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DAVID W.
TAYLOR NAVAL SHIP FlESEARCH AND DEVELOPMENT CENTER
Bethesda, Maryland 20084
A STUDY OF WASTEHEATBOILER
SIZE AND PERFORMANCE
OF A CONCEPTUAL MARINE COGAS SYSTEM by R. K. Muench, D. T. Knauss and J. G. Purnell
APPROVED FOR PUBLIC RELEASE; DISTRIB·JTION UNLIMITED
PROPULSION AND AUXILIARY SYSTEMS DEPARTMENT RESEARCH AND DEVELOPMENT REPORT
February 1980
DTNSRDC TM278019
7"RE'PORT
4.
UNCLASSIFIED
CLASSIFICATION OF THIS PAGE (When DBts Entered)
SECUHITY
REPORT DOCUMENTATION PAGE
NUMBER GOVT ACCESSION NO.
DTNSRDC TM27BO19
TI TLE (Bnd Subtitle)
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READ INSTRUCTIONS BEFORE COMPLETING FORM
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RECIPIENT'S CATALOG NUMBER

5. TYPE
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REPORT
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COVERED
A Study of WasteHeatBoiler Size and P s.rf ormance of a Conceptual Marine COGAS Syst~m
~ITHOR(.)
Research & Development
6. PERFORMING
ORG. REPORT NUMBER
.
B.
CONTRACT
OR
GRANT
NUMBER(.)
R.K. Muench, D.T. Knauss and J.G. Purnell
9.
PIORFORMING ORGANIZATION NAME AND ADDRESS
10.
Dav Ld W. Taylor Naval Ship R&D Center Ar.napo1is, MD 21402
III. CONTROLLING OFFICE
PROGRAM ELEMENT, AREA 6 WORK UNIT
PROJECT, NUMBERS
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Element 62543N Task Area SF43432301 Work Unit 12721152
REPORT DATE
David W. Taylor Naval Ship R&D Center Annapolis, MD 21402
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13.
Februarv 1980
NUMBER OF PAGES CLASS. (of thl. report)
26
15. SECURITY
16. CilSTRIBUTION
STATEMENT
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1541.
DECL ASSI FI C ATI ON! DOWN GRADING SCHEDULE
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D~l]lUTION STATEMENT A Approved for public releQSeI . Distribution Unlimited
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~'ISTRIBUTION
STATEMENT
t;s.;UPPLEMENTARY
NOTES
//~t:::n!l
1 ~1 ~ EY WOR~S
l'
h
U~7 b.j
·'1
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=r:
on reverse
olde
If neceuary
and Identify
by blo.<;k number)
,"
;~."P'
Waste~eat Zecover~, ,rSteam WasteHeat,B'oHer ,izing,,\ <. COGAS System J <:G.1S )f'urblne ;; .~~~:." ... .. .. /
_,j
jX5'ttoming,.s;?,c1e
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He at; 'I'r ans f e r, _.
20.
I.BSTRACT (Continue on reverse .Ide
If nece ...
ry and Identify
by block
number)
~The effect of wasteheatboi1er weight and volume on the performance of an L112S00based combined gas and steam turbine system (COGAS) is examined. The boiler is a oncethrough type which is controlled to extract the maximum heat from the gas turbine exhaust and still maintain acceptable minimum wall temp er at.ur e . At a gas turbine power of 12,000 hp (B.95MW) , the boiler without f,~edwater heating can produce sufficient steam to generate 2840 hp (2120 kW) a': a turbine eff Lc i.ency of 80% • This boiler, including diffuser, weighs ~
DO
FORM 1 JAN 73
1473
EDITION
OF
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65 IS OBSOLETE SECURITY CLASSIFICATION
SIN 0102014
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'1ITY U t'v. .." .. H2~ (2.~ (17. With feedwater heating.ICATION !. t). both COCAS systems yield a 20% improvement in fuel consumption over the basic gas turbine v&._. The 24 and 33% respective increases in power for these two systems at cruise are translated to 15 and 20% improvement in fuel consumption over the LM2500 gas turbine at the higher power levels of the COCAS system.if.k~) . UNCLASSIFIED SECURITY CLASSIFICATION OF THIS PAGE(When Data Entered) ..300 ft%s (8770 kg) and has a gas side pressure drop of 9 in..400 kg).hJ .:f OF THIS PAGE(When Data En'ter"d) " / I CLASSI.L< . UNCLASSIFIED ....<..3000 fl.bs."._~~._1' . the steam power can be increased to 4000 hp (2980 kW) with a boiler weight of 38. n 19. At the lower power levels.!.~jJ<: n ( . ~F'~ f '~" z.2 kPa).
.... .. ............ t ib. " .... . .. " " .. WasteHeatBoiler Sizing.... " " " " ... .. I Codes or \ \~/ILU ...... DTNSRDC TM278019 iii Di:.... . "" " • " AN~YSIS RESULTS " " It " " " " " • " " """• " ... .... .... . ... "._ . .... .. ..........••......... ...• " " " " " " 5 12 Sl. .tio ... COGASSystem Performance a . • • • • • • • • • • • • • • • • • • • • .TABLE OF CONTENTS Page LIST OF FIGURES •••••••••• " •••••••• " ... .. '"" ... .... . ..111!\. '".... ....... .. . . " " " " • " ••• " " " " " " " " " .... ....... .•..... • • " " " " •• "" •....... . .. ....••. . . • • • 16 18 19 23 APPE~DIX A ... .. "... ... iv iv 1 1 2 " 5 L 1ST OF TABLES ...... .. ....•...... .. .RY" REFERENCES " " "" .••••...••....... .... . . ..t \ special . ABSTRACT INTRODUCTION.. ..... By......... .. . ....Jt.....••...•......•_....COGAS STATEPOINT MATCHING .. ....._....•. ..... o... .Avail a0d __ . """" " "" ..WASTEHEAT~BOILER SIZING . ... ............ ... ... ..•....•. ..•...•.. • • • .' Availability ....•• APPENDIX B .. ...
