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FORM 201.

28-EG1 (811)

Model YVAA Air-cooled Screw Compressor Liquid Chillers with Variable Speed Drive Style A

150-350 Tons 525-1225 kW 2 Compressor 50 and 60 Hz HFC-134a

FORM 201.28-EG1 (811)

FORM 201.28-EG1 (811) ....................................................................................................................................................................................... 1 Introduction........................................................................................................................................................................................................... 3 Ratings .................................................................................................................................................................................................................. 4 Product Description ............................................................................................................................................................................................. 5 MicroComputer Control Center ........................................................................................................................................................................... 6 Accessories and Options .................................................................................................................................................................................... 7 Refrigerant Piping Layout...................................................................................................................................................................................11 Application Data ................................................................................................................................................................................................. 12 Physical Data - English ...................................................................................................................................................................................... 16 Physical Data - SI................................................................................................................................................................................................ 18 Evaporator Options ............................................................................................................................................................................................ 20 Dimensions ......................................................................................................................................................................................................... 22 Rigging Hole Locations ..................................................................................................................................................................................... 24 Isolator Locations............................................................................................................................................................................................... 28 Isolator Details .................................................................................................................................................................................................... 32 Electrical Data ..................................................................................................................................................................................................... 36 Power Wiring....................................................................................................................................................................................................... 42 Customer Control Wiring ................................................................................................................................................................................... 43 Control Wiring..................................................................................................................................................................................................... 44 Guide Specifications .......................................................................................................................................................................................... 46 Unit Conversion .................................................................................................................................................................................................. 52

NOMENCLATURE

YVAA 021 3AXX 46 AA


BASE PRODUCT TYPE
Y V A : York : Variable Speed Screw A : Air cooled : Design Series 1 2 3 4

FRAME SIZE
# # #

CONFIGURATION
# # # #

10

11

VOLTAGE
: Condenser code : Evaporator code : Compressor code : Condenser fan & sound kit code 1 2 4 4 5 5 7 8 0 6 0 8 : 200 / 3 / 60 : 230 / 3 / 60 : 380 / 3 / 60 : 460 / 3 / 60 : 380-415 / 3 / 50 : 575 / 3 / 60

12

13

LEVEL / REFRIGERANT
# A : Development Level : Refrigerant R134a

14

15

Products are produced at a facility whose qualitymanagement systems are ISO9001 certified.

ASHRAE 90.1 Compliant


2 JOHNSON CONTROLS

Introduction

FORM 201.28-EG1 (811)

For over 135 years, Johnson Controls has raised the bar of chiller design and customer expectations. We are raising the bar again with a leap forward in air-cooled chiller technology. Continuing the history of innovation in both compressor design and Variable Speed Drive (VSD) technology, Johnson Controls proudly introduces the YORK YVAA. In the past, the choice to use an air-cooled chiller came with the expectation of compromise, where simplicity of design and maintenance were traded for performance and efficiency. The new YVAA provides a better balance by combining the best of both - a high performance design that minimizes the total cost of ownership. YORK YVAA model air-cooled chillers provide superior performance. Higher efficiency heat exchangers coupled with variable speed operation and smart controls elevate the system efficiency to a whole new level. The resulting benefit from YVAA chillers is much greater than the sum of its parts. Efficiency: Reduce your consumption YVAA chillers are Johnson Controls most efficient aircooled chillers. The design offers a lighter, smaller and quieter package that minimizes the installed cost and maximizes usable building space. YVAA chillers are simpler in design with easy access to service components for reliable operation and efficient maintenance. With up to a 40% improvement in real world efficiency versus current products, YVAA sets the new standards for lowering energy use. Sustainability: Improve your environmental footprint YVAA lowers both direct and indirect impact on the environment. It uses R134a refrigerant which has zero ozone JOHNSON CONTROLS

depletion potential (ODP). The design minimizes the quantity of refrigerant used in the system. Every YVAA model helps LEED projects earn the Energy and Atmosphere Credit 4. The highest portion of green house gases is carbon dioxide generated from electric power plants. HVAC systems are one of the largest consumers of electricity in commercial buildings. YVAA chillers reduce the electricity usage, thereby contributing to reducing greenhouse gases and helping keep the planet cool. Low Sound: Quiet operation makes you a good neighbor The variable speed technology on YVAA allows unparalleled low sound levels at off peak design conditions. This makes YVAA a great solution for sound sensitive zones. Several acoustic attenuation options such as smart controls (SilentNight), aerodynamic fans, and effective sound enclosures allow the chiller to meet even the most stringent sound level requirements. Confidence: Proven performance provides peace of mind YVAA design is proven by years of success with the previous generation of YORK VSD air-cooled screw chillers with thousands of machines operating in more than one hundred countries. YVAA is configurable to be the perfect fit for your unique needs. YVAA offers an array of options that can be tailored and tuned to match the capacity, efficiency, sound and footprint for your specific application. Several variations of condenser fans, evaporator arrangements, sound kits, protection enclosures, and controls schemes are available to meet specific requirements for your site.

Ratings

FORM 201.28-EG1 (811)

pass arrangement. Computerized ratings are available through each Johnson Controls sales office. Each rating can be tailored to specific job requirements, and is part of the AHRI Certification Program. OFF-DESIGN PERFORMANCE Rated in accordance with the latest issuance of AHRI Standard 550/590. AHRI CERTIFICATION PROGRAM The performance of the YORK YVAA chiller has been certified to the Air Conditioning, Heating, and Refrigeration Institute (AHRI) as complying with the certification sections of the latest issue of AHRI Standard 550/590. Under this Certification Program, chillers are regularly tested in strict compliance with this Standard. This provides an independent, third-party verification of chiller performance. COMPUTERIZED PERFORMANCE RATINGS Each chiller is custom-matched to meet the individual building load and energy requirements. A variety of standard heat exchangers and pass arrangements are available to provide the best possible match. It is not practical to provide tabulated performance for each combination, as the energy requirements at both full and part load vary significantly with each heat exchanger and Since the vast majority of its operating hours are spent at off-design conditions, a chiller should be chosen not only to meet the full load design, but also for its ability to perform efficiently at lower loads. It is not uncommon for chillers with the same full load efficiency to have an operating cost difference of over 10% due to differences in off-design (part-load) efficiencies. Part load information can be easily and accurately generated by use of the computer. And because it is so important to an owners operating budget, this information has now been standardized within the AHRI Certification Program in the form of an Integrated Part Load Value (IPLV), and Non-Standard Part Load Value (NPLV). The current IPLV/NPLV rating from AHRI Standard 550/590 much more closely tracks actual chiller operation, and provides a more accurate indication of chiller performance than the previous IPLV/APLV rating. A more detailed analysis must take into account actual building load profiles, and local weather data. Part load performance data should be obtained for each job using its own design criteria.

JOHNSON CONTROLS

Product Description
SEMI-HERMETIC YORK TWIN SCREW COMPRESSORS The direct-drive, semi-hermetic rotary twin-screw compressors incorporate advanced technology in a rugged design. The continuous function, microprocessor controlled VSD provides smooth capacity control from 100% down to 10% of chiller capacity. State-of-the-art technology, obtained from decades of screw compressor design and manufacturing by FRICK, ensures optimal efficiencies at all chiller load points. With no unloading steps or slide valves in the compressors, the YVAA variable speed driven compressors have 50% fewer moving parts than fixed speed compressors with slide valves. The YVAA compressor is one of the most efficient and reliable screw compressors in the industry. EVAPORATOR The evaporator is a shell and tube, hybrid falling film type heat exchanger. It contains a balance of flooded and falling film technology to optimize efficiency, minimize refrigerant charge, and maintain reliable control. A specifically designed distribution system provides uniform refrigerant flow for optimum performance. CONDENSER The YVAA introduces the microchannel coil to the YORK screw compressor chiller line. Microchannel coils are made of a single material to avoid galvanic corrosion due to dissimilar metals. Coils and headers are brazed as one piece, minimizing leaks. The inherently rugged coil construction, which includes non-overhanging fins, eliminates the possibility of fin damage. The microchannel maximizes condenser heat transfer, resulting in a smaller footprint, and reduces refrigerant charge by as much as 50%. The condenser fans are composed of corrosion resistant aluminum hub and glass-fiber-reinforced polypropylene composite blades molded into a low-noise airfoil section. All blades are statically and dynamically balanced for vibration-free operation. Fan motors are Totally Enclosed Air-Over (TEAO), squirrel-cage type and current protected. The direct drive motors feature double-sealed and permanently lubricated ball bearings, cutting down on maintenance cost over the life of the unit. REFRIGERANT CIRCUIT The YVAA has one independent refrigerant circuit per compressor. Each circuit uses copper refrigerant pipe formed on computer-controlled bending machines. By using computer-aided technology, over 60% of system COMPLETE FACTORY PACKAGE

FORM 201.28-EG1 (811)

piping brazed joints have been eliminated (as compared to designs that use fittings), resulting in a highly reliable and leak-resistant system.

