3406C Generator Set 9ES00001-UP(SEBP2752 - 12) - Document Structure

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Product: GENERATOR SET Model: 3406C GENERATOR SET 9ES Configuration: 3406C Generator Set 9ES00001-UP

Testing and Adjusting
VR6 Voltage Regulator
Media Number -RENR2480-03 Publication Date -01/09/2003 Date Updated -11/09/2003

i02429584

Wiring Diagrams
SMCS - 4467; 7566 The following wiring diagrams are shown below: Table 1 No. of Generator Leads Excitation Permanent Magnet (PM) 10/12 Self-Excited (SE) three-phase PM 4/6 SE three-phase PM Medium Voltage SE three-phase Attachments Series Boost Module Cross Current Compensation Manual Voltage Control for SE Generators 10 11 12 9 three-phase single-phase 6 7 8 three-phase single-phase 3 4 5 Voltage Sensing No. of Illustration

three-phase single-phase

1 2

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3406C Generator Set 9ES00001-UP(SEBP2752 - 12) - Document Structure

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Manual Voltage Control for PM Generators The following notes are referred to throughout each illustration: Table 2 Note Note 1 Comment

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Connect the wire to terminal 5 for a 1 Ampere CT. Connect the wire to terminal 5A for a 5 Ampere CT. Connect the remote voltage adjust rheostat between terminals 6A and 7. Remove the jumper between terminals 4 and 7. The remote voltage adjust rheostat should be rated at 10 kOhm and 2 Watt. Place the jumper between terminals 6A and 8 for 1 V/Hz underfrequency slope. Remove the jumper between terminals 6A and 8 for 2 V/Hz underfrequency slope. Place the jumper between terminals 6A and 9 for three-phase sensing. Remove the jumper between terminals 6A and 9 for single-phase sensing. Connect terminals 2 and 3 to the VAR/PF controller. Short terminals 2 and 3 when the VAR/PF controller is not used. For three-phase voltage sensing, connect the wiring to the secondary winding. Phase rotation with transformer T1 is important. Connect terminal 22 to the PT on T1. Connect terminal 24 to the PT on T2. Connect terminal 20 to the PT on T3. Use twisted, shielded cables. Single-phase, 220 VAC to 240 VAC secondary transformer winding, 50 / 60 Hz, 3125 VA Three-phase, 63 VAC to 105 VAC, 50 / 60 Hz, 3125 VA

Note 2

Note 3 Note 4 Note 5 Note 6 Note 7

10/12 lead permanent magnet (PM) excited generators with three-phase sensing

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0.12) .0.jsp?returnurl=/sisweb/sisweb/.1/sisweb/sisweb/techdoc/techdoc_print_page.Document Structure Page 3 of 21 Illustration 1 (CR1-CR6) Rotating rectifiers (CR7.. CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) (L2) Exciter armature (rotor) (L3) Revolving field (main rotor) (L4) Main stator (L5) PM exciter stator g00847739 https://127. 1/22/2008 ..3406C Generator Set 9ES00001-UP(SEBP2752 .

.Document Structure Page 4 of 21 (M) Rotating permanent magnet (R2) Remote level rheostat (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) Note: Refer to Table 3 for notes.12) . 10/12 lead self-excited (SE) generators with single-phase sensing https://127.1/sisweb/sisweb/techdoc/techdoc_print_page.0..0.jsp?returnurl=/sisweb/sisweb/. 1/22/2008 .3406C Generator Set 9ES00001-UP(SEBP2752 .

10/12 lead self-excited (SE) generators with three-phase sensing https://127.jsp?returnurl=/sisweb/sisweb/.3406C Generator Set 9ES00001-UP(SEBP2752 .1/sisweb/sisweb/techdoc/techdoc_print_page.12) .0. 1/22/2008 ..Document Structure Page 5 of 21 Illustration 2 (CR1-CR6) Rotating rectifiers (CR7. CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) (L2) Exciter armature (rotor) (L3) Revolving field (main rotor) (L4) Main stator (R2) Remote level rheostat (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) g00779534 Note: Refer to Table 3 for notes..0.

0. CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) (L2) Exciter armature (rotor) (L3) Revolving field (main rotor) (L4) Main stator (R2) Remote level rheostat g00779536 https://127..Document Structure Page 6 of 21 Illustration 3 (CR1-CR6) Rotating rectifiers (CR7.jsp?returnurl=/sisweb/sisweb/.12) .. 1/22/2008 .0.3406C Generator Set 9ES00001-UP(SEBP2752 .1/sisweb/sisweb/techdoc/techdoc_print_page.

12) ...3406C Generator Set 9ES00001-UP(SEBP2752 .1/sisweb/sisweb/techdoc/techdoc_print_page.Document Structure Page 7 of 21 (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) Note: Refer to Table 3 for notes.jsp?returnurl=/sisweb/sisweb/. 4/6 lead permanent magnet (PM) excited generators with threephase sensing Illustration 4 g00847778 https://127. 1/22/2008 .0.0.

Document Structure Page 8 of 21 (CR1-CR6) Rotating rectifiers (CR7. CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) (L2) Exciter armature (rotor) (L3) Revolving field (main rotor) (L4) Main stator (L5) PM exciter stator (M) Rotating permanent magnet (R2) Remote level rheostat (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) Note: Refer to Table 3 for notes.3406C Generator Set 9ES00001-UP(SEBP2752 . 1/22/2008 .0..12) . 4/6 lead self-excited (SE) generators with single-phase sensing https://127.0.1/sisweb/sisweb/techdoc/techdoc_print_page..jsp?returnurl=/sisweb/sisweb/.

1/22/2008 ..1/sisweb/sisweb/techdoc/techdoc_print_page.0.Document Structure Page 9 of 21 Illustration 5 (CR1-CR6) Rotating rectifiers (CR7.jsp?returnurl=/sisweb/sisweb/.0.3406C Generator Set 9ES00001-UP(SEBP2752 . CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) (L2) Exciter armature (rotor) (L3) Revolving field (main rotor) (L4) Main stator (R2) Remote level rheostat g00847793 https://127.12) ..

1/sisweb/sisweb/techdoc/techdoc_print_page..Document Structure Page 10 of 21 (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) Note: Refer to Table 3 for notes. 1/22/2008 .12) . 4/6 lead self-excited (SE) generators with three-phase sensing Illustration 6 (CR1-CR6) Rotating rectifiers g00847798 https://127.jsp?returnurl=/sisweb/sisweb/.3406C Generator Set 9ES00001-UP(SEBP2752 ..0.0.

3406C Generator Set 9ES00001-UP(SEBP2752 . Medium voltage permanent magnet generators with three-phase sensing https://127...Document Structure Page 11 of 21 (CR7.0. 1/22/2008 .jsp?returnurl=/sisweb/sisweb/.12) . CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) (L2) Exciter armature (rotor) (L3) Revolving field (main rotor) (L4) Main stator (R2) Remote level rheostat (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) Note: Refer to Table 3 for notes.1/sisweb/sisweb/techdoc/techdoc_print_page.0.

Document Structure Page 12 of 21 Illustration 7 (CR1-CR6) Rotating rectifiers (CR7.1/sisweb/sisweb/techdoc/techdoc_print_page.12) .0..3406C Generator Set 9ES00001-UP(SEBP2752 ..0.jsp?returnurl=/sisweb/sisweb/. 1/22/2008 . CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) (L2) Exciter armature (rotor) (L3) Revolving field (main rotor) (L4) Main stator (L5) PM exciter stator g00847801 https://127.

12) .1/sisweb/sisweb/techdoc/techdoc_print_page..0.. Medium voltage self-excited generators with single-phase sensing https://127.Document Structure Page 13 of 21 (M) Rotating permanent magnet (R2) Remote level rheostat (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) Note: Refer to Table 3 for notes.0.jsp?returnurl=/sisweb/sisweb/.3406C Generator Set 9ES00001-UP(SEBP2752 . 1/22/2008 .

