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You are on page 1of 56

www.codeware.com

Vessel No: V-1234

Customer: Magaladon Oil Venture

Contract: C-45490-R56

Designer: John Doe

Date: April 1, 2001

You can edit this page by selecting Cover Page settings... in the report menu.

1/55

Deficiencies Summary

Deficiencies for Dished Cover #1

The Rated MDMT of -40.00C is warmer than the Design MDMT of -46.00C.

Deficiencies for End Closure

The flange rated MDMT (-40 C) is less than the target MDMT (-46 C)

Deficiencies for Temporary Cover

Entry for head diameter D does not agree with the adjacent cylinder diameter

The Rated MDMT of 17.00C is warmer than the Design MDMT of -46.00C.

2/55

Pressure Summary

Pressure Summary for Chamber bounded by Dished Cover #1 and Temporary Cover

P

Design

( kPa)

Design

(C)

Temporary Cover

11900.0

Cylinder #1

MAWP

( kPa)

MAP

( kPa)

MAEP

( kPa)

85.0

11915.30

12620.44

11624.76

11900.0

85.0

13574.09

14479.64

Cylinder #2

11900.0

85.0

13574.09

Transition #1

11900.0

85.0

Cylinder #3

11900.0

Dished Cover #1

Total Corrosion

MDMT

(C)

MDMT

Exemption

85.0

17.0

Note 1

3.00

No

7686.54

85.0

-53.2

Note 2

3.00

Yes

14479.64

7686.54

85.0

-53.2

Note 2

3.00

Yes

12793.34

13645.29

984.08

85.0

-50.1

Note 3

3.00

Yes

85.0

12835.58

13689.84

7073.77

85.0

-50.3

Note 4

3.00

Yes

11900.0

85.0

14019.64

13526.32

23220.59

85.0

-40.0

Note 5

3.00

Yes

End Closure

11900.0

85.0

12055.32

14036.16

1088.07

85.0

-40.0

Note 6

3.00

Yes

11900.0

85.0

12320.93

13176.07

6709.92

85.0

-48.0

Note 7

3.00

Yes

Saddle #1

11900.0

85.0

11915.30

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Identifier

external

(C)

Allowance

(mm)

Impact

Test

Chamber rated MDMT is 17.00C @ 11915.30 kPa

Chamber MAWP hot & corroded is 11915.30 kPa @ 85.0C

Chamber MAP cold & new is 12620.44 kPa @ 21.1C

Chamber MAEP is 984.08 kPa @ 85.0C

Vacuum rings did not govern the external pressure rating.

Notes for MDMT Rating:

Note #

Exemption

Details

1.

2.

3.

4.

5.

6.

Flange is impact tested per UG-84 to -46 C

UCS-66(i) reduction of 8.5 C applied (ratio = 0.8489).

7.

3/55

Revision History

No.

Date

6/16/2011

Operator

Notes

waqas.haider New vessel created ASME Section VIII Division 1 [Build 6258]

4/55

Settings Summary

COMPRESS Build 6258

Units: SI

Datum Line Location: 0.00 mm from right seam

Design

ASME Section VIII Division 1, 2007 Edition Metric

Design or Rating:

Minimum thickness:

No

No

1.20

1.0

152.40 mm

Yes

Butt welds are tapered per Figure UCS-66.3(a).

No

Hydro/Pneumatic Test

Shop Hydrotest Pressure:

MAWP

1.00

90% of yield

UG-116 (e) Radiography:

RT1

Code Cases\Interpretations

Use Code Case 2547:

No

Yes

Apply interpretation VIII-1-83-115: Yes

Apply interpretation VIII-1-01-37:

Yes

No

UG-22 Loadings

UG-22 (a) Internal or External Design Pressure :

Yes

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions:

Yes

UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads):

No

5/55

UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:

Yes

No

Note: UG-22 (b),(c) and (f) loads only considered when supports are present.

No

6/55

Thickness Summary

Component

Identifier

Material

Diameter

(mm)

Length

(mm)

Nominal t

(mm)

Design t

(mm)

Joint

E

Load

Temporary Cover

SA-516 65

924.00 OD

164.00

164.00*

163.78

1.0000

Internal

Cylinder #1

SA-516 65

824.00 ID

1800.00

50.00

43.86

1.0000

Internal

Cylinder #2

SA-516 65

824.00 ID

2600.00

50.00

43.86

1.0000

Internal

Transition #1

SA-516 65

824.00/875.00 ID

610.00

50.00

46.52

1.0000

Internal

Cylinder #3

SA-516 65

875.00 ID

6025.00

50.00

46.37

1.0000

Internal

SA-516 65

875.00 ID

180.00

180.00

172.29

1.0000

Internal

Dished Cover #1

SA-516 65

1119.00 OD

249.14

164.00*

55.50

1.0000

Internal

Design t:

Joint E:

Load

internal:

external:

Wind:

Seismic:

7/55

Weight Summary

Weight ( kg) Contributed by Vessel Elements

Component

Metal

Metal

New*

Corroded*

Insulation &

Supports

Lining

Piping

+ Liquid

Operating

Liquid

Test

Liquid

Temporary Cover

861.40

845.65

0.00

0.00

0.00

0.00

0.00

Cylinder #1

1,935.67

1,825.79

0.00

0.00

0.00

0.00

959.08

Cylinder #2

2,795.97

2,637.25

0.00

0.00

0.00

0.00

1,385.33

Transition #1

677.60

639.08

0.00

0.00

0.00

0.00

345.55

Cylinder #3

6,857.20

6,466.71

0.00

0.00

0.00

0.00

3,842.23

Dished Cover #1

1,391.09

1,376.25

0.00

0.00

0.00

0.00

50.58

Saddle #1

189.60

189.60

0.00

0.00

0.00

0.00

0.00

TOTAL:

14,708.54

13,980.33

0.00

0.00

0.00

0.00

6,582.78

* Shells with attached nozzles have weight reduced by material cut out for opening.

Weight ( kg) Contributed by Attachments

Component

New

Temporary Cover

Nozzles &

Flanges

Body Flanges

0.00

Corroded

New

Corroded

0.00

0.00

0.00

Packed

Beds

Trays &

Supports

Rings &

Clips

Vertical

Loads

0.00

0.00

0.00

0.00

Cylinder #1

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

Cylinder #2

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

Transition #1

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

Cylinder #3

625.75

601.77

0.00

0.00

0.00

0.00

0.00

0.00

Dished Cover #1

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

TOTAL:

625.75

601.77

0.00

0.00

0.00

0.00

0.00

0.00

Vessel operating weight, New:

15,334 kg

14,582 kg

15,334 kg

21,917 kg

Vessel Lift Weight, New: 15,334 kg

Center of Gravity:

5,375.51 mm

Vessel Capacity

Vessel Capacity** (New):

6,366 liters

**The vessel capacity does not include volume of nozzle, piping or other attachments.

8/55

Hydrostatic Test

Shop test pressure determination for Chamber bounded by Dished Cover #1 and Temporary Cover based on

MAWP per UG-99(b)

Shop hydrostatic test gauge pressure is 15,489.88 kPa at 21.11 C (the chamber MAWP = 11,915.3 kPa)

The shop test is performed with the vessel in the horizontal position.

Identifier

UG-99

Stress

Allowable

Stress

pressure static head stress pressure during test test stress

excessive?

kPa

kPa

ratio

factor

MPa

MPa

Cylinder #1 (1)

15,497.96

8.07

1.30

135.304

216

No

Cylinder #2

15,497.96

8.07

1.30

135.304

216

No

Transition #1

15,498.46

8.57

1.30

136.085

216

No

Cylinder #3

15,498.46

8.57

1.30

143.221

216

No

Dished Cover #1

15,498.46

8.57

1.30

37.21

216

No

Temporary Cover

15,497.96

8.07

1.30

162.347

324

No

End Closure

15,498.46

8.57

1.30

172.453

324

No

Notes:

(1) Cylinder #1 limits the UG-99 stress ratio.

(2) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.

(3) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most

flange.

The field test condition has not been investigated for the Chamber bounded by Dished Cover #1 and Temporary

Cover .

