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FANUC WIRING DIAGRAM

TABLE OF CONTENTS

1.0 WRG-0126 .............................................................................................................................................................................................................................. 3


1.1 MP12_OMM_FANUC_CNT ................................................................................................................................................................................................ 3

2.0 WRG-0127 ..............................................................................................................................................................................................................................4


2.1 TS27_PROBE_FANUC ......................................................................................................................................................................................................4

3.0 WRG-0133 ..............................................................................................................................................................................................................................5


3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ....................................................................................................................................................5
3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 ...............................................................................................................................................................6

4.0 WRG-0136 ..............................................................................................................................................................................................................................7


4.1 FANUC NC4 PROBE ..........................................................................................................................................................................................................7

5.0 WRG-0140 ..............................................................................................................................................................................................................................8


5.1 OR 01_DRAWING STANDARDS AND INDEX ..................................................................................................................................................................8
5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ............................................................................................................................9
5.3 E01_230VAC POWER DISTRIBUTION ...........................................................................................................................................................................10
5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .........................................................................................................................................................11
5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ..............................................................................................................................................................12
5.6 E171_115VAC POWER DISTRIBUTION_SHT2 ..............................................................................................................................................................13
5.7 E172_115VAC POWER DISTRIBUTION_SHT3 ..............................................................................................................................................................14
5.8 E173_115VAC POWER DISTRIBUTION_SHT4 ..............................................................................................................................................................15
5.9 E180_24VDC POWER DISTRIBUTION ...........................................................................................................................................................................16
5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ......................................................................................................................................................17
5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .........................................................................................................................................................18
5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .............................................................................................................................................................19
5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..................................................................................................................................20

i MAN_0128_R1
FADAL MACHINING CENTERS
5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ..............................................................................................21
5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..........................................................................................................................................................22
5.16 E802_INPUT CARD FOR C001 BOARD_SHT2 ..........................................................................................................................................................23
5.17 E803_INPUT CARD FOR C001 BOARD_SHT3 ..........................................................................................................................................................24
5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................25
5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..........................................................................................................................................................26
5.20 E806_INPUT CARD FOR C003 BOARD_SHT2 ..........................................................................................................................................................27
5.21 E807_INPUT CARD FOR C003 BOARD_SHT3 ..........................................................................................................................................................28
5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................29
5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 ...............................................................................................................................................30
5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 ...............................................................................................................................................31
5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ......................................................................................................................................................32
5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2 ......................................................................................................................................................33
5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1 ......................................................................................................................................................34
5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2 ......................................................................................................................................................35
5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...................................................................................................................................................36
5.30 E855_OUTPUT CARD FOR C004-1 BOARD ..............................................................................................................................................................37
5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1 ...................................................................................................................................................38
5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2 ...................................................................................................................................................39

SEPTEMBER 2005 ii
FANUC WIRING DIAGRAM

FANUC WIRING DIAGRAM

1.0 WRG-0126

2.0 WRG-0127

3.0 WRG-0133

4.0 WRG-0136

5.0 WRG-0140

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1.0 WRG-0126_A
1.1 MP12_OMM_FANUC_CNT

NOTE:
1. SET SWITCH SW2 (#3) IN MI12 INTERFACE UNIT
TO THE AUTO START POSITION

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FANUC WIRING DIAGRAM
2.0 WRG-0127_A
2.1 TS27_PROBE_FANUC

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3.0 WRG-0133_D
3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1

850CR2 is added for CE.

Fanuc side:
6 Pos Male Connector, Molex 03-09-1064 (WIR-0052)
Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6
Interlock side:
6 Pos Female Connector, Molex 03-09-2062 (WIR-0051)
Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
+24V

RED 6 RED BELDEN 8451 OR EQUIV. 2-CONDUCTOR

BLACK 3 BLACK
Contacts shown in door closed
state.

A1

13

23

33
856SOL2

S23

S24

S33

S34
S13 + output Do Not Use
MULTI #8
Euchner S23 - output
TP3-4121A024PG MULTI #9

INT-22.5R1-24
S34 Falling edge Reset

Sentrol GE
S35 Rising edge Reset Do Not Use
Manual Start - S34 to S35 with a NO switch.
Auto Start - connect S35 to S33.

S14 & S33 Channel 1 input, active hi (closed)


S22 Channel 2 input, active lo (open)
S24 Channel 2 input, active hi (closed)

S13

S14

S35

S22
Safety Relay Door Interlocks:
Controlled by door interlock contacts.
Outputs:

A2

14

24

34
Disables spindle and axis movement.
(Can be bypassed by Door Override circuit.)
Activates reduced feeds and speeds when door is open.
Fanuc side:
4-Pin Plug, Amp 350779-1 (WIR-1298) WHITE 3 WHITE Disables tool changer arm (or slide) when door is open.
Sockets, Amp 350689-1 (WIR-1296) qty=4 (Cannot be overridden.)
Interlock side:
4-Pin Female Connector, Amp 350780-1 (WIR-1297) GREEN 4 GREEN Contacts shown in door open state.

