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The Company

The joint stock company UAB ANYKI VARIS is the only welding electrode producer in Lithuania. The production was launched in 1993. The company currently employs 72 people. We turn out as many as 200-250 tons of welding electrodes per month. The production started with welding electrodes of ANO-4 and UONI-13/55 types that were widely used in industry, construction and agriculture. In recent years we have assimilated production of welding electrodes of AV-31, AV-21, AV-22, AV-24, AV-61, AV-66 types conforming to European standards. The company cooperates with Lithuanian, Latvian, Polish, Russian, Finnish and other European companies as regards supplies and sales. UAB ANYKI VARIS is interested in establishing mutually beneficial contacts with every customer.

Raw Materials

The company successfully cooperates with raw material and component suppliers from Ukraine, Russia, England, Germany, Switzerland, France and other countries. Much attention is paid to incoming control and sampling of raw materials that are intended for production. It is our goal that our suppliers deliver only such materials that would fully conform to international standards.

Production

The process of welding electrode production used by the company comprises the following cycles: incoming control of raw materials, core wire inspection and cutting, milling and screening of ingredients, their batching, liquid glass melting, mixing and briquetting of the blend, pressing and drying of electrodes, packing and final quality control. The latest batching lines installed at our batching bay assure highest accuracy of the ingredient batching process. The Swiss OERLIKON electrode pressing lines operating in the electrode bay make it possible to achieve highest productivity and assure best quality of electrodes of all types and diameters.

Quality

Much attention is paid to product quality assurance at all stages of the production process. The three up-to-date in-house laboratories facilitate prompt and efficient quality control both of ingredients and of the end products. Ingredient batching, electrode pressing and drying processes are monitored by a computer-aided quality control system. Our engineering division constantly supervises and controls the accuracy and quality of the whole production process. The in-house quality control system is based on ISO-9001. The products of UAB ANYKI VARIS have been granted conformity certificates from TV, Germanischer Lloyd, DNV (Det Norske Veritas), Russian Maritime Register of Shipping, the Polish Welding Institute as well as quality certificates from the Latvian LZA certification center. The Engineering Supervision Body has found some of our products fit for welding and repairs of potentially hazardous installations.

Servicing

To our clients we offer a wide range of product packaging options together with a flexible system of payments and discounts. The experts of UAB ANYKI VARIS are at all times ready to provide full information related to electrode welding features, their application as well as on other related matters. Our welding electrodes have won a solid position on the market. The superior quality makes our products competitive on European and other markets. Prompt customer-oriented service has always been our priority, which gives us firm grounds to believe that our cooperation with you will be mutually beneficial.

COATING TYPE
ELECTRODES FOR WELDING OF LOW CARBON STEEL
LST EN ISO 2560-A ANO - 4 UONI - 13/55 AV - 31 AV - 21 AV - 22 AV - 23 AV - 24 AV - 61 AV - 66 Rutile Basic Rutile cellulosic Thick - rutile Thick - rutile Thick - rutile Rutile Basic Basic E 38 2 R 12 E 42 4 B 22 H5 E 38 0 RC 11 E 42 0 RR 12 E 38 0 RR 12 E 42 0 RR 12 E 38 0 RR 12 E 42 4B 42 H10 E 42 4B 42 H5

CLASSIFICATION

AWS A5.1 E 6013 E 7015 E 6013 E 6013 E 6013 E 6013 E 6013 E 7018 E 7018

OCT 9467 ? 46 ? 50A ? 46 ? 50 ? 46 ? 46 ? 46 ? 50A ? 50A

ELECTRODES FOR WELDING OF STAINLESS STEEL


LST EN 1600 AV1 308L AV1 316L Rutile - basic Rutile - basic E 19 9 L R 3 2 E 19 12 3 L R 3 2 ISO 3581 E 19.9 LR 26 E 19.12.3 LR 26 AWS A5.4 E 308L - 16 E 316L - 16 OCT 10052 ? - 04X20H9 ? - 06X19H112M2

ELECTRODES FOR HIGH TEMPERATURE SERVICE


LST EN 1600 AV1 310 Rutile - basic E 25 20 R 3 2 ISO 3581 E 25.20 R 26 AWS A5.4 ~E 310 - 16

ELECTRODES FOR WELDING OF CAST IRON


ISO 1071 AV1 Ket Ni AV1 Ket Ni Fe AV1 Ket Ni Fe Cu Graphite - basic Graphite - basic Graphite - basic E Ni E Ni Fe E Ni Fe AWS A5.15 E Ni - Cl E Ni Fe - Cl E Ni Fe - Cl

ELECTRODES FOR WELDING OF ALUMINIUM


DIN 1732 AV1 Alium 5 AV1 Alium 12 Special Special EL - AlSi 5 EL - AlSi 12 AWS A5.13 E 4043 E 4047

ELECTRODES FOR HARDFACING


LST EN 14700 AV1 AP 63 AV1 AP 60 AV APL 60 AV APL 600 AV T-590 Basic Rutile - basic Rutile - basic Special Special E Fe 14 E Fe 2 E Fe 2 E Fe 14 E Fe 8 DIN 8555 E10 - UM - 60 - GRPZ E2 - UM - 60 E6 - UM - 55 - G E10 - UM - 60 - PRZ OCT 10051 ~? - 350X262P2CT ~? - 80X4C

UNIVERSAL ELECTRODES FOR WELDING AND FACING


LST EN 14700 AV 307 APL Synthetic E Fe 10 LST EN 1600 ~E 18 9 Mn Mo R 5 3 AWS A5.4 ~E 307

