Revised: January 2005

Lexmark™ T63x
(including Lexmark T630, Lexmark T632, Lexmark T634)

4060-xxx
(including 4060-000, 4060-010, 4060-200, 4060-210, 4060-400, 4060-410)

• Table of Contents • Start Diagnostics • Safety and Notices • Trademarks • Index

Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.

4060-xxx

7. Parts catalog
How to use this parts catalog
• SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are shown • •
on the same list. Common parts are shown by one index number. Parts peculiar to one or the other of the assemblies are listed separately and identified by description. NS: (Not Shown) in the Asm—Index column indicates that the part is procurable but is not pictured in the illustration. PP: (Parts Packet) in the Description column indicates the part is contained in a parts packet.

The parts catalog uses the last three digits of the type to identify model specific replacement FRUs.
Model name Lexmark T630 Lexmark T630n Lexmark T632 Lexmark T632n Lexmark T634 Lexmark T634n Configuration Non-network Network Non-network Network Non-network Network Machine type 4060-000 4060-010 4060-200 4060-210 4060-400 4060-410 Parts catalog 000 010 200 210 400 410

Parts catalog

7-1

4060-xxx

Assembly 1: Covers

7-2 Service Manual

4060-xxx

Assembly 1: Covers
AsmIndex 1—1 2 3 3 4 5 6 6 7 8 9 10 11 12 12 12 13 13 13 13 13 13 13 14 14 15 16 17 18 19 NS NS NS NS NS NS Part number 56P1300 99A2074 56P1301 56P1302 56P2797 56P1305 56P1306 56P1307 99A0007 56P1303 56P1308 56P1309 99A0004 56P1356 56P1358 56P1862 56P1753 56P1754 56P1755 56P1756 56P1757 56P1758 56P1759 56P1310 56P1311 56P1394 56P2122 99A1524 56P1395 56P2126 99A0577 99A1594 99A0263 99A0263 99A0263 99A0263 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 3 6 5 Description Cover, fuser wick assembly Cover assembly, redrive cap Cover assembly, laser assembly, 250-sheet output, 000/010 Cover assembly, laser assembly, 500-sheet output, 200/210/400/410 Support, paper assembly Hinge, upper front cover Cover, right side, 250-sheet output, 000/010 Cover, right side 500-sheet output, 200/210/400/410 Label, TLI/ID/serial number—blank Upper front cover with Lexmark logo Latch, upper cover Cover assembly, lower front Spring, latch Cover, clear bezel, 000/010 Cover, clear bezel, 200/210 Cover, clear bezel, 400/410 Kit, operator panel overlay—English, Brazilian Portuguese, French, and Spanish Kit, operator panel overlay—Dutch, French, German, and Italian Kit, operator panel overlay—Czech and Hungarian Kit, operator panel overlay—Danish, Finnish, Norwegian, and Swedish Kit, operator panel overlay—Polish, Russian, and Turkish Kit, operator panel overlay—WW English and Spanish Kit, operator panel overlay—WW English, Simplified Chinese, Traditional Chinese, and Japanese Operator panel assembly 110V Operator panel assembly 220V Cable assembly, operator panel Cover, left door, 250 1-slot, 000/010 Cartridge load spring Switch, cover closed w/cable assembly Cover, left door, 500 2-slot, 200/210/400/410 Parts packet, cable ties (10 each) Retainer, cable Parts packet, screw (left side cover mounting) Parts packet, screw (right side cover mounting) Parts packet, screw (laser cover) Parts packet, screw (upper front cover mounting)

Parts catalog

7-3

4060-xxx Assembly 2: Frame 1 8 1 2 3 3 7 4 6 4 5 7-4 Service Manual .

200/210/400/410 Contact. EP module. 200/210/400/410 Right side frame assembly Nut plate. 200/210/400/410 Parts packet. right. frame extension. left. RSF ground Frame extension. screw Frame extension. EP module. 000/010 Frame.4060-xxx Assembly 2: Frame 1 Asmindex 2—1 1 2 3 4 5 6 7 8 Part number 56P1322 56P1347 56P1320 99A1540 99A0263 99A1518 99A1538 99A1517 56P1321 Units 1 1 1 4 4 1 1 1 1 Description Frame. 200/210/400/410 Left side frame Parts catalog 7-5 .

4060-xxx Assembly 3: Frame 2 38 1 2 30 31 37 36 35 32 33 29 28 27 34 4 3 5 26 25 24 23 5 8 7 6 9 22 10 14 8 5 21 8 16 19 20 11 5 15 13 18 17 14 8 12 7-6 Service Manual .

inner. 250 in/250 out. motor drip Board. left lower stacker 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 99A0028 99A2019 99A0026 99A0039 99A1525 56P1334 56P1336 99A0053 99A1546 99A0549 99A2445 99A2078 56P1350 99A2076 99A0063 99A0567 99A0556 56P1314 56P1315 56P1391 99A0062 56P1360 99A2018 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Parts catalog 7-7 . 000/010 Redrive assembly. 200/210/400/410 Sensor. tray bias Spring. standard bin level with cable Bracket. drip ITC Paper switch activate Link. 500 in/500 out. main cap Parts packet. 000/010 Deflector. right stacker plate. machine mounting Smart cartridge contact assembly w/cable Cartridge fan Toner sensor assembly Parts packet. 200/210/400/410 Duct. contact mounting (4) • Screw. gear release Spring. contact kit • Contact. fan. inner. right stacker plate. fan. ESD assembly with label Guard. gear Pan. gear #60/MPF Shield. charge roll (1) • Block. counterbalance Shroud. input tray (ITC) Pan. level sensor Fan. screw Support. 000/010 Support. input Shield. doctor blade/TAR/developer roll (3) • Contact. main w/cable Support. developer support Deflector. cartridge hold down Tray bias arm assembly Roller.4060-xxx Assembly 3: Frame 2 Asmindex 3—1 2 3 3 4 5 6 6 7 8 9 10 11 12 Part number 99A1857 99A0104 99A2151 56P1328 56P1318 99A0263 99A2021 56P1319 99A2020 99A2077 56P1399 56P1408 56P1361 99A0585 Units 1 1 1 1 1 3 1 1 1 4 1 1 1 1 Description Upper redrive deflector Upper diverter spring Redrive assembly. PC drum (1) • Contact. 200/210/400/410 Sensor. contact mounting (5) Spring. upper PF Deflector. 200/210/400/410 Transfer plate assembly Pad. 000/010 Shroud.

): Frame 2 38 1 2 30 31 37 36 35 32 33 29 28 27 34 4 3 5 26 25 24 23 5 8 7 6 9 22 10 14 8 5 21 8 16 19 20 11 5 15 13 18 17 14 8 12 7-8 Service Manual .4060-xxx Assembly 3 (cont.