•••••••• o ••••••••••••••• 9 10 11 12 13 14 WasteHeatBoiler Temperatures ••••••••••••••••••••••••••••••••• WasteHeatBoiler Saturation Pressures ••••••••••••••••••••••••• WasteHeatBoiler Mass Flow Rates •••••••••••••••••••••••••••••• WasteHeat..•••.••••••••.•••••••••••.LIST OF FIGURES Page 1 2 3 OnceThrough WasteHeat Boiler ••••••••••••••••••••••••••••••••• ~oiler StatePoint Designations •••••••••••••••••••••••••••••••• ~ffect of BoilerExhaustGas Temperature on Boiler Size (Weight)IJ (Pressure Drop) •.••••.••••••.•• .WasteHeatBoiler 5 11 DTNSRDC TM278019 iv ... 2 3 6 7 4 5 6 7 8 Effect of BoilerExhaustGas Temperature on Boiler Size Effect of FeedWater Heating on Boiler Size (Weight)••••••••••• Effect of Economizer Inlet Temperature on Total WasteHeatBoiler Heat Transfer ••••••••••••••••••• WasteHeatBoiler Sizing Summary ••••••••••••••••••••••••••••••• o ••• ~ ••••••••••• 8 9 Specific Fuel Consumption •••••••••••••.Boiler Area Fractions ••••••••••••••••••••••••••••••• Flow Chart for COGAS Iteration Model ••••••••••••••••••••••••••• SteamCycle Schematic •••.••••••••••.•••• o •••••• 10 12 13 14 16 24 15 26 LIST OF TABLES 1 Nominal Cruise Conditions for WasteHeatBoiler Sf z Lng .•••••••••••. •••••••••••••••••••••••••••••••••••••••••••••• Summary •••••••••••••••••••••••• o •••••••• IJ •••••• 2 .
300 lbs (8770 kg) and has a gas side pressure drop of 9 in. One shortcoming of the gas turbine is its possibly high fuel consumption. requiring only the development of an addon steam system. INTRODUCTION Gas turbines have made simple and compact power plants for combatants a real:Lty. This paper examines the tradeoff between wa st. it does add significantly to the volume and weight of the total system. The boiler is a oncethrough type which is controlled to extract the maximum heat from the gas turbine exhaust and still maintain acceptable minimum wall temperature. including diffuser. Although the steam system itself does not need fuel to produce power. H20 (2.2 kPa). In this boiler. (17. At the lower power levels. A low watel' flow rate produces high superheat. The hasic performance of the gas turbine is affected only slightly by the ndditional exhaust backpressure introduced by the wasteheat b o Ll er .9sMW). This combined gas and steam turb:Lne system (COGAS) is the easiest way of obtaining improved fuel consumption. Feedwater heating is necessary in some instances in order to avoid sulfuricacid condensation in the boiler.e=h t=b oLl. boiler utilized in this study is a oncethrough crosscounterflow type.e ea r size and perfor~lnce. the feed water is introduced at the gas outlet and is moved through the core until it leaves the other end at the desired condition (superheat). The stea~ntexit conditions are controlled by the feedwater flow rate. With feedwater heating. the boiler without feedwater heating can produce sufficient steam to generate 2840 hp (2120 kW) at a turbtne efficiency of 80%.400 kg). shown schematically in Figure 1. both COGAS systems yield a 20% improvement in fuel consumption over the basic gas turbine. The addition of a wasteheat boiler which extracts heat from the gas turbine exhaust gas to operate a bottoming Rankine cycle is one uay to improve the fuel consumption. The vras t eheat.ABSTRACT The effect of wasteheatboiler weight and volume on the performance of an LM2s00based combined gas and steam turbine system (COGAS) is examined. weighs 19. This control feature is utilized in this study to produce maximum heat recovery at an acceptably lower wall temperature. including the effect of feedwater heating. The 24 and 33% respective increases in powe r for these two systems at cruise are translated to 15 and 20% improvement in fuel consumption over the LM2500 gas turbine at the higher power levels of the COGAS system.300 lbs.000 hp (8. 1 DTNSRDC TM278019 . At a gas turbine power of 12. the steam power can be increased to 4000 hp (2980 kH) with a boiler weight of 38. This boiler. high minimum wall temperatures and low heat recovery. The sulfuric acid in the exhaust gas is produc ed from the sulfur in the fuel.
r: .0 MW) for naval applications.OnceThrough WasteHeatBoiler ::: . a simplified. The boiler. The ~asside heattransfer coefficient is on the order of 20 Btu/hroFft (0. with and without feedwater heating. In the study.oC» in the highquality evaporator and superheater. the performance of which Will be determined over their entire power profile. which is nominally rated at 21. ~: GAS TURBINE Figure 1 . The temperature profile in a oncethrough boiler is schematically shown in Figure 2. it is described in Appendix A. design cases are selected. computerized method was developed. This sizing will be accOmplished at an assumed cruise point of the gas turbine. low and high quality evaporators and superheater). will first be determined.1 kW/(m2•oC». as shown in this figure..oC» in the lowquality evaporator to a minimum of 200 Btu/hroFft (1. but relatively accurate. 2 DTNSRDC TM278019 . ANALYSIS In order to rapidly calculate the size and performance of the wasteheat boiler. Based upon this boiler sizing.1 kW/(m2.. is divided into four sections (economizer.500 hp (16.\. The thermodynamic conditions and heattransfer rates are calculated as a function of the average temperature in each of these sections. the size and weight of the wasteheat boiler. The gas turbine utilized in this study is the General Electric Company LM2500. a Pexh TGout ': rt~Hffi~~~~ If\ STACK tt TWin •• BOI LER CASING . The waterside2heattrans~er coefficients range from a maximum of 5000 Btu/hroFft (28 kW~(m .
TEMPERATURE T6 T2D WATERSIO~ SUPERHEATER I HIG~~~~:~ITY I I I I I I 1 lOWQUALITY BOILER l Figure 1~I XeD.angu lar crosssection. and nozzle to yield a total boiler weight.Le r+t ub Lng weight is then added to the weights of the boiler casing. ultimately. Ad~ed to this loss are the diffuser and nozzle pressure Los se s . The bo f.5 kPa) pressureloss allotment for the remainder of the exhaust system.4m). See Figure 1 for identification of these components. Also added is a 2 in.7 ~I ~ ~_. a tubing length from the known characteristics of the boiler tube bundle. The gasside pressure loss through the core is also calculated.a t fb Le with ship deckheights. diffuser. based upon the pressureloss coeffici_ent of the particular boilertube geometry. Also calculated is the heat transfer in each of the boiler sections. In this particular model. The combined length of the diffuser and boiler is taken to be 8 feet (2. the core and casing weights each represent approximately 1/3 of the total boiler weight. The analysis relies on the theoretical developments and heattransfer data provided by Kays and London [1]. This minimum temperature must be maintained above the sulfuracid dew point. the overall height of the system is doubled to 16 feet (4. This is done to make the boiler system c omp. which are approximately 8 feet (2. One I)f the most important wall temperatures is located at the water inlet of the economizer. it diffuses the exhaust gas from the gas turblne exhaust exit to the inlet of the boiler.Boiler StatePoint Designations The calculation starts with the given gasside temperatures and mass flow (a function of assumed gasturbine cruise conditions). the total heat transfer and water/steam mass flow are calculated. With assumed steamside superheat and feedwater t empe ra t ur es . water. This heat transfer is then converted to a heattransfer area and. If the diffuser includedangle exceeds 70 degrees. In this study the limit was taken as DTNSRDC 3 TM278019 . WATERSIDE FLOW lE~GTH 2 . Wall temperatures at various points in the boiler are also calculated. H20 (0.9m).4m). The diffuser is assumed to have a r ec t.