Each unit is shipped as a complete factory package, completely assembled with all interconnecting refrigerant piping and internal wiring and ready for field installation. Prior to shipment, each individual chiller undergoes an extensive testing procedure, ensuring workmanship is the highest quality and that the initial start-up is trouble-free. Before leaving the factory, each refrigerant circuit is factory pressure tested, evacuated and then fully charged with R134a refrigerant and oil. An operational test is performed with water flowing through the evaporator to ensure each circuit functions correctly. ELECTRICAL All controls and motor starting equipment necessary for unit operation are factory wired and function tested. There are no surprises when you go to start-up; you can have confidence that the unit will start up right the first time and every time. The chillers come with a single point power connection and are supplied with a factory mounted and wired control transformer that powers all unit controls from the main unit power supply. The transformer utilizes scheduled line voltage on the primary side and provides 115V/1 on secondary. The standard unit is equipped with terminal block electrical connections. All exposed power wiring is routed through liquid-tight, UV-stabilized, non-metallic conduit. VSD Power/Control Panel includes main power connection(s), VSD and fan motor contactors, current overloads, and factory wiring. All display and control features can be accessed through the keypand and control display access door, eliminating the need to open the main cabinet doors. BUILDING AUTOMATION SYSTEM CAPABILITIES The E-Link Gateway provides an economical and versatile connection between Johnson Controls equipment and open/standard protocols. It efficiently manages the communication protocols currently used by Johnson Controls equipment, exposing the data in a consistent, organized, and defined fashion. A simple switch selection allows configuration of the required equipment profile and output protocol, which reduces equipment connectivity startup time.

JOHNSON CONTROLS

MicroComputer Control Center

FORM 201.28-EG1 (811)

FIG.1 VIEW OF YORK CONTROL CENTER KEYPAD AND DISPLAY MICROCOMPUTER CONTROL CENTER The microcomputer control center (see Figure 1) provides automatic control of chiller operation including compressor start/ stop and load/unload anti-recycle timers, condenser fans, chilled liquid pump, evaporator heater, unit alarm contacts and run signal contacts. The microcomputer control center comes online as soon as the main power switch on the unit is switched on; immediately, the microcomputer control center will begin to continuously monitor all variables. The microprocessor controls the units capacity by matching the actual leaving chilled liquid temperature (LCHLT) to the user-defined setpoint. Factors that may cause the systems actual LCHLT to fluctuate are changes in ambient temperature, load, and chilled liquid loop flow rate and volume. The controls system reacts to such changes by adjusting the number of compressors that are on and the loading of each compressor in order to keep the LCHLT at the setpoint. The controls system logic monitors the rate at which the LCWT is approaching the setpoint to ramp up or down compressor capacity as required. The variable frequency drive allows the compressor capacity to match the load. Display Data Leaving Chilled Liquid Temperature Returning Liquid Temperature Ambient Temperature Lead System Compressor Capacity (% of Full Load Amps) VSD Output Frequency / Compressor Speed Compressor Run Hours Compressor Number of Starts Oil Pressure and Temperature (per Compressor) Chilled Liquid Pump Status 6 Evaporator Heater Status History Data for Last Twenty Normal Shutdowns History Data for Last Ten Shutdown Faults

Programmable Setpoints Chiller on/Off Chilled Liquid (Water or Glycol) Local or Remote Control Units of Measure (Imperial or SI) System Lead/Lag Remote Temperature Reset Remote Current Limit Leaving Chilled Liquid Temperature Setpoint and Range Johnson Controls systems or another vendors systems can incorporate these setpoints and data outputs to give the customer a complete understanding of how the system is running through a Building Automation System. Extreme Conditions - During extreme or unusual conditions (i.e. blocked condenser coils, ambient above scheduled maximum, etc.) the chiller control system will avoid shutdown by varying capacity. By monitoring motor current and suction and discharge pressures, the chiller can maintain maximum available cooling output without shutting down. Unit Safeties are provided for the chiller to perform autoreset shut down for the following conditions: Ambient temperature above or below allowable range Out of range leaving chilled liquid temperature Under voltage Flow switch operation

JOHNSON CONTROLS

Accessories and Options


All options factory mounted unless otherwise noted.

FORM 201.28-EG1 (811)

SOUND ATTENUATION
LOW NOISE KITS The standard chiller configuration is equipped with low sound fans and acoustic treatments on the refrigerant lines and compressors. There are several sound attenuation options available to further reduce sound at its source thereby meeting local sound level regulations. SilentNight - Due to time of day based sound regulations in some locations it may be desirable to force the chiller to a lower sound level on demand. The SilentNight control option provides a control input to limit sound output of the chiller based on time of day. This feature is programmable at the chiller panel or can be controlled remotely via a signal (4-20mA or 0-10 VDC) from a BAS system. ULTRA QUIET FANS The chiller is equipped with specially designed fans and motors to provide lower sound levels yet retain appropriate airflow. The result is reduced fan generated sound with minimal effect on the chiller capacity or efficiency at standard AHRI conditions. The fans are three-bladed for 60Hz and five-bladed for 50Hz.

rode in harsh conditions. Consider protecting coils from corrosive environments such as coastal, marine, urban and industrial. POST-COATED EPOXY DIPPED CONDENSER Microchannel condenser coils applied with electro-deposited and baked flexible epoxy coating that is finished with a polyurethane UV resistant top-coat suitable for highly corrosive applications.

PROTECTIVE CHILLER PANELS


WIRE PANELS UV stabilized black polyvinyl chloride coated, heavy gauge, welded wire mesh guards mounted on the exterior of the full unit. Protects condenser coil faces and prevents unauthorized access to refrigerant components (compressors, pipes, evaporator, etc.), yet provides free air flow. This can cut installation cost by eliminating the need for separate, expensive fencing. See Figure 2. LOUVERED PANELS Louvered panels, painted the same color as the unit, enclose the unit to visually screen and protect the coils as well as prevent unauthorized access to internal components. Also available as a condenser-only option. See Figures 3 and 4. LOUVERED/WIRE PANELS COMBINATION - Louvered panels, painted the same color as the unit, are mounted on external condenser coil faces. Heavy gauge, welded wire-mesh panels, coated to resist corrosion, are mounted around base of machine to restrict unauthorized access. See Figure 5. END HAIL GUARD Louvered panels, painted the same color as the unit, are installed on the rear of the unit (opposite end of the control panel) to protect the exposed condenser from flying debris or hail. See Figure 6. V-GUARD PANELS Solid panels, painted the same color as the unit, are installed along the sides of the units to cover exposed piping within the condenser section without impacting airflow. These guard panels can be combined with End Hail Guard option for additional protection from debris. See Figure 7.

FAN OPTIONS
HIGH STATIC FANS - (380V/60 Hz, 460V/60 Hz, 400V/50 Hz) The chiller is equipped with condenser fans with higher power motors suitable for high external static pressure, up to 100Pa (0.4 in. water), across condenser coils. This option should be selected if additional airflow resistance may be present due to flow restrictions such as field installed ducts, filters, sound enclosures etc. Please contact your local Johnson Controls representative for more information. HIGH AIRFLOW FANS - (380V/60 Hz, 460V/60 Hz, and 400V/50 Hz) The chiller is equipped with condenser fans with airfoil type blades and high power motors providing extra airflow across coils. In some chiller configurations, this option can provide an increase in chiller capacity at high ambient. Please contact your local Johnson Controls representative for more information.