000/010 Flag. 500-sheet. LSF ground Duct. 000/010 Duct. 250-sheet. screw Parts catalog 7-9 . left stacker. output paper level. redrive 250-sheet Door assembly. 200/210/400/410 Guide. redrive 500-sheet Flag.4060-xxx Assembly 3 (cont. 200/210/400/410 Door assembly.): Frame 2 Asmindex 3—34 35 35 36 36 37 37 38 NS NS Part number 99A1596 56P1317 99A2016 56P1351 56P1329 99A1613 56P1316 99A2017 99A1541 99A0263 Units 1 1 1 1 1 1 1 1 1 17 Description Contact. output paper level. extension Clip. left stacker. external ground Parts packet.

laser Parts packet.4060-xxx Assembly 4: Printhead 1 (000/010) 2 3 2 5 1 4 000/010 Asmindex 4—1 2 3 4 5 Part number 56P1386 99A0263 56P1396 56P1387 56P1388 Units 1 3 1 1 1 Description Cable. HSYNC Cable. screw (printhead mounting) Printhead assembly (includes all cables). 000/010 7-10 Service Manual . mirror motor. 000/010 Cable.

HSYNC Parts catalog 7-11 . 200/210 Cable.4060-xxx Assembly 5: Printhead 2 (200/210) 1 2 3 2 Top View 4 Bottom View 200/210 Asmindex 5—1 2 3 4 Part number 56P1386 99A0263 56P1443 56P1387 Units 1 3 1 1 Description Cable. laser Parts packet. screw (printhead mounting) Printhead assembly (includes all cables).

HSYNC 7-12 Service Manual . screw (printhead mounting) Printhead assembly (includes all cables). 400/410 Cable. laser Parts packet.4060-xxx Assembly 6: Printhead 3 (400/410) 1 2 3 2 Top View 4 Bottom View 400/410 Asmindex 6—1 2 3 4 Part number 56P1386 99A0263 56P1854 56P1387 Units 1 3 1 1 Description Cable.

paper out 250-sheet tray. 000/010 Parts packet.4060-xxx Assembly 7: Paper feed—autocompensator 7 6 5 4 2 1 3 Asmindex 7—1 1 2 2 3 4 4 5 6 7 Part number 56P1325 56P1326 56P1337 56P1331 99A0070 56P1324 56P1323 99A0263 56P1406 56P1382 Units 1 1 1 1 2 1 1 1 1 1 Description Pick arm assembly (500-sheet). 000/010 Flag. screw (hanger) Card asm. paper out 500-sheet tray. bellcrank and spring for 250 tray. 000/010 Parts packet. 200/210/400/410 Pick roll assembly Flag. card/autocomp card cable (paper low/out sensors) Parts catalog 7-13 . 200/210/400/410 Pick arm assembly (250-sheet). 200/210/400/410 Parts packet. paper wt/paper low/out sensor Int. bellcrank and spring for 500 tray.

4060-xxx Assembly 8: Paper feed—multipurpose feeder 1 2 3 13 12 4 11 5 6 10 7 9 5 8 7 7-14 Service Manual .

4060-xxx Assembly 8: Paper feed—multipurpose feeder Asmindex 8—1 2 3 4 5 Part number 99A0075 99A0071 99A0076 99A0084 56P1352 Units 1 1 1 1 1 Description Screw. screw (lower deflector mounting 12 mm) Sensor. separator • Housing. MPF Pick roll assembly Flag. separator • Spring. pick roll shaft MPF frame assembly with solenoid Parts packet. restraint • Pad. damper Bushing. separator Parts packet. includes: • Pad. separator pad • Spring. MPT paper out MPF pad/separator arm assembly. screw (lower deflector mounting 8 mm) Parts packet. sep pad • Arm. clip (pick roll shaft) 6 7 7 8 9 10 11 12 13 NS 99A1531 99A0263 99A0263 99A2071 99A0081 99A0263 99A0073 99A0074 56P2407 99A0267 1 2 2 1 1 1 2 2 1 2 Parts catalog 7-15 . sep MPF lower deflector Parts packet. MPF paper out Spring assembly. screw (frame mounting) Screw. socket set M4X5 mm Arm assembly.

4060-xxx Assembly 9: Paper feed—alignment 1 2 3 4 7-16 Service Manual .

paper reference adjust • Washer.4060-xxx Assembly 9: Paper feed—alignment Asmindex 9—1 2 3 4 Part number 56P1327 99A0263 56P1349 56P1346 Units 1 1 1 1 Description Alignment assembly paper feed Parts packet. paper reference adjust Parts packet. reference ground Parts packet (reference adjust) • Screw. screw (alignment asm mounting) NS 99A0263 3 Parts catalog 7-17 . paper reference adjust • Nut. screw (clip ref ground mounting) Clip.

4060-xxx Assembly 10: Integrated paper tray—250-sheet 1 2 10 11 4 3 9 8 5 7 6 7-18 Service Manual .

back 250-sheet tray Restraint pad Restraint. 250-sheet tray wear Finger. autosize Plate. snap-in Slider. autosize 250-sheet Parts catalog 7-19 . tray option number Clip. integrated 250-sheet Latch. back restraint Restraint.4060-xxx Assembly 10: Integrated paper tray—250-sheet Asmindex 10—1 2 3 4 5 6 7 8 9 10 11 Part number 99A1536 99A1601 99A2160 99A0120 99A1894 56P1229 99A1812 99A0121 99A0126 99A0124 99A0127 Units 1 1 1 2 1 4 1 1 3 1 1 Description Tray. side 250-sheet tray Wear strips Label.

4060-xxx Assembly 11: Integrated paper tray—500-sheet 11 10 9 7 8 1 6 5 4 2 3 7-20 Service Manual .

back restraint Parts catalog 7-21 . snap-in Slider. tray option number Plate. wear Label. autosize Plate.4060-xxx Assembly 11: Integrated paper tray—500-sheet Asmindex 11—1 2 3 4 5 6 7 8 9 10 11 Part number 99A1576 99A1895 99A0292 99A1812 99A1583 99A0126 99A0124 99A1582 99A0120 99A2093 99A1601 Units 1 1 4 1 1 3 1 1 2 1 1 Description Tray assembly 500-sheet Restraint. autosize 500-sheet Restraint pad Restraint. 500-sheet tray wear Finger. back Latch. side Strip.

4060-xxx Assembly 12: Drives—Main drive and developer drive 1 7 4 5 3 2 6 7-22 Service Manual .