Warning! UG-99(h): The test temperature of 21.11 degrees C is colder than the minimum recommended

temperature of 34 degrees C

9/55

Vacuum Summary

Component

Line of Support

Elevation

Length

above Datum

(mm)

Le

(mm)

Temporary Cover

11569.00

N/A

11405.00

N/A

Cylinder #1 Top

11405.00

4400.00

Cylinder #1 Bottom

9605.00

4400.00

Cylinder #2 Top

9605.00

4400.00

Cylinder #2 Bottom

7005.00

4400.00

Transition #1 Top

7005.00

594.05

Transition #1 Top

7005.00

594.05

Transition #1 Bottom

6395.00

594.05

Transition #1 Bottom

6395.00

594.05

Cylinder #3 Top

6395.00

6395.00

Cylinder #3 Bottom

370.00

6395.00

End Closure

0.00

N/A

-0.00

N/A

-29.38

N/A

Dished Cover #1

-249.14

N/A

Note

For main components, the listed value of 'Le' is the largest unsupported length for the component.

10/55

Cylinder #1

ASME Section VIII Division 1, 2007 Edition Metric

Component:

Cylinder

Material specification:

SA-516 65 (II-D Metric p. 14, ln. 34)

Material is impact tested per UG-84 to -46 C

UCS-66(i) reduction of 7.2 C applied (ratio = 0.870568).

Internal design pressure: P = 11900 kPa @ 85C

External design pressure: Pe = 103.421 kPa @ 85C

Static liquid head:

Pth =8.0739 kPa (SG=1.0000, Hs=824.00 mm, Horizontal test head)

Corrosion allowance:

Inner C = 3.00 mm

Rated MDMT = -53.20C

Radiography:

Material is normalized

Material is not produced to Fine Grain Practice

PWHT is performed

Capacity:

New = 959.8797 liters

ID = 824.00 mm

Length Lc = 1800.00 mm

t = 50.00 mm

Outer C = 0.00 mm

Full UW-11(a) Type 1

Full UW-11(a) Type 1

corr = 1825.7887 kg

corr = 973.9081 liters

t

=

=

=

11900.00*415.00/(128000*1.00 - 0.60*11900.00) + 3.00

43.8633 mm

P

=

=

=

S*E*t/(R + 0.60*t) - Ps

128000*1.00*47.0003 / (415.00 + 0.60*47.0003) - 0.0000

13574.0869 kPa

P

=

=

=

S*E*t/(R + 0.60*t)

128000*1.00*50.0000 / (412.00 + 0.60*50.0000)

14479.6396 kPa

L/Do = 4400.0005/924.0000 = 4.7619

Do/t = 924.0000/5.702012 = 162.0481

From table G:

A = 0.000127

11/55

Pa = 4*B/(3*(Do/t))

= 4*12.5694/(3*(924.0000/5.702012))

= 103.4213 kPa

Design thickness for external pressure Pa = 103.4213 kPa

= t + Corrosion = 5.702012 + 3.00 = 8.70 mm

Maximum Allowable External Pressure, (Corroded & at 85.00C) UG-28(c)

L/Do = 4400.0005/924.00 = 4.7619

Do/t = 924.00/47.0003 = 19.6595

From table G:

A = 0.003306

Pa = 4*B/(3*(Do/t))

= 4*113.3350/(3*(924.00/47.0003))

= 7686.5415 kPa

% Extreme fiber elongation - UCS-79(d)

= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 50.00 / 437.0000) * (1 - 437.0000 / )

= 5.7208 %

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012717

120.1559 MPa

128.0000 / 1.0000

128.0000 MPa

120.1559 MPa

ScHC

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.013528

120.2329 MPa

128.0000 / 1.0000

128.0000 MPa

120.2329 MPa

ScHN

12/55

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.013528

120.2329 MPa

128.0000 / 1.0000

128.0000 MPa

120.2329 MPa

ScCN

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012717

120.1559 MPa

128.0000 / 1.0000

128.0000 MPa

120.1559 MPa

ScCC

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012717

120.1559 MPa

128.0000 / 1.0000

128.0000 MPa

120.1559 MPa

ScVC

13/55

Cylinder #2

ASME Section VIII Division 1, 2007 Edition Metric

Component:

Cylinder

Material specification:

SA-516 65 (II-D Metric p. 14, ln. 34)

Material is impact tested per UG-84 to -46 C

UCS-66(i) reduction of 7.2 C applied (ratio = 0.870568).

Internal design pressure: P = 11900 kPa @ 85C

External design pressure: Pe = 103.421 kPa @ 85C

Static liquid head:

Pth =8.0739 kPa (SG=1.0000, Hs=824.00 mm, Horizontal test head)

Corrosion allowance:

Inner C = 3.00 mm

Rated MDMT = -53.20C

Radiography:

Outer C = 0.00 mm

Material is normalized

Material is produced to Fine Grain Practice

PWHT is performed

Capacity:

New = 1386.4929 liters

ID = 824.00 mm

Length Lc = 2600.00 mm

t = 50.00 mm

Full UW-11(a) Type 1

Full UW-11(a) Type 1

corr = 2637.2502 kg

corr = 1406.7562 liters

t

=

=

=

11900.00*415.00/(128000*1.00 - 0.60*11900.00) + 3.00

43.8633 mm

P

=

=

=

S*E*t/(R + 0.60*t) - Ps

128000*1.00*47.0003 / (415.00 + 0.60*47.0003) - 0.0000

13574.0869 kPa

P

=

=

=

S*E*t/(R + 0.60*t)

128000*1.00*50.0000 / (412.00 + 0.60*50.0000)

14479.6396 kPa

L/Do = 4400.0005/924.0000 = 4.7619

Do/t = 924.0000/5.702012 = 162.0481

From table G:

A = 0.000127

14/55

Pa = 4*B/(3*(Do/t))

= 4*12.5694/(3*(924.0000/5.702012))

= 103.4213 kPa

Design thickness for external pressure Pa = 103.4213 kPa

= t + Corrosion = 5.702012 + 3.00 = 8.70 mm

Maximum Allowable External Pressure, (Corroded & at 85.00C) UG-28(c)

L/Do = 4400.0005/924.00 = 4.7619

Do/t = 924.00/47.0003 = 19.6595

From table G:

A = 0.003306

Pa = 4*B/(3*(Do/t))

= 4*113.3350/(3*(924.00/47.0003))

= 7686.5415 kPa

% Extreme fiber elongation - UCS-79(d)

= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 50.00 / 437.0000) * (1 - 437.0000 / )

= 5.7208 %

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012717

120.1559 MPa

128.0000 / 1.0000

128.0000 MPa

120.1559 MPa

ScHC

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.013528

120.2329 MPa

128.0000 / 1.0000

128.0000 MPa

120.2329 MPa

ScHN

15/55

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.013528

120.2329 MPa

128.0000 / 1.0000

128.0000 MPa

120.2329 MPa

ScCN

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012717

120.1559 MPa

128.0000 / 1.0000

128.0000 MPa

120.1559 MPa

ScCC

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012717

120.1559 MPa

128.0000 / 1.0000

128.0000 MPa

120.1559 MPa

ScVC

16/55

Transition #1

ASME Section VIII Division 1, 2007 Edition Metric

Component:

Transition

Material specification:

SA-516 65 (II-D Metric p. 14, ln. 34)

Material is impact tested per UG-84 to -46 C

UCS-66(i) reduction of 4.1 C applied (ratio = 0.9273068).

Internal design pressure: P = 11900.0000 kPa @ 85.00C

External design pressure: Pe = 103.4214 kPa @ 85.00C

Static liquid head:

Pth =8.0739 kPa (SG=1.0000, Hs=824.00 mm, Horizontal test head at small end)

Pth =8.5736 kPa (SG=1.0000, Hs=875.00 mm, Horizontal test head at large end)

Corrosion allowance:

Inner C = 3.00 mm

Outer C = 0.00 mm

Rated MDMT = -50.10C

Material is normalized

Material is produced to Fine Grain Practice

PWHT is performed

Radiography:

Full UW-11(a) Type 1

Full UW-11(a) Type 1

Capacity:

New = 345.8 liters

Axial length = 610.00 mm

Large End ID = 875.0000 mm

Small End ID = 824.0000 mm

Cone tc = 50.00 mm

corr = 639.1 kg

corr = 350.8 liters

t

11900.0000*881.0203 / (2*Cos(4.779)*(128000*1.00 - 0.60*11900.0000))

=

+ 2.9997

=

46.52 mm

Small End design thickness (t = 44.00 mm) does not govern.

