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INDUSTRIAL TRAINING REPORT

(SEMESTER VI) (2011) AT

SEBROS GROUP (PLANT III) NOIDA, DEHLI

SUBMITTED IN PARTIAL FULFILLMENT OF BACHELOR OF ENGINEERING (MECHANICAL ENGINEERING)

NAME OF STUDENTS :- Animish Shukhwal
Chandra Shakher Sahu Parth Patel Kumar Preethish Guha Suresh Chandra Dangi

YEAR : III (VI SEM)

UNIVERSITY: SIR PADAMPAT SINGHANIA UNIVERSITY ,UDAIPUR

PLACE OF TRAINING: SPSU CHAMPUS

PERIOD: FROM 02 JUNE TO 23 JUNE 2011

DURATION: 4 Weeks

FIELD OF TRAINING:- MODEL DESIGNING IN PRO-E WILDFIRE 5.0

Preethish Guha . diploma. fellowship or any other similar title.CERTIFICATE This is to certify that the project entitled “___________________________ _______________________________________________________” is the bonafide work carried out by Animish Sukhwal . Patel Parth . Signature of the Guide : Place: Date: .Sir Padampat Singhania University.Tech . in partial fulfillment of the requirements for the award of the Degree of Bhacelor of Mechanical Engineering and that the project has not formed the basis for the award previously of any program. Chandra Shekar Sahu. associateship. Suresh Chandra Dangi students of B. Udaipur . during the year 2010-2011.

and Sebros Ltd for cooperating us during training period and also for giving the most valuable and practical lessons .) and Mr. Umesh Mishra . Deepak bal(Aditya Infotech Ltd) who permitted us to have a visit under their able hood. Ltd. Naveen Kumar (Head of Department. No gratefulness and indebtness would match exposition if endeavored to show my deep sense of respect and reverence to Mr. Animish Sukhwal Chandra Shakher Sahu Parth Patel Kumar Preethish Guha Suresh Chandra Dangi . Mr. Firstly I would like to express my sincere gratitude indebtness to Mr.ACKNOWLEDGEMENT The languauge of conscience has never been exactly translated into words and we are facing the same dilemma while expressing our feelings. . Aditya Infotech Ltd. Deepak Paliwal. Tingarkar Goverdhan) for providing us necessary guidance as per project requirements. SPSU).) . Ms. We are also thankful to the institution for providing us all the facilities as and when required through the congenital atmosphere. We are sincerely thankful to our project guides (Mr. Ranjan Basak and Mr. Ltd . The instrument of acknowledgement will remain off tune if we will not thank the whole team of Sebors Ltd.We also want to thanks our classmates who also helped us for the completion of the project. Mr. Ltd. for allowing us to undergo the industrial visit and project . Mech. dedication and sincerity . Anuj Saxena(Director-EXXON Engineering services Pvt. Hemlata Bhaskar (Director-EXXON Engineering services Pvt. At last we express my thanks to EXXON Engineering services Pvt.

ACTIVITIES 4. PURPOSE 2. INTRODUCTION 1. PROJECT DESIGN AND ASSEMBLY 6. METHODOLOGY 5.  SEBROS GROUP LTD.  EXXON ENGG.TABLE OF CONTENT  PART 1 (INDUSTRIAL VISIT) 1.1 Why industrial visit? 3.1 The background  ADITYA INFOTECH LTD. OUTCOME  PART 2 (PROJECT) 1. CONCLUSION . LTD. SERVICES PVT. INTRODUCTION : 2.2 The company and its product line 2. OBJECTIVE 3. SCOPE AND LIMITATIONS OF PROJECT 4. 1.

Broadcast. INTRODUCTION Date of visit : 3-4 June . Group companies 1. Aditya Promoters Ltd – House Hold Products & Crystal Glassware Products. 2011 Visit to: Aditya Infotech Ltd. Paper & Pulp.INDUSTRIAL VISIT Industrial visit is a part of the engineering course. engineering domains combined synergistically with .1 The Background ADITYA INFOTECH LTD. Household Products. Textiles & Real Estate Business. Audio/Video. etc. Newsprint Sales Corporation – Newsprint. Computer Hardware / Software. 2. Media & Entertainment. Cost effectiveness & Delivery) model that boasts of expert groups. EXXON ENGINEERING SERVICES PVT. Exxon has established a State-of-the-art Engineering Center in India for executing projects on the QCD (Quality. LTD. 3. Media & Entertainment Products. Plant III) 1. Exxon is a dynamic global technology services company delivering strategic end-to-end engineering & documentation solutions. Aditya Infotech Ltd – Computer Hardware / Software. 1. Post Production solutions. The group comprises of following group companies to handle its varied businesses. The industrial visit also provides an insight on how companies work and also useful information related to the practical aspects of the course which cannot be visualized in lectures. .Sebros Group ( Noida . Aditya Group is a 100% Family Owned Group and has over 100 year of business experience in Newsprint (Paper & Pulp). during which students visit companies and get insight of on the internal working environment of the company.

