .0 Vpp) See Fig. Inc. Color Balance adjustment.It is very import to use correct adjustment pattern like Fig.1.1 Required Equipment . Program Device. etc (Which has NTSC-J Composite Video format output with standard (1.
It is very import to use correct adjustment pattern like Fig. 3.7Vpp) See Fig. 5) Auto-RGB OK means completed adjustment 6. (Which has XGA 60Hz PC Format output with standard (0. <Fig.6. +) key operate To set. 2 . 3 ) .3 Auto RGB Color Balance 6.2> Auto Component Color Balance Test Pattern <Fig.13 - LGE Internal Use Only . 6. All right reserved. 5) Auto-RGB OK means completed adjustment.2 Method of Auto RGB Color Balance 1) Input the PC 1024x768 @ 60Hz into RGB.2 Auto Component Color Balance 6.Remote controller for adjustment .Remote controller for adjustment . 4) Press the G(Vol. 6. etc.It is very important to use correct adjustment pattern like Fig. Master (MSPG-925FS).3.2 Method of Auto Component Color Balance 1) Input the Component 1280*720p 60Hz signal into Component. then it becomes automatically. then it becomes automatically.802F Pattern Generator.2. +) key operate To set.7Vpp) See Fig.1 Required Test Equipment . 3) Press INSTART key on R/C for adjustment. 3) Press INSTART key on R/C for adjustment.3.3> Auto RGB Color Balance Test Pattern Auto Color Balance (Hex) Auto-RGB G To Set Source Main Red Offset1 0F8 Green Offset1 0DA Blue Offset1 0BC Red Offset2 01 Green Offset2 01 Blue Offset2 01 Red Gain 1FE Green Gain 1FE Blue Gain 1FE Reset G To Set Default Value on OSD Auto Color Balance (Hex) Auto-RGB G To Set Source Main Red Offset1 069 Green Offset1 0DA Blue Offset1 0D0 Red Offset2 37 Green Offset2 39 Blue Offset2 3F Red Gain 19F Green Gain 183 Blue Gain 195 Reset G To Set Default Value on OSD Copyright © 2008 LG Electronics. 4) Press the G(Vol. => MSPG-925FS Model No: 217 / Pattern No: 65 2) Set the EZ Pictures to Daylight mode in Video menu. Inc. Only for training and service purposes .802F Pattern Generator Which has 720p YPbPr output with Standard (0. => MSPG-925FS Model No: 60 / Pattern No: 65 2) Set the EZ Pictures to Daylight mode in Video menu.2. 2.1 Required Test Equipment .
EDID / DDC INPUT 7. 3) Press INSTART key on R/C for adjustment. Only for training and service purposes .6. Copyright © 2008 LG Electronics.1 Required Test Equipment 1) Adjusting PC with S/W for writing EDID Data.4> Connection Diagram of DDC download Auto Color Balance (Hex) Auto-RGB G To Set Source Main Red Offset1 032 Green Offset1 030 Blue Offset1 033 Red Offset2 40 Green Offset2 40 Blue Offset2 40 Red Gain 03C Green Gain 03C Blue Gain 01F Reset G To Set Default Value on OSD . D-sub 15Pin cable.When input HDMI EDID data through RGB or HDMI jack. 5) Auto-RGB OK means completed adjustment 7. DVI to HDMI cable.4 RF Color Balance 1) Input the RF cable(2 ch) 2) Set the EZ Pictures to Daylight mode in Video menu. 2) A Jig for EDID Download 3) Cable: Serial (9Pin or USB) to D-sub 15Pin cable.1. 7. 4) Press the G(Vol.2 Setting of device <Fig. +) key operate To set. writing 8bits of the data at every turn with 'DDC2B' protocol.14 - LGE Internal Use Only . then it becomes automatically.1. All right reserved.1 EDID(The Extended Display Identification Data) / DDC(Display Data Channel) download 7. Inc.