ELECTRODES FOR WELDING OF LOW CARBON STEEL


Classification: LST EN ISO 2560-A :E 38 2 R12 AWS A5.1 :E 6013 ?? ? ? 9467 :? 46 Electrode for welding usual and important constructions made out of low carbon steel. TV, , . Rutile. PA, PB, PC, PD, PE, PF. AC/DC - any polarity. , mm I, A All weld metal composition (%): C =0.10 All weld metal mechanical properties: 2.00 50-80 Si =0.20 2.50 60-110 Mn 0.55-0.80 3.00 90-140 P =0.040 =380 N/mm2 =470 N/mm2 =22% =80 J/cm2 =60 J/cm2 3.25 100-160 S =0.030 4.00 140-210 5.00 150-270

ANO-4

General description: Approvals: Coating type: Welding positions: Type of current and polarity: Welding current:

Yield srength Tensile strength Elongation Impact energy at +200C Impact energy at -200C

Technological properties of welding: Redrying required at: Diameters and packaging:

Automatic arc striking and restriking, easy slag removal, no undercuting. 1800C / 40 min. , mm Lenght, mm Units per package Weight per carton, kg. 2.00 300 1 2.50 350 3 3.00 350 3 3.25 350 ~99 3 4.00 450 ~85 5 5.00 450 ~54 5

~102 ~167 ~116

Metals: Equipment:

S235-S295, P235-P295 (EN 10025, EN 10027-1, EN 10028-2) Boilers of hot water and steam. Pipelines of hot water and steam. Building designs. The agricultural equipment.

ELECTRODES FOR WELDING OF LOW CARBON STEEL


Classification: LST EN ISO 2560-A AWS A5.1 ?? ? ? 9467 :E 42 4 B 22 H5 :E 7015 :? 50A

UONI-13/55

General description:

Electrodes for welding special-primary low carbon and low alloy steel constructions when for welding metal put up high requirements for impact strength and plasticity. Welded joints are efficient even under low temperature conditions. TV, RS (Russian maritime register of shipping), , . Basic. PA, PB, PC, PD, PE, PF. DC - electrode connected to positive pole. , mm I, A 2.50 40-75 Si 3.00 70-100 Mn 3.25 90-130 P =0.030 4.00 130-160 S =0.020 5.00 160-210

Approvals: Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

C =0.10

0.20-0.50 0.80-1.20

All weld metal mechanical properties:

Yield srength Tensile strength Elongation Impact energy at +200C Impact energy at -400C

2 =420 N/mm (510-640) N/mm2 =24% =130 J/cm2 = 60 J/cm2

Technological properties of welding:

Automatic arc striking and restriking, easy slag removal, no undercuting.

Particular properties:

Weld metal is of high resistance to crystalization cracks and has a very low content of hydrogen. (250-300)0 / 1 h. , mm Lenght, mm Units per package Weight per carton, kg. 2.50 350 3 3.00 350 3 3.25 350 ~97 3 4.00 450 ~83 5 5.00 450 ~53 5

Redrying required at: Diameters and packaging:

~164 ~114

Metals:

S235-S355, P235-P355, E295 (EN 10025, EN 10027-1, EN 10028-2, EN 10028-3)

Equipment:

Boilers of hot water and steam. Pipelines of hot water and steam. Vessels of pressure. Building designs. Case parts of the ships. The agricultural equipment

ELECTRODES FOR WELDING OF LOW CARBON STEEL


Classification: LST EN ISO 2560-A AWS A5.1 ?? ? ? 9467 :E 38 0 RC 11 :E6013 :? 46

AV-31

General description: Approvals: Analogical:

Electrodes for welding constructions made out of low carbon steel. , . Producer Oerlikon Soudometal Elga ESAB Rutile-cellulosic. PA, PB, PC, PD, PE, PF, PG. AC/DC - electrode connected to positive pole. , mm I, A 2.00 50-90 Si 2.50 60-110 Mn 3.00 80-140 P =0.035 = 380 N/mm2 (470-600) N/mm2 = 22% = 80 J/cm2 = 60 J/cm2 3.25 100-160 S =0.030 4.00 140-210 5.00 170-240 Type of electrodes Overcord Primafix P 44 OK 46.30

Coating type: Welding positions: Type of current and polarity: Welding current: All weld metal composition (%):

C =0.11

0.10-0.35 0.40-0.65

All weld metal mechanical properties:

Yield srength Tensile strength Elongation Impact energy Impact energy at 00C

Technological properties of welding: Redrying required at: Diameters and packaging:

Automatic arc striking and restriking, easy slag removal. (11010)0C / (25-30) min. , mm Lenght, mm Units per package Weight per carton, kg. 2.00 300 ~95 1 2.50 350 3/1 3.00 350 3/1 3.25 350 3/1 4.00 450 ~80 5 5.00 450 ~51 5

~157/~52 ~109/~36 ~90/~31

Metals: Equipment:

S235-S265 (EN 10025, EN 10027-1) Building designs. The agricultural equipment

ELECTRODES FOR WELDING OF LOW CARBON STEEL


Classification: LST EN ISO 2560-A :E 42 0 RR 12 AWS A5.1 :E 6013 ?? ? ? 9467 :? 50 Electrodes for welding constructions made out of low carbon steel. , . Producer Oerlikon Bhler Elga ESAB Thick-rutile. PA, PB, PC, PD, PE, PF. AC/DC - electrode connected to negative pole. , mm I, A All weld metal composition (%): C 0.05-0.12 All weld metal mechanical properties: 2.50 65-90 Si 0.2-0.7 3.00 90-125 Mn 0.3-0.9 3.25 100-140 P =0.025 4.00 140-180 S =0.025 5.00 190-240 Type of electrodes Fincord Fox ETI P46 OK 43.32