SoC). The outputs of interest to the wasteheatboiler sizing are primarily boiler weight. The condenser hotwell condition is 11S. corresponding to a condenser pressure of 3 in. The performance of selected design cases over the entire power range is calculated with a statepoint matching technique. boiler gasside pressureloss coefficient. boiler height and pinch point. These outputs are total heattransfer area. 2750F (1350C). may not agree. such as mass flow and heat transport between components. The steamsystem calculations are based on tabulated heattransfer coefficients and parameters obtained from the above boilersizing method. In other situations. Instead of sizing a boiler (total heattransfer area) for a particular performance and certain gasside input conditions. The independent variables are then iterated to minimize these errors. can have a maximum sulfur content of 1%. ':: . and the steam flow needed for this feedwater heating is extracted from the turbine at a specified extraction pressure. which is used in gasturbinepowered combatants. extraction fraction. The method was further modified for the oncethrough boiler used in this application. Without feedwater heating. which is slightly above the dew point of the exhaust gas produced by the LM2500 using fuel with 1% sulfur [2]. norm. Improvements in the heattransfercalculation procedures were also included. The calculation method for the boiler performance is essentially the inverse of the boilersizing method discussed above. The model used for this COGAS simulation was originally programmed for the LM2S00 gas turbine [4) and later modified for a COGAS system using a recirculating wasteheat boiler [5]. boiler frontal area. The steamturbine power is also corrected for the portion of the extracted flow not expanded through the turbine. giving rise to errors. distribution of heattransfer area over the various boiler sections.9 cm) diameter with nine fins per inch (3. the program calculates the performance for a given total heattransfer area and gasside input conditions.70F (46.0S3/4 J (a) in reference [1]). steam power. the condenser water is fed directly to the economizer inlet. The steamsystemperformance portion of the program is described in more detail in Appendix B. and steam/gas turbine speed ratio..lized steam turbine flow rate. Additional outputs are needed for the performance evaluation over the entire load line of the COGAS system. Hg (10 kPa).\. The ~ubes used in this boiler study are nominal 3/4 inch (1. The program also calculates the effect of flow rate on the DTNSRDC 4 TM278019 ~'. ~. The gasturbine calculations are based mostly on tabulated data of the component performance. «: . The performance of various components making up the system is calculated as a function of the independent variables or state points. The standard Navy marine diesel fuel [3J. heatedfeedwater temperature increments are specified.5 fins per cm) and are arranged in a staggered tube bank (see configuration CF9. The resulting conditions. boiler gasside pressure drop.
a kPa) (J. The steam system will require an storage volume for the feed water. The wasteheat boiler conditions. Nominal Cruise Conditions for the w'asteHeatBoiler 12.. Feedwat(~r temperature is then calculated from a heat balance on the feedwat.performance of the fixedgeometry steam turbine. H20 27SoF (8.lth feedwater heating by steamturbine extraction.80 (2.!rheater. Add. Hg 50 p s La 0. especially the location of the various regions within'the boiler. The program can handle both the case without feed_later heating and the case w. The outputs of interest are the power generated by the steam turbine and the resultant system specific fuel consumption.J).06 MFa) (371 DC) (10.3SoC) 59°F OSoC) 300 ps La 700°F 3 in.000 hp 100 Ib!sec 796°F 4 in. After all. and the steamturbine inlet conditions (mass flowJtemperature an~ pressure) are also of interest when trying to explain the resulting rematching of the steam system.95 Sizing MW) Engine Conditions Power Exhaust Mass Flow Exhaust Temperature Inlet Loss Inlet Temperature Exhaust Gas Dew Point Nominal SteamCycle Conditions Saturation Pressure Superheat Temperature Condenser Pressure Extraction Pressure SteamTurbine Efficiency (45. tional engine condi t Lons and nominal steamcycle conditions are g Lven in Table 1.4 kg/s) (424 °C) (1.ht of the boiler without feedwater heating. it is assumed that the eng. This might be handled by ove r sLzed condenser hot well.1 kPa) (344 kPa) Figere 3 shows the effect of the boiler gasside temperature wei~.Ln e an DTNSRDC 5 TM278019 . The steamt uratne speed is set by the gasturbine speed through a fixed gear ratio. The effect of turbine speed and inlet pressure on turbine efficiency is included. In the latter case. RESULTS WasteHeatBoiler Sizing For the purpose of sizing the wasteheat boiler. the fraction of steam mass flow extracted and the steam t urc Lne inlettoextraction pressure ratio are held constant. Table 1.95 MI. Elimination f eec. most of the system's operating time will be spent near this point.ne cruise conditions are of interest.ht associated with it.wat er heat er was thought to be desirable because of the weig.. It is assumed that: the cruise power level of the LM2S00 is 12) 000 hp (8. drop on the of the bulk and o nd.
The boiler weight increases with increasing frontal area (Figure 3) since. This is a result of the inverse relationship between the area and velocity.. V) .000 3. H20 (2.:. H20 (0.380) .000 40.000 450 (250) 4.100 (3.392) 2. the weight increase is less than the associated increase in steam power. The steamturbine power (assumed steamturbine efficiency of 80%) increases linearly with boiler temperature drop_ At first.208 (2. a:: w ' lX 30.000 60. The total pressure loss consists of the calculated core and diffuser losses and 2 in. 20.543 (3.1 .000 kg 500 (278) STEAM TURB. The dewpoint has been assumed to be encountered at 27SoF (13SoC) (LM2500 gas turbine using 1% sulfur fuel [2J). the minimum wall temperature (at the gas exit of the economizer section) reaches the sulfuricacid. with decreasing velocity. POWER hp (kW) 4.387) 40. but even as the weight increases become proportionately larger. as shown in Figure 4...Effect of BoilerExhaustGas on Boiler Size (Weight) Temperature As can be expected.655 (2.000 !:? w .057) .5 kPa) at cruise..057) 2.850 (1.000 10. The larger (more effective) boilers will encounter sulfuricacid condensation in the economizer section. DROP of (Co) Ibs 100.758 (2. 6 DTNSRDC TM278019 .000 10 15 20 25 m2 o 40 80 120 160 200 FACE AREA 240 280 ft2 WASTEHEATBOILER Figure 3 ..:. A reasonable exhaust pressure loss may be on the order of 10 in.5 kPa) for miscellaneous losses.305 (1.. the boiler weight increases with increasing gasside temperature drop across the boiler. .000 80.BOILER GASSIDE TEMP.. CD is 3. Before this happens. dewpoint limit. Increasing the frontal area of the boiler has a significant effect on the boiler gasside pressure drop. they never overbalance the steam power from the more effective boilers.719) 1. the heattransfer coefficient decreases on both sides. Z .725) 20.
