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Weishaupt WL 10 and WL20 oil burners

2/2002 CA

including: • UL std 296-1995 • CAN/CSA std B140. Compact construction All of the new burner type’s components are brought together into a compact space. The mixing head can be accessed from behind and completely removed. The individual components as well as the completed product are comprehensively tested.New W series capacity range The Weishaupt WL10 and WL20 oil burners join the WL5. Test procedures The WL10 and WL20 oil burners comply with European and North American applicable standards. They reliably cater for multifarious heat exchangers for heating and hot water. An easily removable cover protects all the components and electrics.3-1988 In standard version the burners are only suitable for indoor operation. the air damper for suction side air regulation (servomotor optional on single stage burners) and the microprocessor controlled combustion manager. The fuel and air regulating components are clearly laid out and easily accessible. Operational safety and reliability. Noteworthy points: the radial fan. the sound absorbing air inlet housing.2 No. guaranteeing safe operation for many years. The W-ZG 01 electronic ignition unit. With the WL10 and WL20 oil burners. Applications Standard version WL10 and WL20 burners are suitable for a very wide range of heat exchangers and without alteration they are also suitable. for example. provides reliable ignition. As with all new W series Weishaupt burners. Fuel The burners fire light oil #2 in accordance with ASTM D396. which has replaced the ignition transformer on all W series Weishaupt burners. WL30 and WL40 to complete the line-up of products successfully introduced over the course of the last few years.2. They fulfil the demand for economical and environmentally friendly operation combined with a low purchase cost. Proven technology makes the new oil burners safe and reliable. This enables easy access to the fan in particular. the WL10 and WL20 burners also use the latest microprocessor technology for the control and monitoring of all burner functions. The burner can be hung on the right hand side of the casing during servicing. 2 .1-M90 • CAN/CSA std B140. but they also represent fantastic value for money. for air heaters. As a result not only do they offer improved precision and ease of use. Fully automatic operation The burners function fully automatically.0-M87 • CAN/CSA std C22. functional design and proven quality have always been the hallmarks of Weishaupt products. Error-free plug connection Coded plug connections ensure the correct electrical connection of all components. we are introducing new burners that continue this tradition in an exemplary fashion. Economical The best technology.

including continuous operation (After 24 h operation a necessary short shutdown takes place automatically) • Suitable for hot air heaters and steam boilers W-FM 05 combustion manager 3 .Single stage operation with W-FM 05 combustion manager Ignition unit Oil solenoid valve Air servomotor (optional) W-FM 05 combustion manager Single stage operation with servomotor W-FM 05 combustion manager The W-FM 05 combustion manager independently monitors and controls all of the burner’s functions. Digital combustion management makes communication with other systems possible. The main details: • Microprocessor controlled combustion manager for single stage operation • Identical for both oil and gas burners • Oil burner with photocell • 7 pole connection plug integrated into burner housing • Electrical remote reset • Bus connection • Prepurge time can be set by computer via the Bus • Safety via two microprocessors (reciprocal monitoring) • Multi color LED annunciation to indicate operational stage and fault conditions • Suitable for hot water plant. The Bus connection allows the engineer to monitor the sequence of operations and diagnose any fault conditions.

The Bus connection allows the engineer to monitor the sequence of operations and diagnose any fault conditions.Two stage operation with W-FM 10 combustion manager Ignition unit Oil solenoid valve Air servomotor W-FM 10 combustion manager Two stage operation via the pump (WL20/1) or second nozzle (WL20/2) W-FM 10 combustion manager The W-FM 10 combustion manager independently monitors and controls all of the burner’s functions. including continuous operation (After 24 h operation a necessary short shutdown takes place automatically) • Suitable for air heaters and steam boilers W-FM 10 combustion manager 4 . Digital combustion management makes communication with other systems possible. The main details: • Microprocessor controlled combustion manager for two stage operation • Identical for both oil and gas burners • Oil burner with photocell • 7 + 4 pole connection plug integrated into burner housing • Electrical remote reset • Bus connection • Prepurge time can be set by computer via the Bus • Safety via two microprocessors (reciprocal monitoring) • Multi color LED annunciation to indicate operational stage and fault conditions • Suitable for hot water plant.

setting and service: Easier. Optimum accessibility Optimum accessibility becomes apparent the moment the cover is removed. Every service engineer benefits from this accommodating construction. The components are also easily accessible for servicing. It is possible for one person to mount the burner on the boiler.Installation. All the components are clearly laid out. The burner can be easily hinged open to carry out service work on the mixing head. electrical connection is unmistakable. Burner hinged open for easy access to the mixing head The service position allows good access to the fan 5 . This state of the art technology is typical of Weishaupt products. quicker and more precise than ever before Time is money Weishaupt burners of this rating are also easy to install. The fan housing cover and the components fixed to it can be removed and placed into a service position to allow easy access for servicing the fan.