CONDENSER COIL PROTECTION


The aluminum alloys used in the YVAA microchannel condenser have been carefully selected and tested for high corrosion resistance. However, all metals can cor-

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Accessories and Options - continued

FORM 201.28-EG1 (811)

FIG. 2 FULL UNIT WIRE PANELS

FIG.5 LOUVERED/WIRE PANELS COMBINATION

FIG. 3 FULL UNIT LOUVERED PANELS

FIG. 6 END HAIL GUARD

FIG. 4 CONDENSERS-ONLY LOUVERED PANELS 8

FIG. 7 V-GUARD OPTION

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

EVAPORATOR OPTIONS
1-1/2 INSULATION Double thickness insulation provided. FLANGE KIT Provides contractor with the couplings best suited to tie into the chilled liquid piping. All flanges are ANSI 150 psig (10.3 barg). Field mounted. Options include: ANSI/AWWA C-606 flanges - 2 flanges, for applications where field piping has existing flanges. ANSI/AWWA C-606 flanges - 4 flanges, for applications where customer wants flanged connections which do not exist on the field piping. Weld flanges - 2 flanges, for customer to weld to evaporator to mate to existing flanges on field piping. Weld flanges - 4 flanges, for customer to weld to evaporator and customer wants flanged connections which do not exist on the field piping CONNECTION LOCATION - The standard unit configuration is available with liquid inlet connections at rear (opposite control panel end) of unit. Option available for front fluid inlet on select configurations. THREE-PASS The standard evaporator is constructed with two chilled water passes through the evaporator. The three-pass option is recommended for use in brine applications or where a greater water temperature difference is required but efficiency cannot be sacrificed. WATER BOX HEATER - The standard unit comes with freeze protection on the evaporator down to 0F (-17.8C). The waterbox heater option provides additional freeze protection down to -20F (-28C).

BUILDING AUTOMATION SYSTEM INTERFACE (LOAD LIMIT) - Factory installed option to accept a 4 to 20 mA or a 0 to 10 VDC input to allow remote reset of the Load Limit Setpoint. The setpoint can limit system demand from 30-100%. Available alone or in combination with BAS Temperature Reset. E-Link The E-Link gateway provides full communication to Building Automation Systems, including BACnet (MS/ TP), Modbus, LON and N2. THERMAL STORAGE Provides special control logic and modifications to produce leaving chilled brine temperatures below 40F (4.4C) primarily at times of low ambient temperatures (night time). Option can be used to produce ice to supplement cooling and significantly decrease energy costs. The capability of the chiller is enhanced by using both ice and chilled liquid simultaneously during times of peak cooling needs.

GENERAL OPTIONS
FLOW SWITCH ACCESSORY - Vapor proof SPDT, NEMA 3R switch, 150 psig (10.3 barg) DWP, -20F to 250F (-29C to 121C) with 1 NPT (IPS) connection for upright mounting in horizontal pipe (This flow switch or equivalent must be furnished with each unit). Field mounted. DIFFERENTIAL PRESSURE SWITCH This 3-45 psig (0.2-3 barg) range switch, with 1/4 NPTE pressure connections, is an alternative to the paddle-type flow switch. Field mounted. SERVICE ISOLATION VALVE Service suction isolation valve added to unit for each refrigerant circuit. CHICAGO CODE RELIEF VALVE - Special relief valves per Chicago code. DUAL PRESSURE RELIEF VALVE Two safety relief valves are mounted in parallel; one is always operational to assist in valve replacement during maintenance. PRESSURE VESSEL OPTIONS The evaporator can be provided with either ASME or PED pressure vessel codes certification. CIRCUIT BREAKER A unit-mounted circuit breaker with external lockable handle will be supplied to isolate the single point power voltage for servicing. The circuit breaker is sized to provide motor branch circuit protection, short circuit protection and ground fault protection for the motor branch-circuit conductors, the motor control apparatus and the motors.

CONTROLS OPTIONS
HIGH AMBIENT OPERATION (400V/50Hz and 380V/60Hz only) This provides special control logic coupled with high airflow fans to permit high ambient (up to 125F (52C)) operation. This option may also allow for increased machine capacity, allowing the selection of a smaller chassis to meet specific capacity requirements. BUILDING AUTOMATION SYSTEM INTERFACE (TEMPERATURE) - Factory installed option to accept a 4 to 20 mA or a 0 to 10 VDC input to allow remote reset of the Leaving Chilled Liquid Temperature Setpoint. The setpoint can be positively offset upwards up to 40F (22.2C). This option is useful for ice storage or process applications or for periods where higher chilled liquid temperatures are adequate for low loads. Available alone or in combination with BAS Load Limit.

JOHNSON CONTROLS

Accessories and Options - continued


NON-FUSED DISCONNECT SWITCH Unit-mounted disconnect switch(es) with external lockable handle can be supplied to isolate the unit power voltage for servicing. Separate external fusing must be supplied by the power wiring, which must comply with local codes. SPECIAL REQUIRMENT DOCUMENTS There are two options to select from: Special Requirement Document Package (SRDP) includes Pressure Vessel Report, Unit Run Test Report, Production System Check Sheet and Final Unit Inspection Check Sheet. Materials Package includes steel mill material reports for vessels in addition to the SRDP.

FORM 201.28-EG1 (811)

1 SPRING ISOLATORS Spring and cage type isolators for mounting under the unit base rails are available to support unit. They are level adjustable. 1 nominal deflection may vary slightly by application. Field mounted. 2 RESTRAINED SPRING ISOLATORS Restrained Spring-Flex Mounting isolators incorporate a rugged welded steel housing with vertical and horizontal limit stops. Housings designed to withstand a minimum 1.0g accelerated force in all directions up to 2 (51mm). The deflection may vary slightly by application. They are level adjustable. Field mounted.

VIBRATION ISOLATION
ELASTOMERIC ISOLATION This option is recommended for normal installations. It provides very good performance in most applications for the least cost. Field mounted.

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Refrigerant Piping Layout

FORM 201.28-EG1 (811)

CONDENSER COILS EEV

ECONOMIZER TANK

EVAPORATOR

Symbol
EEV

Electronic Expansion Valve

Valve

Low pressure refrigerant (liquid and gas) enters the evaporator and is sprayed across the top of the tube bundle from spray nozzles. The liquid refrigerant from the nozzles gravity drains down across the tube bundle and is evaporated and superheated by the heat energy absorbed from the chilled liquid passing through the tubes. The low pressure refrigerant vapor leaves the top of the evaporator and enters the compressor where the refrigerant vapor is compressed and the pressure and superheat are increased. The high pressure superheated gas enters the air cooled condenser where heat is rejected via the condenser coils and fans. The fully condensed and sub-cooled liquid leaves the air cooled condenser, flows through the filter drier and enters the economizer tank. The flow of refrigerant into the economizer is controlled by the electronic expansion valve. Additional cooling of the refrigerant liquid may take place in the economizer tank when the economizer valve is opened. After leaving the economizer tank, liquid refrigerant flows through an orifice where pressure reduction and further cooling take place. The low pressure refrigerant (liquid and gas) then enters the evaporator. JOHNSON CONTROLS 11

OIL SEPARATOR

Application Data
UNIT SIZING Avoid over-sizing a chiller. Properly sized chillers operate stably and provide the best life cycle cost. When designing phased projects, select multiple small chillers to match demand for each phase. Use multiple small chillers when the minimum cooling demand is less than 10% of the maximum cooling demand. UNIT LOCATION The YVAA chillers are designed for outdoor installation. To achieve optimum performance and trouble-free service provide adequate space around chillers (see Figure 8). When selecting chiller installation sites, follow these requirements: 1. Installation sites may be either on a roof or on ground level. (See FOUNDATION) 2. Provide space for air to flow into condensers per dimensions shown on the dimension drawing on pgs 20 and 21. Restricted airflow or hot air recirculation will diminish performance. Johnson Controls unit controls will optimize the operation without nuisance high pressure safety cutouts; however, the system designer MUST consider potential performance degradation. Recommended clearances (See Fig. 8) for all units are as follows: a. Access to the unit control center stipulates the unit is no higher than on spring isolators. b. Recommended minimum clearances: i. Side to wall 6 (1.8m) ii. Rear to wall 6 (1.8m) iii. Control panel end to wall 4 (1.2m) iv. Top no obstructions whatsoever v. Distance between adjacent units 10 (3m) c. No more than one wall around the chiller yard should be higher than the chiller(s)
1.8m) MINIMUM