AV-21

General description: Approvals: Analogical:

Coating type: Welding positions: Type of current and polarity: Welding current:

Yield srength Tensile strength Elongation Impact energy Impact energy at 00C

=420 N/mm2 (510-610) N/mm2 =22% =80 J/cm2 =60 J/cm2

Technological properties of welding: Redrying required at: Diameters and packaging:

Automatic arc striking and restriking, easy slag removal, no undercuting. (100-110)0C / 1 h. , mm Lenght, mm Units per package Weight per carton, kg. 2.50 350 ~140 3 3.00 350 ~96 3 3.25 350 ~81 3 4.00 450 ~71 5 5.00 450 ~45 5

Metals: Equipment:

S235-S295, P235-P295 (EN 10025, EN 10027-1, EN 10028-2) Boilers of hot water and steam. Pipelines of hot water and steam. Building designs. The agricultural equipment.

ELECTRODES FOR WELDING OF LOW CARBON STEEL


Classification: LST EN ISO 2560-A AWS A5.1 ?? ? ? 9467 :E 38 0 RR 12 :E6013 :? 46

AV-22

General description: Approvals: Coating type: Welding positions: Type of current and polarity: Welding current: All weld metal composition (%):

Electrodes for welding constructions made out of low carbon steel. , . Thick-rutile. PA, PB, PC, PD, PE, PF. AC/DC - any polarity. , mm I, A C =0.12 2.50 60-100 Si 3.00 90-130 Mn 3.25 100-140 P =0.035 = 380 N/mm2 (470-600) N/mm2 = 22% = 80 J/cm2 = 60 J/cm2 4.00 130-180 S =0.030 5.00 180-240

0.20-0.40 0.30-0.60

All weld metal mechanical properties:

Yield srength Tensile strength Elongation Impact energy Impact energy at 00C

Technological properties of welding: Redrying required at: Diameters and packaging:

Automatic arc striking and restriking, easy slag removal, no undercuting. (11010)0C / 1 h. , mm Lenght, mm Units per package Weight per carton, kg. 2.50 350 ~140 3 3.00 350 ~100 3 3.25 350 ~85 3 4.00 450 ~70 5 5.00 450 ~45 5

Metals: Equipment:

S235-S265, P235-P265 (EN 10025, EN 10027-1, EN 10028-2)

Boilers of hot water and steam. Pipelines of hot water and steam. Building designs. The agricultural equipment.

ELECTRODES FOR WELDING OF LOW CARBON STEEL


Classification: LST EN ISO 2560-A :E 42 0 RR 12 AWS A5.1 :E 6013 :? 46 ?? ? ? 9467 Electrodes for welding constructions made out of low carbon steel. , . Thick-rutile. PA, PB, PC, PD, PE, PF. AC/DC - any polarity. , mm I, A All weld metal composition (%): C =0.11 All weld metal mechanical properties: 2.00 50-70 Si 2.50 60-100 Mn 3.00 90-130 P =0.033 3.25 100-140 S =0.028 4.00 130-190 5.00 180-240

AV-23

General description: Approvals: Coating type: Welding positions: Type of current and polarity: Welding current:

0.15-0.45 0.50-0.80

Yield srength Tensile strength Elongation Impact energy Impact energy at 00C

= 420 N/mm2 (500-640) N/mm2 = 22% = 80 J/cm2 = 60 J/cm2

Technological properties of welding: Redrying required at: Diameters and packaging:

Automatic arc striking and restriking, easy slag removal, no undercuting. (11010)0C / 1 h. , mm Lenght, mm Units per package Weight per carton, kg. 2.00 300 ~90 1 2.50 350 3 3.00 350 3 3.25 350 ~87 3 4.00 450 ~75 5 5.00 450 ~48 6

~148 ~102

Metals:

S235-295, P235-P295 (EN 10025, EN 10027-1, EN 10028-2)

Equipment:

Boilers of hot water and steam. Pipelines of hot water and steam. Building designs. The agricultural equipment.

ELECTRODES FOR WELDING OF LOW CARBON STEEL


Classification: LST EN ISO 2560-A AWS A5.1 9467 :E 38 0 RR 12 :E 6013 : 46

AV-24

General description: Approvals: Coating type: Welding positions: Type of current and polarity: Welding current: All weld metal composition (%): All weld metal mechanical properties:

Electrodes for welding constructions made out of low carbon steel. , . Rutile. Lower, lower corner, ceiling, vertical upwards. AC/DC - any polarity. , mm I, A C 0.10 2.50 55-95 Si 3.00 70-120 Mn 3.25 80-130 P 0.03 = 380 N/mm2 (470-600) N/mm2 = 20% = 88 J/cm2 = 60 J/cm2 4.00 120-180 S 0.02 5.00 160-230

0.10-0.30 0.30-0.50

Yield srength Tensile strength Elongation Impact energy Impact energy at 00C

Technological properties of welding: Particular properties: Redrying required at: Diameters and packaging:

Easy arch ignition, the arch stabilized. Feeble by fusion, plain juncture bead. Easy and comfortable use, welding on all dimensional conditions. Low smoke (20% less as usual). (70-100)C, (30-60) min. , mm Lenght, mm Units per package Weight per carton, kg. 2.50 350 ~160 3 3.00 350 ~112 3 3.25 350 ~95 3 4.00 450 ~82 5 5.00 450 ~52 5

Metals:

S235-S295, P265-P295 (EN 10025, EN 10027-1, EN 10028-2).