0 2.8 200 GPH 250 1.8 200 GPH 250 1.2 0.4 0 -0.3 2.8 – 1.0 300 2. Depending on installation altitude.2 -0.7 300 350 400 450 500 550 4..8 4.2 200 1.7 GPH 0.2 -0.9 3.7 300 2.6 2.0 600 650 700 4.9 3. All ratings data given relate to 68°F air temperature and an altitude of 1.6 400 2. 1% per 328 ft.0 160 1.6 0.9 GPH 1.7 260 280 Capacity graph: WL20..2 3. above sea level must be taken into account.2 – 2.0 2.2 0.3 200 1.3 350 2..9 450 3.2 500 550 4.8 0.3 100 GPH 120 0..9 450 3.6 0.3 350 2.Technical Data Capacity graph: WL10.2 -0.9 2.7 – 4.2 0.6 240 1..3 4.1 -0.2 180 1. two stage “WC Burner type Combustion head Rating WL20/2-C version Z W 20/2-C 240 – 680 MBTU/h* 1.4 150 GPH 1.640 ft.8 4.8 0.4 0.9 GPH 0.5 3./2-C version Z../2-C.6 400 2.0 2.4 -0. Explanation of designation W L 20 / 1 C version Z Two stage Index Capacity range Size L = #2 light oil Weishaupt W series burner 6 * The burner ratings are based on lower calorific value .3 2../2-C single and two stage “WC Burner type Combustion head Rating WL10/2-C W 10/2-C 120 – 240 MBTU/h* 0.4 250 1.7 2.2 Capacity graph: WL20.1 0 -0.6 The ratings depending on combustion chamber pressure are limit values.3 0.4 250 1.4 0.6 2.6 GPH Capacity graph: WL20./1-C.2 – 2.0 600 650 700 4. a ratings reduction of approx.2 0 -0.2 200 1. Oil throughput figures are based on light oil #2 with a calorific value of 140.6 2...4 220 1..000 BTU/gallon.5 3.7 300 350 400 450 3.9 140 1.4 150 GPH 1.3 4. which have been measured on idealized test flame tubes.7 – 3.9 1. two stage “WC Burner type Combustion head Rating WL20/1-C version Z W 20/1-C 170 – 410 MBTU/h* 1. single stage “WC Burner type Combustion head Rating WL20/1-C W 20/1-C 170 – 410 MBTU/h* 1./1-C version Z.2 0.4 -0.2 0 -0.4 0 -0.4 0. single stage “WC Burner type Combustion head Rating WL20/2-C W 20/2-C 240 – 515 MBTU/h* 1.9 GPH Capacity graph: WL20.