4060-xxx

Assembly 12: Drives—Main drive and developer drive
Asmindex 12—1 1 1 2 2 3 4 5 6 7 NS NS Part number 56P1330 56P1332 56P1858 99A0134 99A1569 99A0275 56P2162 99A1544 99A2081 99A0263 99A0263 99A0263 Units 1 1 1 1 1 1 1 1 1 3 4 3 Description Gearbox, w/motor, 000/010 Gearbox, w/motor, 200/210 Gearbox, w/motor, 400/410 Shaft, power takeoff 250, 000/010 Shaft, power takeoff 500, 200/210/400/410 Spring, power takeoff shaft Gear, bevel with grease packet and washer Developer drive assembly Parts packet, developer drive shaft, coupler gear #55 Parts packet, screw (developer drive ground) Parts packet, screw (gearbox mounting) Parts packet, screw (motor mounting)

Parts catalog

7-23

4060-xxx

Assembly 13: Hot roll fuser
1

2

3 5 4

5

6

9

7

8

7

7-24 Service Manual

4060-xxx

Assembly 13: Hot roll fuser
Asmindex 13—1 1 1 1 1 1 2 3 4 5 Part number 56P2542 56P2544 56P2543 56P2545 56P2546 56P2547 99A1658 56P1415 56P1348 99A0263 Units 1 1 1 1 1 1 1 1 1 4 Description Fuser assembly w/115V lamp, 000/010/200/210 Fuser assembly w/100V lamp, 000/010/200/210 Fuser assembly w/220V lamp, 000/010/200/210 Fuser assembly w/115V lamp, 400/410 Fuser assembly w/220V lamp, 400/410 Fuser assembly w/100V lamp, 400/410 Cover, fuser wiper cavity Wiper assembly, wet Kit, fuser cover assembly with thermistor, thermal fuse, and L & R fuser lamp contact assemblies, w/ fuser cover control card Parts packet, screws: • Contact assembly (4) • Solenoid mounting (1) • Board cover mounting (1) • Fuser cover assembly (4) • Hanger (7) Lamp, 115V, 000/010/200/210 Lamp, 220V, 000/010/200/210 Screw, PP 99A0263 Sensor, narrow media Sensor, exit

6 6 7 8 9

56P1362 56P1363 56P1402 56P1403

1 1 2 1 1

Parts catalog

7-25

4060-xxx

Assembly 14: Transfer/charging
1

4 2 3

10 5 6

9 7 8

7-26 Service Manual

right side Transfer roll assembly Arm. retainer (pivot shaft) Parts catalog 7-27 . left side Roll assembly. charge Bushing. transfer roll left Parts packet.4060-xxx Assembly 14: Transfer/charging Asmindex 14—1 2 3 4 5 6 7 8 9 10 NS NS Part number 99A0512 99A1017 99A1555 99A0513 56P1357 99A0349 99A0184 99A0185 99A0181 99A1578 99A0263 99A0267 Units 1 1 1 1 1 1 1 1 1 1 1 1 Description Parts kit. transfer roll right Shaft. charge roll Parts kit. charge roll link asm. charge roll link asm. transfer roll left Arm. screw (charge roll) Parts packet. transfer pivot Spring. transfer roll assembly right Spring.

4060-xxx Assembly 15: Electronics—power supplies 1 7 6 4 3 2 5 7-28 Service Manual .

Taiwan (LV). 110 V ac. Russia. screw(s): • System board mtg (2) • System board mtg Front (2) • System mtg ground (1) • HVPS mtg (2) • INA cover mtg (12) • Interconnect board mtg (2) • Interconnect board shield ground (1) • Interconnect shield mtg (5) • Outer shield mtg (10) • Parallel connector mtg (2) Cable. Belgium. Ecuador. Lesotho. Greece. Dominican Republic.K. 200/210/400/410 Fuse. 200/210/400/410 LVPS. Portugal.4060-xxx Assembly 15: Electronics—power supplies Asmindex 15—1 1 1 1 2 2 3 3 4 Part number 56P1369 56P1371 56P1372 56P1374 56P1365 56P1367 56P1366 56P1364 43H5248 Units 1 1 1 1 1 1 1 1 1 Description LVPS. Hungary. 000/010 LVPS. Spain.3 a/250V (fuse F2). Poland.. Catalan. Canada. 000/010 LVPS. 200/210/400/410 Fuse. Sweden. Guatemala. El Salvador. Czechoslovakia. Peru (HV) Power cord set —Austria. Italy. BlueMark. for 220 V ac LVPS 3.—Bolivia (HV). Pakistan. Costa Rica. Nicaragua. Venezuela. Turkey Power cord set—Ireland. right angle—Argentina (HV) Power cord set—Paraguay (HV) Power cord set—PRC (HV) Power cord set—Brazil (HV) Power cord set—Brazil (LV) Power supply. Panama.15 a/250V (fuse F1). 8 ft. Saudi Arabia. Namibia. Mexico. Uruguay Power cord set—Denmark Power cord set.—USA. 8 ft. Norway. 220 V ac. South Africa Power cord set. Virgin Islands Power cord set. France. Netherlands. 110 V ac. Puerto Rico. for 110 V ac LVPS 10 a/250V (fuse F2). Slovak countries. 8 ft. front harness (HVPS/input sensor/toner sensor) 4 4 1342514 1339538 1 1 4 4 4 4 4 4 4 4 4 4 4 4 5 6 1339537 1339539 1339552 1339540 1339541 1342534 1339543 1339545 1342530 43H5546 1339549 1339551 56P1375 99A0263 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 56P1385 1 Parts catalog 7-29 . 220 V ac. 000/010 Fuse. high voltage Parts packet. U. Power cord set—Israel Power cord set—Japan Power cord set—Switzerland Power cord set—Botswana. Germany. 000/010 Power cord set. Finland. Columbia. 200/210/400/410 Fuse. for 220 V ac LVPS 6. CIS.—Chile. for 110 V ac LVPS 5 a/250V (fuse F1). Honduras.

4060-xxx Assembly 16: Electronics—card assemblies 1 2 10 9 8 7 6 3 4 5 4 7-30 Service Manual .

non-network Screws. 000 includes 56P1444 System board assembly (non-network). USB attaching Parts catalog 7-31 . Bar code Card assembly.4060-xxx Assembly 16: Electronics—card assemblies Asmindex 16—1 1 1 2 2 2 3 4 5 6 6 6 6 7 8 9 10 56P1339 56P1850 56P2468 56P2182 56P1851 56P1445 56P1444 99A0426 99A0263 Part number 56P2410 56P2412 56P2414 56P2411 56P2413 56P2415 56P1340 Units 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 Description System board assembly (non-network). 210 includes 56P1445 System board assembly (network). communications. communications. 400 includes 45P1444 System board assembly (network). 410 includes 45P1445 Interconnect board assembly 1 slot. 000/010 Screws. 010 includes 56P1445 System board assembly (network). ImageQuick Card assembly. network Card assembly. 200/210/400/410 Card assembly. 200 includes 56P1444 System board assembly (non-network). PrintCryption Card assembly. PP 99A0263 Interconnect board assembly 2 slot. parallel connector mounting Screw. IPDS and SC5/TNe Card assembly.