285 ± 0. Adjustment of White Balance 8.329 ± 0. Then stick sensor to LCD module surface when you adjust.3 DDC data of Digital-HDMI2 7.3.002 Y 0.Color Analyzer (CA-210 or same product ) .7.3 Data of EDID for 32/37/42LC5DC-UA.003) Cool Normal Warm 6) When adjustment is completed. warm mode.002 0. adjust X. R/G/B gain and R/G/B offset values are fixed as below.1. Copyright © 2008 LG Electronics.002 Temp (∆ uv) 11000k (0.1. 5) Adjust it until color coordination becomes as below. Inc.3.) Red Gain: 80h Green Gain: 80h Blue Gain: 80h Red Offset: 80h Green Offset: 80h Blue Offset: 80h *Target value X 0.1.Remote controller for adjustment .Auto W/B adjustment instrument(only for Auto adjustment) . . normal. Exit adjustment mode using EXIT key on R/C. Ch.1 DDC data of Analog-RGB Before adjustment of white balance. Only for training and service purposes .R Gain fixed at cool.2 DDC data of Digital-HDMI1 (Initially.15 - LGE Internal Use Only .3. 4) Adjust G Gain / B Gain using F/G(VOL +/-) key on R/C.9. . 1) Select white pattern of heat-run mode by pressing power on key on remote control for adjustment then operate heat run more than 15 minutes.32LX5DC-UA 7.000) 6500k (0.Use inner(SELF) Pattern 8.002 0. Operate the zero-calibration of the CA-210.1 Required Equipment .002 0. should be executed the 'color balance adjustment' 8.002 0.276 ± 0.293 ± 0.000) 9300k (0.1. 3) Stick sensor to center of the screen and select each items using D/E(CH +/-) key on R/C. Control the R GAIN.283 ± 0. Y target value. 2) Enter the White Balance adjustment mode by pressing the INSTART key twice (White Balance) on R/C.313 ± 0.But.2 Adjustment of White Balance (For Manual adjustment) Set TV input to RF. B GAIN. it is also possible by the following sequence. For manual adjustment. All right reserved. unless it has correct value 7.By controlling G. .
9. Change the Mode 'D-Box On'(In-start > Uart Control -> D-Box 'ON') 10.1 Check Order 'Pass' Judgment 1) Insert RJ45 Cable. RJ45(Direct) Cable.2 Lodgenet Card & Auto Camport Check 10. Phone Jack to each Port as below Picture.1.4 MPI Card Check Copyright © 2008 LG Electronics. Only for training and service purposes . & Cable 1) RJP Check JIG. Test factor for commercial model 10. Modem Cable (8 Pin) 10. 2) Change the Mode 'PTC Only' On OSD(In-start -> Uart Control -> Download -> PTC°±) 3) Running the 'IR/MPI Check Program' on PC 4) Click the 'AUTO Run' or 'Push the Spacebar' on the keyboard 5) If the Sign is 'NG' try One More as 'Push the Spacebar' 6) Confirm the 'OK' Sign on Screen that means IR in & MPI Test Pass / 'NG' Sign is NG Confirm the 'PASS' Sign of IR Out Check JIG / 'NG' Sign is NG 7) After finish Check. Auto white Balance (AV) command1 command2 Set ID Data Min Max Input Select R-Gain G-Gain B-Gain R-Offset G-Offset B-Offset x j j j j j j b a b c d e f 01 01 01 01 01 01 01 20h 0h FEh 0h FEh 0h FEh 0h FEh 0h FEh 0h FEh 90h 77h 80h 7ch 7ch 80h 8ch Default value 10. 232C Cable(Cross) 232C Cable(Cross) 2EZ.2 Needs JIG & Equip. & Cable PC('MPI/IP In' Check Program.3 RJP(Remote Jack Pack) Check 10.1 IR In/ Out Check 10. IR Out Check Jig(With level Shifter).16 - LGE Internal Use Only . All right reserved. Inc.3. 10. 5V Adapter.1 Check Order 'Pass' Judgment 1) Connecting RJP Test JIG & RJP Port of Set with Modem Cable(8Pin) 2) Check the RJP operation on OSD(In-start -> RJP Pin Check -> G 3) 'SUCCESS! PIN CONNECTION OK' -> PASS 4) 'Pin Check Fail!!!!' -> NG 5) If the Result is 'NG'. RS-232C 2Port).1. RS-232C Cable 2EA.3. try One More 10. 232C to Phone jack Cable.2 Needs JIG & Equip.