7 – 3. 1.13 kW.95 A cap.2 – 2.95 A cap.8 – 1. 4 µF ECK 04/F – 2 110 V. WL20/1-C version Z W-FM 10 WL20/2-C version Z 110 V W-STD 4.9 1. 60 Hz 0.25 kW.7 – 4. 4 µF ECK 03/F – 2 110 V.6 1.5 160 x 60 W-ZG 01 AT 45 C AL 30 C 47 lbs.2 – 2.5 146 x 40 W-ZG 01 AT 45 C 32 lbs.6 1.7 1.9 1. 60 Hz 0. 60 Hz 0.13 kW. QRB1B photo resistor QRB1B photo resistor QRB1B photo resistor QRB1B photo resistor WL10/2-C version Z W-FM 10 110 V W-STD 4. 8 µF Stepping motor W-St 02/2 (optional) Fan 146 x 40 Ignition unit W-ZG 01 Oil pump AL 30 C Oil hoses DN 4 mm 1200 mm (47”) connection G 3/8 DN 4 mm 1200 mm (47”) connection G 3/8 DN 4 mm 1200 mm (47”) connection G 3/8 DN 4 mm 1200 mm (47”) connection G 3/8 Weight Flame lb (approx) sensor 32 lbs.7 – 3.5 A cap.Model Overview Burner type Mode of operation Order number Rating MBTU/h* Oil throughput GPH Combustion head Distillate oil burner for light oil up to 6mm2/s at 68°F in accordance with ASTM D396 WL10/2-C WL10/2-C WL10/2-C version Z WL20/1-C WL20/1-C WL20/1-C version Z WL20/2-C WL20/2-C WL20/2-C version Z Single stage Single stage with servomotor Two stage Single stage Single stage with servomotor Two stage Single stage Single stage with servomotor Two stage 241 110 22 241 110 20 241 110 23 241 210 21 241 210 11 241 213 21 241 210 22 241 210 12 241 213 22 120 – 240 120 – 240 120 – 240 170 – 410 170 – 410 170 – 410 240 – 515 240 – 515 240 – 680 0.2 – 2. 1.7 0. WL20/1-C WL20/2-C W-FM 05 110 V W-St 02/2 (optional) 160 x 60 W-ZG 01 AL 30 C 45 lbs.9 1. 60 Hz 0. 8 µF ECK 04/F – 2 110 V.9 W 10/2-C W 10/2-C W 10/2-C W 20/1-C W 20/1-C W 20/1-C W 20/2-C W 20/2-C W 20/2-C Optional equipment WL10/2-C Order number Head extension Head extension Head extension by 4” (100mm) by 8” (200mm) by 12” (300mm) on request on request on request on request on request WL20/1-C Order number 240 003 84 240 003 85 240 003 86 240 003 87 240 003 72 WL20/2-C Order number 240 003 84 240 003 85 240 003 86 240 003 87 – Solenoid valve as additional shut off device Spacer ring for ratings < 240 MBTU/h Technical Data Burner type WL10/2-C Combustion manager W-FM 05 110 V Motor ECK 03/F – 2 110 V.8 – 1. * The burner ratings are based on lower calorific value 7 .8 – 1. 0.25 kW.7 0. 0.5 A cap.

0 18.3 5.9-6.9 13.5 13.com www.3 4.2 14.8 d6 – – 5.9 18.7 17.2 l5 l6 b1 b2 h1 h2 h3 h4 – – 7. version Z 5.0 6.7 d2 M8 M8 M8 M8 d3 5.1 7.5 1. oil pump and fan wheel • Flange with servicing bracket.5 1.3 4.0 6. All rights reserved.0 14.Dimensions Scope of delivery d3 d4 d1 h3 h1 h2 d2 b1 l2 l1 l4 l5 d3 d5 d6 h4 t = 15 b2 l3 l6 Burner type Dimensions in inches l2 l3 l4 l1 13.7 2.6 6.2 7.9 5.6 1.1 5.9 2.9 4.2 Scope of delivery • Burner with sound absorbing inlet housing • Housing with burner motor. .0 20.2 7.1 22. fixing screws and gasket Single stage version • Air regulation housing with air damper settingmotor optional) Two stage version • Air regulation housing with servomotor • Nozzle assembly with diffuser and ignition electrodes • Combustion head 8 • W-ZG 01 electronic ignition unit with shielded ignition line • Microprocessor controlled W-FM 05 (single stage) W-FM 10 (two stage) combustion manager with integrated plug console and externally accessible 7 pole Bus connection • Cover • Oil hoses • For further detailed information please refer to the technical documentation provided with the burner Weishaupt Corporation 6280 Danville Road Mississauga.2 15.9-6.0 17.1 15.5 14.7 5. 83203116.7 15.9 WL10/2-C 5.5 14.9 3.8 11.6 1.2 7.8 11.8 4.7 6.7 15.1 7.7 6.7 d4 4.weishaupt-corp.1 2.9 10.com Print No.5 13.6 6.7 2.5 WL10/2-C.1 13.0 13.2 d1 3.9 10.5 WL20/1-C WL20/2-C 5. Canada Tel: (905) 564 0946 Fax: (905) 564 0949 Email: sales@weishaupt-corp.1 d5 – – 4.7 6. ON L5T 2H7. February 2003 Printed in Germany.