0. 1/22/2008 .12) ..0.3406C Generator Set 9ES00001-UP(SEBP2752 .1/sisweb/sisweb/techdoc/techdoc_print_page.Document Structure Page 14 of 21 Illustration 8 (CR1-CR6) Rotating rectifiers (CR7. Medium voltage self-excited generators with three-phase sensing https://127. CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) (L2) Exciter armature (rotor) (L3) Revolving field (main rotor) (L4) Main stator (R2) Remote level rheostat (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) g00779543 Note: Refer to Table 3 for notes..jsp?returnurl=/sisweb/sisweb/.

1/sisweb/sisweb/techdoc/techdoc_print_page. 1/22/2008 .12) .0..0.3406C Generator Set 9ES00001-UP(SEBP2752 .Document Structure Page 15 of 21 Illustration 9 (CR1-CR6) Rotating rectifiers (CR7..jsp?returnurl=/sisweb/sisweb/. CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) (L2) Exciter armature (rotor) (L3) Revolving field (main rotor) (L4) Main stator (R2) Remote level rheostat g00847804 https://127.

.1/sisweb/sisweb/techdoc/techdoc_print_page..12) . Series Boost Module Illustration 10 g00779203 Note: Refer to Table 3 for notes.0. Cross Current Compensation https://127. 1/22/2008 .3406C Generator Set 9ES00001-UP(SEBP2752 .0.Document Structure Page 16 of 21 (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) Note: Refer to Table 3 for notes.jsp?returnurl=/sisweb/sisweb/.

.Document Structure Page 17 of 21 Illustration 11 g00885654 Note: Refer to Table 3 for notes.3406C Generator Set 9ES00001-UP(SEBP2752 .0.12) . Note: Transformer T1 must be a 5 Ampere CT. Manual Voltage Control for SE Generators https://127.1/sisweb/sisweb/techdoc/techdoc_print_page..jsp?returnurl=/sisweb/sisweb/. 1/22/2008 .0.

jsp?returnurl=/sisweb/sisweb/.Document Structure Page 18 of 21 Illustration 12 (C1) Isolation Relay (CR1-CR6) Rotating rectifiers (CR7... CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) g01213955 https://127.1/sisweb/sisweb/techdoc/techdoc_print_page.0. 1/22/2008 .3406C Generator Set 9ES00001-UP(SEBP2752 .0.12) .

.1/sisweb/sisweb/techdoc/techdoc_print_page.Document Structure Page 19 of 21 (L2) Exciter armature (rotor) (L3) Revolving field (main rotor) (L4) Main stator (R2) Remote level rheostat (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) Note: Refer to Table 3 for notes.0.0.3406C Generator Set 9ES00001-UP(SEBP2752 .12) . 1/22/2008 ..jsp?returnurl=/sisweb/sisweb/. Manual Voltage Control for PM Generators https://127.

CR8) Surge suppression diodes (E1) Positive heat sink (E2) Negative heat sink (L1) Exciter field (stator) (L2) Exciter armature (rotor) g00847806 https://127.1/sisweb/sisweb/techdoc/techdoc_print_page.12) .3406C Generator Set 9ES00001-UP(SEBP2752 .0... 1/22/2008 .0.jsp?returnurl=/sisweb/sisweb/.Document Structure Page 20 of 21 Illustration 13 (CR1-CR6) Rotating rectifiers (CR7.

12) . All Rights Reserved.. 1/22/2008 .jsp?returnurl=/sisweb/sisweb/. Tue Jan 22 08:18:59 UTC+0500 2008 https://127.0.3406C Generator Set 9ES00001-UP(SEBP2752 . Private Network For SIS Licensees.2008 Caterpillar Inc.1/sisweb/sisweb/techdoc/techdoc_print_page.0. Copyright 1993 .Document Structure Page 21 of 21 (L3) Revolving field (main rotor) (L4) Main stator (L5) PM exciter stator (M) Rotating permanent magnet (R2) Remote level rheostat (R5) Suppression resistor (RFA) Revolving field assembly (T1) Voltage droop transformer (option) Note: Refer to Table 3 for notes..

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