FORM 201.28-EG1 (811)

1.8m) MINIMUM

3m) MINIMUM

1.2m) MINIMUM

FIG 8. ACCEPTABLE MINIMUM CLEARANCES AROUND/BETWEEN UNIT(S) FOR PROPER AIRFLOW 8. Provide adequate space for tubes to be removed from evaporator. For clearances please contact your nearest Johnson Controls Sales Office. FOUNDATION Mount units on a flat and level foundation, ground or roof, capable of supporting the entire operating weight of the equipment. Please contact your nearest Johnson Controls Sales Office for shipping and operating weights. Roof Locations Provide structure to safely support the entire weight of the unit and service personnel. Do not damage the roof during installation. If the roof is bonded, consult a building contractor or architect for special installation requirements. Use spring isolators to minimize vibration transmission into building structure. Provide additional structural support at the spring-isolator locations. Ground Locations Units must be installed on a substantial base that will not settle and cause strain on the refrigerant lines, resulting in possible leaks. A one-piece concrete slab, with footers extending below the frost line is recommended. The slab should not be tied to the main building foundation as operational noise will telegraph. Mounting holes (5/8) are provided in the base rails for bolting the unit to its foundation. See ISOLATOR LOCATIONS on page 54 for location of the mounting holes. For ground installations, precautions should be taken to protect the unit from tampering by, or injury to, unauthorized persons. Fasteners on access panels will prevent JOHNSON CONTROLS

3. Avoid locations near windows or structures where normal operating sounds may be objectionable. 4. The condenser fans are propeller-type and are not recommended for use with ductwork, filters or other impediments to airflow in the condenser air stream. 5. When obstructions to airflow exist, they must not add more than 0.1 external static pressure. 6. Protection against corrosive environments is available by ordering the units with cured epoxy-coating on the condenser microchannel. Epoxy-coated coils should be used with any units being installed at the seashore, or where salt spray may hit the units, or where acid rain is prevalent. 7. On installations where winter operation is intended and snow accumulations are expected, additional elevation must be provided to insure normal condenser air flow. 12

FORM 201.28-EG1 (811)

casual tampering; however, further safety precautions such as unit enclosure options, a fenced-in enclosure, or locking devices on the panels may be advisable. Check local authorities for safety regulations. Seismic Applications Avoid installing chillers on springs or roofs where earthquakes are a risk. Springs and roofs amplify earthquake forces. Rigidly mounting chillers to ground level concrete pads is typically the best option for earthquake zones. Contact Johnson Controls equipment specialists for help with projects that have seismic requirements. CHILLED LIQUID PIPING Design the chilled liquid piping system so that the circulating pump discharges into the evaporator. The inlet and outlet evaporator-liquid connections are given in DIMENSIONS. Hand stop valves are recommended in all lines to facilitate servicing. Provide drain connections at low points to permit complete drainage of the evaporator and system piping. The evaporator must be protected by a strainer, preferably of 40 mesh, fitted as close as possible to the liquid inlet connection, and provided with a means of local isolation. The evaporator must not be exposed to flushing velocities or debris released during flushing. It is recommended that a suitably sized bypass and valve arrangement is installed to allow flushing of the piping system. The bypass can be used during maintenance to isolate the heat exchanger without disrupting flow to other units. Pressure-gauge connections are recommended for installation in the inlet and outlet liquid lines. Gauges are not provided with the unit and are to be furnished by others. Chilled liquid lines exposed to the weather should be wrapped with a supplemental heater cable and insulated, or glycol should be added to the chilled liquid to protect against freezing if low-ambient periods are expected. A flow switch is available as an accessory on all units. A flow switch must be installed in the leaving liquid piping of the evaporator and must not be used to start and stop the unit. MINIMUM LIQUID VOLUME It is good practice to include as much liquid volume as possible in a chilled liquid loop. This increases the thermal mass and Flywheel effect within the system (i.e. the more the better) which in turn promotes stable liquid temperature control and increases reliability by reducing compressor cycling. For air conditioning applications, a minimum of 3 gallons/ ton (3.2 liters/cooling KW) is recommended. It is preferred JOHNSON CONTROLS

that the gallon/ton ratio be within the 5 to 8 (5.4 to 8.6 liter/cooling KW) range for constant flow rate chilled liquid systems. See VARIABLE PRIMARY FLOW for recommendations for VPF systems. For process applications, a minimum of 6 gallons/ton (6.5 liter/cooling KW) ratio is recommended with preference towards a range of 7 to 11 (7.5 to 11.8). Install a tank or increase pipe sizes to provide sufficient liquid volume. LEAVING LIQUID TEMPERATURE OUT OF RANGE The YVAA chiller line has a maximum leaving liquid temperature of 60F (15.6F). Some process applications require a chilled liquid temperature higher than what the chiller provides. In those applications, a simple piping change can remove the problem. By using a mixture of chiller-cooled liquid and returning process liquid, the chilled liquid entering the process can be held at the desired temperature. (A tank can also be used to meet high leaving liquid temperature requirements.) (See Figure 9)

BYPASS

SUPPLY TO LOAD RETURN FROM LOAD

LOAD

FIG. 9 LEAVING LIQUID TEMPERATURE OUT OF RANGE SUGGESTED LAYOUT

FLOW RATE OUT OF RANGE Each YVAA evaporator has a minimum and maximum flow rate. Some process applications require a flow rate that is out of range for the evaporator. In those applications, a piping change can remove the problem. In applications where the required flow rate is less than the evaporators minimum allowable, the chilled liquid can be recirculated to the chiller. (See Figure 10, pg 14) In applications where the required flow rate is greater than the evaporators maximum allowable, the chilled liquid can be recirculated to the load (see Figure 11, pg 14).

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Application Data - continued

FORM 201.28-EG1 (811)

FIG. 10 SUGGESTED LAYOUT FOR APPLICATIONS WITH A FLOW RATE LESS THAN THE EVAPORATOR MINIMUM ALLOWABLE FLOW RATE

FIG. 11 SUGGESTED LAYOUT FOR APPLICATIONS WITH A FLOW RATE GREATER THAN THE EVAPORATOR MAXIMUM ALLOWABLE FLOW RATE

THERMAL STORAGE Thermal storage is the practice of storing cooling energy during a period of little or no load and/or low energy costs for use during periods of high load and/or energy costs. Conventional cooling systems produce cooling when it is needed which is commonly during times of peak demand. Thermal storage allows generation of cooling capacity to occur during off-peak periods and store that capacity to meet future cooling requirements. Using thermal storage can result in smaller equipment sizes, thereby reducing capital cost, and also can result in significant energy cost savings. The YVAA has special control logic to be able to produce chilled leaving brine temperatures below 40F (4.4C) so as to supply a storage tank with chilled liquid during times of low demand. YVAA chillers selected for thermal storage operation can also be selected to efficiently provide chilled liquid at nominal cooling loads.

VARIABLE PRIMARY FLOW Johnson Controls recommends a maximum 10% per minute flow rate of change, based on design flow, for variable primary flow applications. Eight to 10 gallons per chiller ton (8.6 to 10.8 liter per cooling KW) is recommended for the system liquid volume . Insufficient system volume and rapid flow changes can cause control problems or can even cause chiller shutdowns. There are many other design issues to evaluate with variable primary flow systems. Consult your Johnson Controls Sales Office for more information about successfully applying YVAA chillers.

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FORM 201.28-EG1 (811)

INTENTIONALLY LEFT BLANK

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Physical Data - English

FORM 201.28-EG1 (811)

The data shown in this table is applicable to selected typical configurations. Other configurations are available through our configuration/selection software. Please contact your nearest Johnson Controls Sales Office for the chiller configuration that best matches your specific needs.