4060-xxx Assembly 17: Electronics—shields 7-32 Service Manual .

INA flat network Shield. 000/010 Shield. outer 1 slot. screw (INA cover mounting) Shield. INA flat (blank) Shield. outer 2 slot. 200/210/400/410 Shield. 200/210/400/410 Parts catalog 7-33 . 000/010 Shield.4060-xxx Assembly 17: Electronics—shields Asmindex 17—1 2 3 3 4 5 6 7 8 9 10 Part number 99A0263 99A1611 99A0263 99A0263 56P1341 56P2404 56P2405 56P1342 56P1343 56P1345 56P1344 Units 1 1 6 1 1 1 1 1 1 1 1 Description Parts packet. screw (inner shield mounting) Cover. 2 slot. INA flat non-network Shield. inner assembly. Ethernet (blank) Parts packet. screw (outer shield mounting) Parts packet. inner assembly. 1 slot.

4060-xxx Assembly 18: Cabling diagrams 1 1 2 3 7 8 5 4 4 6 7 7-34 Service Manual .

autoconnect bottom Cable. main w/cable Sensor. standard bin level with cable Int. main drive motor Parts catalog 7-35 . autoconnect top. card/autocomp card cable (paper low/out sensors) Pick arm assembly (250-sheet) 000/010 Pick arm assembly (500-sheet) 200/210/400/410 Cable. 200/210/400/410 Cable.4060-xxx Assembly 18: Cabling diagrams 1 Asmindex 18—1 2 3 4 5 5 6 7 7 8 Part number 56P1408 56P1360 56P1391 56P1382 56P1326 56P1325 56P1383 56P1400 56P1401 56P1384 Units 1 1 1 1 1 1 1 1 1 1 Description Cartridge fan Fan. 000/010 Cable. autoconnect top.

4060-xxx Assembly 19: Cabling diagrams 2 1 3 6 2 HVP S 4 5 LVP S 7-36 Service Manual .

deflector Parts catalog 7-37 . cover closed w/cable Sensor. MPF cable MPF solenoid w/cable Smart contact assembly w/cable Cable.4060-xxx Assembly 19: Cabling diagrams 2 Asmindex 19—1 2 3 4 5 6 NS Part number 56P1394 56P1385 56P1395 56P1398 56P2407 56P1399 56P1389 Units 1 1 1 1 1 1 1 Description Cable assembly. operator panel Cable. front harness (HVPS/input sensor/toner sensor) Switch.

4060-xxx Assembly 20: Cabling diagrams 3 400/410 200/210 1 1 000/010 2 1 2 7 2 5 6 3 4 7-38 Service Manual .

system board to fuser board Exit sensor Narrow media sensor Cable. mirror motor. 000/010 Parts catalog 7-39 .4060-xxx Assembly 20: Cabling diagrams 3 Asmindex 20—1 2 3 4 5 6 7 Part number 56P1386 56P1387 56P1390 56P1403 56P1402 56P1405 56P1388 Units 1 1 1 1 1 1 1 Description Cable. HSYNC Cable. AC fuser lamp to LVPS Cable. laser Cable.

4060-xxx Assembly 21: 250-sheet paper tray 7-40 Service Manual .

pass thru Parts packet. machine mounting Sensor. screw Bracket. 250-sheet autoconnect Bearing. screw (wear plate mounting) 500 Drive roll assembly Roll. screw (option board) Board. 250-sheet drive Spring. option pass thru Label. 250-sheet option Tray bias arm assembly Spring. roller Pick roll assembly Parts packet. pin Parts packet.4060-xxx Assembly 21: 250-sheet paper tray Asmindex 21—1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part number 99A0445 99A0448 99A0263 99A1054 99A0277 99A0263 99A0276 99A0451 99A0350 99A0450 99A0070 56P1337 99A1929 99A1638 99A0026 99A0419 99A0058 99A0288 99A1666 99A0677 99A0263 99A0679 99A0272 99A0275 99A0280 99A0282 99A0274 99A0273 99A0281 99A0279 99A0263 56P0557 99A0627 99A0263 99A0063 Units 1 1 3 1 1 2 1 1 1 1 2 1 1 1 1 1 4 1 1 4 4 2 1 1 1 1 1 1 1 1 3 1 1 1 1 Description Stud assembly. feed roll Gear. screw (switch spring) Spring. 250-sheet autoconnect Gear. washer Parts packet. bellcrank 250-sheet tray option Base. paper low Retainer. 250-sheet frame retention Shaft. tray options Parts packet. power takeoff Bushing. screw (auto comp mounting) Pick arm assembly Wear plate. 250-sheet frame Arm. drive shaft Parts packet. tray bias Pad. bevel Cable. bellcrank and spring Spring. drive shaft low Cable. paper out 250-sheet Parts packet. switch activate Parts catalog 7-41 . option tray Jumper. skewed backup Sensor.

4060-xxx Assembly 21 (cont.): 250-sheet paper tray 7-42 Service Manual .

back 250-sheet tray Latch. autosize Slider.4060-xxx Assembly 21 (cont.): 250-sheet paper tray Asmindex 21—36 37 38 39 40 41 42 43 44 45 46 47 48 NS NS NS Part number 99A1536 99A0892 99A0119 99A1829 99A0121 99A0126 99A0127 99A0124 99A1952 99A1537 99A0120 99A0893 99A1601 99A0286 99A0438 99A0278 Units 1 1 4 1 1 3 1 1 1 1 2 1 1 1 2 1 Description Tray assembly. paper size Restraint pad Restraint. snap-in Label. tray option number Clip. autosize 250-sheet Plate. roller release Parts catalog 7-43 . 250-sheet option Restraint. drive roll Bellcrank. side 250-sheet tray Wear strips Label. 250-sheet tray wear Finger. back restraint Spring. backup roller Bushing. paper size Knob.

4060-xxx Assembly 22: 500-sheet paper tray 7-44 Service Manual .

option tray Shaft. base 500-sheet Spring. roller Roller. back restraint Label. feed roll Spring. drive shaft low Aligner assembly. snap-in Label. paper low Parts packet. 500-sheet tray wear Finger. back 500-sheet tray Latch. paper size Restraint. drive roll Spring. switch activate Parts catalog 7-45 . screw (auto comp mounting) Pick arm assembly Pick roll assembly Spring. side 500-sheet tray Wear strips Label. option pass thru Restraint. paper size Slider. power takeoff Parts packet. autosize Plate.4060-xxx Assembly 22: 500-sheet paper tray Asmindex 22—1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part number 99A0350 99A0263 99A0405 99A0070 56P2540 56P1337 99A1636 99A0058 99A0419 99A0026 99A0288 99A0895 99A0292 99A1829 99A1583 99A0126 99A0124 99A1952 99A1582 99A0120 99A1576 99A1537 99A1602 99A1601 99A1666 56P0557 99A0447 99A0282 99A1750 99A0276 99A0263 99A0450 99A0451 99A0438 99A0275 99A0263 99A0267 99A0280 99A0446 99A0274 99A0063 Units 1 3 1 2 1 1 1 4 1 1 1 1 4 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 3 1 1 1 1 1 Description Sensor. skewed backup Bushing. tray option number Plate. bellcrank 500-sheet option tray Parts packet. 500-sheet tray Pad. tray bias Tray bias arm assembly Sensor. paper Gear. retainer (aligner assembly) Bearing. screw (board mounting) Parts packet. 500-sheet drive Cable. 500-sheet Knob. autosize 500-sheet Restraint pad Tray assembly. 250 autoconnect Wear plate. screw (wear plate mounting) Retainer. options Board. bellcrank and spring Base. pass thru 500 Drive roll assembly Parts packet.