e frontal areas. 0: 15 11111 200 ~ s "i' . ._j.400 25 12221 300 11671 BOILER GASSIDE TEMP. the pressure loss is lower... and (3) wall temperatures of more than 2750F (135°C). it is then assumed that the overall height of the boiler and diffuser increases from 8 feet to 16 feet.. (2) boiler height of 8 ft (2._ 10 '" <t .: 10 15 20 20 OJ . When this happens the weight of the diffuser increases. Figure 3 showed that additional power could be extracted if a larger gasside temperature drop across the boiler could be taken without exceeding the dewpoint temperature limit. the angle of the diffuser exceeds 700 and. H20. 7 DTNSRDC TM278019 ..Effect of BoilerExhaustGas Temperature Boiler Size (Pressure Drop) on The 10 in. accounting for the jump in weight seen in Figure 3. is to preheat the feed water. To the right (larger frontal areas). then the recoverable exhaust heat amoun t s to 2840 (2120) to 3020 hp (2250 HI).4 m) . it is of interest to select boiler configurations to the left of the discontinuous change in weight..ed before. '" w a: i. If cne stays within these three limitations: (1) pressure loss of less thar. DHOP.. The more detrimental effect is the doubling of the boiler vo Lcme . as r stat.L.10 in. H20 (2. Therefore.L40 80 120 160 WASTEHEATBDILER ~~_rL_rIt? zoo 240 280 FACE AREA Figure 4 . The only way to obtain this additional powers in the case of the oncethrough boiler._ <t ~ . At Larg.5 kPa) pressureloss line is also shown on Figure 3. or less than 25% of the assumed LM2500 gasturbine cruise powe r level. of I'CI 20 ~.I W .
~ .000 '".000 80.>. the following equation can be written for the total heat transferred as a function of the feed water (TFEED) and wall (TW) temperatures: QTOT/(MC'CP) .. T6 .. see Figure 6.>:.> . From Appendix A....:.000 120 167) 10.Ibs 100... Again. 8 DTNSRDC TM2780l9 ..T"140'F LIMIT / 17S"CI FEED WATER "T.Effect of FeedWater Heating Boiler Size (Weight) on Figure 5 shows the effect of feedwater heating on boiler size as various increments of feedwater heating are provided. utilizing different tube geometries.» ZERO PINCHPOINT ~. " 20.__ 2. 'F lOCI / 30..000 // // / lain.~ lL.>1 . but the internal heattransfer coefficient (HI) increases..000 kg .7oF (46. the region of interest is between the pressure loss of lOin.... m tt2 80 120 WASTE·HEAT·BOILER 160 FACE AREA 200 240 280 Figure 5 .1r5 .000 60. Initial increments in feedwater heating result in very little gain in steam power.>":.5 kPa) and the discontinuous change in weight...(TW .000 _.TFEED) (HI/HO) (AI/AO) (l/FE) As the feedwater temperature increases.:.5 kPal PRESSURE LOSS 130 1721 f.:.000 40. It can be shown that the nominal feedwater temperature of 11S.> :_ . :~'.L20 __ .. This does suggest that better wasteheatboiler configurations..:. :.3 m ) ·frontal area.. r'__ 40 2 .>:>»' ._5. ..:._110_.. H20 12. These effects lead to minimum heat transfe~ at a f~edwater temperature of approximately 1300F (54°C) for a 100 ft (9.__ ..:> .. do exist for the case of zero feedwater heating.».::». the driving potential (TWTFEED) decreases.SoC) is near the minimumheattransfer level of a given size wasteheat boiler. It also suggests that there are different optimum configurations for the cases with and without feedwater heating.> 40.TW . H20 (2.
respectively.M Btu/hr 40 MW " 35 10 ~ 25 ~ . The zero f eedwa t er heating case. whil~ the feedwater heating cases show the opposite trend. pressure loss. and the constant wasteheatboiler weight as dashed lines. therafore. It is noticed in Figure 7 that the case without feedwater heating shows an Lacr ea se in steamturbine power at the lower exhaus tpressure losses.50C). and power tradeoff.4) and 16 feet (4. with exhaust pre. This phenomenon can again be explained with the aid of Figure 6. in a totalsystem context. has constant system specific fuel consumption plotted as light straight lines. All of the feedwater heating cases ShO~l in Figure 7 lie to the right of the minimum (Figure 6) and. The maximum steam power which can be extracted at this point is 4250 hp (3170 kw) or 35% of the assumed cruise rating of the gas turbine.70F (46.mit line. 115. is the transition between the S (2.~ the heat transfer to the wasteheat boiler increases with larger frontal area (lower pressure drop). The figure. is shown in Figure 7. 9 DTNSRDC TM27S019 . shown as a li. the constant feedwater heating conditions are shown as solid lines.ssure loss and steam power as ordinate and abscissa.Effect of Economizer Inlet Temperature Total WasteHeatBoiler Heat Transfer on One of the best ways to summarize the weight. 40 80 50 I 100 ECONOMIZER INLET 150 TEMPERATURE 200 Figure 6 .9m) boilersystem heights. The wasteheatboiler data is plotted with heavy lines. A feedwater increment of 1400F (7SoC) corr=sponds approximately to the zeropinchpoint limit of the wasteheat boiler. is to the left of the minimum wher. the heat transfered to the boiler increases with decreasing frontal area or increasing boiler pressure loss. Also.