ELECTRODES FOR WELDING OF LOW CARBON STEEL


Classification: LST EN ISO 2560-A AWS A5.1 ?? ? ? 9467 :E 42 4 B 42 H10 :E7018 :? 50A

AV-61

General description: Approvals: Analogical:

Electrodes for welding special-primary carbon and low alloy steel constructions. Germanischer Lloyd, RS (Russian maritime register of shipping), DNV, , . Producer Oerlikon Bhler Elga ESAB Type of electrodes Supercito Fox EV 50 P48 OK 48.00

Coating type: Welding positions: Type of current and polarity: Welding current: All weld metal composition (%): All weld metal mechanical properties:

Basic with iron powder. PA, PB, PC, PD, PE, PF. DC - electrode connected to positive pole. , mm I, A C =0.10 2.00 50-80 Si 2.50 70-110 Mn 3.00 80-120 P =0.020 = 420 N/mm2 (500-640) N/mm2 = 24% = 180 J/cm2 = 60 J/cm2 3.25 100-160 S =0.020 4.00 140-190 5.00 190-250

0.20-0.70 0.80-1.40

Yield srength Tensile strength Elongation Impact energy Impact energy at -400C

Technological properties of welding: Redrying required at: Diameters and packaging:

Automatic arc striking and restriking, easy slag removal. (300-350)0C / 2 h. , mm Lenght, mm Units per package Weight per carton, kg. 2.00 300 ~66 0,8 2.50 350 ~113 2,5 3.00 350 ~79 2,5 3.25 350 ~84 3 4.00 450 ~73 5 5.00 450 ~48 5

Metals: Equipment:

S295-S355, P235-P355, E295 (EN 10025, EN 10027-1, EN 10028-2, EN 10028-3)

Boilers of hot water and steam. Pipelines of hot water and steam. Vessels of pressure. Building designs. Case parts of the ships. The agricultural equipment. Storages of oil-products.

ELECTRODES FOR WELDING OF LOW CARBON STEEL


Classification: LST EN ISO 2560-A :E 42 4 B 42 H5 AWS A5.1 :E 7018 :? 50A ?? ? ? 9467

AV-66

General description: Approvals:

Wide range electrodes for welding special constructions and pipelines from low carbon and low alloy steel. Germanischer Lloyd, RS (Russian maritime register of shipping), DNV, , . Basic with iron powder. PA, PB, PC, PD, PE, PF. DC - electrode connected to positive pole. , mm I, A 2.00 40-80 Si 2.50 80-110 Mn 3.00 90-130 P =0.020 3.25 110-165 S =0.020 4.00 140-205 5.00 190-250

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

C =0.09

0.40-0.75 1.10-1.60

All weld metal mechanical properties:

Yield strength Tensile strength Elongation Impact energy Impact energy at -400C

= 420 N/mm2 (500-640) N/mm2 = 24% = 180 J/cm2 = 60 J/cm2

Technological properties of welding: Particular properties: Redrying required at: Diameters and packaging:

The smooth, soft arc, easy slag control, low spatter and excellent slag release provide maximum welder-appeal, easy weld pool control. Welding joints resistant to cracks due to very low hydrogen content in the welded metal. (350-400) 0C / 2 h. , mm Lenght, mm Units per package Weight per carton, kg. 2.00 300 ~59 0,8 2.50 350 ~103 2,5 3.00 350 ~90 3 3.25 350 ~78 3 4.00 450 ~70 5 5.00 450 ~44 5

Metals: Equipment:

S235-S355, P235-P355, E295 (EN 10025, EN 10027-1, EN 10028-2, EN 10028-3) Boilers of hot water and steam. Pipelines of hot water and steam. Vessels of pressure. Building designs. Case parts of the ships. The agricultural equipment. Storages of oil-products.

ELECTRODES FOR WELDING OF STAINLESS STEEL


Classification: AWS A5.4 LST EN 1600 ISO 3581 :E 308L-16 :E 19 9 L R 3 2 :E 19.9 LR 26

AV1 308L

Description and applications:

Low carbon Rutile-basic-coated austenitic stainless steel electrode with approx. 8% ferrite. Coating with very low moisture pick up. Soft fusion, without spatters, very easy slag removal, exceptional weld bead appearance, easy restriking. Applied for all 18/8 type stainless steel at service temperatures from -120C up to +350C: tubes tanks, heat exchangers, piping systems. ASTM/AISI: 304, 304L, 321, 347. DIN 17 440: X2 CrNi 18.09, X5 CrNi 18.09, X2 CrNi N 18.10, X12 CrNi 18.08. Werkstoff Nr.:1.4301, 1.4306, 1.4541, 1.4550. GOST 5632: 03X18H11, 06X18H11, 08X18H10, 08X18H10T, 08X18H12T, 08X18H12? , 08X22H6T, 12X18H9, 12X18H9T,12X18H10T,12X18H12T Rutile-basic. PA, PB, PC, PF, PE. AC/DC - electrode connected to positive pole. , mm I, A 1.60 30 Si 0,80 2.00 45 Mn 0,70 2.50 70 Cr 19 >360 N/mm2 >540 N/mm2 >35% >70 J/cm2 1.60 250 ~238 1,5
0

Base materials:

Coating type: Welding positions: Type of current and polarity: Welding current:

3.20 100 Ni 9,50

4.00 135

All weld metal composition (%):

C <0,03

All weld metal mechanical properties:

Yield srength Tensile strength Elongation Impact energy at +200C , mm Lenght, mm Units per package Weight per carton, kg.

Diameters and packaging:

2.00 300 ~336/~83 4/1

2.50 300 ~215/~53 4/1

3.20 350 ~143/~28 5/1


0

4.00 350 ~94 5 ~70V

Welding instruction:

Interpass temperature: < 200 C. Rebaking if necessary 1 hour at 250 C.