4060-xxx Assembly 22 (cont.): 500-sheet paper tray 7-46 Service Manual .

base 500 Bracket.4060-xxx Assembly 22 (cont.): 500-sheet paper tray Asmindex 22—42 43 44 45 46 47 48 NS NS NS Part number 99A0286 99A1664 99A0273 99A0279 99A0281 99A1702 99A1645 99A0452 99A1665 99A1667 Units 1 1 1 1 1 1 1 4 1 2 Description Spring. drive shaft Cable. frame mounting Deflector. bevel Bearing. 500-sheet tray retention Parts catalog 7-47 . 500 frame Arm. paper out 500 Washer. 250-sheet autoconnect Stud assembly. backup roller Bellcrank. roller release Gear.

4060-xxx Assembly 23: Duplex option 1 7-48 Service Manual .

4060-xxx Assembly 23: Duplex option Asmindex 23—1 1 Part number 56P1414 56P1416 Units 1 1 Description 250 duplex assembly 500 duplex assembly Parts catalog 7-49 .

4060-xxx Assembly 24: Envelope feeder 14 1 2 13 3 12 11 10 4 5 6 9 8 7 7-50 Service Manual .

top Sensor. envelope pass thru Clutch. options Switch. support Motor. drive pressure roller Cable. restraint/gear Cover. electronic control Parts packet. retainer (4 mm PP) Parts packet. left side Parts packet. restraint roll shaft Spring. stack limiter Spring. auto connect front Spring. envelope orientation icon Deflector guide Guard. top/motor/board Belt. slide out Roller. retainer (7 mm shaft) Shaft. retainer (6 mm) Parts packet. envelope out sensor Parts catalog 7-51 . gear drive Bracket. latch return Flag.4060-xxx Assembly 24: Envelope feeder Asmindex 24—1 2 3 4 5 6 7 8 9 10 11 12 13 14 NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Part number 99A0389 99A1694 99A1696 99A0485 99A0393 99A1697 99A0390 99A0488 99A0382 99A1666 99A0388 99A1700 99A0271 99A1698 99A0404 99A0404 99A0404 99A0404 99A0384 99A0385 99A0494 99A0427 99A0469 99A1699 99A0413 99A0484 99A0491 99A0400 99A0489 99A0487 Units 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 3 2 3 1 1 1 1 1 1 6 1 1 1 1 1 Description Paper weight assembly Guide. gear kit Cover. retainer (clip 5 mm shaft) Parts packet. pass thru sensor Screw. stepper DC Label. envelope out Board assembly. right side Support. edge Cover. cam clutch Label.

4060-xxx Assembly 25: Output expander 7-52 Service Manual .

lower exit. also order PP 99A0572 Screw. exit. output tray Shaft bearing PP 99A0572 Level sensor bracket Flag. output tray Bracket. swing arm Latch.4060-xxx Assembly 25: Output expander AsmIndex 25—1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 99A0409 99A1580 99A0414 99A0915 99A0571 99A1817 99A1666 99A1689 99A1688 99A0482 99A1784 99A0914 99A0372 99A0415 99A0481 Part Number 99A1857 99A0104 99A0369 99A0052 Units 1 1 1 1 11 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 Description Deflector. mechanical linkage Cover. output expander DC motor Cover. left side Spring. also order 99A0104 Spring. also order PP 99A0572 Shaft assembly. upper diverter Shaft assembly. dual bin full Parts catalog 7-53 . options Spring clutch assembly Diverter arm Spring. output expander Label. output paper level Sensor. front control board with ESD brush Tray. upper redrive. attach Output expander assembly. PP 99A0263 Board.

4060-xxx Assembly 25 (cont.): Output expander 7-54 Service Manual .

): Output expander AsmIndex 25—22 23 24 25 26 27 28 29 30 31 Part Number 99A1748 99A0368 99A0363 99A0371 99A0361 99A0362 99A0364 99A0351 99A0913 99A0912 Units 1 1 3 1 1 1 1 1 1 1 Description Door assembly. right side Belt. rear access Shaft assembly. middle 40T. 160 gear Arm assembly. lower.4060-xxx Assembly 25 (cont. also order PP 99A0572 Pulley. drive Cover. belt tensioner Sensor. belt idler Spring. also order PP 99A0572 Frame assembly Parts catalog 7-55 . output expander pass thru Shaft assembly.

4060-xxx Assembly 26: High-capacity output expander 7-56 Service Manual .

pulley Guide. tray sensing Flag. left Switch asm. right Pulley. output tray Spring. high-capacity output stacker Parts catalog 7-57 . output tray Shaft. tray sensing switch Gear. output Frame. front Tray asm. damping Kit. rear door Frame. left Label. right Cover. output tray Cover.4060-xxx Assembly 26: High-capacity output expander AsmIndex 26-1 2 3 4 5 6 7 8 9 10 11 12 13 NS NS NS NS Part Number 99A1748 99A1785 99A1783 99A1778 99A1782 99A1790 99A1779 99A1746 99A1747 99A1701 99A1781 99A1666 99A1745 99A1751 99A1777 99A1780 99A1744 Units 2 4 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 Description Door asm. rear access Latch. options Cover.

also order 99A0104 Spring. high-capacity output stacker Screws. upper. bin full dual sensor upper stacker asm Sensor asm. bin full dual upper stacker asm Belt. 95G lower stacker asm 7-58 Service Manual . PP 99A0263 Arm. shaft PP 99A0572 Board asm. output stacker DC motor Bracket. output stacker Bracket. exit upper stacker asm Shaft asm. stacker lower exit upper stacker asm Bearings. attach Spring. diverter Clutch asm. dual sensor mounting upper stacker asm Flag. upper diverter Shaft asm.): High-capacity output expander AsmIndex 26-14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 NS Part Number 99A0107 99A0104 99A0369 99A0052 99A1749 99A1688 99A1689 99A1784 99A0415 99A0914 99A0409 99A1613 99A0414 99A1690 Units 2 2 1 1 12 2 31 1 1 2 2 2 1 1 1 1 Description Deflector. swing arm Drive asm.4060-xxx Assembly 26 (cont.

belt idler Spring. paper path lower Stacker. stacker pass thru Switch asm Packet grease. 160G upper stacker asm Arm asm. 40T middle output stacker Shaft asm lower Pulley. drive Belt. belt tensioner Stacker asm. 2 pin (use with 99A1749) Parts catalog 7-59 .): High-capacity output expander AsmIndex 26-29 30 31 32 33 34 35 35 36 NS NS NS Part Number 99A0913 99A0368 99A0363 99A0361 99A0362 99A0364 99A1791 99A1792 99A0351 99A1751 99A0462 99A0627 Units 2 2 6 1 1 2 1 1 2 1 1 1 Description Shaft.4060-xxx Assembly 26 (cont. asm paper path upper Sensor. IBM #23 Jumper.