Transportation. North America & South America. Exxon has team of design engineers working for our customer base spread across USA. They also have strong Customer base overseas and the products are exported to leading OEMS in Europe. They offer:- Software Solutions Engineering Services Training Placement Services SEBROS GROUP LTD. . Mining & Yellow line Equipment manufacturing.collaboration project management & quality processes. as one of the Leading names in the Automotive Tubing Components today. Beginning with the manufacturing of LP Gas Pipe Assemblies for domestic gas stove in 1983. Machine Tools. Sebros has built state–of-theart facilities to design the products and their tooling using the latest CAD techniques including 3D modelling. They offer their customers a host of Engineering / CAD / CAM / CAE and TCT services. Material Handling. Founded in 1983 by Mr. Sebros today is a conglomerate of seven plants manufacturing over 2000 different tubular components and fabrication assemblies for leading automotive manufacturers in the country. L. employs the best brains in the field. The company gives special focus to human resource development and has fostered a work culture wherein the individuality of people is respected.S. Automotive segments. Our modern manufacturing facilities ensure that the production process is speedy and the time taken to launch new products is minimum. General Engineering. UK & India belonging to the Industrial Machinery. Sethi. Aerospace. Sebros. a self-made industrialist.

2 The company and its product line Aditya Group One of the largest Indenters of all types of publication papers catering to the needs of most leading newspapers and magazines all over India & Nepal. this plant has ultra modern manufacturing facilities including fully computerized Induction Hardening Machines. Welding SPM and Leakage Testing Equipments. Thermo wares & Household Products under “Aditya” Brand. Hydraulic Presses. Sebros Plant-I employs 200 people catering to the demands of Automobile and Tractor industry. Main Products        Side Impact Safety Beams Oil Strainers Radiator Pipes Guide Oil Level Gauge (Dip Stick Housing) Fuel Pipes Neck Components Fuel Filler Hydraulic Pipes . CNC Pipe bending Machines MIG Welding Machines. SEBROS GROUP LTD  Plant-I Built in 1983. The company is regularly importing Glassware products from PASABAHCE (Sisecam Group) Turkey and Saint Gobain.1. Manufacturers & Exporters of Vacuum Flasks. is a pioneer in introducing future technologies to the Indian market and is considered one of the best value-added distribution house with 25 own branch offices across the country. Brazil and are distributing them across India. Accredited with ISO/TS 16949. Aditya Infotech Ltd.

changed this perspective. Main Products   Tubular Car Seat Frames Entertainment Seat Frames  Plant-III an exclusive unit set up in 1998 for manufacturing of AC Pipes & Hose Assemblies. Diversification into new a machining. Main Products      AC Hose Assembly (Suction & Discharge Hose) End Connector for Hose Assembly Liquid Pipes EGR Components Hydro formed Tubular Parts  SD Auto Engineering – 1 Till 1994. Approximately 40% of sales revenues for this unit are generated through exports to global markets. Today they manufacture a complete range of HVAC Pipes for automotive application. this plant produces Tubular Seat Frame assemblies for all major seating system manufacturers in India. MIG Welding. They also produce EGR component which are used in new generation diesel engines. Projection welding Machines and Power Presses. A ISO/TS16949 certified unit. Sebros Plant-III has employee strength of 250. Sebros was known in automotive industry as a company manufacturing tubular components only. Plant-II Started in 1994. Twin Head pipe bending machines.SD Auto Engineering is ISO certified unit with employee strength of 250 peoples. a key factor to achieve customer satisfaction and sustain growth. Plant-II is accredited with ISO9002 and employs 100 people State-of-the-art facilities here include CNC Pipe Bending Machines. .

II is a futuristic facility with equipments like Converiased Brazing Furnace. SD Engineering. Pune is an extension of Sebros –Unit III where air conditioning pipes for automotive application are produced Sebros Auto Pune is ISO/TS 16949 certified unit the total . Ultrasonic Cleaners & Differential Leak Testing Machines besides modern measuring equipments such as surface roughness Tester. Ltd was started in Pune in year 2006. A new unit . Pipe End forming Machine.This Unit produces Filter Cover assemblies & Supply to all major Filter Manufacturing units in India & Overseas. Main Products   Fuel Filter Cover Fuel Filter Body With the intention of serving our esteemed customers more  Sebros Auto. SD Engineering. Pune efficiently and making our services available for other OEMS in western part of India. Vibro cleaning Machine. Sebros Auto. to manufacture Stamped & Tublar Assemblies for Fuel filters . SD engineering – II was established in 2004.II is ISO/TS 16949 certified unit and has employee strength of 50. Sebros Auto Pvt.Main Products        Housing Steering Rack Rack Steering Steering Locks Pitman Arms Column Assembly Collapsible shafts Collapsible Shaft Tubes  SD Auto Engineering – 2 As a part of our diversification .

Hose Crimping Machines etc.manpower of 100.  SOME PRODUCTS  CLIENTS . „O‟ Ring Groove Forming Machines. Pune include CNC Pipe Bending Machines. Pipe End Forming Machines.The equipments at Sebros Auto.