10 DTNSRDC TM278019 .100) 5 35.) CRUISE DESIGN CASES 7 (0. Increasing the saturation pressure shifts the constant feedwater heating lines to higher steamturbine power. Higher saturation pressure actually results in a somewhat lower boiler heat transfer.243) 0.36 (0.. => '" <t :x: X ~ 10 WASTEHEATBOILER WEIGHT.23) 50 / 80 (28) (44) 100 ~ (56) 0.500 3.38 (0.500 hp Figure 7 .000 (9.40 (kg/kW'hr.000 4.) til til W a: I I I I I I I I I PINCH POINT LIMIT a: 0..000 (13. the wasteheatboiler sizing has been performed at the nominal saturation and superheat conditions.900) / w / I 25.000 STEAM TURBINE 3. but the weight and limit lines (pinch point and boiler volume) do not change significantly.000 (15.400) 30.220) o 25 6 I 120 / 130 140 (67) (72i (78) FEED'WATER TEMP INCREMENTS. Ib/hph 0..000 2. but the Rankinecycle performance improves with increasing pressure.J 13 15 W :.WasteHeatBoiler Sizing Summary So far. of (C) 20 til . but the weight and limit lines do not shift significantly. see Table 1.CONSTANT FEED'WATER  TEMPERATURE WEIGHT CONSTANT WASTE·HEAT·BOILER o 30 COGAS SYSTEM SFC. (kg) 20.500 POWER 4. Increasing the superheat has an effect on the COGASsystem performance that is similar to Lncreastng the saturation pressure.000(11. The steam power produced for a given feedwaterheating condition increases. lb.600) ')~~~t1~"\ Io! kW o 2.
300 540 730 (1230) (2120) (0.4) (440) 10.376 9.300 lbs (8770 kg) and yields a sys t em specific fuel consumption of 0.000 300 700 5870 0. Superheat Full Power Steam Power.500 490 830 (1870) (2250) (0.0) (17.6 • 10.2 • 2.2 • 3.J. H2O (kPa) Superheat Temperature. The first (Case 1) is the lightest and smallest boiler without feedwater heating.4) 13. It weighs 19.213) (2. in.1) (370) (3320) (0.600 4000 0.189) (3.350 9.0 • 8. H2O (kPa) Power.323 6.200 2840 0.0 (3.7) (380) Heat Transfer Area.WasteHeatBoiler Summary Design Cases III Weight.300 #3 (17.7 35.4) 36.1 38. It shoul.d also be stated that the system weight will go up f ur the r due to the feedwater heating equipment and additional piping (which were not sized for this study).400) lbs (kg) 19.6 • 8.4) 20. Ib/hphr (kg/(kW.1) (370) (3360) (0.400) (3.000) (2. Steam Flow Rate. the specific fuel conBumption can be improved by 1. hp (kW) System SFC. 2.1 22.000 lbs (8640 kg) more than Case 1. Even without feedwater heating.8) (26.225) (1.300 550 710 (3400) (2980) (0.7 . hp (kW) Steam Flow Rate.h) Gasside Pressure Loss.196) (1.000 300 700 4460 0.1) (10.1) (370) (4380) (0.0 (4.h)) (s ee Table 2).100 3020 0.4) (15.376 lb/hphr (0. L·W·H ft (m) 9.600) (2.300 1 DiP. lb/hr (kg/h) Saturation Pressure. psia (MPa) OF (oe) Temperature.boiler sizes were selected from Figure 7 for further analysis. This boiler (Case 2) weighs 9.300 lbs (4230 kg) more than the minimum size boiler.5% to 0. lb/hr (kg/h) Saturation Pressure.7 • 2.7) (390) 13.0 • 13. in. which weighs 19.h) Gasside Pressure Loss.400) (3.229 kg/(kW.0 • 8.327 16.311 15.0 • 9.ensions. Th ree different Table 2 .3) (10.199) (4.225) by accepting a larger frontal area. ft2 (m2) Cruise Steam System SFC.229) (2. OF (DC) psia (MPa) 11 DTNSRDC TM278019 .2 58.370 (0.7) (16.3 23.600 (13. Case 3 is a boiler which reslllts in a 7. More significant improvements can be obtained by accepting feedwater heating. 112 (8770) 28.5 33.0 (2.000) 38. lb/hphr (kg/(kW.370 4.400 300 700 4510 0.100) (3.0 • 2.0 • 4.000) (2.5% improvement in system specific fuel consumption over the lightest case.
3 0 5. The improvement in fuel consumption decreases slightly with power. At low power. t.0.Specific Fuel Consumption 12 DTNSRDC TM278019 .000 . Figure 7.3 <. The lightest system (without feedwater heating) has a 15% better fuel consumption in the midtohigh power range than the base gas turbine.000 30.4 J 0.8 \ \ \ \ 0.000 Figure 8 . 0.000 20.000 10.5 <.7 \ \ \ 0.6 \ \ o \ CRUISE DESIGN CONDITIONS .000 kW 15. all of the design cases have the same fuel consumption. .4 0. The specific fuel consumptions of the cruise design points are in agreement with the previous sizing results.2 5. 0.000 hp 0.COGASSystem Performance Figure 8 shows the specific fuel consumption of the COGAS system for the three wasteheatboiler cases discussed above and the baseline LM2500 gas turbine. Ih/hph kg I IkWh I 0. '. At a given power level. the best COGAS case has 20% better fuel consumption than the base gas turbine only.000 25.000 15.000 TOTAL POWER 20._ _ _ LM2500 GAS TURBINE 10. a 20% improvement over the gas turbine.5 0.
000 15." __ ... Case 3 can pass significantly more water through the economizer in the midtohigh power range without running into dewpoint problems. This. Figure 11 shows the flow rate as a function of power level. .~~ 10...000 10. over the other cases......000 15..... coupled Tnth the lower pressures at which Case 3 operates.. the Case 3 boiler still extracts more heat from the exhaust gas. __ __ ::::. The more rapid decrease in the saturation pressure of Case 3 is a result of the economizer wall temperature limitation. DTNSRDC 13 TM278019 ... see Figure 10..WasteHeatBoiler Temperatures The performance of the steam system or the improvement of the fuel consumption over the base gas turbine is a function of (1) the amount of heat transferred in the wasteheat boiler and (2) the conversion efficiency of the Rankine cycle. __ .000 300 5.. . accounts for its loss of performance advantage at low power.000 20... This is not the case at lower power levels..000 _ ..... attention was focused on maximizing the heat transfer while maintaining the minimum wall temperature..500 900 800 400 700 ~~~~~~~~CASE~  / /" . The mass flow passing through the fixed nozzle area of the steam turbine controls the steamsystem pressure lelTel. Figure 9 shows the resulting lower boilerexitgas temperature of Case 3 in the midpower range in comparison with the other two cases.. .000 30.000 hp Figure 9 ..000 TOTAL POWER 20. this gave the better performance at the cruise (midpower) condition..... ...000 25. 400 ~''.J__ / kW 5.._  __ :::.. At lower power levels. but its advantage over the other cases is decreasing as power is reduced.) = '"' BOILER EXIT GAS TEMP } CASE #2 SATURATION TEMP CASE". .. . .. GAS TURBINE EXHAUST GAS TEMPERATURE SUPERHEAT TEMPERATURE 600 300 500 »>: _ _  . In sizing the wasteheat boiler... Case 3 allowed more heat to be extracted from the exhaust gas by preheating the feed water..CASE CASE #1 #2 __ ..CASE ".