4060-xxx Assembly 27: 5-bin mailbox 7-60 Service Manual .

drive w/gear Cover. options Bail. upper diverter Door. 5-bin mailbox asm Label. drive Shaft asm. board mounting PP 99A0263 Cover. wire Cover. upper auto connect Screw. left w/clutch asm Gear. 5-bin mailbox system Frame asm. redrive cap Cover.4060-xxx Assembly 27: 5-bin mailbox AsmIndex 27-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 99A1709 99A1713 99A1687 99A1735 99A1737 99A1736 99A1718 99A1716 99A1740 99A1726 99A1786 99A1719 Part Number 99A1512 99A1710 99A1711 99A1785 99A0104 99A1714 99A1723 99A1724 99A1708 99A1725 99A1742 99A1712 99A1739 99A1743 99A1666 Units 1 1 1 2 1 1 4 1 1 1 2 5 1 1 1 1 5 5 5 5 5 1 1 1 1 1 1 12 1 Description Cover. lower auto connect Drive asm. paper tray Flag. rear access door Spring. right side Packet. paper tray Stop asm. rear access Shaft asm. left side Parts catalog 7-61 . drive shaft bushing Sensor. main DC drive Board asm. bail attach w/brush Kit. 5-bin mailbox pass thru Tray. dual sensor Cable asm. paper cap Bracket asm. drive Cable asm. bin full Sensor. dual paper height Cable. order 99A1743. top bin Latch. 5-bin mailbox asm kit Support.

): 5-bin mailbox 7-62 Service Manual .4060-xxx Assembly 27 (cont.

static ground Grease packet. diverter actuator Spring. paper exit w/brush Deflector.): 5-bin mailbox AsmIndex 27-30 31 32 33 34 35 36 37 38 39 40 41 42 NS NS NS NS NS Part Number 99A1741 99A1727 99A1728 99A1731 99A1729 99A1730 99A1789 99A1720 99A1732 99A1738 99A1722 99A1787 99A1721 99A1734 99A0462 99A1715 99A1717 99A1788 Units 4 1 4 4 4 4 4 1 4 5 4 4 1 1 1 1 1 1 Description Spring. diverter actuator C-clip Bracket. paper top bin Spring. drive Retainer. right side Cam. diverter Deflector. diverter actuator Latch. rear access door Gear. diverter Frame asm.4060-xxx Assembly 27 (cont. R-ring Parts catalog 7-63 . IBM #23 Roller asm. diverter actuator Arbor. attach Solenoid. paper Deflector Deflector.

4060-xxx Assembly 28: High-capacity feeder 1 7-64 Service Manual .

mounting) Parts packet. optical sensor Parts catalog 7-65 . door Door assembly. washer (hinge mounting star) Hinge. nut (6-32 hinge mounting) Parts packet. washer (door switch spring mounting) Parts packet. screw (deflector mt 8-18 x 7/8 inch) Label. screw (feed frame clamp) Bearing. printer support frame 2 Parts packet. feed frame Parts packet. screw (card asm. nut (door switch spring mounting) Cable. door switch spring and bumper Parts packet. screw (printer support 2 frame mounting) Clamp. left side Strip. wear dimple Parts packet. wear Strip. leadscrew bottom Parts packet. 2000 option control Parts packet. Nyliner leadscrew top Cover. washer (hinge mounting flat) Parts packet. mounting) Kit. elevator Card assembly. tray option number Transfer leadscrew assembly Bearing. front Magnet.4060-xxx Assembly 28: High-capacity feeder 1 Asmindex 28—1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NS Part number 99A0660 99A0675 99A0698 99A0675 99A0691 99A0656 99A0681 99A1818 99A0675 99A1829 99A0662 99A0716 99A0676 99A0677 99A0677 99A0657 99A0655 99A0658 99A0650 99A0661 99A1806 99A0677 99A0675 99A0392 99A0677 99A0676 99A0690 Units 1 3 2 4 2 1 4 1 3 1 2 2 4 4 4 2 1 2 1 1 1 4 4 1 1 1 1 Description Frame. door Frame assembly Tray assembly. washer (card asm.

4060-xxx Assembly 29: High-capacity feeder 2 1 2 2 2 4 2 3 20 19 2 2 2 2 2 2 17 14 15 2 12 6 4 13 2 6 4 6 16 6 4 18 2 4 5 2 11 2 4 9 4 10 6 8 6 7 7-66 Service Manual .

washers. nuts. paper out/upper limit Frame. AC internal wiring Switch. power supply Power supply board Cable. rear paper. low voltage power supply Clamp. screws (including): • Top frame mounting (6) • Base mounting (2) • Power supply board mtg (2) • Sensor bracket mtg (2) • Support 1 frame mtg (2) • Screw (2) 1 Frame assembly. AC external jumper Cover. use with 99A0219 Parts packet. (including): • Base mounting (2) • 2-56 switch mounting (2) • Power supply cover (2) • Power supply ground (2) 1 1 1 1 1 1 1 1 2 1 1 1 1 1 Pulley. paper size switch assembly 3 4 99A0219 99A0677 5 6 99A0719 99A0676 7 8 9 10 11 12 13 14 15 16 17 18 19 20 99A0663 99A0664 99A1807 99A0653 99A1808 99A0714 99A0667 99A0715 99A0698 99A0685 99A0654 99A0651 99A0659 99A0695 Parts catalog 7-67 . top frame mounting Parts packet. (including): • Top frame clamp (2) • Base mounting (2) • Motor plate mtg (4) • Power supply board (2) • Sensor bracket mtg (2) 1 Clamp. paper low Sensor assembly. printer support 1 Parts kit. lower limit microswitch Cord.4060-xxx Assembly 29: High-capacity feeder 2 Asmindex 29—1 2 Part number 99A0188 99A0675 Units 3 Description Guide. idler Belt. feed frame Bushing Switch. drive Cable. top with labels Parts packet.