MAWP, (Corroded at 85.00C) UG-32(g) (Large End)

P

2*S*E*t*Cos() / (D + 1.20*t*Cos()) - Ps

12793.34 kPa

MAP, (New at 21.11C) UG-32(g) (Large End)

P

2*S*E*t*Cos() / (D + 1.20*t*Cos()) - Ps

17/55

=

13645.29 kPa

External Pressure, (Corroded & at 85.00C) UG-33(f)

DL = 975.35 mm

Le

= (L/2)*(1+Ds/DL)

= (610.0000/2)*(1+924.3489/975.3489)

= 594.05 mm

te = t * Cos()

= 2.542863

Le/DL = 594.0519/975.3489 = 0.6091

DL/te = 975.3489/2.542863 = 383.5633

From table G:

A = 0.000300

From table CS-2 Metric: B = 29.7511 MPa

Pa = 4*B/(3*(DL/te))

= 4*29.7511/(3*(975.3489/2.542863))

= 103.4201 kPa

Design thickness for external pressure Pa = 103.4201 kPa

= te/Cos() + Corrosion = 2.542863/Cos() + 3.00 = 5.55 mm

Maximum Allowable External Pressure, (Corroded & at 85.00C) UG-33(f)

te = t*Cos() = 46.84 mm

Le/DL = 594.0519/975.3489 = 0.6091

DL/te = 975.3489/46.8368 = 20.8244

From table G:

A = 0.026722

Pa = 4*B/(3*(DL/te))

= 4*121.0000/(3*(975.3489/46.8368))

= 7747.3252 kPa

% Extreme fiber elongation - UCS-79(d)

= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 50.1744 / 437.0872) * (1 - 437.0872 / )

= 5.7396 %

18/55

Appendix 1-5(d)

Loading

Pressure

Area check

U-2(g)

required

( < )

analysis

required

No

No

f1

(N /cm)

0

QL

(N /cm)

ArL

(cm2)

28,177.31 0

AeL

(cm2)

Ring

area (cm2)

0.24 none

Status

OK

19/55

f1 = -Wl/(*2*Rm) + 12*Ml/(*Rm2)

= -0/(*2*18.2677) + 12*0/(*18.26772)

= 0 lb/in (0 N/cm)

P*RL/2 = 16,089.66 lb/in (28,177.31 N/cm)

|f1| <= P*RL/2 so a U-2(g) analysis is not required.

P/(Ss*E1) = 1,855.517/(18,564.83*1) = 0.099948

From table 1-5.1 = 30

As >= no additional reinforcement is required.

Cone juncture small end calculations P = 12,793.34 kPa

Appendix 1-5(e)

Loading

Pressure

Area check

U-2(g)

required

( < )

analysis

required

No

No

f2

(N /cm)

0

Qs

(N /cm)

Ars

(cm2)

26,546.16 0

Aes

(cm2)

Ring

area (cm2)

6.11 none

Status

OK

20/55

f2 = -Ws/(*2*Rm) + 12*Ms/(*Rm2)

= -0/(*2*17.2638) + 12*0/(*17.26382)

= 0 lb/in (0 N/cm)

P*Rs/2 = 15,158.25 lb/in (26,546.16 N/cm)

|f2| <= P*Rs/2 so a U-2(g) analysis is not required.

P/(Ss*E1) = 1,855.517/(18,564.83*1) = 0.099948

From table 1-5.2 = 26.99

As >= no additional reinforcement is required.

Cone large end calculations for external pressure of 984.08 kPa

Appendix 1-8(b)

Area

Loading

check

req'd

<

Vacuum

No

U-2(g)

analysis

req'd

No

f1

(N /cm)

0

QL

(N /cm)

ArL

(cm2)

AeL

(cm2)

Ring

area (cm2)

Area

status

OK

I's

(cm4)

I'

(cm4)

I

status

214.5756 214.5798 OK

21/55

Cone large end calculations per Appendix 1-8(b), weight + external pressure

f1 = Wl/(*2*Rm) + 12*Ml/(*Rm2)

= 0/(*2*18.2677) + 12*0/(*18.26772)

= 0 lb/in (0 N/cm)

P*RL/2 = 1,369.689 lb/in (2,398.692 N/cm)

f1 + P*RL/2 is in compression so a U-2(g) analysis is not required.

P/(Ss*E1) = 142.7286/(18,564.83*1) = 0.007688

From table 1-8.1 = 8.61

As >= no additional reinforcement is required.

M = -RL*tan()/2 + LL/2 + (RL2 - Rs2)/(3*RL*tan())

= -19.1929*tan(4.7792)/2 + 251.7717/2 + (19.19292 - 18.1892)/(3*19.1929*tan(4.7792))

= 132.8794

Lc = (L2 + (RL - Rs)2)0.5

= (24.01572 + (19.1929 - 18.189)2)0.5

= 24.03672

ATL = LL*ts/2 + Lc * tc/2 + As

= 251.7717*1.8504/2 + 24.0367 * 1.8504/2 + 0

= 255.1785

FL = P*M + f1*tan()

= 142.7286*132.8794 + 0*tan(4.7792)

= 18,965.69

B = 0.75*FL*DL/ATL

= 0.75*18,965.6895*38.3858/255.1785

= 2,139.719

From Table CS-2 Metric: A = 0.000149 (shell, 85C)

I's = A*DL2*ATL/10.9

= 0.0001494467*38.38582*255.1785/10.9

= 5.1552 in4 (214.5756 cm4)

The calculated I' for the combined shell-cone cross section is 5.1553 in4 (214.5798 cm4)

As I' >= I's the large end is adequately stiffened per Appendix 1-8(b).

Cone small end calculations for external pressure of 984.08 kPa

Appendix 1-8(c)

U-2(g)

Loading

analysis

req'd

Vacuum

No

f2

(N /cm)

0

Qs

(N /cm)

Ars

(cm2)

Aes

(cm2)

Ring

area (cm2)

Area

status

none

OK

I's

(cm4)

I'

(cm4)

125.798 208.3196

I

status

OK

22/55

Cone small end calculations per Appendix 1-8(c), weight + external pressure

f2 = Ws/(*2*Rm) + 12*Ms/(*Rm2)

= 0/(*2*17.2638) + 12*0/(*17.26382)

= 0 lb/in (0 N/cm)

P*Rs/2 = 1,298.044 lb/in (2,273.222 N/cm)

f2 + P*Rs/2 is in compression so a U-2(g) analysis is not required.

Qs = P*Rs/2 + f2

= 1,298.0436 + 0

= 1,298.044 lb/in (2,273.222 N/cm)

Ars = (k*Qs*Rs*tan()/(Ss*E1))

= (1*1,298.0436*18.189*tan(4.7792)/(18,564.832*1))

= 0.1063278 in2 (0.6859843 cm2)

Aes = 0.55*(Ds*ts)0.5*((ts - t) + (tc - tr)/cos())

= 0.55*(36.378*1.8504)0.5*((1.8504 - 0.5588952) + (1.8504 - 0.2226677)/cos(4.7792))

= 13.19866 in2 (85.15244 cm2)

Aes >= Ars therefore the small end juncture is adequately reinforced.

N = Rs*tan()/2 + Ls/2 + (RL2 - Rs2)/(6*Rs*tan())

= 18.189*tan(4.7792)/2 + 173.2284/2 + (19.19292 - 18.1892)/(6*18.189*tan(4.7792))

= 91.48763

Lc = (L2 + (RL - Rs)2)0.5

= (24.01572 + (19.1929 - 18.189)2)0.5

= 24.03672

Ats = Ls*ts/2 + Lc * tc/2 + As

= 173.2284*1.8504/2 + 24.0367 * 1.8504/2 + 0

= 182.51

Fs = P*N + f2*tan()

= 142.7286*91.4876 + 0*tan(4.7792)

= 13,057.90

B = 0.75*Fs*Ds/Ats

= 0.75*13,057.9014*36.378/182.51

= 1,952.028

From Table CS-2 Metric: A = 0.000136 (shell, 85C)

I's = A*Ds2*Ats/10.9

= 0.0001363963*36.3782*182.51/10.9

= 3.02231 in4 (125.798 cm4)

The calculated I' for the combined shell-cone cross section is 5.0049 in4 (208.3196 cm4)

23/55

As I' >= I's the small end is adequately stiffened per Appendix 1-8(c).

MAP Cone juncture large end calculations, P =13,645.29 kPa

Appendix 1-5(d)

Loading

Pressure

Area check

U-2(g)

required

( < )

analysis

required

No

No

f1

(N /cm)

0

QL

(N /cm)

ArL

(cm2)

29,849.06 0

AeL

(cm2)

Ring

area (cm2)

0.26 none

Status

OK

24/55

f1 = -Wl/(*2*Rm) + 12*Ml/(*Rm2)

= -0/(*2*18.2087) + 12*0/(*18.20872)

= 0 lb/in (0 N/cm)

P*RL/2 = 17,044.26 lb/in (29,849.06 N/cm)

|f1| <= P*RL/2 so a U-2(g) analysis is not required.

