COURSE DESCRIPTION : This course is designed to enhance the knowledge, skills and attitudes of an individual in the field of automotive servicing in accordance with industry standards. It covers basic, common and core competencies such as: service charging and starting system, service engine mechanical system, service clutch system, service differential and front axle, service steering system, overhaul manual transmission, service brake system and service suspension system. SUMMARY OF LEARNING OUTCOMES: Upon completion of the course, the trainees/students must be able to: 1. Service starting system 2. Service charging system 3. Service engine mechanical system 4. Service clutch system 5. Service differential and front axle 6. Service steering system 7. Overhaul manual transmission 8. Service brake system 9. Service suspension system ENTRY REQUIREMENTS: Trainees or students should posses the following requirements: • • • • Can communicate in both oral and written form; Physically and mentally fit; With good moral character; and Can perform basic mathematical computations.

Course Design Automotive Servicing NC II


1.1.1 Practicing occupational health and safety procedure 1.1. interpret and apply specifications and manual 5. 1. 4.1.1 Moving and positioning vehicle 3.1 Integrate personal objectives with organizational goals.1. Work in a team environment 3. 2.1.1. Practice career professionalism 2.1 Prepare vehicle for driving 2.1. Apply appropriate sealant/adhesive 1. Module Title Module Contents No. Participate in workplace communication 1.1. 6 hrs. 4. Practice occupational hand safety procedures. 2.1 Practicing career professionalism 4.3 Store unused and dispose used sealant/adhesive 2.1 Describe and identify team role and responsibility 2. 4.2 Move and position vehicle 2. -2- Course Design Automotive Servicing NC II .1.1 Reading.1. 4 hrs. 3.2 Prepare surface for sealant/adhesive application 1.1 Working in a team environment 3.1 Applying appropriate sealant/adhesive 4 hrs.1.2 Participate in workplace meeting and discussion 1. 4.3 Control hazards and risks.1 Participating in workplace communication 2.3 Check the vehicle 3. interpreting and applying specifications and manual Using and applying lubricant/coolant 4 hrs. 4 hrs.1 Identify/access manuals and interpret data and specification 4.1 Performing mensuration and calculation 4.2 Evaluate hazards and risks.COURSE STRUCTURE Unit of Competency BASIC 1. 4. Move and position vehicle 3.1 Obtain and convey workplace information 1. Use and apply lubricant/coolant 4 hrs.1.1.3 Maintain professional growth and development.2 Apply information accessed in manual 4.1 Identify appropriate sealant/adhesive 1.3 Complete relevant work-related document 2.1 Identify hazards and risks.2 Maintain measuring instrument 4.2 Describe work as a team member 3. of Hours 4 hrs.4 Maintain occupational health and safety awareness.1.1. 4 hrs.1.1.1 Select measuring instrument and carry out measurement and calculations 3.1. COMMON 1.2 Set and meet work priorities.1.1. 3.3 Store manual 5. Read.1 Identify the type of lubricant/coolant 4 hrs.1. Perform mensuration and calculation 4.

4 Repair/replace water pump 3. Course Design Automotive Servicing NC II -3- .1.2 Pulling out and mounting clutch component parts 4.12 Overhaul carburetor 3. Service clutch system 4.4 Overhauling hydraulic clutch mechanism 4.2 Store/arrange tools and shop equipment 6.5 Apply coolant additives 3.1.5 Performing clutch failure 1.3 Dispose waste/used lubricant Perform leakage test on cooling system 3.1.1 Servicing charging system 24 hrs. Service starting system Servicing starting system 24 hrs.3 Dismantling/installing clutch mechanism 4.13 Overhaul turbo charger 3. Perform shop maintenance CORE 1.1 Test charging system components and identify faults 2.1 No.14 Check turbo charger operation 3.1 Diagnosing clutch failure/problem Servicing engine mechanical system 72 hrs.1.3 Repair/replace and assemble starter components/parts 2.1.4 Report damaged tools/equipment Test starting system components and identify faults 1.11 Perform carburetor adjustment 3.2 Disassemble starter 1.1.2 Disassemble alternator 2.1. Service engine mechanical system Overhaul oil pump replace oil filter and change oil 3.1. 3.2 Check thermostat condition 3. 4.Unit of Competency 6 Module Title 6.1.9 Explain fuel octane rating 3.1 Explain coolant circulation within cooling system 3.1.3 Repair/replace and assemble alternator components/parts 3.1.1. 2.1.1. classification and application of engine oil 3.7 Identify types.1.2 Use and apply lubricant/coolant 6.1 Inspect/clean tools and shop equipment Calibrate/install injector 4.15 Overhaul fuel diesel injector 3.1.1 Servicing clutch system 24 hrs. Service charging system 2.1.1 Performing shop maintenance Module Contents 5. of Hours 4 hrs.1.1.10 Identify fuel pump types and classification 3.6 Explain oil cycle within the engine 3.1.1.