MULTI #10

MULTI #11
Pins, Amp 350690-1 (WIR-1299) qty=4

1 2
Reduced Feeds and Speeds Limit:
BELDEN 8451 OR EQUIV. 2-CONDUCTOR

Spindle rpm and axis feed rates are limited


when this input is open.
RED/BLK 20 AWG

850CR2
PINK 20 AWG
YELLOW

BROWN
GREEN

1 2
BLACK

WHITE
RED

SAFETY RESET

WHITE/BLK 20 AWG
RED/BLK 20 AWG
5 6
180CR2

Fanuc DATC Arm - E855


180K54
INTERFACE
OUTPUT C004-1

180C8
BOARD This circuit has the following functions:
BOARD
C004-1 OVERRIDE PRESSED
855M3 1. Estop shuts down: OVERRIDE PRESSED
Y9.2 4 855E19 4 855FU3 855J19 855M19A OL DATC TOOL ARM all drives (180CR2 3&4), ENABLE
A1 A2 96 95 FORWARD ENABLE
all outputs to: motors, pumps, and air solenoids.
JUMPER
855M4 2. Do not allow door to unlock if:
Y9.3 5 5 855FU4 DATC TOOL ARM
855E23 855J23 spindle is on or moving (standstill monitor and PLC),
A1 A2 REVERSE
axes in motion (PLC),
tool changer in motion (PLC),
Fadal PCB-0321
FRONT DOOR LOCK pallet changer in motion (PLC).
180F52

SPINDLE ROTATING

UNLOCK DOOR
3. When door is open: drives and tool changer arm (or slide) are disabled.

UNLOCK DELAY
180J54
FRONT DOOR INPUTS E802

DATC/ATC FWD

DATC/ATC REV
(drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC)
+24V INTERFACE INPUT C001 BD
180F52

SPARE
BOARD SOURCING INPUTS
K5 Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds.
RED 1 YELLOW
802DV2
GRN 4 GRN 802E11 25 25 No tool change allowed with door open (PLC and safety relay).
FRONT DOOR N.C. Chip conveyor is off unless unless Enable is pressed and held.
X5.0
FRONT DOOR N.C. 4. When tool cage door is open, disables tool magazine (PLC).
802DV1
BLK 2 BRN WHT 5 WHT 802E15 26 26 R22 Requires manual override (PLC) to allow movement with door open.
FRONT DOOR N.O.
X5.1

24V POWER
FRONT DOOR N.O.
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).

5V POWER
J1 J2
STATUS
SPINDLE
SENSOR

UNLOCK

ENABLE
+24V

COM

DOOR

FWD REV SPARE

WHITE/BLK 20 AWG

RED/BLK 20 AWG
+24V
DOOR UNLOCK OUTPUT E856 RED/BLK 20 AWG
OUTPUT C004-2 INTERFACE
BOARD BOARD RED/BLK 20 AWG
180K54 Standstill monitor:
1. Prevent opening of door while spindle is moving.
Y10.1 35 35 856SOL2 2. Second monitor could be set to stop machine if
DOOR UNLOCK
2A maximum rpm-while-doors-open is exceeded.

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FANUC WIRING DIAGRAM
3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2

180F52 Fanuc ATC Fault Input - E805


Fanuc DATC Tool Magazine - E855 180J54
180K54 C003 BREAKOUT INPUT C003 BD
INTERFACE
OUTPUT C004-1 ATC ATC BOARD SOURCING INPUTS

180F52
+24V

180C8
BOARD
BOARD CANNON PLUG CANNON PLUG
C004-1
2 855FU1 855M1 OL H 805DV3 G
Y9.0 855E11 2 855J11 855M11A DATC TOOL MAGAZINE 44 805E19 44
A1 A2 96 95 FORWARD 1 4 ATC Fault
ATC FAULT X7.2
JUMPER SWITCH
3 855FU2 855M2
Y9.1 855E15 3 855J15 DATC TOOL MAGAZINE
A1 A2 REVERSE When there is a DATC the ATC Fault input is not used
and so may be used to signal the PLC that tool magzine
is disabled.