UNIT FRAME 015 016 017 CONDENSER CODE 3 5 8 EVAPORATOR CODE B B C GENERAL UNIT DATA Number of Independent Refrigerant Circuits Refrigerant Charge, R-134a, Ckt.-1/Ckt.-2, lbs 175/175 190/190 225/225 Oil Charge, Ckt.-1/Ckt.-2, gal 2.1/2.0 2.2/2.2 2.5/2.5 % Minimum Load Unit shipping weight, lbs 1 11518 12084 14668 Operating Weight, lbs 1 11979 12546 15432 Chassis Dimensions - Length, Ft 203.3 247.2 291.2 Chassis Dimensions - Width, Ft 88.3 88.3 88.3 Chassis Dimensions - Height, Ft 94.6 94.6 94.6 COMPRESSORS, SEMI-HERMETIC SCREW Qty per Chiller CONDENSER FANS Number Ckt-1/Ckt-2 4/4 5/5 6/6 Air on Condenser (Min/Max), F EVAPORATOR, SHELL AND TUBE HYBRID FALLING FILM 2 Water Volume, gal 58 58 71 Leaving Water Temperature (Min/Max), F 3 Maximum Water Side Pressure, psig Maximum Refrigerant Side Pressure, psig Evap Drain Conection, in

018 3 A

019 5 A

019 8 B

020 0 C

021 3 A

021 5 C

021 8 C

023 3 B

024 5 C

024 8 C

2 175/155 190/170 220/195 205/205 175/175 2.4/2.0 2.6/2.1 2.7/2.2 2.6/2.6 2.5/2.5 10% 12019 12781 13776 13392 12859 12460 13222 14237 14155 13300 247.0 291.2 335.2 226.0 291.2 88.3 88.3 88.3 88.3 88.3 94.6 94.6 94.6 94.6 94.6 2 6/4 7/5 8/6 4/4 0/125 71 40/60 150 235 3/4 6/6

225/225 240/240 210/190 250/225 250/250 2.8/2.8 2.9/2.9 2.7/2.6 2.9/2.8 2.9/2.9 14915 15678 291.2 88.3 94.6 15677 16440 335.2 88.3 94.6 13288 13750 291.2 88.3 94.6 15873 16636 335.2 88.3 94.6 16634 17398 379.1 88.3 94.6

6/6

7/7

7/5

8/6

8/8

48

48

58

48

71

71

58

71

71

NOTES: 1. Shipping and operating weights shown are for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales office for weight data. 2. The evaporator is protected against freezing to 0F(-17.8C) with a standard heater. 3. For leaving liquid temperature below 40F(4.4C) or above 60F (15.6C), contact your nearest Johnson Controls Sales Office for application requirements.

16

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

The data shown in this table is applicable to selected typical configurations. Other configurations are available through our configuration/selection software. Please contact your nearest Johnson Controls Sales Office for the chiller configuration that best matches your specific needs.

UNIT FRAME 026 027 027 027 029 030 030 030 031 032 033 034 034 CONDENSER CODE 3 3 5 8 5 3 5 8 8 3 3 3 5 EVAPORATOR CODE B D E E E C C E E E C E E GENERAL UNIT DATA Number of Independent Refrigerant Circuits 2 Refrigerant Charge, R-134a, Ckt.-1/Ckt.-2, lbs 210/210 265/265 265/265 270/270 310/265 290/245 295/250 315/275 315/295 295/295 290/290 310/310 315/315 Oil Charge, Ckt.-1/Ckt.-2, gal 2.7/2.7 3.0/3.0 3.0/3.0 3.1/3.1 4.2/3.1 4.1/3.0 4.1/3.0 4.3/3.2 4.3/3.3 4.1/4.1 4.1/4.1 4.2/4.2 4.3/4.3 % Minimum Load 10% Unit shipping weight, lbs 1 14076 16275 16991 17753 18205 17114 18967 18967 19728 18554 18224 19315 20077 Operating Weight, lbs 1 14538 17103 17851 18612 19065 17877 19827 19827 20588 19414 18987 20175 20937 Chassis Dimensions - Length, Ft 335.2 335.2 335.2 379.2 379.2 379.2 423.1 423.1 467.1 379.2 423.1 423.1 467.1 Chassis Dimensions - Width, Ft 88.3 88.3 88.3 88.3 88.3 88.3 88.3 88.3 88.3 88.3 88.3 88.3 88.3 Chassis Dimensions - Height, Ft 94.6 94.6 94.6 94.6 94.6 94.6 94.6 94.6 94.6 94.6 94.6 94.6 94.6 COMPRESSORS, SEMI-HERMETIC SCREW Qty per Chiller 2 CONDENSER FANS Number Ckt-1/Ckt-2 7/7 7/7 7/7 8/8 9/7 9/7 10/8 10/8 10/10 8/8 9/9 9/9 10/10 Air on Condenser (Min/Max), F 0/125 EVAPORATOR, SHELL AND TUBE HYBRID FALLING FILM 2 Water Volume, gal 58 82 113 113 113 71 71 113 113 113 71 113 113 Leaving Water Temperature (Min/Max), F 3 40/60 Maximum Water Side Pressure, psig 150 Maximum Refrigerant Side Pressure, psig 235 Evap Drain Conection, in 3/4

NOTES: 1. Shipping and operating weights shown are for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales office for weight data. 2. The evaporator is protected against freezing to 0F(-17.8C) with a standard heater. 3. For leaving liquid temperature below 40F(4.4C) or above 60F (15.6C), contact your nearest Johnson Controls Sales Office for application requirements.

JOHNSON CONTROLS

17

Physical Data - SI

FORM 201.28-EG1 (811)

The data shown in this table is applicable to selected typical configurations. Other configurations are available through our configuration/selection software. Please contact your nearest Johnson Controls Sales Office for the chiller configuration that best matches your specific needs.

UNIT FRAME 015 016 017 018 019 019 020 021 021 021 023 024 024 CONDENSER CODE 3 5 8 3 5 8 0 3 5 8 3 5 8 EVAPORATOR CODE B B C A A B C A C C B C C GENERAL UNIT DATA Number of Independent Refrigerant Circuits 2 Refrigerant Charge, R-134a, Ckt.-1/Ckt.-2, kg 80/80 86/86 102/102 80/70 86/78 100/89 93/93 80/80 102/102 109/109 96/86 114/102 114/114 Oil Charge, Ckt.-1/Ckt.-2, liters 8.0/7.7 8.5/8.5 9.3/9.3 9.2/7.7 9.7/8.0 10.4/8.5 10.0/10.0 9.3/9.3 10.5/10.510.8/10.8 10.1/9.7 11.1/10.511.1/11.1 % Minimum Load 10% Unit Shipping Weight, kg 1 5224 5481 6653 5452 5797 6248 6074 5833 6765 7111 6027 7200 7545 Operating Weight, kg 1 5434 5691 7000 5652 5997 6458 6421 6033 7111 7457 6237 7546 7891 Chassis Dimensions - Length, mm 5163 6280 7397 6274 7397 8514 5741 7397 7397 8514 7397 8514 9631 Chassis Dimensions - Width, mm 2242 2242 2242 2242 2242 2242 2242 2242 2242 2242 2242 2242 2242 Chassis Dimensions - Height, mm 2403 2403 2403 2403 2403 2403 2403 2403 2403 2403 2403 2403 2403 COMPRESSORS, SEMI-HERMETIC SCREW Qty per Chiller 2 CONDENSER FANS Number Ckt-1/Ckt-2 4/4 5/5 6/6 6/4 7/5 8/6 4/4 6/6 6/6 7/7 7/5 8/6 8/8 Air on Condenser (Min/Max), C -17.8/51.7 EVAPORATOR, SHELL AND TUBE HYBRID FALLING FILM 2 Water Volume, liters 220 220 269 182 182 220 269 182 269 269 220 269 269 Leaving Water Temperature (Min/Max), C 3 4.4/15.6 Maximum Water Side Pressure, bar 10.3 Maximum Refrigerant Side Pressure, bar 16.2 Evap Drain Conection, in 3/4

NOTES: 1. Shipping and operating weights shown are for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales office for weight data. 2. The evaporator is protected against freezing to 0F(-17.8C) with a standard heater. 3. For leaving liquid temperature below 40F(4.4C) or above 60F (15.6C), contact your nearest Johnson Controls Sales Office for application requirements.

18

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

The data shown in this table is applicable to selected typical configurations. Other configurations are available through our configuration/selection software. Please contact your nearest Johnson Controls Sales Office for the chiller configuration that best matches your specific needs.