P/(Ss*E1) = 1,979.082/(18,564.83*1) = 0.106604

From table 1-5.1 = 30

As >= no additional reinforcement is required.

MAP Cone juncture small end calculations P = 13,645.29 kPa

Appendix 1-5(e)

Loading

Pressure

Area check

U-2(g)

required

( < )

analysis

required

No

No

f2

(N /cm)

0

Qs

(N /cm)

Ars

(cm2)

28,109.29 0

Aes

(cm2)

Ring

area (cm2)

6.72 none

Status

OK

f2 = -Ws/(*2*Rm) + 12*Ms/(*Rm2)

= -0/(*2*17.2047) + 12*0/(*17.20472)

= 0 lb/in (0 N/cm)

P*Rs/2 = 16,050.82 lb/in (28,109.29 N/cm)

|f2| <= P*Rs/2 so a U-2(g) analysis is not required.

P/(Ss*E1) = 1,979.082/(18,564.83*1) = 0.106604

From table 1-5.2 = 27.79

As >= no additional reinforcement is required.

25/55

Cylinder #3

ASME Section VIII Division 1, 2007 Edition Metric

Component:

Cylinder

Material specification:

SA-516 65 (II-D Metric p. 14, ln. 34)

Material is impact tested per UG-84 to -46 C

UCS-66(i) reduction of 4.3 C applied (ratio = 0.9240608).

Internal design pressure: P = 11900 kPa @ 85C

External design pressure: Pe = 103.421 kPa @ 85C

Static liquid head:

Pth =8.5736 kPa (SG=1.0000, Hs=875.00 mm, Horizontal test head)

Corrosion allowance:

Inner C = 3.00 mm

Rated MDMT = -50.30C

Radiography:

Outer C = 0.00 mm

Material is not normalized

Material is not produced to Fine Grain Practice

PWHT is performed

Capacity:

New = 3622.9558 liters

ID = 875.00 mm

Length Lc = 6025.00 mm

t = 50.00 mm

Full UW-11(a) Type 1

Full UW-11(a) Type 1

corr = 6466.7104 kg

corr = 3672.8079 liters

t

=

=

=

11900.00*440.50/(128000*1.00 - 0.60*11900.00) + 3.00

46.3728 mm

P

=

=

=

S*E*t/(R + 0.60*t) - Ps

128000*1.00*47.0003 / (440.50 + 0.60*47.0003) - 0.0000

12835.5771 kPa

P

=

=

=

S*E*t/(R + 0.60*t)

128000*1.00*50.0000 / (437.50 + 0.60*50.0000)

13689.8408 kPa

L/Do = 6395.0000/975.0000 = 6.5590

Do/t = 975.0000/6.970780 = 139.8696

From table G:

A = 0.000110

26/55

Pa = 4*B/(3*(Do/t))

= 4*10.8491/(3*(975.0000/6.970780))

= 103.4213 kPa

Design thickness for external pressure Pa = 103.4213 kPa

= t + Corrosion = 6.970780 + 3.00 = 9.97 mm

Maximum Allowable External Pressure, (Corroded & at 85.00C) UG-28(c)

L/Do = 6395.0000/975.00 = 6.5590

Do/t = 975.00/47.0003 = 20.7446

From table G:

A = 0.002756

Pa = 4*B/(3*(Do/t))

= 4*110.0567/(3*(975.00/47.0003))

= 7073.7676 kPa

% Extreme fiber elongation - UCS-79(d)

= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 50.00 / 462.5000) * (1 - 462.5000 / )

= 5.4054 %

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012051

120.0891 MPa

128.0000 / 1.0000

128.0000 MPa

120.0891 MPa

ScHC

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012821

120.1661 MPa

128.0000 / 1.0000

128.0000 MPa

120.1661 MPa

ScHN

27/55

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012821

120.1661 MPa

128.0000 / 1.0000

128.0000 MPa

120.1661 MPa

ScCN

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012051

120.0891 MPa

128.0000 / 1.0000

128.0000 MPa

120.0891 MPa

ScCC

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012051

120.0891 MPa

128.0000 / 1.0000

128.0000 MPa

120.0891 MPa

ScVC

28/55

Temporary Cover

ASME Section VIII Division 1, 2007 Edition Metric

Component:

Welded Cover

Material specification:

SA-516 65 (II-D Metric p. 14, ln. 34)

Head impact test exemption temperature from Fig UCS-66M Curve B = 17 C

UCS-66 governing thickness = 50 mm.

Internal design pressure: P = 11900.0000 kPa @ 85.00C

External design pressure: Pe = 103.4214 kPa @ 85.00C

Static liquid head:

Pth =4.0370 kPa (SG=1.0000, Hs=412.00 mm,Horizontal test head)

Corrosion allowance:

Inner C = 3.00 mm

Outer C = 0.00 mm

Rated MDMT = 17.00C

Material is not normalized

Material is not produced to Fine Grain Practice

PWHT is performed

Radiography:

Seamless No RT

Category A joints -

Estimated weight:

New = 861.4 kg

Head outside diameter = 924.00 mm

Cover thickness = 164.00 mm

corr = 845.6 kg

C = 0.33*tr/ts = 0.33*1.8025/1.8504 = 0.3215

t = d*Sqr(C*P/(S*E)) + Corrosion

= 36.6142*Sqr(0.3215*1,725.9491/(18,564.83*1)) + 0.1181

= 6.4482 in (163.78 mm)

Maximum allowable working pressure, (at 85 C )

C = 0.33*tr/ts = 0.33*1.805/1.8504 = 0.3219

P = (S*E/C)*(t/d)2 - Ps

= (18,564.83*1/0.3219267)*(6.3386/36.6142)2 - 0

= 1,728.168 psi (11,915.3 kPa)

Maximum allowable pressure, (At 21.11 C )

C = 0.33*tr/ts = 0.33*1.9061/1.9685 = 0.3195

P = (S*E/C)*(t/d)2

= (18,564.83*1/0.3195)*(6.4567/36.378)2

= 1,830.44 psi (12,620.44 kPa)

29/55

t = d*Sqr(C*Pe/(S*E)) + Corrosion

= 36.6142*Sqr(0.33*15/(18,564.83*1)) + 0.1181

= 0.716 in (18.19 mm)

Maximum allowable external pressure, (At 85 C )

P = (S*E/C)*(t/d)2

= (18,564.83*1/0.33)*(6.3386/36.6142)2

= 1,686.028 psi (11,624.76 kPa)

30/55

Dished Cover #1

ASME Section VIII, Division 1, 2007 Edition Metric

Component

11,900 kPa @ 85 C

103.4214 kPa @ 85 C

Design MDMT

-46 C

Rated MDMT

-40 C

Component Properties

Head

Flange

Material specification

674.6 mm

Thickness (note 1)

164 mm

Inner diameter, B

875 mm

Outer diameter, A

1,119 mm

Bolt circle, C

980 mm

Bolting

12 - 3.25 in dia

Bolt material

ln. 32)

0 mm

Gasket description

S.S. : Metal; Monel

Gasket OD

894 mm

Gasket ID

880 mm

Gasket factor, m

Seating stress, y

17,236.89 kPa

3 mm

180 mm

3 mm

31/55

0 mm

0 mm

Impact tested

-46 C

-46 C

Normalized

Yes

Yes

PWHT

Yes

Yes

No

No

No

Liquid

Specific gravity

Liquid Height

Static liquid

pressure

Operating Internal

0 mm

0 kPa

Horizontal test

875 mm

8.5736 kPa

Vertical test

11,490.14 mm

0 kPa

Estimated weight

New

Head

Flange

852.3191 kg

538.7727 kg

Corroded 849.141 kg

Capacity

New

527.1065 kg

MDMT Rating:

Flange is impact tested per UG-84 to -46 C

UCS-66(i) reduction of 3.3 C applied (ratio = 0.9413244).

Flange MDMT Rating = -49.3 C

Bolts rated MDMT per Fig UCS-66 note (e) = -40 C

Head is impact tested per UG-84 to -46 C

UCS-66(i) reduction of 80 C applied (ratio = 0.3264827).