4060-xxx Assembly 30: High-capacity feeder 3 15 14 13 12 11 6 9 10 5 1 8 3 3 7 4 1 2 7-68 Service Manual .

DC motor drive Idler pulley. screw w/washer (motor mt) Motor assembly.4060-xxx Assembly 30: High-capacity feeder 3 Asmindex 30—1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part number 99A0687 99A0672 99A1793 99A1795 99A1798 99A1794 99A1796 99A1797 99A1800 99A1799 99A1801 99A1802 99A1803 99A1804 99A1805 Units 4 4 3 1 1 3 1 1 1 1 1 1 1 3 1 Description Parts packet. lower AC Retainer. top LVPS cover Parts catalog 7-69 . C-clip AC receptacle. drive AC receptacle. top LVPS cover mounting Grommet. belt tension Pulley. drive pulley Parts packet. nut and washer (drive pulley plate) Belt. upper AC Cover. mounting feet Parts packet. DC Plate. foot (stabilizer) Parts packet. top LVPS Nut w/lock washer.

4060-xxx Assembly 31: High-capacity feeder 4 4 1 2 3 4 5 6 7 8 18 17 10 19 11 14 16 15 13 12 9 7-70 Service Manual .

250-sheet frame Bearing. roller release Card assembly. hex Parts packet. bevel 500 Drive roll assembly Parts packet. feed roll Bellcrank. retainer (aligner assembly) Gear. HCIT-14 pin flex Spring. 2000 tray option Parts packet. drive shaft low Spring. skewed backup Parts packet. screw (tray option card mounting) Parts packet. paper Parts packet. backup roller Parts catalog 7-71 . pass thru Stud assembly. washer (support frame 1 star. support frame 2. power takeoff Shaft. support frame 2 star) Cable.4060-xxx Assembly 31: High-capacity feeder 4 Asmindex 31—1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NS NS NS NS NS Part number 99A0281 99A0279 99A0273 99A0276 99A0263 99A0451 99A0267 99A0675 99A0277 99A0445 99A0280 99A0275 99A0272 99A0446 99A0267 99A0274 99A0278 56P0557 99A0263 99A0675 99A0676 99A0677 99A0684 99A0286 Units 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 3 10 6 6 1 1 Description Cable. screw (door to door frame mounting) Parts packet. screw (wear plate mounting) Wear plate wear. screw (frame mounting) Roll. drive shaft Gear. retainer (roller) Parts packet. 250-sheet autoconnect Bearing. 250-sheet drive Aligner assembly. nut support frame 1 hex.

4060-xxx Assembly 32: High-capacity feeder 5 1 2 10 11 12 10 3 4 10 12 10 6 7 9 5 8 7-72 Service Manual .

screw (deflector mounting) Deflector. pick 2000 Roll assembly. tray option number Label. paper low switch Cable. pass thru Label. screw (auto comp assembly mounting) Arm assembly. washer (bracket 250-sheet frame retention mounting) Parts packet. options Parts packet. 250-sheet frame retention Cable. lower limit switch Parts catalog 7-73 . base Sensor.4060-xxx Assembly 32: High-capacity feeder 5 Asmindex 32—1 2 3 4 5 6 7 8 9 10 11 12 NS NS Part number 99A0263 99A1055 99A0070 99A0692 99A0263 99A0678 99A0288 99A1812 99A1666 99A0677 99A0263 99A0679 99A0717 99A0720 Units 3 1 2 1 1 1 1 1 1 4 4 2 1 1 Description Parts packet. 2000 option Parts packet. screw (bracket 250-sheet frame retention mounting) Bracket. pick Base.

4060-xxx Assembly 33: Kiosk—vertical paper adapter 1 4 5 4 7 6 5 4 10 11 12 5 20 11 19 5 12 13 14 11 5 9 8 4 2 3 7 21 5 4 6 15 18 6 10 4 16 4 17 10 4 7-74 Service Manual .

support Arm assembly. backup roller Parts packet. backup roller Roller. backup Tray assembly. backup roller Parts catalog 7-75 . drive roller Frame assembly. drive roller Frame assembly. drive rear Tray assembly. right side Cover. screw Gear.4060-xxx Assembly 33: Kiosk—vertical paper adapter Asmindex 33—1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part number 99A0231 99A1646 99A1819 99A0240 99A0234 99A1705 99A1704 99A0197 99A0079 99A0208 99A0087 99A0086 99A1706 99A0125 99A0232 99A1820 99A0226 99A0122 99A0137 99A0088 99A0085 Units 1 1 1 12 16 1 2 1 1 3 6 6 1 1 1 2 1 2 1 1 1 Description Bail. paper exit Shaft assembly. idler Gear. right Belt. left side Cover. frame assembly Parts packet. backup tray Tray. retainer Parts packet. pivot Mounting. 185G Guide. pulley Spring. idler Shaft.

4060-xxx Assembly 34: Kiosk—horizontal paper adapter 1 4 5 4 4 4 10 11 12 5 19 18 5 11 12 13 11 14 9 2 3 7 20 5 4 6 5 8 7 5 5 15 17 10 4 16 4 10 4 7-76 Service Manual .

backup roller Parts catalog 7-77 . right side Cover. frame assembly Parts packet. left side Cover. 185G Shaft assembly. pulley Spring. right Belt. backup roller Roller. idler Shaft. backup roller Parts packet. idler Gear. support Arm assembly. drive roller Frame assembly. backup tray Tray. drive rear Tray assembly.4060-xxx Assembly 34: Kiosk—horizontal paper adapter Asmindex 34—1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part number 99A0231 99A1646 99A1819 99A0240 99A0234 99A1705 99A1704 99A0197 99A0079 99A0208 99A0087 99A0086 99A1707 99A0907 99A0232 99A1820 99A0122 99A0906 99A0088 99A0085 Units 1 1 1 12 15 1 2 1 1 3 6 6 1 1 1 2 2 1 1 1 Description Bail. drive roller Frame assembly. pivot Mounting. backup Tray assembly. screw Gear. retainer Parts packet.

4060-xxx Assembly 35: StapleSmart finisher I 1 18 2 17 16 5 15 3 4 5 6 9 8 7 10 11 14 13 12 7-78 Service Manual .

left side Parts catalog 7-79 . stacking bail Cover. output assembly Tray. switch (stapled access) mounting 99A2509 Parts Packet Cover. tray options Sensor. accumulator assembly Tray. stapler access Switch. rear access Latch. right side Door. stapler bin empty Sensor cover. stapler access door assembly Screws. center stapler Kit. brush ground Top cover bail/plate. left base assembly Top cover bail/plate. output Label. top assembly Clip. rear access door Cover. stapler bin empty Bail. right base assembly Cover.4060-xxx Assembly 35: StapleSmart finisher 1 Asmindex 35—1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 99A2519 99A2520 99A2542 99A1666 99A2521 99A2541 99A2511 99A2508 99A2500 99A2507 Part number 99A2505 99A2510 99A2506 99A2512 99A1785 99A2501 99A2503 99A2502 Units 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 Description Cover.