UNIT FRAME 026 027 027 027 029 030 030 030 031 032 033 034 034 CONDENSER CODE 3 3 5 8 5 3 5 8 8 3 3 3 5 EVAPORATOR CODE B D E E E C C E E E C E E GENERAL UNIT DATA Number of Independent Refrigerant Circuits 2 Refrigerant Charge, R-134a, Ckt.-1/Ckt.-2, kg 96/96 120/120 121/121 123/123 141/120 132/111 134/114 143/125 143/134 134/134 132/132 141/141 143/143 Oil Charge, Ckt.-1/Ckt.-2, liters 10.1/10.1 11.4/11.4 11.4/11.4 11.6/11.6 15.9/11.7 15.5/11.4 15.5/11.4 16.3/12.1 16.3/12.5 15.5/15.5 15.5/15.5 15.9/15.9 16.3/16.3 % Minimum Load 10% Unit Shipping Weight, kg 1 6385 7382 7707 8052 8258 7763 8603 8603 8948 8416 8266 8761 9107 Operating Weight, kg 1 6594 7758 8097 8442 8648 8109 8993 8993 9339 8806 8612 9151 9497 Chassis Dimensions - Length, mm 8514 8514 8514 9631 9631 9631 10748 10748 11865 9631 10748 10748 11865 Chassis Dimensions - Width, mm 2242 2242 2242 2242 2242 2242 2242 2242 2242 2242 2242 2242 2242 Chassis Dimensions - Height, mm 2403 2403 2403 2403 2403 2403 2403 2403 2403 2403 2403 2403 2403 COMPRESSORS, SEMI-HERMETIC SCREW Qty per Chiller 2 CONDENSER FANS Number Ckt-1/Ckt-2 7/7 7/7 7/7 8/8 9/7 9/7 10/8 10/8 10/10 8/8 9/9 9/9 10/10 Air on Condenser (Min/Max), C -17.8/51.7 EVAPORATOR, SHELL AND TUBE HYBRID FALLING FILM 2 Water Volume, liters 220 310 428 428 428 269 269 428 428 428 269 428 428 Leaving Water Temperature (Min/Max), C 3 4.4/15.6 Maximum Water Side Pressure, bar 10.3 Maximum Refrigerant Side Pressure, bar 16.2 Evap Drain Conection, in 3/4

NOTES: 1. Shipping and operating weights shown are for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales office for weight data. 2. The evaporator is protected against freezing to 0F(-17.8C) with a standard heater. 3. For leaving liquid temperature below 40F(4.4C) or above 60F (15.6C), contact your nearest Johnson Controls Sales Office for application requirements.

JOHNSON CONTROLS

19

Evaporator Options
SIDE VIEW CONTROL PANEL

FORM 201.28-EG1 (811)

FRONT VIEW

F A B

YVAA MODEL FRAME

015 016 017 018 019 019 020 021 021 021 023 024 024 026 027 027 027 029 030 030 030 031 032 033 034 034

3 5 8 3 5 8 0 3 5 8 3 5 8 3 3 5 8 5 3 5 8 8 3 3 3 5

B B C A A B C A C C B C C B D E E E C C E E E C E E

6.9 29.4 34.9 17.7 61.5 117.3 1.7 61.7 34.9 78.9 73.3 92.9 122.9 117.3 42.9 44.3 88.3 88.3 122.9 166.8 132.2 176.2 88.3 166.9 132.2 176.2

15.1 15.1 15.1 14.1 14.1 15.3 15.1 14.1 15.1 15.3 15.1 15.3 15.3 15.3 15.3 15.5 15.5 15.5 15.3 15.1 15.5 15.5 15.5 15.3 15.5 15.5

ENGLISH - ALL DIMENSIONS IN INCHES STANDARD (TWO-PASS, REAR OPTIONAL THREE-PASS REAR INLET/OUTLET) EVAPORATOR INLET/FRONT OUTLET EVAPORATOR MINIMUM MAXIMUM MINIMUM MAXIMUM CHILLED CHILLED CHILLED CHILLED C-606 WATER C-606 WATER WATER WATER WATER WATER D F CONN. VOL. A B C E F CONN. VOL. FLOW FLOW FLOW FLOW SIZE GAL SIZE GAL RATE RATE RATE RATE GPM GPM GPM GPM 26.5 44.1 6 58 250 950 6.9 168.9 15.1 26.5 44.1 5 58 160 600 26.5 44.1 6 58 250 950 29.4 191.4 15.1 26.5 44.1 5 58 160 600 26.5 44.1 6 71 300 1150 34.9 220.9 15.1 26.5 44.1 6 71 200 750 25.5 44.1 6 48 200 750 17.7 190.2 14.1 25.5 44.1 5 48 120 500 25.5 44.1 6 48 200 750 61.5 234.0 14.1 25.5 44.1 5 48 120 500 26.7 44.1 6 58 250 950 117.3 279.3 15.3 26.7 44.1 5 58 160 600 26.5 44.1 6 71 300 1150 1.7 187.7 15.1 26.5 44.1 6 71 200 750 25.5 44.1 6 48 200 750 61.7 234.2 14.1 25.5 44.1 5 48 120 500 26.5 44.1 6 71 300 1150 34.9 220.9 15.1 26.5 44.1 6 71 200 750 26.7 44.1 6 71 300 1150 78.9 264.9 15.3 26.7 44.1 6 71 200 750 26.5 44.1 6 58 250 950 73.3 235.3 15.1 26.5 44.1 5 58 160 600 26.7 44.1 6 71 300 1150 92.9 278.9 15.3 26.7 44.1 6 71 200 750 26.7 44.1 6 71 300 1150 122.9 308.9 15.3 26.7 44.1 6 71 200 750 26.7 44.1 6 58 250 950 117.3 279.3 15.3 26.7 44.1 5 58 160 600 26.7 44.1 6 82 300 1150 42.9 264.9 15.3 26.7 44.1 6 82 200 750 29.5 44.1 8 113 400 1500 44.3 263.3 15.5 29.5 44.1 6 113 300 850 29.5 44.1 8 113 400 1500 88.3 307.3 15.5 29.5 44.1 6 113 300 850 29.5 44.1 8 113 400 1500 88.3 307.3 15.5 29.5 44.1 6 113 300 850 26.7 44.1 6 71 300 1150 122.9 308.9 15.3 26.7 44.1 6 71 200 750 26.5 44.1 6 71 300 1150 166.8 352.8 15.1 26.5 44.1 6 71 200 750 29.5 44.1 8 113 400 1500 132.2 351.2 15.5 29.5 44.1 6 113 300 850 29.5 44.1 8 113 400 1500 176.2 395.2 15.5 29.5 44.1 6 113 300 850 29.5 44.1 8 113 400 1500 88.3 307.3 15.5 29.5 44.1 6 113 300 850 26.7 44.1 6 71 300 1150 166.9 352.9 15.3 26.7 44.1 6 71 200 750 29.5 44.1 8 113 400 1500 132.2 351.2 15.5 29.5 44.1 6 113 300 850 29.5 44.1 8 113 400 1500 176.2 395.2 15.5 29.5 44.1 6 113 300 850

COND.

20

EVAP.

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

SIDE VIEW CONTROL PANEL

FRONT VIEW

F A B

YVAA MODEL FRAME

SI- ALL DIMENSIONS IN MM STANDARD (TWO-PASS, REAR INLET/OUTLET) EVAPORATOR MINIMUM MAXIMUM C-606 WATER CHILLED CHILLED CONN. VOL. WATER WATER SIZE LITERS FLOW FLOW RATE l/s RATE l/s 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 6 6 8 8 8 6 8 8 220 220 269 182 182 220 269 182 269 269 220 269 269 220 310 428 428 428 269 269 428 428 428 269 428 428 16 16 19 13 13 16 19 13 19 19 16 19 19 16 19 25 25 25 19 19 25 25 25 19 25 25 60 60 73 47 47 60 73 47 73 73 60 73 73 60 73 95 95 95 73 73 95 95 95 73 95 95

OPTIONAL THREE-PASS REAR INLET/FRONT OUTLET EVAPORATOR MINIMUM MAXIMUM C-606 WATER CHILLED CHILLED CONN. VOL. WATER WATER SIZE LITERS FLOW FLOW RATE l/s RATE l/s 5 5 6 5 5 5 6 5 6 6 5 6 6 5 6 6 6 6 6 6 6 6 6 6 6 6 220 220 269 182 182 220 269 182 269 269 220 269 269 220 310 428 428 428 269 269 428 428 428 269 428 428 10 10 13 8 8 10 13 8 13 13 10 13 13 10 13 19 19 19 13 13 19 19 19 13 19 19 38 38 47 32 32 38 47 32 47 47 38 47 47 38 47 54 54 54 47 47 54 54 54 47 54 54

COND.