Head MDMT Rating = -105 C

tr

= 5*11,900*677.6 / (6*128,000) + 3

= 55.5 mm

Equivalent outside spherical radius (Ro)

=

Outside crown radius

=

838.6 mm

32/55

=

=

=

0.125 / (Ro/t)

0.125 / (838.6/2.42)

0.000361

Pa

=

=

=

B/(Ro/t)

35,797.83/(838.6/2.42)

103.4213 kPa

te = 2.42 + 3 = 5.42 mm

Flange Required Thickness per Appendix 1-6(e)(2):

Tr = ((Mo / (S*B))*(A + B) / (A - B))1/2

Mo

385,234.9

N-m

169.43

mm

Mo = Mg

395,944.1

N-m

171.77

mm

Mo

190.3 N-m

*103

3.77 mm

Mo = Mg

218,184.2

N-m

127.51

mm

Operating

Operating, Hot &

Corr

Gasket Seating

Operating

Vacuum, Hot & Corr

Gasket Seating

172.29

mm

MAWP = 6*S*t / (5*L) - Ps

= 6*128,000*161 / (5*677.6) - 0

= 36,495.94 kPa

Flange

MAWP per

Appendix

1-6(e)(2):

MAWP =

14,019.64

kPa

Head MAP per Appendix 1-6(e)(1)(a):

33/55

= 6*128,000*164 / (5*674.6) - 0

= 37,341.24 kPa

Flange MAP

per

Appendix

1-6(e)(2):

MAP =

13,526.32

kPa

Head MAEP per Appendix 1-6(e)(1)(b):

Equivalent outside spherical radius (Ro)

=

Outside crown radius

=

838.6 mm

A

=

=

=

0.125 / (Ro/t)

0.125 / (838.6/161)

0.023998

Pa

=

=

=

B/(Ro/t)

120,948.8/(838.6/161)

23,220.59 kPa

Flange

MAEP per

Appendix

1-6(e)(2):

MAEP =

236,235.3

kPa

% Extreme fiber elongation - UCS-79(d)

=

16.2569%

Gasket details from facing sketch 6, Column I

Ring gasket width w = 7 mm

b0 = w/8 = 0.88 mm

Effective gasket seating width, b = b0 = 0.88 mm

34/55

hG = (C - G)/2 = (980 - 887)/2 = 46.5 mm

hD = (C - B)/2 = (980 - 881)/2 = 49.5 mm

hT = (hD + hG)/2 = (49.5 + 46.5)/2 = 48 mm

Hp = 2*b*3.14*G*m*P

= 2*0.88*3.14*887*2*11.9

= 116,002.9 N

H = 0.785*G2*P

= 0.785*8872*11.9

= 7,349,602.31 N

HD = 0.785*B2*P

= 0.785*8812*11.9

= 7,250,500.37 N

HT = H - HD

= 7,349,603 - 7,250,501

= 99,101.94 N

Wm1 = H + Hp

= 7,349,603 + 116,002.9

= 7,465,605.27 N

Per VIII-1, Appendix 2-5(a)(2): Wm1 from the mating flange governs so Wm1 = 7,813,614.16 N

Wm2 = 3.14*b*G*y

= 3.14*0.88*887*17.2369

= 42,006.93 N

Per VIII-1, Appendix 2-5(a)(2): Wm2 from the mating flange governs so Wm2 = 168,027.7 N

Required bolt area, Am = greater of Am1, Am2 = 491.4222 cm2

Am1 = Wm1/Sb = 7,813,614/(100*159) = 491.4222 cm2

Am2 = Wm2/Sa = 168,027.7/(100*159) = 10.5678 cm2

Total area for 12- 3.25 in dia bolts, corroded, Ab = 579.6376 cm2

W = (Am + Ab)*Sa/2

= (49,142.22 + 57,963.75)*159/2

= 8,514,926.98 N

MD = HD*hD = 7,250,501*0.0495 = 358,901.5 N-m

MT = HT*hT = 99,101.94*0.048 = 4,756.9 N-m

HG = Wm1 - H = 7,813,614 - 7,349,603 = 464,011.8 N

MG = HG*hG = 464,011.8*0.0465 = 21,576.6 N-m

Mo = MD + MT + MG = 358,901.5 + 4,756.9 + 21,576.6 = 385,234.9 N-m

35/55

Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11

Gasket details from facing sketch 6, Column I

Ring gasket width w = 7 mm

b0 = w/8 = 0.88 mm

Effective gasket seating width, b = b0 = 0.88 mm

G = (gasket OD + gasket ID) / 2 = 887 mm

hG = (C - G)/2 = (980 - 887)/2 = 46.5 mm

hD = (C - B)/2 = (980 - 881)/2 = 49.5 mm

hT = (hD + hG)/2 = (49.5 + 46.5)/2 = 48 mm

Hp = 2*b*3.14*G*m*P

= 2*0.88*3.14*887*2*0.1034

= 1,008.17 N

H = 0.785*G2*P

= 0.785*8872*0.1034

= 63,874.44 N

HD = 0.785*B2*P

= 0.785*8812*0.1034

= 63,013.16 N

HT = H - HD

= 63,874.44 - 63,013.16

= 861.28 N

Wm1 = H + Hp

= 63,874.44 + 1,008.17

= 64,882.61 N

Per VIII-1, Appendix 2-5(a)(2): Wm1 from the mating flange governs so Wm1 = 67,907.11 N

Wm2 = 3.14*b*G*y

= 3.14*0.88*887*17.2369

= 42,006.93 N

Per VIII-1, Appendix 2-5(a)(2): Wm2 from the mating flange governs so Wm2 = 168,027.7 N

Required bolt area, Am = greater of Am1, Am2 = 10.56778 cm2

Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/(100*159) = 0 cm2

Am2 = Wm2/Sa = 168,027.7/(100*159) = 10.5678 cm2

Total area for 12- 3.25 in dia bolts, corroded, Ab = 579.6376 cm2

W = (Am2 + Ab)*Sa/2

36/55

= (1,056.778 + 57,963.75)*159/2

= 4,692,133.19 N

Mo = HD*(hD - hG) + HT*(hT - hG)

= 63,013.16*(0.0495 - 0.0465) + 861.28*(0.048 - 0.0465)

= 190.3 N-m

Mg = W*hG = 4,692,133*0.0465 = 218,184.2 N-m

37/55

End Closure

Flange type:

Flange material specification:

Bolt material specification:

Cylinder #3 (Right)

Weld neck integral

SA-516 65 (II-D Metric p. 14, ln. 34)

SA-193 B7 Bolt 64 < t <= 100 (II-D Metric p.

348, ln. 32)

11,900 kPa @ 85 C

115.23 mm

Required flange thickness: tr=

Maximum allowable working pressure,

12,055.32 kPa @ 85 C

MAWP:

Maximum allowable pressure, MAP: 14,036.16 kPa @ 21.1111 C

External design pressure, Pe

103.42 kPa @ 85 C

Maximum allowable external

1,088.07 kPa @ 85 C

pressure, MAEP:

Corrosion allowance:

Bore = 3 mm

Bolt corrosion (root), Cbolt:

0 mm

Design MDMT:

-46 C

Rated MDMT:

-40 C

Estimated weight:

(bolting limits)

Flange = 0 mm

Impact tested to -46C

Flange material is normalized

Material is produced to fine grain

practice

PWHT is performed

corroded = 601.78 kg

New = 625.73 kg

flange OD

A = 1,119 mm

bolt circle

C = 980 mm

gasket OD

= 894 mm

gasket ID

= 880 mm

flange ID

B = 875 mm

thickness

bolting

= 116 mm

= 12- 3.25 in dia

hub thickness

g1 = 50 mm

hub thickness

g0 = 48 mm

hub length

h = 67.5 mm

length

e = 370 mm

gasket factor

m =2

seating stress

y = 17.23689 MPa

Flexitallic Solid

Metal Core Flexpro

gasket description

Facing; 304 S.S. :

Metal; Monel

38/55

Determination of Flange MDMT

UCS-66(b)(1)(b) has been applied.

Flange is impact tested per UG-84 to -46 C

UCS-66(i) reduction of 8.5 C applied (ratio = 0.8489).