000 kW 10. 400 ~" 3. }" w r ~: f· I' k ~.000 5~._1.5L'000. " t·.~ t.000 15. r~ v' i' ). . . ~ 30. 1: : i: t. L ':._10~:00.000 TOTAL POWER 20. r 14 DTNSRDC TM278019 . II 20~.. '':'' .i' I. r ~. _' r: psia 500 MPa ".:: <t a: >::J 300 2.~_0_0 .0 ~~..__ 5.000 25.: a: '" '" w Z ::J a: c. ~.0 <t 200 '00 IL .0_00 .WasteHeatBoiler Saturation Pressures r.000 hp Figure 10 .. " .0 0 f: '" 1.
Therefore. WATER  FLOW RATE GAS FLOW RATE 110.000 TOTAL POWER 20.4) 12 10 / 2 / / / / / / / /' /' /" .~ciddew point problem.2 (7.000 25. but it does show a significant increase in the superheater section at low power.WasteHeatBoiler Mass Flow Rates Some additional observations about the steam conditions should be noted before concluding this paper. the heattransfer coefficient decreases somewhat faster with decreaSing Reynolds :lumber than it does in'the turbulent region.Ibl. /'/' /' 16. :)esigncase 3 does not operate in the transition region. Figure 9' showed some rather severe '~ariations in superheat temperature.000 hp Figure 11 . which shows how the different boiler regions readjust with power level. The important item is that in the transition region.000 30. This effect is also seen in Figure 12.000 10. is too large at the lower power levels. The wasteheat boiler. kW 5. 15 DTNSRDC TM278019 . a smoother superheattemperature variation would ·result. The other two cases would have shown the same behavior except that the economizer sections operate in the transition region at the lower power levels. in this case.000 15. If a smoother correlation or tabulation were used for the heattransfer coefficient. the 'proportionately lower heattransfer coefficients at lower powers allow ?roportionately larger mass flows without running into the sulfuric. The Reynolds number on the 'waterside in the economizer section falls wi thin the flowtransition region./ "./ . 14 kgls / /.
producing sufficient steam to generate 2840 hp (2120 kW) at a turbine effiCiency of 80%. Additional steam power can be obtained.000 20. the boiler can supply sufficient steam to produce 4230 hp (3150 kW) at its zeropinchpoint limit.000 TOTAL POWER 20.000 hp (8. Feed water heating allows more heat to be extracted from the gas turbine exhaust before encountering the dewpoint limitation.0 . This same boiler is capable of producing 4460 hp (3320 kW) at the maximum rating of the gas turbine.300 lbs (17400 kg) or 6. A boiler with 13soF (7soC) feedwatertemperature increment is able to produce 4000 hp (2980 kW) at the cruise point and 5870 hp (4380 kW) at the maximum rating of the engine. This boiler weighs 38.000 15.000 hp Figure 12 . the lightest boiler weighs 19.000 kW 5. but the boiler weight and volume increased dramatically beyond this point.5 lb/hp (4.WasteHeatBoiler Area Fractions SUMMARY For the particular application chosen. In this study the maximum rating of the engine was arbitrarily limited to a power turbine inlet temperature of 14400F (782oC).t1 _ 0.2 HIGHLOW QUALITY EVAPORATQR SECTION TRANSITION 5. For the specific cruise rating selected.000 25.000 15.000 10.SUPERHEATER CASE #3 CASE 0.1.6 7"/ ~/' CASE #2   __  ~~ _ 0.:1 =#2_ CASE #3 CASE #1 CASE #2 LOWQUALITY EVAPORATOR 0. The specific weight of this boiler is 4. LM2s00 gas turbine operating at a cruise rating of 12. 16 DTNSRDC TM278019 .8 .95 MW).4 / / / / / ~ _. based on the steam power produced at the maximum rating.0 kg/kW).6 kg/kW).3 lb/hp (2..000 10.000 30. It should be remembered that this does not account for the weight of the feedwater heater and additional and larger steam piping.CASE .300 lbs (8770 kg).
the velocities are sufficiently low that the heattransfer coefficient is controlled by the transition regime. The net result is comparable performance at low power for the two cases. and other methods of maintaining reasonable economizer inlet temperatures while extracting maximum heat from the gas turbine exhaust should be examined. not be advantageous to go to the complexity of feedwater heating. It might. In the case without: feedwater heating. This allows higher relative flow ratios to be maintained than in:the case with feed water heating. 17 DTNSRDC TM278019 .The wall t~lperature at the economizer inlet can be maintained above the aciddewpoint limit by controlling the feedwater flow rate. therefore.
McGrawHill.. Vol." Fifth Ship Control System Symposium. L. Nov 1965). Mar 1978. 6. Compact Heat Exchangers. "Acid DewPoint Determination for Gas Turbine. D. McGrawHill Book Co. and A. R. Md. W. Extended Surface Heat Transfer. (3 3. Kays.. B. 1964. and A. W." MIL SPEC MILF16884F 1+. " "Fuel Oil. 1978. Kraus." SAE Preprint 790648. 5. London. D.REFERENCES 1. Jakob. 18 DTNSRDC TM278019 . Propulsion System. Heat Transfer. 1949. Waste Heat Recovery Units. 2. 1972.." DTNSRDC Report PAS7729. John Wiley and Sons. 7. L.J'atts. Bowen. Diesel Marine.. t. Petry.. "Computer Simulation of a Proposed Marine COGAS J. New York. I. M. New York. Q. "Gas Turbine Simulation Technique for Ship Propulsion Dynamic and Control Studies.. T. Kern. Annapolis. M.