EVAP.

015 016 017 018 019 019 020 021 021 021 023 024 024 026 027 027 027 029 030 030 030 031 032 033 034 034

3 5 8 3 5 8 0 3 5 8 3 5 8 3 3 5 8 5 3 5 8 8 3 3 3 5

B B C A A B C A C C B C C B D E E E C C E E E C E E

176 745 887 449 1563 2979 43 1566 887 2004 1862 2359 3121 2979 1090 1125 2242 2242 3121 4235 3359 4476 2242 4238 3359 4476

384 384 384 359 359 388 384 359 384 388 384 388 388 388 388 394 394 394 388 384 394 394 394 388 394 394

674 674 674 649 649 678 674 649 674 678 674 678 678 678 678 749 749 749 678 674 749 749 749 678 749 749

1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121 1121

176 4291 384 674 1121 745 4860 384 674 1121 887 5611 384 674 1121 449 4831 359 649 1121 1563 5945 359 649 1121 2979 7094 388 678 1121 43 4767 384 674 1121 1566 5948 359 649 1121 887 5611 384 674 1121 2004 6728 388 678 1121 1862 5977 384 674 1121 2359 7083 388 678 1121 3121 7845 388 678 1121 2979 7094 388 678 1121 1090 6729 388 678 1121 1125 6688 394 749 1121 2242 7805 394 749 1121 2242 7805 394 749 1121 3121 7845 388 678 1121 4235 8959 384 674 1121 3359 8922 394 749 1121 4476 10039 394 749 1121 2242 7805 394 749 1121 4238 8962 388 678 1121 3359 8922 394 749 1121 4476 10039 394 749 1121

JOHNSON CONTROLS

21

Dimensions

FORM 201.28-EG1 (811)

The data shown in this table is applicable to selected typical configurations. Other configurations are available through our configuration/selection software. Please contact your nearest Johnson Controls Sales Office for the chiller configuration that best matches your specific needs.

ENGLISH AND SI DIMENSIONS

B 2403 mm

C B

2242 mm CONTROL ENTRY 76 mm WIDE X 292 mm HIGH 102 mm POWER ENTRY 254 mm WIDE X 330 mm HIGH

305 mm 75 mm

VIEW A-A

38 mm

VIEW B-B

VSD / CONTROL P NEL A

1524 mm A

359 mm

1204 mm

22

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

INTENTIONALLY LEFT BLANK

JOHNSON CONTROLS

23

Rigging Hole Locations


ENGLISH

FORM 201.28-EG1 (811)

H
Control Panel

YVAA MODEL FRAME 015 016 017 018 019 019 020 021 021 021 023 024 COND 3 5 8 3 5 8 0 3 5 8 3 5 EVAP B B C A A B C A C C B C

DESCRIPTION Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs)

A 18 1036 18 626 12 625 18 502 18 469 18 418 18 1199 18 472 12 483 12 518 18 342 18 358

B 60 1675 60 1141 73 1746 60 1454 60 1471 60 1630 60 750 60 1467 73 1990 73 2344 60 2052 60 2130

C 116 1675 137 3081 144 2573 143 2886 143 2779 137 2443 131 3466 143 2824 144 1990 163 3047 137 2048 149 2982

D 192 1372 214 1194 197 1287 220 1143 227 1390 215 1657 214 1280 227 1412 197 1673 254 1501 215 2048 240 2151

H 18 952 18 608 12 634 18 508 18 484 18 398 18 1107 18 485 12 475 12 510 18 330 18 354

I 60 1655 60 1121 73 1612 60 1422 60 1419 60 1633 60 776 60 1416 73 1937 73 2282 60 2037 60 2079

J 116 1655 137 3058 144 2611 143 2912 143 2833 137 2451 131 3428 143 2842 144 1937 163 2967 137 2067 149 2911

K 192 1496 214 1255 197 1305 220 1193 227 1416 215 1716 214 1384 227 1421 197 1721 254 1743 215 2067 240 2340

CENTER OF GRAVITY X (IN) Y (IN) 106 46 132 46 46 46 46 46 46 45 46 46 46 46

260 1103

260 1172

151 132

272 256 302 715

272 264 302 715

144 154 114

272 257 260 1322 324 428 272 144 324 307

272 265 260 1387 324 336 272 152 324 261

144 158 161 140 159

NOTE: Weights shown for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales Office for weight data.

24

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

SI

H
Control Panel

YVAA MODEL FRAME 015 016 017 018 019 019 020 021 021 021 023 024 COND 3 5 8 3 5 8 0 3 5 8 3 5 EVAP B B C A A B C A C C B C

DESCRIPTION Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs)

A 464 470 464 284 314 283 464 228 464 213 464 190 464 544 464 214 314 219 314 235 464 155 464 162

B 1512 760 1533 518 1845 792 1533 660 1533 667 1533 739 1518 340 1533 665 1845 903 1845 1063 1533 931 1533 966

C 2937 760 3485 1398 3654 1167 3637 1309 3636 1261 3485 1108 3332 1572 3636 1281 3654 903 4144 1382 3484 929 3789 1353

D 4866 622 5436 542 5012 584 5599 518 5761 630 5456 752 5430 581 5761 640 5012 759 6443 681 5455 929 6088 976

H 464 432 464 276 314 288 464 230 464 220 464 181 464 502 464 220 314 215 314 231 464 150 464 161

I 1512 751 1533 508 1845 731 1533 645 1533 644 1533 741 1518 352 1533 642 1845 879 1845 1035 1533 924 1533 943

J 2937 751 3485 1387 3654 1184 3637 1321 3636 1285 3485 1112 3332 1555 3636 1289 3654 879 4144 1346 3484 938 3789 1320

K 4866 679 5436 569 5012 592 5599 541 5761 642 5456 778 5430 628 5761 645 5012 781 6443 791 5455 938 6088 1061

CENTER OF GRAVITY X (MM) Y (MM) 2682 1164 3348 1158 1173 1161 1162 1161 1168 1155 1176 1173 1160 1174

6593 500

6593 532

3835 3365

6920 116 7670 324

6920 120 7670 324

3649 3912 2907

6920 117 6593 600 8217 194 6919 65 8217 139

6920 120 6593 629 8217 152 6919 69 8217 118

3655 4013 4086 3553 4033

NOTE: Weights shown for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales Office for weight data.

JOHNSON CONTROLS

25

Rigging Hole Locations - continued


ENGLISH
H I J K L M

FORM 201.28-EG1 (811)

Control Panel

YVAA MODEL FRAME 024 026 027 027 027 029 030 030 030 031 032 033 034 034 COND 8 3 3 5 8 5 3 5 8 8 3 3 3 5 EVAP C B D E E E C C E E E C E E

DESCRIPTION Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs) Rigging Hole Location (in) Point Load (lbs)

A 12 697 18 515 12 736 12 872 12 616 12 500 12 748 12 559 12 1113 12 1028 12 701 12 550 12 1087 12 1002

B 73 1921 60 1613 73 1021 73 569 73 1372 73 1930 73 1875 73 2024 73 323 73 575 73 1261 73 2052 73 408 73 659

C 163 3078 137 2513 121 1226 121 1525 121 1138 179 4518 161 3196 161 3021 121 2182 121 2009 121 1250 163 3327 121 2224 121 2048

D 254 1741 215 1682 181 3065 181 3812 181 2845 290 1506 254 1748 254 2164 179 2182 179 2009 181 3125 254 2098 181 2224 181 2048

E 347 871 302 714 243 1393 264 1146 243 1937 347 533 348 874 306 302 243 1309 243 2022 243 1960 306 333 243 1456 243 2173