Bolts rated MDMT per Fig UCS-66 note (e) = -40 C

The rated flange MDMT is -40 C

39/55

Gasket width N = 7 mm

b0 = N/2 = 3.5 mm

Effective gasket seating width, b = b0 = 3.5 mm

G = (OD of contact face + gasket ID) / 2 = 887 mm

hG = (C - G)/2 = (980 - 887)/2 = 46.5 mm

hD = R + g1/2 = 2.5 + 47/2 = 26 mm

hT = (R + g1 + hG)/2 = (2.5 + 47 + 46.5)/2 = 48 mm

Hp = 2*b*3.14*G*m*P

= 2*3.5*3.14*887*2*11.9

= 464,011.6 N

H = 0.785*G2*P

= 0.785*8872*11.9

= 7,349,602.31 N

HD = 0.785*B2*P

= 0.785*8812*11.9

= 7,250,500.37 N

HT = H - HD

= 7,349,603 - 7,250,501

= 99,101.94 N

Wm1 = H + Hp

= 7,349,603 + 464,011.6

= 7,813,614.16 N

Wm2 = 3.14*b*G*y

= 3.14*3.5*887*17.2369

= 168,027.7 N

Required bolt area, Am = greater of Am1, Am2 = 491.4222 cm2

Am1 = Wm1/Sb = 7,813,614/(100*159) = 491.4222 cm2

Am2 = Wm2/Sa = 168,027.7/(100*159) = 10.5678 cm2

Total area for 12- 3.25 in dia bolts, corroded, Ab = 579.6376 cm2

W = (Am + Ab)*Sa/2

= (49,142.22 + 57,963.75)*159/2

= 8,514,926.98 N

MD = HD*hD = 7,250,501*0.026 = 188,513.8 N-m

MT = HT*hT = 99,101.94*0.048 = 4,756.9 N-m

HG = Wm1 - H = 7,813,614 - 7,349,603 = 464,011.8 N

40/55

Mo = MD + MT + MG = 188,513.8 + 4,756.9 + 21,576.6 = 214,847.3 N-m

Mg = W*hG = 8,514,927*0.0465 = 395,944.1 N-m

Hub and Flange Factors

h0 = (B*g0)1/2 = (881*45)1/2 = 199.11 mm

From FIG. 2-7.1, where K = A/B = 1,119/881 = 1.2701

T = 1.81

Z = 4.2612

h/h0 = 0.339

g1/g0 = 1.0444

F = 0.9038

V = 0.5217

Y = 8.2558

U=

9.0723

e = F/h0 = 0.1153

d = (U/V)*h0*g02= (9.072305/0.5217)*19.9111*4.52

= 7,012.3359 cm3

Stresses at operating conditions - VIII-1, Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (11.6*0.0454 + 1)/1.810018 + 11.63/7,012.3359

= 1.065981

SH = f*Mo/(L*g12*B)

= 1e3*1*214,847.3/(1.065981*472*881)

= 103.563 MPa

SR = (1.33*t*e + 1)*Mo/(L*t2*B)

= (1.33*116*0.0045 + 1)*1e3*214,847.3/(1.065981*1162*881)

= 28.908 MPa

ST = Y*Mo/(t2*B) - Z*SR

= 1e3*8.2558*214,847.3/(1162*881) - 4.2612*28.908

= 26.442 MPa

Allowable stress Sfo = 128 MPa

Allowable stress Sno = 128 MPa

ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 192 MPa

SR does not exceed Sfo

0.5(SH + SR) = 66.235 MPa does not exceed Sfo

0.5(SH + ST) = 65.002 MPa does not exceed Sfo

Stresses at gasket seating - VIII-1, Appendix 2-7

SH = f*Mg/(L*g12*B)

= 1e3*1*395,944.1/(1.065981*472*881)

= 190.857 MPa

SR = (1.33*t*e + 1)*Mg/(L*t2*B)

= (1.33*116*0.0045 + 1)*1e3*395,944.1/(1.065981*1162*881)

41/55

= 53.275 MPa

ST = Y*Mg/(t2*B) - Z*SR

= 8.2558*1e3*395,944.1/(1162*881) - 4.2612*53.275

= 48.729 MPa

Allowable stress Sfa = 128 MPa

Allowable stress Sna = 128 MPa

ST does not exceed Sfa

SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 192 MPa

SR does not exceed Sfa

0.5(SH + SR) = 122.066 MPa does not exceed Sfa

0.5(SH + ST) = 119.793 MPa does not exceed Sfa

Flange rigidity per VIII-1, Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)

= 1e3*52.14*0.5217*395,944.1/(1.066*202,272.218*452*0.3*199.11)

= 0.4129076

The flange rigidity index J does not exceed 1; satisfactory.

Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11

42/55

Gasket width N = 7 mm

b0 = N/2 = 3.5 mm

Effective gasket seating width, b = b0 = 3.5 mm

G = (OD of contact face + gasket ID) / 2 = 887 mm

hG = (C - G)/2 = (980 - 887)/2 = 46.5 mm

hD = R + g1/2 = 2.5 + 47/2 = 26 mm

hT = (R + g1 + hG)/2 = (2.5 + 47 + 46.5)/2 = 48 mm

Hp = 2*b*3.14*G*m*P

= 2*3.5*3.14*887*2*0.1034

= 4,032.66 N

H = 0.785*G2*P

= 0.785*8872*0.1034

= 63,874.44 N

HD = 0.785*B2*P

= 0.785*8812*0.1034

= 63,013.16 N

HT = H - HD

= 63,874.44 - 63,013.16

= 861.28 N

Wm1 = H + Hp

= 63,874.44 + 4,032.66

= 67,907.11 N

Wm2 = 3.14*b*G*y

= 3.14*3.5*887*17.2369

= 168,027.7 N

Required bolt area, Am = greater of Am1, Am2 = 10.56778 cm2

Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/(100*159) = 0 cm2

Am2 = Wm2/Sa = 168,027.7/(100*159) = 10.5678 cm2

Total area for 12- 3.25 in dia bolts, corroded, Ab = 579.6376 cm2

W = (Am2 + Ab)*Sa/2

= (1,056.778 + 57,963.75)*159/2

= 4,692,133.19 N

Mo = HD*(hD - hG) + HT*(hT - hG)

= 63,013.16*(0.026 - 0.0465) + 861.28*(0.048 - 0.0465)

= 1,290.5 N-m

Mg = W*hG = 4,692,133*0.0465 = 218,184.2 N-m

43/55

h0 = (B*g0)1/2 = (881*45)1/2 = 199.11 mm

From FIG. 2-7.1, where K = A/B = 1,119/881 = 1.2701

T = 1.81

Z = 4.2612

h/h0 = 0.339

g1/g0 = 1.0444

F = 0.9038

V = 0.5217

Y = 8.2558

U=

9.0723

e = F/h0 = 0.1153

d = (U/V)*h0*g02= (9.072305/0.5217)*19.9111*4.52

= 7,012.3359 cm3

Stresses at operating conditions - VIII-1, Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (11.6*0.0454 + 1)/1.810018 + 11.63/7,012.3359

= 1.065981

SH = f*Mo/(L*g12*B)

= 1e3*1*1,290.5/(1.065981*472*881)

= 0.622 MPa

SR = (1.33*t*e + 1)*Mo/(L*t2*B)

= (1.33*116*0.0045 + 1)*1e3*1,290.5/(1.065981*1162*881)

= 0.174 MPa

ST = Y*Mo/(t2*B) - Z*SR

= 1e3*8.2558*1,290.5/(1162*881) - 4.2612*0.174

= 0.159 MPa

Allowable stress Sfo = 128 MPa

Allowable stress Sno = 128 MPa

ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 192 MPa

SR does not exceed Sfo

0.5(SH + SR) = 0.398 MPa does not exceed Sfo

0.5(SH + ST) = 0.39 MPa does not exceed Sfo

Stresses at gasket seating - VIII-1, Appendix 2-7

SH = f*Mg/(L*g12*B)

= 1e3*1*218,184.2/(1.065981*472*881)

= 105.171 MPa

SR = (1.33*t*e + 1)*Mg/(L*t2*B)

= (1.33*116*0.0045 + 1)*1e3*218,184.2/(1.065981*1162*881)

= 29.357 MPa

ST = Y*Mg/(t2*B) - Z*SR

= 8.2558*1e3*218,184.2/(1162*881) - 4.2612*29.357

= 26.852 MPa

44/55

Allowable stress Sna = 128 MPa

ST does not exceed Sfa

SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 192 MPa

SR does not exceed Sfa

0.5(SH + SR) = 67.264 MPa does not exceed Sfa

0.5(SH + ST) = 66.012 MPa does not exceed Sfa

Flange rigidity per VIII-1, Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)

= 1e3*52.14*0.5217*218,184.2/(1.066*202,272.218*452*0.3*199.11)

= 0.2275319

The flange rigidity index J does not exceed 1; satisfactory.