In the first part of evaporation.7 (HG19 . the amount of heat transferred in each section of the boiler can be determined. By employing the statepoint notation given in Figure 2. such as gasside pressure drop. with CP evaluated at the average gas temperature.t transferred as QTOT = MG • CP (T6 . inlet diffuser size and pressure loss. respectively. Once the total heat transfer is known. ThE!waterside input conditions (feedwater temperature. the wasteheat boiler is composed of four sections in a (:rosscounterflow arrangement. The steam t abLes are used to calculate the various enthalpies. the heat transfer is governed by millt flow. nucleate boiling predomiI). The sizing of the heat exchanger is completed by converting the area to a corresponding number of passes and total tube length.i Lt _iisnecessitated by recognition of the radically different heattransfer characteristics of the two boiling regions which exist within the evaporator.HF19) e HG19 and HF19 are the enthalpies of the saturated vapor and liquid. saturation pressure and steam exit temperature) allow the calculation of the unknown state points on the water side. By applying the definition of heatexchanger effectiveness to each section" the area needed to transfer the heat can be established from a trialanderror solution for the number of heattransfer units (NTU) and the calculation of the overall heattransfer coef f LcLen t . respectively. densities. The point of division between these two regions is taken to be the location where the vapor quality reaches 70 percent. The gasside input conditions (mass flow and inlet and outlet temperatures) allow the water massflow rate to be determined from an overall heat balance.T18) + (HG19 .TI9)] 19 DTNSRDC TM278019 . Besides the conventional economizer and superheater sections. Once the water flow is known.APPENDIX A WASTEHEATBOILER SIZING As stated before.HFI9) + CPS (T20 .ates whereas in the highvaporfraction region further downstream. The gasside energy equation defines the total hes. which has the lower vapor fraction. Other parameters of interest. the mass flow on the waterside can be found from QTOT = MW [CPE (T19 . the enthalpy at the 70percentquality interface in the evaporator can be found from H19X7 wher = HF19 + 0. there is a split evaporator section.T9) whE~re MG and CP are the mass flow and constantpressure specific heat of the gas. and temperatures needed at the inlet and outlet of each boiler section. This sp. and boiler and diffuser weight are also calculated. wall temperatures.
DTNSRDC TM278019 20 .where MW is the water mass flow. E. for a given flow arrangement. PS is unknown. An analogous expression can be derived for the NTU in the boiling sections where CMAX is on the tube side. NTU where = (PS) In {I + (I/CR) In [1 . by heat balances. the solution for the NTU is an iterative one.CR(1 . respectively. all of the unknown end temperatures across the various boiler sections shown in Figure 2. described in Appendix B. As an example. in this heatexchanger problem. the rate capacity ratio (CR).1)/(s .1) Since. MG • CP and MW • CPS. The above water flow rate can now be used in determining.ER1/PS)]} ER = (s • CR . initially. the value of which depends on whether it is multiplied by the inside or outside value of A. the heattransfer area A can be found from the definition of NTU which is NTU = U • A/CMIN where U is the overall coefficient of heat transfer. Since.ER1/PS)/(CR . The above terms for the heat load in the economizer and superheater were specifically chosen over the use of enthalpy differences because of compatibility considerations encountered in a companion program for evaluating the boiler performance in a COGAS power cycle. the value of U is also based on the gas side. and CPE and CPS are the specific heats of the water and steam. Once the value of the NTU is known. the gasside area is required. Now. and the number of passes (PS) made by the water side. which are evaluated as averages over their corresponding temperature ranges. it can be shown [1] that.T19) and the gasside energy equation is QSHR = MG • CP (T6 . The heattransfer effectiveness (s) of the section is first found from the general relation s = Q/QMAX = Q/[CMIN • ~TMAX] where CMIN is the smaller value of the two rate capaCities. The resulting expression simplifies since CR = 0. the superheater waterside energy equation is QSHR = MW • CPS (T20 . there is a unique relationship between the NTU.T7) The above gasside equation may then be solved for the unknown gasexit temperature T7 by iterating for the correct average value of CPo The gasside heattransfer area A for each section of the boiler is found by applying the effectivenessNTU method. and the NTU is found to be independent of PS.
after sorr. highquality boiler. In sizing any boiler. is based on the assumption that the ratio of fin area to total heattransfer area is sufficiently close to unity to permit replacement of SE with the fin effectiveness. Thts leads to the relation for the gasside D. and the evaluation of surface effectiveness. Correlations are available for handling all three flow regimes laminar. outside heattransfer surface. no and HI are the outside and inside heattransfer c oerf f LcLent. only those solutions which yield a wall temperature which is abcve the acid dew point of the gas are considered acceptable. AD/AI is the ratio of the outside and LnsLde heattransfer areas. KW is the thermal conductivity of the wall.e rearrangemen t. the water temperature by T18. DTNSRDC TM2780l9 21 . The im:ide heattransfer coefficient used in the economizer. ST is the boiler tube wall thickness. and superheater is based on correlations found by Sieder and Tate (6). SE. and the wall temperature by TW. The solution for the wall temperature is obtained by applying the thermal resistance law to each side of the economizer. By denoting the gas terr. TW = [ST/KW + AD/CHI· AI») T9 + [l/(HO • SE) + FF] T18 [1/ (HO • SE) + FF + ST/KW + (AO/AI) (l/HI)] It should be noted that the denominator is lIDO and that all properties arE evaluated at the fluid temperatures T9 or TIB. and fully turbulent flows. This correlation is expressed in terms of the Colburn number for cross flow over various tabulated finnedtube geometries. respectively. Q can be eliminated to give. and FF is an outsidesurface fouling factor. The heattransfer coefficients are based on the average properties in each boiler section. which is l/DO = (AD/AI) (l/RI) + (l/RO) (l/SE) + (ST/KW) + FF whE~re. The heattransfer c oef f Lc Lerrt used in the lowquality boiler is based on a special boiling correlation. This assumes that the heat transfer in the highquality boiler is controlled only by the vapor phase (as in the superheater). the governing relations for the total resistance on each side can be written RO RI l/(HO • AO • SE) + (FF/AO) = (T9 TW)/Q T18) /Q = l/(HI • AI) + ST/(KW • AO) (TW By combining the above equations.peratureas T9.ThE~ evaluation of D can be made by accounting for all of the contributions to the thermal resistance between the two fluid paths. SE is the thermal effectiveness of the . The procedure for calculating fin effectiveness is based on the exact solution for circular fins of rectangular cross section [7] • One: other important parameter which is evaluated by the program is the wall temperature at the gas exit of the economizer.s respectively. semi·turbulent. The outside heattransfer cOE:fficient is based on the appropriate empirical correlation given in reference 1.
an extraction fraction (EXTRF) of the steamturbine mass flow is calculated from an energy balance across the feedwater heater. With these two pressures and the specified feedwater temperature (TI8).Calculation of the steamturbine power is based on a turbine efficiency of 80 percent. in which case the feedwater temperature (TI8) does not correspond to the condenser pressure (PCOND). 22 DTNSRDC TM2780I9 . Steam is extracted from the turbine at a specified pressure (PEXTR) and used to preheat the feed water. The enthalpy out of the superheater of the boiler (HG20). the isentropic expansion through the turbine to the condenser pressure (PCOND). Feedwater heating can also be handled by the program. This mass fraction is then applied as a correction to the steamturbine power calculation. and the steam flow rate (MW) form the basis for the power calculation.