ELECTRODES FOR WELDING OF STAINLESS STEEL


Classification: AWS A5.4 LST EN 1600 ISO 3581 :E 316L-16 :E 19 12 3 L R 3 2 :E 19.12.3 LR 26

AV1 316L

Description and applications:

Low carbon Rutile-basic-coated Mo containing austenitic stainless steel electrode with approx 8% ferrite. Coating with very low moisture pick-up. Soft fusion, without spatters, very easy slag removal, exceptional bead appearance, easy restriking. For welding and cladding on austenitic Cr-Ni-Mo stainless steels and clad plates. Applied for service temperatures from -120C up to +400C in the chemical and petrochemical indutries, in refineries, in the food industries and for ship building to weld pipes, tanks, heat exchangers. ASTM/AISI: 316, 316L, 316LN. DIN 17 440: X2 CrNiMo 18.19, X2 CrNiMo 18.10, X2 CrNiMo 18.12, X5 CrNiMo 18.10 Werkstoff Nr.:1.4401, 1.4404, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4583, 1.4437. GOST 5632:03X17H14M2, 03X17H14M3, 08X17H13M2T, 08X21H13M2T, 10X17H13M2T, 10X17H13M3T. Rutile-basic. PA, PB, PC, PF, PE. AC/DC - electrode connected to positive pole. , mm I, A 1.60 30 Si 0,80 2.00 45 Mn 0,7 2.50 70 Cr 18,5 >400 N/mm2 >560 N/mm2 >35% >70 J/cm2 >35 J/cm2 1.60 250 ~238 1,5 2.00 300 ~333/~83 4/1 2.50 300 ~211/~53 4/1 3.20 350 ~139/~28 5/1 4.00 350 ~93 5 ~70V 3.20 110 Ni 12 4.00 135 Mo 2,7

Base materials:

Coating type: Welding positions: Type of current and polarity: Welding current: All weld metal composition (%):

C <0,03

All weld metal mechanical properties:

Yield strength Tensile strength Elongation Impact energy at +200C Impact energy at -1200C , mm Lenght, mm Units per package Weight per carton, kg.

Diameters and packaging:

Welding instruction:

Redrying 1 h at 250C if necessary. Interpass temperature: < 200C

ELECTRODES FOR HIGH TEMPERATURE SERVICE


Classification: AWS A5.4 LST EN 1600 ISO 3581 :E 310-16 :E 25 20 R 3 2 :E 25.20 R 26

AV1 310

Description and applications:

Rutile-basic electrode with a high temperature austenitic stainless steel deposit. Resistant to corrosion and oxidation up to +1200C, good resistance against hot cracks, easy slag removal and nice aspect of the beads. Construction of steam boilers, chemical installations, gas industry, ovens, thermal equipments. ASTM/AISI: 305, 310, 314. DIN 17 440: X12 CrNi25. 21, X15 CrNiSi25.20,X 15 CrNiSi 20.12 Werkstoff Nr.:1.4401, 1.4826, 1.4828, 1.4837, 1.4840, 1.4841, 1.4846, 1.4847, 1.4848. GOST 5632: 10X23H18, 20X20H14C2, 20X23H13, 20X23H18, 20X25H20C. Rutile-basic. PA, PB, PC, PF, PE. AC/DC - electrode connected to positive pole. , mm I, A 2.50 70 Si 0,90 3.20 100 Mn 2,0 4.00 135 Cr 25,5 >400 N/mm2 >550 N/mm2 >35% >60 J/cm2 2.50 350 ~55 1 3.20 350 ~29 1 4.00 350 ~20 1 ~70V Ni 20,5

Base materials:

Coating type: Welding positions: Type of current and polarity: Welding current: All weld metal composition (%):

C 0,10

All weld metal mechanical properties:

Yield srength Tensile strength Elongation Impact energy at +200C , mm Lenght, mm Units per package Weight per carton, kg.

Diameters and packaging:

Welding instruction:

Redrying 2h at 2500C if necessary. Avoid prolonged stay at 600-8500C (sigma phase formation). Interpass temperature : <150 0C

ELECTRODES FOR WELDING OF CAST IRON


Classification: AWS A5.15 ISO 1071 :E Ni-Cl :E Ni

AV1 Ket Ni

Description and applications:

Electrode with a graphite-basic coating.Weld deposit consists of pure nickel. Recommended for cold welding and repairing of grey cast iron, repairing of cracks. Homogeneous and easy to machine deposit. Good bonding and flow of the weld metal. Repairing of engine blocks, frames of tool machines, gearboxes, reducing pieces, valve and pumps bodies. DIN 1691 :CG-14, 18, 25, 30. DIN 1692 :GTS-35, 45, 55, 65, 70. DIN 1693 :GGG-40, 50, 60, 70. Graphite-basic. PA, PB, PC, PF, PG, PE. AC/DC - any polarity. , mm I, A 2.50 70 Si <2,0 3.20 100 Mn <1,0 4.00 145 Fe <2,0 Ni >95

Base materials:

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

C 1,2

All weld metal mechanical properties:

Tensile strength Hardness , mm Lenght, mm Units per package Weight per carton, kg.

>300 N/mm2 ~180 HB 2.50 350 ~50 1 3.20 350 ~31 1 4.00 350 ~20 1 ~40V

Diameters and packaging:

Welding instruction:

Apply a heat input as low as possible and keep temperature low (maxi temperature 70C) in order to reduce the risk of producing cracks in the base metal (weld with minimal current and depose short and narrow beads). To limit internal stress of the base metal, hammering of the beads is recommended after each pass (essential on rigid pieces). Weld on clean and exempt from greax surfaces (previous grinding of the joint).