End Closure - Flange hub

ASME Section VIII Division 1, 2007 Edition Metric

Component:

Flange hub

Material specification:

SA-516 65 (II-D Metric p. 14, ln. 34)

Material is impact tested per UG-84 to -46 C

UCS-66(i) reduction of 2 C applied (ratio = 0.96513).

Internal design pressure: P = 11900 kPa @ 85C

External design pressure: Pe = 103.421 kPa @ 85C

Static liquid head:

Not Considered

Corrosion allowance:

Inner C = 3.00 mm

Rated MDMT = -48.00C

Radiography:

Material is normalized

Material is produced to Fine Grain Practice

PWHT is performed

Capacity:

New = 40.5894 liters

ID = 875.00 mm

Length Lc = 67.50 mm

t = 48.00 mm

Outer C = 0.00 mm

Seamless No RT

Full UW-11(a) Type 1

N/A

corr = 65.8529 kg

corr = 41.1479 liters

t

=

=

=

11900.00*440.50/(128000*1.00 - 0.60*11900.00) + 3.00

46.3728 mm

45/55

P

=

=

=

S*E*t/(R + 0.60*t) - Ps

128000*1.00*45.0003 / (440.50 + 0.60*45.0003) - 0.0000

12320.9297 kPa

P

=

=

=

S*E*t/(R + 0.60*t)

128000*1.00*48.0000 / (437.50 + 0.60*48.0000)

13176.0664 kPa

L/Do = 6395.0000/971.0001 = 6.5860

Do/t = 971.0001/6.954663 = 139.6185

From table G:

A = 0.000110

Pa = 4*B/(3*(Do/t))

= 4*10.8297/(3*(971.0001/6.954663))

= 103.4216 kPa

Design thickness for external pressure Pa = 103.4216 kPa

= t + Corrosion = 6.954663 + 3.00 = 9.95 mm

Maximum Allowable External Pressure, (Corroded & at 85.00C) UG-28(c)

L/Do = 6395.0000/971.00 = 6.5860

Do/t = 971.00/45.0003 = 21.5777

From table G:

A = 0.002583

Pa = 4*B/(3*(Do/t))

= 4*108.5882/(3*(971.00/45.0003))

= 6709.9165 kPa

% Extreme fiber elongation - UCS-79(d)

= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 48.00 / 461.5000) * (1 - 461.5000 / )

= 5.2004 %

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.011586

120.0401 MPa

128.0000 / 1.0000

46/55

ScHC

128.0000 MPa

120.0401 MPa

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012358

120.1204 MPa

128.0000 / 1.0000

128.0000 MPa

120.1204 MPa

ScHN

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.012358

120.1204 MPa

128.0000 / 1.0000

128.0000 MPa

120.1204 MPa

ScCN

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.011586

120.0401 MPa

128.0000 / 1.0000

128.0000 MPa

120.0401 MPa

ScCC

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

A

0.125 / (Ro / t)

0.011586

120.0401 MPa

128.0000 / 1.0000

128.0000 MPa

120.0401 MPa

ScVC

47/55

Saddle #1

Saddle material:

Saddle construction is:

Saddle allowable stress:

Saddle yield stress:

Saddle distance to datum:

Tangent to tangent length:

Saddle separation:

Vessel radius:

Tangent distance left:

Tangent distance right:

Saddle height:

Saddle contact angle:

Wear plate thickness:

Wear plate width:

Wear plate contact angle:

Web plate thickness:

Base plate length:

Base plate width:

Base plate thickness:

Number of stiffener ribs:

Largest stiffener rib spacing:

Stiffener rib thickness:

Saddle width:

Anchor bolt size & type:

Anchor bolt material:

Anchor bolt allowable shear:

Anchor bolt corrosion allowance:

Anchor bolts per saddle:

Base coefficient of friction:

Ss =

Sy =

A-516 Gr.

60

Centered

web

MPa

MPa

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

137.895

262.001

3,382.5

L=

11,405

Ls = 7,000

R = 462

Al = 1,022.5

Ar = 3,382.5

Hs = 850

=

120

tp =

10

Wp = 279.4

w = 132

ts =

10

E=

850

F=

200

tb =

11

n=

3

di = 407.3

mm

tw = 10

mm

B=

200

mm

20 mm

103.421 MPa

0

mm

2

0.45

Weight on left saddle: operating corr =3,859.16 kg, test new =6,077.23 kg

Weight on right saddle: operating corr =10,533.32 kg, test new =15,650.3 kg

Weight of saddle pair

=189.6 kg

48/55

Notes:

(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on

Two Saddle Supports" by L.P. Zick.

Load

Vessel

condition

Bending + pressure

between saddles

(MPa)

S1

(+)

allow

(+)

S1

Bending + pressure at

the saddle

(MPa)

allow

(-)

S2

(-)

allow

(+)

(+)

S2

allow

(-)

(-)

Weight

Operating

55.002

128

2.375

54.951

128

2.347

Weight

Test

67.421

216.9

3.54

67.205

216.9

3.354

Weight

Vacuum

2.375

128

2.832

2.347

128

2.804

Load

Vessel

condition

Tangential

shear (MPa)

S3

allow

Stress

over

saddle

(MPa)

Circumferential

stress (MPa)

S4

(horns)

allow

(+/-)

S5

allow

Splitting

(MPa)

S6

allow

Weight

Operating

3.243

102.4

-4.97

192

5.102

111.5

4.757

91.93

Weight

Test

4.493

173.52

-6.601

216.9

7.026

216.9

7.068

235.801

Weight

Vacuum

3.243

102.4

-4.97

192

5.102

111.5

4.757

91.93

Longitudinal stress between saddles (Weight ,Operating, left saddle loading and geometry govern)

S1 = +- 3*K1*Q*(L/12) / (*R2*t)

= 3*0.6254*37,845.47*(11,405/12) / (*438.672*47)

= 2.375 MPa

Sp = P*R/(2*t)

= 11.92*415.17/(2*47)

= 52.627 MPa

Maximum tensile stress S1t = S1 + Sp = 55.002 MPa

Maximum compressive stress (shut down) S1c = S1 = 2.375 MPa

Tensile stress is acceptable (<=1*S*E = 128 MPa) (128 MPa)

** WARNING Compressive stress between saddles is excessive (> 0 ###,###,###,##0.###)**

Longitudinal stress at the left saddle (Weight ,Operating)

Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*164/3 + 11,405 + 2*249.14/3

= 11,680.43 mm

w = Wt/Le = 141,142.09*10/11,680.43 = 120.84 N/cm

49/55

Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 120.84/10000*(2*164*1,022.5/3 + 1,022.52/2 - (4622 - 1642)/4)

= 7,104.1 N-m

S2 = +- Mq*K1'/ (*R2*t)

= 7,104.1*1e3*9.3799/ (*438.52*47)

= 2.347 MPa

Sp = P*R/(2*t)

= 11.92*415/(2*47)

= 52.604 MPa

Maximum tensile stress S2t = S2 + Sp = 54.951 MPa

Maximum compressive stress (shut down) S2c = S2 = 2.347 MPa

Tensile stress is acceptable (<=1*S = 128 MPa)

** WARNING Compressive stress at the saddle is excessive (> 0 #)**

Tangential shear stress in the shell (right saddle, Weight ,Operating)

Qshear = Q - w*(a + 2*H/3)

= 103,296.62 - 12.08*(3,382.5 + 2*249.14/3)

= 60,416.67 N

S3 = K2.2*Qshear/(R*t)

= 1.1707*60,416.67/(464*47)

= 3.243 MPa

Tangential shear stress is acceptable (<= 0.8*S = 102.4 MPa)

Circumferential stress at the right saddle horns (Weight ,Operating)

S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)

= -103,296.62/(4*47*(200+1.56*Sqr(487.5*47))) - 3*0.0529*103,296.62/(2*472)

= -4.97 MPa

Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 192 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +

1.56*(Rotc)0.5} =436.14 mm

Ring compression in shell over right saddle (Weight ,Operating)

S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*103,296.62/((47 + 10)*(10 + 1.56*Sqr(487.5*57)))

= 5.102 MPa

Ring compression in shell is acceptable (<= 0.5*Sy = 111.5 MPa)

Saddle splitting load (right, Weight ,Operating)