2 Explain the operating principle of ABS equip brake 8.1 Inspect drive shaft and joint 5.3 Adjust/align tie-rod end to wheel 6.1.Unit of Competency Module Title Module Contents analysis 4.3 Interpret schematic diagrams and circuitry 8.1.5 Inspect and check transmission component 7.4 Dismantle/install steering components 6.7 Analyze king pin condition 5.3 Dismantle and assemble differential parts 5.6 Overhaul rear/front wheel hub 5.1 Identify types of transmission and components 7.2 Diagnose power steering system failure 6.1.1. Service brake system 8.1.1. 8.1.5 Set/adjust differential components 5.4 Performed brake system preventive maintenance No.1.1.1 Overhauling manual transmission 40 hrs. of Hours Test manual transmission performance 8.4 Disassemble manual transmission 7.2 Testing transmission 7.6 Setting/Adjusting clutch system components 4. Service differential and front axle Dismount and mount differential assembly 5. 7. mount manual transmission and associated components 7.1 Servicing brake system 48 hrs.1. Course Design Automotive Servicing NC II -4- .1 Servicing manual steering system 24 hrs.5 Conduct wheel alignment 7.7 Bleeding clutch hydraulic system 5.6 Assemble manual transmission component 7. Service manual steering system 6.1 Servicing differential and front axle 24 hrs.1.1.3 Pull out and dismount manual transmission and associate component 7.1.1 Identify the types of hydraulic brake (hydraulic ABS) and its corresponding components and function 8. Overhaul manual transmission 7.4 Diagnose differential parts failure 5.8 Inspect/replace I-beam Install.1. 6.1.1 Service steering system 6.1.

2 Diagnose suspension system failure 9.8 Check.1.1 Servicing 9. Service suspension system Diagnose brake system failure 8.3 Disassemble and assemble suspension system (conventional type) 9.1.Unit of Competency Module Title 8.1.6 Performed ABS component testing 8.1. assemble and mount hydraulic brake component 8. Course Design Automotive Servicing NC II -5- .5 Module Contents No.4 Inspect and replace suspension system component (conventional type) Service air suspension system 38 hrs. component and its operating rinciple(conventional and air suspension) Use appropriate tools and instrument 9.1.7 Pull-out and disassemble hydraulic brake component 8. of Hours 9.1 Identify the type of suspension suspension system system.1.

Perform mensuration and calculation 4. Service charging system 3. Service clutch system 5. Move and position vehicle 3. Service engine mechanical system 4. Practice occupational health and safety procedures COMMON 1. Service differential and front axle 6. Apply appropriate sealant/adhesive 2. Participate in workplace communication 2. Service starting system 2. Practice career professionalism 4. Perform shop maintenance CORE 1. Service steering system 7. Read. Overhaul manual transmission 8.COMPETENCY ANALYSIS Units of Competency BASIC 1. Work in a team environment 3. Use and apply lubricant/coolant 6. of Modules Developed 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 2 1 1 Total TOTAL 1 1 1 1 4 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 14 24 Course Design Automotive Servicing NC II -6- . Service suspension system No. Service brake system 9. interpret and apply specifications and manuals 5.

Modular Demonstration Lecture Discussion Dual training Distance learning Course Design Automotive Servicing NC II -7- .NC II • Must be a holder of BS Mechanical Engineer or Industrial Education major in Automotive Technology • Must be a holder of Automotive Servicing NC III or equivalent qualification • Must have undergone training on TTMC II (for non-Education graduate) • Must have at least one year job/industry experience or any automotive related works and teaching experience • Must pass the required government examination such as licensure examination for teachers or board examination for mechanical engineers. 4. • Must be computer literate. 5. 3. 3. • Physically and mentally fit. 2. ASSESSMENT METHODS: 1. Written examination Demonstration of practical skills Direct observation Interview COURSE DELIVERY: 1. 4. 2. 6.TRAINERS QUALIFICATIONS – AUTOMOTIVE/LAND TRANSPORT SECTOR AUTOMOTIVE SERVICING.

ITEM 2 units 2 units 2 units 4 units 4 units 4 units 4 units 4 units Vehicle Engine Hydraulic jack/lift Growler tester Ignition timing light Tachnometer Differential and front axle Multimeter QTY.RESOURCES: QTY. 50L 10L 10L 50L 50L 10 pcs 10 pcs MATERIALS ITEM Engine oil Grease Sealant/adhesive Hydraulic oils/gear oil Automatic transmission fluid Wheel wedges Test lamp Course Design Automotive Servicing NC II -8- . 4 sets 4 sets 4 sets 4 sets 4 sets 4 sets 20 pcs 20 pcs 20pcs 4 sets 4 sets 4 sets 4 sets 4 sets 4 sets 4 sets TOOLS ITEM Box wrench Socket wrench Pliers Screw driver Wire stripper Mechanic’s hammer Apron Goggle Gloves Torque wrench Feeler gauge Battery tester Hydrometer Dial gauge Bore gauge Micrometer caliper EQUIPMENT QTY.