ELECTRODES FOR WELDING OF CAST IRON


Classification: AWS A5.15 ISO 1071 :E Ni Fe-Cl :E Ni

AV1 Ket Ni Fe

Description and applications:

Graphite basic coated electrode with a Ferro-Nickel alloy deposit (60% Ni - 40% Fe) for joining and repairing nodular cast iron. Deposit homogeneous and highly resistant against cracks. Particulary recommended for dissimilar welding of cast iron to steels and constructions of cast iron. Good bonding and flow of the weld metal. Defect in founderies, repairing of engine blocks, houses of tool machines, gearboxes, reducing parts, pump bodies, cast pieces, valve bodies. DIN 1691 :CG-14, 18, 25, 30. DIN 1692 :GTS-35, 45, 55, 65, 70. DIN 1693 :GGG-40, 50, 60, 70. Graphite-basic. PA, PB, PC, PF, PG, PE. AC/DC - electrode connected to positive pole. , mm I, A 2.50 70 Si <2,0 3.20 100 Mn <1,0 4.00 145 Fe 40 Ni 56

Base materials:

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

C 1,0

All weld metal mechanical properties:

Tensile strength Hardness , mm Lenght, mm Units per package Weight per carton, kg.

>400 N/mm2 ~200 HB 2.50 350 ~52 1 3.20 350 ~31 1 4.00 350 ~20 1 ~40V

Diameters and packaging:

Welding instruction:

Reduce the heat input to a minimum, keep temperature low (maxi temperature 70C) in order to reduce the risk of cracks in the base metal. Depose short beads of about 3 cm and peen immediately. Reignite on the weld metal. Weld on clean and exempt from grease grease surfaces (previous grinding of the joint).

ELECTRODES FOR WELDING OF CAST IRON


Classification: AWS A5.15 ISO 1071 :E NiFe-Cl :E NiFe

AV1 Ket Ni Fe Cu

Description and applications:

Graphite-basic coating with a copper coated core wire and a Ferro-Nickel alloy deposit (55% Ni - 45% Fe) for welding and repairing of spheroidal cast iron. Particularly recommended for steels/cast iron or pipe to flange welding in cast iron. Good wash-in and flow of the weld metal. Principal advantage of this electrode : exceptional resistance against overheating during welding due to the copper plated core wire. Exceptional welding characteristics. For foundry defects, repairing of engine blocks, frame of tool machines, gearboxes, reducing, pump bodies, valve bodies. DIN 1691 :CG-14, 18, 25, 30. DIN 1692 :GTS-35, 45, 55, 65, 70. DIN 1693 :GGG-40, 50, 60, 70. Graphite-basic. PA, PB, PC, PF, PG, PE. AC/DC - electrode connected to positive pole. , mm I, A 2.50 70 Si 1,5 3.20 100 Cu 6 4.00 150 Fe 40 >400 N/mm2 ~200 HB 2.50 350 ~50 1 3.20 350 ~31 1 4.00 350 ~20 1 ~40V Ni 53

Base materials:

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

C 1,1

All weld metal mechanical properties:

Tensile strength Hardness , mm Lenght, mm Units per package Weight per carton, kg.

Diameters and packaging:

Welding instruction:

Reduce the heat input to a minimum, keep temperature low (maxi temperature 70C) in order to reduce the risk of cracks in the base metal. Depose short beads of about 3 cm and peen immediately. Reignite on the weld metal. Weld on clean and exempt from grease grease surfaces (previous grinding of the joint).

ELECTRODES FOR WELDING OF ALUMINIUM


Classification: AWS A5.3 :E 4043

AV1 Alium 5
AV1 Alium 5

Description and applications:

Aluminium electrode with 5%Si for welding and repairing aluminium or aluminium alloy pieces (AlSi, AlCuSiMn, AlSiMg, AlZnMg...). For joints between aluminium and aluminium-alloys cast aluminium alloys. General applications: engine blocks, cylinder heads, tanks, containers, frames. DIN: G-AlSi6Cu4-AlMgSi1-G-AlSi5Mg-AlMgSi0.5-AlMg1SiCu-G-AlSi7Mg. Material No: 3.32151-3.2315-3.2341-3.2371-3.3206-3.3211. GOST: ? 1, ? 16, ? 95, ? 96, ? ?6, ? ? 9. Special. PA, PB, PC. DC - electrode connected to positive pole. , mm I, A 2.50 60 Mn <0,50 3.20 90 Fe <0,50 4.00 120 Al 95

Base materials:

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

Si 5

All weld metal mechanical properties:

Yield strength Tensile strength Elongation Hardness , mm Lenght, mm Units per package Weight per carton, kg.

70-100 N/mm2 110-160 N/mm2 >15% ~60 HB 2.50 350 ~228 2 3.20 350 ~146 2 4.00 350 ~102 2

Diameters and packaging:

Welding instruction:

Clean the weld zone, preheat massive pieces (more than 6 mm of thickness), to 150C - 250C. In order to avoid all risks of porosity, weld with a short arc and guide the electrode at 90 to the piece to be welded. Use a fast travel speed, remove slag between passes and when finished. Aluminium electrodes are very sensitive to humidity pick-up, threrefor keep the opened tins in a dry place. In case of humdity pick-up, dry the electrodes 3h/100C.