Area resisting splitting force = Web area + wear plate area

Ae = Heff*ts + tp*Wp

50/55

= 16.25*1 + 1*27.94

= 44.19 cm2

S6 = K8*Q / Ae

= 0.2035*103,296.62 / 4,418.9997

= 4.757 MPa

Stress in saddle is acceptable (<= (2/3)*Ss = 91.93 MPa)

Longitudinal stress between saddles (Weight ,Test, left saddle loading and geometry govern)

S1 = +- 3*K1*Q*(L/12) / (*R2*t)

= 3*0.6254*59,597.28*(11,405/12) / (*437.172*50)

= 3.54 MPa

Sp = P*R/(2*t)

= 15.5*412.17/(2*50)

= 63.881 MPa

Maximum tensile stress S1t = S1 + Sp = 67.421 MPa

Maximum compressive stress (shut down) S1c = S1 = 3.54 MPa

Tensile stress is acceptable (<= 0.9*Sy = 216.9 MPa) (216.9 MPa)

** WARNING Compressive stress between saddles is excessive (> 0 ###,###,###,##0.###)**

Longitudinal stress at the left saddle (Weight ,Test)

Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*164/3 + 11,405 + 2*249.14/3

= 11,680.43 mm

w = Wt/Le = 213,074.29*10/11,680.43 = 182.42 N/cm

Bending moment at the left saddle:

Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 182.42/10000*(2*164*1,022.5/3 + 1,022.52/2 - (4622 - 1642)/4)

= 10,724.7 N-m

S2 = +- Mq*K1'/ (*R2*t)

= 10,724.7*1e3*9.3799/ (*4372*50)

= 3.354 MPa

Sp = P*R/(2*t)

= 15.5*412/(2*50)

= 63.852 MPa

Maximum tensile stress S2t = S2 + Sp = 67.205 MPa

Maximum compressive stress (shut down) S2c = S2 = 3.354 MPa

Tensile stress is acceptable (<= 0.9*Sy = 216.9 MPa)

** WARNING Compressive stress at the saddle is excessive (> 0 #)**

51/55

Qshear = Q - w*(a + 2*H/3)

= 153,477.01 - 18.24*(3,382.5 + 2*249.14/3)

= 88,743.56 N

S3 = K2.2*Qshear/(R*t)

= 1.1707*88,743.56/(462.5*50)

= 4.493 MPa

Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 173.52 MPa)

Circumferential stress at the right saddle horns (Weight ,Test)

S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)

= -153,477.01/(4*50*(200+1.56*Sqr(487.5*50))) - 3*0.0529*153,477.01/(2*502)

= -6.601 MPa

Circumferential stress at saddle horns is acceptable (<= 0.9*Sy = 216.9 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +

1.56*(Rotc)0.5} =443.55 mm

Ring compression in shell over right saddle (Weight ,Test)

S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*153,477.01/((50 + 10)*(10 + 1.56*Sqr(487.5*60)))

= 7.026 MPa

Ring compression in shell is acceptable (<= 0.9*Sy = 216.9 MPa)

Saddle splitting load (right, Weight ,Test)

Area resisting splitting force = Web area + wear plate area

Ae = Heff*ts + tp*Wp

= 16.25*1 + 1*27.94

= 44.19 cm2

S6 = K8*Q / Ae

= 0.2035*153,477.01 / 4,418.9997

= 7.068 MPa

Stress in saddle is acceptable (<= 0.9*Sy = 235.801 MPa)

Longitudinal stress between saddles (Weight ,Vacuum, left saddle loading and geometry govern)

S1 = +- 3*K1*Q*(L/12) / (*R2*t)

= 3*0.6254*37,845.47*(11,405/12) / (*438.672*47)

= 2.375 MPa

Sp = P*R/(2*t)

= 0.1*415.17/(2*47)

= 0.457 MPa

Maximum tensile stress (shut down) S1t = S1 = 2.375 MPa

52/55

Tensile stress is acceptable (<=1*S*E = 128 MPa) (128 MPa)

** WARNING Compressive stress between saddles is excessive (> 0 ###,###,###,##0.###)**

Longitudinal stress at the left saddle (Weight ,Vacuum)

Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*164/3 + 11,405 + 2*249.14/3

= 11,680.43 mm

w = Wt/Le = 141,142.09*10/11,680.43 = 120.84 N/cm

Bending moment at the left saddle:

Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 120.84/10000*(2*164*1,022.5/3 + 1,022.52/2 - (4622 - 1642)/4)

= 7,104.1 N-m

S2 = +- Mq*K1'/ (*R2*t)

= 7,104.1*1e3*9.3799/ (*438.52*47)

= 2.347 MPa

Sp = P*R/(2*t)

= 0.1*415/(2*47)

= 0.457 MPa

Maximum tensile stress (shut down) S2t = S2 = 2.347 MPa

Maximum compressive stress S2c = S2 + Sp = 2.804 MPa

Tensile stress is acceptable (<=1*S = 128 MPa)

** WARNING Compressive stress at the saddle is excessive (> 0 #)**

Tangential shear stress in the shell (right saddle, Weight ,Vacuum)

Qshear = Q - w*(a + 2*H/3)

= 103,296.62 - 12.08*(3,382.5 + 2*249.14/3)

= 60,416.67 N

S3 = K2.2*Qshear/(R*t)

= 1.1707*60,416.67/(464*47)

= 3.243 MPa

Tangential shear stress is acceptable (<= 0.8*S = 102.4 MPa)

Circumferential stress at the right saddle horns (Weight ,Vacuum)

S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)

= -103,296.62/(4*47*(200+1.56*Sqr(487.5*47))) - 3*0.0529*103,296.62/(2*472)

= -4.97 MPa

Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 192 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +

1.56*(Rotc)0.5} =436.14 mm

53/55

S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*103,296.62/((47 + 10)*(10 + 1.56*Sqr(487.5*57)))

= 5.102 MPa

Ring compression in shell is acceptable (<= 0.5*Sy = 111.5 MPa)

Saddle splitting load (right, Weight ,Vacuum)

Area resisting splitting force = Web area + wear plate area

Ae = Heff*ts + tp*Wp

= 16.25*1 + 1*27.94

= 44.19 cm2

S6 = K8*Q / Ae

= 0.2035*103,296.62 / 4,418.9997

= 4.757 MPa

Stress in saddle is acceptable (<= (2/3)*Ss = 91.93 MPa)

Shear stress in anchor bolting, one end slotted

Maximum seismic or wind base shear = 0 N

Thermal expansion base shear = W* = 104,226.29 * 0.45= 46,901.83 N

Corroded root area for a 20 mm bolt = 2.3484 cm2 ( 2 per saddle )

Bolt shear stress = 46,901.83/(234.8382*2) = 99.86 MPa

Anchor bolt stress is acceptable (<= 103.421 MPa)

Web plate buckling check (Escoe pg 251)

Allowable compressive stress Sc is the lesser of 137.895 or 139.436 MPa: (137.895)

Sc = Ki*2*E/(12*(1 - 0.32)*(di/tw)2)

= 1.28*2*19.99E+04/(12*(1 - 0.32)*(407.3/10)2)

= 139.436 MPa

Allowable compressive load on the saddle

be = di*ts/(di*ts + 2*tw*(b - 1))

= 16.0354*0.3937/(16.0354*0.3937 + 2*0.3937*(7.874 - 1))

= 0.5384

Fb = n*(As + 2*be*tw)*Sc

= 3*(1,900 + 2*13.68*10)*137.895

= 899,148.48 N

Saddle loading of 154,406.69 N is <= Fb; satisfactory.

Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)

b = V * (Hs - xo)* y / I + Q / A

= 0 * (850 - 382.07)* 100 / (1e4*2,002.5) + 103,296.62 / 13,702.07

54/55

= 7.539 MPa

The primary bending + axial stress in the saddle <= 137.895 MPa; satisfactory.

Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one

saddle slotted)

b = V * (Hs - xo)* y / I + Q / A

= 46,901.83 * (850 - 382.07)* 100 / (1e4*2,002.5) + 103,296.62 / 13,702.07

= 117.135 MPa

The secondary bending + axial stress in the saddle < 2*Sy= 524.002 MPa; satisfactory.

Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)

where a = 407.3, b = 95 mm

tb = (1*q*b2/(1.5*Sa))0.5

= (3*0.908*952/(1.5*137.895))0.5

= 10.9 mm

The base plate thickness of 11 mm is adequate.

Foundation bearing check

Sf = Qmax / (F*E)

= 154,406.69 / (200*850)

= 0.908 MPa

Concrete bearing stress < 11.432 MPa ; satisfactory.

55/55

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