4060-xxx Assembly 36: StapleSmart finisher 2 14 1 13 12 2 3 5 7 6 4 4 11 10 4 9 8 4 4 7-80 Service Manual .

185G Card assembly. right stapler bin level Arm assembly.4060-xxx Assembly 36: StapleSmart finisher 2 Asmindex 36—1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part number 99A2575 99A2526 99A2556 99A0263 99A1820 99A2544 99A0362 99A2545 99A2548 99A2533 99A2523 99A2543 99A2528 99A2557 Units 1 1 1 1 1 1 1 1 1 1 2 2 1 1 Description Stapler cartridge holder 321-C Stapler assembly Bracket. swing arm Bumper. output tray Cover. optical sensor Frame assembly. right Clip. screws Belt. static ground Parts catalog 7-81 . attach Parts packet. upper output tray Spring. output tray Bar. belt idler Spring.

4060-xxx Assembly 37: StapleSmart finisher 3 2 1 24 1 25 1 26 27 3 5 8 6 7 15 6 4 10 13 12 10 16 10 10 9 4 1 22 23 1 21 14 1 20 19 11 10 17 18 7-82 Service Manual .

drive Clutch assembly. drive Bearings. upper output tray Spring. FHT 86T Cover. lower Shaft assembly. top cover open Flange. drive Motor assembly. lower exit Belt.4060-xxx Assembly 37: StapleSmart finisher 3 Asmindex 37—1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 99A0368 99A0913 99A2515 99A2518 99A2538 99A2543 99A2529 99A2527 99A2533 99A2523 99A2548 99A2549 99A1717 99A2513 99A2551 99A2547 99A2552 Part number 99A0263 56P1747 99A2531 99A2539 99A0104 99A2540 99A2517 99A2516 99A0363 Units 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Parts packet. optical sensor Guide. redrive Shaft assembly. upper drive Shaft assembly. screws System card assembly. left Bar. output tray Card assembly. upper diverter Bearing. stapler option Switch assembly. belt idler Bushing. 40T middle stacker Shaft assembly. tensioner CBM Parts catalog 7-83 . stapler option Pulley. 500-sheet stacker PP 99A0572 Shaft assembly. left stapler bin level Gear. inner bias Frame assembly. pulley Spring. upper Pulley. output tray Bumper. upper exit Deflector.

4060-xxx Assembly 38: StapleSmart finisher 4 1 7-84 Service Manual .

stapler Cable. stapler pass thru Cable assembly. ground Cable assembly.4060-xxx Assembly 38: StapleSmart finisher 4 Asmindex 38—1 NS NS NS NS NS NS NS NS NS Part number 99A2559 99A2480 99A2525 99A2530 99A2534 99A2524 99A2532 99A2504 99A2546 99A0548 Units 1 1 1 1 2 1 1 1 1 1 Description Paper alignment wheel Kit. cable Parts catalog 7-85 . pinch point Tie. stapler tray bar Cable. left stapler bin level Label. right stapler bin level Ground cable. maintenance StapleSmart wheels Sensor.

empty shipping Kit. cap/stack bails 500-sheet MarkNet N2101e Ethernet 10BaseT/100Base TX internal print server MarkNet N2104fl-SC fiber optic (10MB) internal MarkNet N2103fx-SC fiber optic (100MB) internal MarkNet N2100t token ring internal print server Parallel 1284-B interface card RS232C serial interface card Tray assembly. with adapter 20+GB Adapter card. UAT 400-sheet Serial adapter. SES for SCS Cable. Coax External serial adapter Cable. int w/out +5 V ac 7-86 Service Manual . universal adjustable 250-sheet Cartridge. Bar Code Card assembly IPDS and SCS/TNe PrintCryption card assembly Hard disk.4060-xxx Assembly 39: Options Asmindex NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Part number 56P0695 56P0696 56P0697 56P0698 56P0699 56P1417 56P1418 56P1850 56P2468 56P1851 56P1419 99A0629 13A0296 13A0297 99A0545 13A0298 56P2182 56P1424 99A1890 99A1647 99A1654 56P1100 99A1605 56P1742 56P1743 56P1744 56P1741 56P1437 56P1436 99A2485 56P1435 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description 8MB memory option 16MB memory option 32MB memory option 64MB memory option 128MB memory option 16MB Flash card 32MB Flash card Card assembly. 250-sheet special media tray Tray. 250-sheet special media Rib assembly. with adapter (20+GB) Tray assembly. ImageQuick Optra Forms hard disk. serial Card assembly. Twinax Cable.

4060-xxx Assembly 39 (cont.): Options Asmindex NS NS NS NS NS NS NS NS Part number 56P1427 56P1428 56P1429 56P1430 56P1438 56P1101 56P0161 56P0162 Units 1 1 1 1 1 1 1 1 Description Optra Forms 32MB Flash card Optra Forms 16MB Flash card Simplified Chinese font card Traditional Chinese font card Japanese font card Cable assembly. 6’ parallel. A-C Cable assembly. parallel 1284 C-B adapter Parts catalog 7-87 . SER+PAR 1284C INA Cable.

rear top piece Printer stand table assembly. charge roll link asm. envelope option gears Parts packet. cam Printer stand storage shelf Printer stand door assembly. pulley Parts packet. locking Printer stand grommet. 250/250-sheet printer Relocation kit. large Printer stand table assembly. screw Parts packet. contact kit Parts packet. screw high-capacity feeder Parts packet. cable ties (10 each) Parts packet. duplex option fan mounting Parts packet. screw duplex Parts packet. charge roll link asm. screw—kiosk Grease packet. cabinet Printer stand filler. right side Printer stand caster. bearings. 500-sheet stacker Parts packet. retainers Parts packet. duplex option cam follower assembly Parts packet. multipurpose tray Parts kit. small Parts packet. retainers envelope option Parts packet. non-locking Printer stand caster. springs paper feed Parts packet. washers high-capacity feeder Parts kit. wire Printer stand lock. nuts high-capacity feeder Parts packet. Nyogel 744 Relocation kit.4060-xxx Assembly 40: Miscellaneous Asmindex NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Part number 99A1633 99A0585 99A0267 99A0268 99A0269 99A0299 99A0271 99A0404 99A0413 99A0572 99A0577 99A0675 99A0676 99A0677 99A0083 99A0512 99A0513 99A0702 99A0703 99A0704 99A0705 99A0706 99A0707 99A0710 99A0711 99A0712 99A0208 99A0234 99A0394 7371454 7371455 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 Description Parts packet. 500/250-sheet printer 7-88 Service Manual . left side Parts kit.

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