1 9
5
2 10
6
3 11
7
4 12
8 4 Pole 24 VDC relay and socket
Omron MY4N-DC24 and PY14-02
ELE-1110 and ELE-0406
14 13 or equivalent

Fanuc side:
6 Pos Male Connector, Molex 03-09-1064 (WIR-0052)
Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6
Interlock side:
6 Pos Female Connector, Molex 03-09-2062 (WIR-0051)
Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
180F52
180J54
TOOL DOOR and REMOTE TURRET INPUTS E802
+24V
180F52

INTERFACE INPUT C001 BD


BOARD SOURCING INPUTS
1 802SS1 Switch open when door is
closed. 2 802E27 29 29
Tool Magazine Door Interlock X5.4
Switch closed when door ELE-1504
is closed. Omron D4DS-35FS or equivalent

802SS2
5 802E31 30 30
X5.5
Tool Door Override Switch
Normally Closed Contact, Idec HW-F01 (ELE-0094) (qty=1)
Normally Open Contacts, Idec HW-F10 (ELE-0093) (qty=3)
Momentary Switch Operator, Idec ABFW-200 (ELE-0670)
White Switch Cap, Idec ABW-2B-W (ELE-1068) 802SS3
3 802E35 31 31
Turret CW and CCW Remote Switches X5.6
Normally open contact, Idec HW-F10 (ELE-0093)
Momentary Switch Operator, Idec ABFW-200 (ELE-0670)
Green Switch Cap, Idec ABW-2B-G (ELE-0669)
802SS4
6 802E39 32 32
X5.7
Note changes in types
of switches.

If Tool Inserter is in place, the tool magazine


cannot be moved.
If the Tool Door is open, the Override must be
pressed to move the tool magazine.
Tool Inserter Interlock
Open when tool inserter is
present.

Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).

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4.0 WRG-0136_A
4.1 FANUC NC4 PROBE

SET SWITCH 3 OF SW1 TO POSITION ON


SET SWITCH 1 OF SW2 TO POSITION ON

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FANUC WIRING DIAGRAM
5.0 WRG-0140
5.1 OR 01_DRAWING STANDARDS AND INDEX

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5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW

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FANUC WIRING DIAGRAM
5.3 E01_230VAC POWER DISTRIBUTION

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5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL

INPUT JUMPER AC INPUT


VOLTAGE
190 NONE 2
200 2-7 8
210 2-5 6
230 2-6 7
240 2-6 8
250 2-5 7
260 2-5 8
340 NONE 3
350 3-7 8
360 3-5 6
380 3-6 7
390 3-6 8
400 3-5 7
410 3-5 8 NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET
440 NONE 4 ACCORDING TO THE VOLTAGE SHOWED
450 4-7 8 IN THE TABLE 1.
460 4-5 6
480 4-6 7
490 4-6 8
500 4-5 7
501 4-5 8

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FANUC WIRING DIAGRAM
5.5 E170_115VAC POWER DISTRIBUTION_SHT1

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FADAL MACHINING CENTERS
5.6 E171_115VAC POWER DISTRIBUTION_SHT2

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FANUC WIRING DIAGRAM
5.7 E172_115VAC POWER DISTRIBUTION_SHT3

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5.8 E173_115VAC POWER DISTRIBUTION_SHT4

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FANUC WIRING DIAGRAM
5.9 E180_24VDC POWER DISTRIBUTION

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5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL

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FANUC WIRING DIAGRAM
5.11 E350_DRIVES CNC CONTROL WIRING DETAIL

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5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL

WYE-DELTA

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FANUC WIRING DIAGRAM
5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS

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FADAL MACHINING CENTERS
5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS

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FANUC WIRING DIAGRAM
5.15 E801_INPUT CARD FOR C001 BOARD_SHT1

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FADAL MACHINING CENTERS
5.16 E802_INPUT CARD FOR C001 BOARD_SHT2

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FANUC WIRING DIAGRAM
5.17 E803_INPUT CARD FOR C001 BOARD_SHT3

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FADAL MACHINING CENTERS
5.18 E804_C001 BOARD JUMPER SETUP DETAIL

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FANUC WIRING DIAGRAM
5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1

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5.20 E806_INPUT CARD FOR C003 BOARD_SHT2

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FANUC WIRING DIAGRAM
5.21 E807_INPUT CARD FOR C003 BOARD_SHT3

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FADAL MACHINING CENTERS
5.22 E808_C003 BOARD JUMPER SETUP DETAIL

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FANUC WIRING DIAGRAM
5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1

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5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2

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FANUC WIRING DIAGRAM
5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1

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5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2

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FANUC WIRING DIAGRAM
5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1

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5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2

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FANUC WIRING DIAGRAM
5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1

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5.30 E855_OUTPUT CARD FOR C004-1 BOARD

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FANUC WIRING DIAGRAM
5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1

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5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2

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