65V 3.TROUBLESHOOTING <Power board structure> BURST DIMMING SIGNAL SELECT 180Hz : 5V 150Hz : 0V SYNC 180Hz.6 kΩ / 500 W 400PF 3. 50% Duty 150Hz.3V.6 kΩ / 500 W 400PF 3.3V. 3.3V A_DIM 0-1.4V_ON : 5V P201 INVERTER + POWER BOARD P202 VOLTAGE PROBE P6015A or same product P402 P203 INVERTER TRANSFORMER P401 INVERTER CONNECTION WIRE VOLTAGE PROBE P6015A or same product SC100 AC INPUT 4. Only for training and service purposes . 3. Inc.15KV CURRENT PROBE : P6022A or same product Copyright © 2008 LG Electronics. 50% Duty INPUT CONTROL SIGNAL ON/OFF : 5V INV_CTRL :5V BURST_DIM 0-3.17 - LGE Internal Use Only . All right reserved.15KV 4.
(2) Procedure check No Is the power cord plugged in? Yes No Connect the Cable. After removing the cables. connect them to the Power Board(except the SC100 connection cable). Is the Power Board and 13P cable of Main Board Cable connected? Yes No Connect the Cable.18 - LGE Internal Use Only . Is the Line Filter and Power Board Cable connected? Yes Is the Fuse(F100) on Power Board normal? Yes No Replace the Fuse. Inc. All right reserved. and change the AC voltage marking to manual. Only for training and service purposes . replace the Power Board. When ST-BY 5V does not operate. 2) Non does not come into the front LED.1. No Power (1) Symptom 1) Does not minute discharge at module. Plug in the power cord. Copyright © 2008 LG Electronics.
Check the all input mode should become normality display. Yes Is the Input voltage. IIC Communication and CVBS output normal? No Replace the Tuner Copyright © 2008 LG Electronics.Isn’t cable has broken? . (2) Procedure check Does minute discharge At Module? No Is the IC1111 output normal? YES Yes No Check the LCD Module. DVI). Is the LVDC cable normal? Yes Is the IC506(FLI8662) Output normal? Yes Reconnect the LVDS cable in P600. Is the FIL8662 normal? No Is the Input voltage. Only for training and service purposes . 2) It maintains the condition where the front LED is green.Check the Video(Main)/Data(Sub). In case of occurring strange screen into specific mode (1) Symptom The screen does not become the display from specific input mode. . IIC Communication and HV sync normal? No Replace the IC or Main Board.2. NO Is output the normality Low/High voltage except Stand-by 5V? NO Replace the Power board. No Raster (1) Symptom 1) No OSD and image occur at screen. Component. (RF. All right reserved. (Re-Check it Swap) (3) In case of becomes unusual display from RF mode No Is the Tuner normal? Check the tuner cable.19 - LGE Internal Use Only . . No Replace the main board. AV. 3. Is the LED change when Push remote control? No Replace the IR board. Inc. (2) Check following . Video(Main)/Video(Sub) should become normality display from the PIP mode or DW mode. RGB.Is the cable connected well from MPI card to tuner? No Yes Cable inserts well.
RGB mode Is R.Is the source device operate well? .20 - LGE Internal Use Only . B input and H.Is the source device operate well? . Inc.Is the source format supportable? .Is the cable connected well? Copyright © 2008 LG Electronics. No Check the input source. V Sync of the J500 normal? Yes Is the FIL8662 normal? No Is the Input voltage.Is the source device operate well? . Only for training and service purposes .Is the cable connected well? Is the FIL8662 normal? No Is the Input voltage. G. No Check the input source.Is the source format supportable? . No Is the Input voltage. IIC Communication and HV sync normal? No Replace Main board. All right reserved. IIC Communication and HV sync normal? No Replace Main board. IIC Communication and HV sync normal? No Replace Main board. .Is the source format supportable? . . IIC Communication and HV sync normal? No Replace the IC. .(4) In the case of becomes unusual display from S-video/AV mode Is Video input of the AV Jack(J501) normal? Yes No Check the input source.Is the cable connected well? (6) In the case of becomes unusual display from HDMI mode Is output of the HDMI Jack (J300 or J301) normal? Yes Is the SIL9023 (IC302) normal? Yes Is the FIL8662 normal? No Is the Input voltage. (5) In the case of becomes unusual display from Component.