Hydro Forming Machines. how different organizations are inter-related . ACTIVITIES :-CNC Pipe Bending Machines.It will also help us to indentify . Pipe End Forming. We also came to know that how in a small area a lot of processes can be adopted. To help businesses promote their line of work.PURPOSE     To help students fulfil certain curriculum requirements To provide a unique opportunity for students to gain an insight into a working environment related to a subject area. . 3. As we are undergoing pro-e training the industrial visit will help us to relate the application of this software in the real world with a better way. The use of CNC‟s also enriched our knowledge.OUTCOME From the visit we came to know different processes in the manufacturing of piping system in a automobile. Brazing Furnace & Differential Leak Testing Machines besides modern measuring equipments such as CMM/Profile Projector etc. 4.2. Hose Crimping. „O‟ Ring Groove Forming Machines. one of the most fascinating is the hydro forming process. To help students develop their communication and inter-personal skills in the context of work.

A jig differs from a fixture in that it guides the tool to its correct position in addition to locating and supporting the workpiece.PROJECT 1. 2. as well as assembly notes. integrated 3D CAD/CAM/CAE solution created by Parametric Technology Corporation (PTC). a list of required materials. It was the first to market with parametric. finite element analysis. Creo Elements/Pro. A technical drawing can be a computer model or hand-drawn schematic showing all the dimensions necessary to manufacture a part. The main purpose of a fixture is to locate and in some cases hold a workpiece during either a machining operation or some other industrial process. Drafting has historically been a two-dimensional process. assembly modeling and drafting. but computer-aided design (CAD) programs now allow the designer to create in three dimensions. The primary purposes of jigs and fixtures is to:   Reduce the cost of production Maintain consistent quality . associative solid modeling software. INTRODUCTION Drafting or technical drawing is the means by which mechanical engineers design products and create instructions for manufacturing parts. PURPOSE Aim:. What makes a fixture unique is that each one is built to fit a particular part or shape. A mechanical engineer or skilled worker who creates technical drawings may be referred to as a drafter or draftsman. and provides solid modeling. feature-based. The application runs on Microsoft Windows and Unix platforms. and other pertinent information. and NC and tooling functionality for mechanical engineers. a product formerly known as Pro/ENGINEER is a parametric. A fixture is a workholding or support device used in the manufacturing industry.To design a mechanical fixture for a tapping operation of the given tool.

Given workpiece:- 3. SCOPE AND LIMITATIONS OF PROJECT The fixture to be designed. Computer-Aided Design (CAD) is the use of wide range of computer-based tools that assist engineers in their design activities. The fixture provided to us is a Special Purpose fixture which is used to hold the tapping fixture.   Maximize efficiency Enable a variety of parts to be made to correct specifications Reduce operator errors Types of Fixtures: General Purpose .They are designed and built to hold a particular workpiece for a specific operation on a specific machine or process.They are usually relatively inexpensive and can be used to hold a variety and range of sizes of workpieces (examples: Vises. ease of design modification and versioning. means a particular type of product can be produced in this fixture. automatic generation of standard components of the design .validation/verification of designs against . chucks. It involves both software and special-purpose hardware. The capabilities of modern CAD systems include reuse of design components. Special Purpose . comes under Special purpose type of fixture. split collets).

METHODOLOGY  Initially the dimensions of the workpiece are taken with the help of vernier calipers. The design of the fixture can be modified according to the needs of the workpiece to be worked but with a limitation that it will remain Special purpose type of fixture. This fixture which is articulated . simulation of designs.similar kinds of fixture are being used industries. . finite element analysis and automated design of assemblies etc. Integrating Computer-Aided Manufacturing (CAM) with Computer-Aided Design systems which are the part of the CIM produces quicker and more efficient manufacturing processes.specifications and design rules. Development in CAD results in real. With the limitation of the size of the workpiece the size of the fixture also limits.time process simulation and Computer Numerically Controlled manufacturing. 4.

. Then the fixture is designed with taking the dimensions into consideration.

. THEN THE SLIDERS ARE DESIGNED FOR BOTH THE ENDS OF THE FIXTURE.

. THEN THE GUIDE IS DESIGNED FOR THE DRILL TO TAP IN.

 THE BASE IS DESIGNED ON WHICH THE FIXTURE WILL REST. .

. THEN THE BOLTS ARE DESIGNED TO CLAMP UP THE FIXTURE ON BASE .

. PROJECT DESIGN AND ASSEMBLY THE EXPLODED AND UNEXPLODED ASSEMBLY IS SHOWN BELOW.5.

and how it is being used in different manufacturing processes. CONCLUSION After designing the whole assembly we came to know the practical application of PRO-E in industry. . We also came to know how theory and practical knowledge are interrelated .6.

.➢ THE BASE IS DESIGNED ON WHICH THE FIXTURE WILL REST .

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➢ THEN THE BOLTS ARE DESIGNED TO CLAMP UP THE FIXTURE ON BASE . 1. PROJECT DESIGN AND ASSEMBLY THE EXPLODED AND UNEXPLODED ASSEMBLY IS SHOWN BELOW. .

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and how it is being used in different manufacturing processes. We also came to know how theory and practical knowledge are interrelated . .2. CONCLUSION After designing the whole assembly we came to know the practical application of PRO-E in industry.