Warning!:

ELECTRODES FOR WELDING OF ALUMINIUM


Classification: AWS A5.3 :E 4047

AV1 Alium 12
AV1 Alium 12

Description and applications:

Aluminium electrode with 12% Si for welding and repairing aluminium or aluminium alloy pieces (AlSi, AlCuSiMn, AlSiMg,). Specially designed for welding cast or extruded aluminium alloys with Si-levels higher than 7%. Dissimilar joints between aluminium and aluminium alloys. General applications: engine blocks, cylinder heads, tanks, containers, frames, lorry tipper. DIN: G-AlSi9Mg, G-AlSi10Mg,G-AlSi10MgCu, G-AlSi12, G-AlSi12Cu. Material No.: 3.2373, 3.2381, 3.2383, 3.2581, 3.2583. GOST: ? ? 2, ? ? 4, ? ? 9. Special. PA, PB, PC. DC - electrode connected to positive pole. , mm I, A 2.50 60 Mn <0,50 3.20 90 Fe <0,50 4.00 120 Al 88

Base materials:

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

Si 12

All weld metal mechanical properties:

Yield strength Tensile strength Elongation Hardness , mm Lenght, mm Units per package Weight per carton, kg.

80 N/mm2 180 N/mm2 >5% ~50 HB 2.50 350 ~228 2 3.20 350 ~146 2 4.00 350 ~102 2

Diameters and packaging:

Welding instruction:

Clean the weld zone, preheat massive pieces (more than 6 mm of thickness), to 150C - 250C. In order to avoid all risks of porosity, weld with a short arc and guide the electrode at 90 to the piece to be welded. Use a fast travel speed, remove slag between passes and when finished. Aluminium electrodes are very sensitive to humidity pick-up, threrefor keep the opened tins in a dry place. In case of humdity pick-up, dry the electrodes 3h/100C.

Warning!:

ELEKTRODES FOR HARDFACING


Classification: LST EN 14700 DIN 8555 :E Fe14 :E10-UM-60GRPZ

AV1 AP 63

Description and applications:

Synthetic basic coated hardfacing electrode with high recovery (160%). For applications subject to abrasive wear by minerals, combined with medium shocks and compression. Austenitic matrix containing Cr carbides. Deposit resists to corrosion due to the high chromium content (32%) as well as heat up to 2000C. Easy flow, self releasing slag. Surfacing in 1 - 2 or eventual 3 layers for all pieces subject to high abrasion combined with a good resistance to shocks. Only machinable by grinding. Special applications: For excavating and crashing equipment, surfacing of endless screws, mixer blades, pump bodies for abrasive materials, excavator teeth, crashing installations for minerals, concrete pumps, ores crushing, ploughshares, lumps break, screw pres for bricks. Basic. PA. AC/DC - electrode connected to positive pole. , mm I, A 4.00 120-200 Si 1,0 5.00 150-270 Mn 1,0 Cr 32

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

C 3,5

All weld metal mechanical properties:

1 st layer All weld metal , mm Lenght, mm Units per package Weight per carton, kg.

~58 HRC; (61-63) HRC. 4.00 350 ~69 5,0


0

Diameters and packaging:

5.00 450 ~40 6,5 ~50V

Hardfacing instruction:

Redrying, if necessary, 1h/250 C. Guide electrode almost vertically with short arc.

ELEKTRODES FOR HARDFACING


Classification: LST EN 14700 DIN 8555 :E Fe2 :E2-UM-60

AV1 AP 60

Description and applications:

Rutile-basic coated electrode for surfacing of machine and construction parts, as well as of tools made of low-alloyed and cast steels, resistant to medium abrasion, shock and pressure. Air hardening deposit, good compromise between resistance to abrasion and resistance to shock. Electrodes are easy to weld even on small welding equipment with low open arc voltage. Soft flow, almost no spatters, self releasing slag, nice aspect of the weld beads. Sound, crack free deposit, machinable by grinding. General applications: Hardfacing of moulds, scrapers, buckets and bucket teeth, excavator parts, chisels, conveyer screws, track links, cutting tools, crusher cones Rutile-basic. PA, PB, PC, PF, PE. AC/DC - electrode connected to negative pole. , mm I, A 3.20 115 Si 0,50 4.00 160 Mn 1,30 580-610 ? ? 55-60 HRC 3.20 450 ~141 6,5 4.00 450 ~93 6,5 5.00 450 ~64 6,5 ~45V 5.00 230 Cr 4,50

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

C 1,0

All weld metal mechanical properties:

Hardness , mm Lenght, mm Units per package

Diameters and packaging:

Weight per carton, kg. Hardfacing instruction:

Redrying, if necessary, 1h/1500C. Low alloyed, high carbon tool steels etc. have to be preheated to 250 - 4000C, depending on their composition and thickness. Slow cooling in still air after surfacing.

ELEKTRODES FOR HARDFACING


Classification: LST EN 14700 DIN 8555 :E Fe2 :E6-UM-55-G

AV APL 60

Description and applications:

Electrodes are for machinery and structural parts fusion, seeking to provide the surfaces of tools, produced of mild, little alloy treated or moulded steel, with the characteristics of average resistance to abrasive effect, strikes and pressure. To fuse agricultural implements, scrapers, scoops and tines of scoops, parts of excavators, chisels, augers of conveyors, cutting tools, stacks of grinding-mills. Rutile-basic. Low, horizontal, vertical upwards, ceiling. Alternating, direct, without any poles. , mm I, A 3,25 90-130 Si 0,4 45-50 51-56 54-59 4,0 130-180 Mn 1,2 5,0 190-250 Cr 5,3 45-50 51-56 54-59 3,25 350 ~102 3,5 53-60 55-61 57-62 4,00 450 ~83 5,5 5,00 450 ~52 5,5

Purpose:

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

C 0,8

All weld metal mechanical properties:

1 layer 2 layer 3 layer

Diameters and packaging:

, mm Lenght, mm Units per package Weight per carton, kg.