MG3)/MGB (MGT1 . mu.PO)/PO (QHBI .P2A) /P2 (HPC . The calculations leading to the next six error equations have been p r ervf. which are usually chosen to include those variables that can't be solved for explicitly.Lp.Le terations are needed for i coave rge nce . onty one iteration would be needed. Ibe next five variables are associated with the steam portion of the system. The particular program used here was originally set up for tne LM2500 gas turbine [4] and then modified for an LM2500 COGAS system with a recirculating boiler [5].MG4)/MGT1 (T4 .:! error equations used in this model are: 13 E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 Ell E12 E13 = = = = = = (P2 .l t.MW11)/MWll The 13 independent variables are defined in Figure 13. Figure 13 shows the independent variables selected for this particular model.t the power in errorequation 7 is the stunof the gas and steam turbine power.QHBO)/QHBI (QLBI .APPENDIX B COGAS STATE~POINT MATCHING A NewtonRaphson convergence technique is utilized to provide the necessary statepoint matching. The program was again modified for the oncethrough boiler configuration of interest in this study.HPTOT)/HPL (P9 . Associated with the 13 independent variables is an equal number of error equations.QLBO) /QLBI (Tl8~T17)/T17 (TW . The NewtonRaphson convergence technique requires the definition of independent variables (state points).s t em models are highly nonlinear.ous ly described for the LM2500 model [4].TB) /T4 (MGT2 . These variables and the gasturbine calculations have been described previously. DTNSRDC TM278019 23 . Since the gas turbine and steam sy. The matrix is then inverted and applied to the absolute error to calculate new values of the independent variables which will drive all the errors to zero. The solution is obtained by perturbing the iniependent variables one at a time to generate a matrix of the change in the error. The first eight variables are associated with the gas turbine.TWLIM) /TWLIM (MW20 . Th.HPTI)/HPC (MGB . which are usually obtained from cOlltinuity considerations.MG5)/MGT2 (HPL . the only difference is t hs. The compressorinlet pressure (P2) is calculated from the ambient pressure (PO) and the inlet pressure loss. If the system of equations were linear. which is a function of inlet mass flow. The technique is relatively fast and easLIy mod LfLad .
ERROR o <:> o o SYMBOLS IND£PENOENT VARIABLES FIXED CONDITIONS CALCULATED PARAMETERS ERROR VARIABLES ERROR ERROR ERROR Figure 13 . the flow through the steam turbine. In Appendix A. with the help of a loss coefficient which was obtained from the wasteheatboiler sizing routine. The variables for the last five error equations are a function of the wasteheatboiler performance. P9. is calculated similarly to the inlet loss. the boiler heattransfer area was calculated DTNSRDC TM278019 24 . and a feedwater~heater heat balance.Flow Chart for COCAS Interation Model The exhaust backpressure on the gas turbine. The method used for this model is essentially the inverse of the boilersizing method described in Appendix A.
The mass flow calculated from this equation is used in the last error equation along with the independent variable MW20. Although the total area of the boiler is constant. the wa t er=sLde conditions are calculated for a known gas flow and temperature at:the boiler inlet and a given total wasteheat boiler heattransfer area. therefore. 25 DTNSRDCTM278019 . The feedwater heater will bE! discussed below.JTll .460: /Pll = constant where CHOKCN is a function of area. The steam turbine is a constantarea (no throttling) device. Therefore. The massflow continuity must be satisfied at the steam turbine. Initially.resulting in another error equation. allowing T9 and T18 to be calculated from the two effectiveness equations. NTU. A balance between the pump capability and the internal flow resistance of the boiler core could form another error equation. the boiler area fractions for the superheater (XSH) and the high (XHB) and low (XLB) quality evapora t ors were introduced as independent variables. it becomes one of the error equations. The economizer area fraction (XEC) is also known since the sum of the fractions is unity. and effectiveness can be calculated with the same equations developed in Appendix A. the distribution amongst the boiler sections will vary as boiler condi~ions change. In the present study. the effectiveness is then utilized to calculate the superheat temperature (120) and the gas temperature T7. To account for this. T9 does not have to match any other condition. only one effectivenesstemperature relatfonshfp is available € = (T7 .T19) This still leaves the heat balance in the highqualityevaporator unsatisfied. Based on known or assumed temperatures at the ends of each boiler section. the mass flow into the turbine under chokedflow conditions. In the high and lowquality evaporator sections. The flow through the boiler is controlled by the feedwater pump. overall heat transferred. an error equation is included which controls the wall temperature at the gas exit of the economizer to the desired value. and.TP)/(T7 . guesses were made for these temperatures to allow transport properties to be calculated. the average external and internal heattransfer coefficients. In the present case. resulting in another heatbalance error equation. A similar situation exists in the lowquality evaporator. can be obtained from CHOKCN = MWll.tion of known gas and waterside conditions. In the superheater. Therefore. T18 must match the feedwaterheater outlet temperature (1'17).as a func. it is of interest to maximize the heat recovery without passing below the sulfuracid dew point. The economizer section is handled similarly to the superheater section.
SteamCycle Schematic 26 DTNSRDC TM278019 . PII.EXTRF) • (HGEXTRI .HI3I)] where HI31 is the steam enthalpy which results from the isentropic expansion from TIl. dewpoint problem. the fraction of the flow extracted (EXTRF) is constant.HGEXTRI) + (1 .EXTRF) + ~GEXTR • EXTRF where HGEXTR is the enthalpy of the steam at the extraction port. GAS TURBINE EXHAUST Figure 14 . The enthalpy of the feed water thus becomes HI7 = HIS (1 . As shown in the steamcycle schematic of Figure 14. to PI3. The extraction port is of constant area. The steamturbine power. taking into account the extraction. is HPSTRB 778/550 • ETA' MWII [(H20 . and the flow is choked. the feedwater is preheated in order to extract more heat from the exhaust gas without confronting the sulfuracid. A portion of the steam is extracted at this point and does not pass through the later stages of the turbine. therefore. This fraction was initially dete~ined in the sizing phase of the analysis. The pressure at the extraction port is related to the inlet pressure by a constant pressure ratio.As mentioned before.the extraction port is located at a given stage of the steam turbine.