Only for training and service purposes . Check the Tuner IN/OUT. No Replace IC.21 - LGE Internal Use Only . No Is the output signal of the P400 normal? No Is the cable connected normal. No Cable inserts well. (2) Check following Is this problem occur in some input(mode)? Yes No Only HDMI is no sound? Yes No Only RF is no sound? Yes Only AV/ component/ PC input is no sound? No Is the cable connected normal? Yes Is the IC1111 (MSP4450) output? Yes Replace Main board. Cable inserts well. In case of no sound (1) Symptom Ø Ø LED is green Screen display but sound is not output. All right reserved. Inc. Yes Is the IC1111 (MSP4450) output normal? Yes Replace Main board. No Replace IC. No Cable inserts well. Copyright © 2008 LG Electronics.4.
V SYNC R./Cable UART MUX Flash 2MB $1 DDRRAM (256 Mb ) $4 UART_D2A_0 AT49BV160C F-ROM (2MB) $ 0.1.V_SYNC_DIGIT NVRAM EEPROM 16 KB .) 232C Driver ST3232CDR RS232 I2C_D2A NVRAM EEPROM 32KB DDRRAM (32MB) $2.V_SYNC_DIGIT DIGIT_D[0-23] DE. Overall Block Diagram (D2A + BCM7411 + Cortez Adv.CLK_DIGIT H.CLK_IN DIGITAL_H.C(rear/side) REAR CVBS SIDE_CVBS MSP4450K Comp_1/2 L/R CVBS.B CABLE_DET COMPONENT (Y.Pb. Inc.Pb.S-VIDEO L/R VGA L/R SIDE L/R SPDIF_OUT MSP L/R I2C_Cortez_5V TPA3100D2 Analog L/R LGE Internal Use Only .22 I2S TMDS_0 TMDS_1 DDC_I2C_0.46 ATSC/NTSC Tun er VSB UART0 Pro:Idiom D2A SPDIF UART_D2A_1 Cortez-A.CLK_IN DIGITAL_H.G.Pr) COMPONENT (Y.V_SYNC ANALOG_IN CABLE_DET 8 Copyright © 2008 LG Electronics.7 232C_Tx / Rx Impl emente d in CPLD ANT.V_SYNC ANALOG_H. Only for training and service purposes 16 I2C_D2A I2C_Cortez (AT) (NT) EBI 8_to_16 LVDS Conne cto r For LCD DDRRAM (128 MB ) I2S BCM7411 CPLD 12_to_24 DE.Pr) ANALOG_IN ANALOG_IN ANALOG_IN ANALOG_IN ANALOG IN NJU26901 I2S SIF_TUNER IR IR MNT_V_OUT MNT_OUT_L/R MSP SPDIF 7411 SPDIF D2A SPDIF SPDIF MUX S_VIDEO DET S_VIDEO Y.CLK_DIGIT H.1 I2C_Cortez HDMI SiI9023 I2S MUX EEPROM EEPROM _0 _1 I2C_Cortez VGA_H.V_SYNC DIGITAL_IN[24Bit] DE. All right reserved. INV_CTL DISPLAY_EN INV_BR I2C MUX Paral lel To Serial UART1 SERIAL_TS POWER TUNER_CVBS D2A FLI8662 D2A_VIDEO_OUT I2S TUNER_CVBS I2S DIGIT_D[0-23] INV_BRI LVDS_DATA AI_ON_OFF/OD SEL_1 ANALOG_IN LVDS_DATA DISPLAY_EN DIGITAL_IN[24Bit] DE.
These parts are identified by in the Schematic Diagram and EXPLODED VIEW. Do not modify the original design without permission of manufacturer. 400 521 600 910 540 550 520 522 270 250 581 240 210 580 230 220 260 200 530 Copyright C 2008 LG Electronics. All right reserved. Only for training and service purposes 300 591 590 120 900 . It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION. Fire. Shock. or other Hazards.EXPLODED VIEW IMPORTANT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics.23 - LGE Internal Use Only A2 A21 . Inc.
Only for training and service purposes LGE Internal Use Only . Inc.Copyright © 2008 LG Electronics. All right reserved.
Only for training and service purposes LGE Internal Use Only .Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes LGE Internal Use Only .Copyright © 2008 LG Electronics. Inc. All right reserved.
Inc.Copyright © 2008 LG Electronics. All right reserved. Only for training and service purposes LGE Internal Use Only .
2007 Printed in Korea ..P/NO : MFL36550702 Aug.
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