Hardfacing instruction:

In need, electrodes shall be dried at 150 C for 1 hour before use. Before fusion little alloy treated and carboniferous tool steel shall be heated to 150-300 C temperature depending on their chemical composition and thickness. After fusion to cool a product slowly in the air.

ELEKTRODES FOR HARDFACING


Classification: LST EN 14700 DIN 8555 :E Fe 14 :E10-UM-60-PRZ

AV APL 600

Description and applications:

High productivity electrodes for facing. Alloyed austenitic metal with a huge number of chromium carbide is very resistant of usage, intensive abrasive influence with impact or static load conditions, also for corrosion (28% Cr) and heating over 200 C For mineral comminuting devices, excavator bucket tines, road machine knives, the frames of pumps of abrasive materials and other details, used in an intensive abrasive influence with impact or pressure conditions. Special. Lower. Variable, permanent of various polarities. , mm I, A 3,25 155-200 Si 2,0-2,5 4,0 180-250 Mn 1,0-1,5 5,0 230-300 Cr 25-30 Ti 0,5-0,8 B 0,6-1,0

Purpose:

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

C 3,2-3,6

All weld metal mechanical properties:

1 layer 2 layer 3 layer

58-61 HRC 60-63 HRC 61-64 HRC 3,25 350 ~53 3,0 4,00 450 ~50 5,5 5,00 450 ~32 5,5

Diameters and packaging:

, mm Lenght, mm Units per package Weight per carton, kg.

Hardfacing instruction:

To alloy in a short arc. Do not alloy on thick arcs and no more three plies. For the thicker alloying the first plies should be alloyed of electrodes of other mark (for example, AV 307APL).

ELEKTRODES FOR HARDFACING


Classification: EN 14700 : E Fe8

AV T590

Description and applications:

High productivity electrodes for facing. Alloyed austenitic metal with carbides is very resistance of usage, intensive abrasive influence with impact pressure conditions. For mineral comminuting devices, excavator bucket tines, road machines knives and other details, used in an intensive abrasive attrition together with huge impact pressure conditions. Special. Lower. Alternating current, direct current of any polarity. , mm I, A 3.25 120-200 Si 2,0-3,0 4.0 160-250 Mn 2,0-3,0 5.0 230-300 P 0,04 S 0,04 Cr 15-18 Mo 0,2-0,5 Ti 0,2-0,5 B 0,2-0,5

Purpose:

Coating type: Welding positions: Type of current and polarity: Welding current:

All weld metal composition (%):

C 1,5-2,0

All weld metal mechanical properties: Diameters and packaging:

58-64 HRC Diameter, mm Length, mm 3.25 350 4.00 450 5.00 450

Hardfacing instruction:

To alloy in a short arc. Do not alloy on thick arcs and no more three plies. For the thicker alloying the first plies should be alloyed of electrodes of other marks (for example, AV 307APL).

UNIVERSAL ELECTRODES FOR WELDING AND FACING


Classification: LST EN 14700 LST EN 1600 AWS A5.4 : E Fe10 : ~ E 18 9 Mn Mo R 5 3 : ~ E307

AV 307APL

Description:

Universal high productivity electrodes. Core of electrodes consists of low carbon not alloyed steel. Fusion happens through flux. Purposes For welding of simple constructions of stainless steels For welding of different steels For welding of nameless steels For welding of cast iron For welding of mechanically consolidated steels For welding of average carbon, partly and high carbon steels For welding and facing of manganese steels For welding of buffer layers before welding by solid layers Diameter, mm 2,5 1 2 2 3 3 3(4) 4 4 3,2 3 2 1 2 2 3 4 4 4,0 6 5 3 3 2 1 2 3 5,0 6 5 3(5) 3 3 2 2 1

Purposes:

1-main purpose; 2-very suitable; 3-suitable; 4-suitable, but not cost-efficient; 5-limited use; 6-not to be used. Coating type: Synthetic (rutile-basic, with alloying metals powder). 2,5 mm Welding positions: 4,0 mm Lower, horizontal, upwards on the planes inclined to 300. In all positions, exept vertical downwards.

300

Type of current and polarity:

Alternating current, when voltage of idle run is not lower than 56V. Direct current of any polarity.

Welding current:

, mm I, A

2.5 90-130 Si 1,2

3.2 120-180 Mn 3-8

4.0 160-240 Cr 17-22 Rp0,2 Rm A5

5.0 200-300 Mo 1,5 Ni 7-10 P 0,02 S 0,02

All weld metal composition (%):

C 0,25

All weld metal mechanical properties:

Conditional fluidity limit Intensity limit Relative extention Solidity: after welding after mechanical solidification Diameter, mm Length, mm Quantity of electrodes, 1 kg, number of units

350 P; 500 P; 25 %; 180 -200 HB; 38 - 42 HRC. 3.2 350 ~22 4.00 450 ~12 5.00 450 ~8

Diameters and packaging:

2.5 350 ~36

Particular properties:

Good welding-technological features. High resistance of alloyed metal against fracture forming. Alloyed metal is mechanically solidified. While welding to avoid huge mixing of metals. While welding using constant direct polarity current a greater welding is received (to use lower currents!), using opposite polarity current - lower mixing of metals, using alternating current intermediate version. While welding the thick, more solidified, hardly alloyed steels the pre-heating of main metal is recommended till 200-300C. In other cases pre-heating is not necessary. When flux gets moisture, electrodes are to be dried in 300C temperature for 1 hour.

Usage guidelines:

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