H 12 697 18 493 12 653 12 803 12 542 12 434 12 748 12 411 12 1073 12 988 12 604 12 373 12 1038 12 953

I 73 1800 60 1623 73 1083 73 586 73 1407 73 1937 73 1784 73 2226 73 398 73 650 73 1370 73 2354 73 514 73 765

J 163 3169 137 2486 121 1174 121 1494 121 1099 179 4698 163 3464 161 2990 121 2162 121 1988 121 1204 163 2951 121 2135 121 1959

K 254 1773 215 1723 181 2936 181 3734 181 2747 290 1566 254 1785 254 2374 179 2162 179 1988 181 3010 254 2387 181 2135 181 1959

L 347 886 302 714 243 1527 264 1252 243 2054 347 583 347 892 306 299 243 1547 243 2259 243 2060 306 295 243 1578 243 2295

CENTER OF GRAVITY X (IN) Y (IN) 177 46 152 45 46 46 46 47 47 47 47 46 46 46 46 46

324 696 324 573 347 968

324 763 324 626 347 1027

177 177 187 186 175

391 752 296 1505 353 1580 347 980 391 752 296 1505 353 1580

391 753 435 527

392 753 435 527

391 752 296 1505 353 1580 347 1030 391 752 296 1505 353 1580

186 391 753 435 527 196 207 186 186 392 753 435 527 196 207

NOTE: Weights shown for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales Office for weight data.

26

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

SI
H
Control Panel

YVAA MODEL FRAME 024 026 027 027 027 029 030 030 030 031 032 033 034 034 COND 8 3 3 5 8 5 3 5 8 8 3 3 3 5 EVAP C B D E E E C C E E E C E E

DESCRIPTION Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs) Rigging Hole Location (mm) Point Load (kgs)

A 314 316 464 234 314 334 314 396 314 279 314 227 314 339 314 254 314 505 314 466 314 318 314 249 314 493 314 454

B 1845 871 1533 732 1845 463 1845 258 1845 622 1845 875 1845 850 1845 918 1845 147 1845 261 1845 572 1845 931 1845 185 1845 299

C 4144 1396 3484 1140 3073 556 3073 692 3073 516 4551 2049 4092 1450 4092 1370 3073 990 3073 911 3073 567 4144 1509 3073 1009 3073 929

D 6525 790 5455 763 4602 1390 4602 1729 4602 1290 7358 683 6443 793 6443 982 4550 990 4550 911 4602 1417 6443 952 4602 1009 4602 929

E 6525 395 7669 324 6170 632 6717 520 6170 879 8825 242 8824 396 7763 137 6170 594 6169 917 6170 889 7765 151 6170 660 6170 986

H 314 316 464 224 314 296 314 364 314 246 314 197 314 339 314 186 314 487 314 448 314 274 314 169 314 471 314 432

I 1845 816 1533 736 1845 491 1845 266 1845 638 1845 879 1845 809 1845 1010 1845 181 1845 295 1845 621 1845 1068 1845 233 1845 347

J 4144 1437 3484 1128 3073 533 3073 678 3073 498 4551 2131 4092 1571 4092 1356 3073 981 3073 902 3072 546 4144 1339 3073 968 3073 889

K 6525 804 5455 782 4602 1332 4602 1694 4602 1246 7358 710 6443 810 6443 1077 4550 981 4550 902 4601 1365 6443 1083 4602 968 4602 889

L 6525 402 7669 324 6170 693 6717 568 6170 932 8825 264 8824 405 7763 136 6170 702 6169 1025 6169 934 7765 134 6170 716 6170 1041

CENTER OF GRAVITY X (MM) Y (MM) 4500 1172 3866 1153 1176 1176 1173 1186 1184 1183 1183 1181 1171 1166 1169 1167

8219 316 8218 260 8826 439

8219 346 8218 284 8826 466

4506 4506 4747 4712 4441

9941 341 7510 683 8962 717 8826 445 9942 341 7510 683 8963 717

9943 342 11059 239

9943 342 11060 239

9941 341 7510 683 8962 717 8825 467 9942 341 7510 683 8963 717

4729 9943 342 11059 239 4971 5256 4717 4737 9943 342 11060 239 4974 5254

NOTE: Weights shown for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales Office for weight data.

JOHNSON CONTROLS

27

Isolator Locations
ENGLISH

FORM 201.28-EG1 (811)

7
Control Panel

10

11

12

1 X

YVAA MODEL FRAME COND 015 016 017 018 019 019 020 021 021 021 023 024 3 5 8 3 5 8 0 3 5 8 3 5 EVAP B B C A A B C A C C B C

DESCRIPTION Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs)

1 10 1055 10 883 10 734 10 714 10 851 10 620 10 903 10 853 10 661 10 717 10 950 10 813

2 73 2150 77 764 81 2308 76 1658 76 851 76 2105 46 970 76 853 81 2075 81 2727 76 950 76 1915

3 144 2150 118 1788 149 1598 124 1089 118 1315 118 664 107 1964 118 1324 149 1706 149 564 118 1426 128 1459 1 1 1 1 1 1 1 1 1 1 1 1

4 193 635 157 1788 187 1598 163 1089 157 2167 157 664 154 1939 157 2202 187 1706 187 564 157 2226 173 1459

7 10

8 73 2119 77 736 81 2201 76 1652 76 845 76 2121 46 964 76 847 81 1990 81 2650 76 936 76 1825

9 144 2119 118 1786 149 1616 124 1085 118 1289 118 655 107 1955 118 1293 149 1711 149 571 118 1433 128 1482 87 87 87 87 87 87 87 87 87 87 87 87

10 193 771 157 1786 187 1616 163 1085 157 2224 157 655 154 1928 157 2228 187 1711 187 571 157 2243 173 1482

11

12

220 1048 251 1477 210 1655 208 701 209 2438 217 1302 209 709 251 1692 235 2431 209 658 220 1775 281 701 308 603

981 10 865 10 726 10 708 10 845 10 600 10 833 10 847 10 655 10 704 10 936 10 807

220 1100 251 1557 210 1725 208 717 209 2511 217 1398 209 717 251 1771 235 2482 209 669 220 1821 281 717 308 603

281 709

281 717

301 1216 281 658 301 887

301 1241 281 669 301 910

NOTE: Weights shown for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales Office for weight data.

28

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

SI

7
Control Panel

10

11

12

1 X

YVAA MODEL FRAME COND 015 016 017 018 019 019 020 021 021 021 023 024 3 5 8 3 5 8 0 3 5 8 3 5 EVAP B B C A A B C A C C B C

DESCRIPTION Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs)

1 263 479 263 401 263 333 263 324 259 386 263 281 263 410 263 387 263 300 263 325 263 431 263 369

2 1852 975 1943 347 2057 1047 1943 752 1939 386 1943 955 1159 440 1943 387 2057 941 2057 1237 1943 431 1943 869

3 3662 975 3000 811 3779 725 3152 494 2997 596 3000 301 2707 891 3000 601 3779 774 3779 256 2999 647 3260 662 34 34 34 34 34 34 34 34 34 34 34 34

4 4900 288 3985 811 4756 725 4137 494 3982 983 3985 301 3922 880 3985 999 4756 774 4756 256 3984 1010 4391 662

7 263

8 1852 961 1943 334 2057 998 1943 749 1939 383 1943 962 1159 437 1943 384 2057 903 2057 1202 1943 425 1943 828

10

11

12

5589 475 6368 670 5323 751 5295 318 5299 1106 5501 591 5299 322 6368 767 5968 1103 5298 298 5579 805 7132 318 7823 274

445 263 392 263 329 263 321 259 383 263 272 263 378 263 384 263 297 263 319 263 425 263 366

7136 322

7653 552 7135 298 7654 402

3662 4900 2206 961 350 3000 3985 2206 810 810 3779 4756 2206 733 733 3152 4137 2206 492 492 2997 3982 2206 585 1009 3000 3985 2206 297 297 2707 3922 2206 887 875 3000 3985 2206 586 1011 3779 4756 2206 776 776 3779 4756 2206 259 259 2999 3984 2206 650 1017 3260 4391 2206 672 672

5589 499 6368 706 5323 782 5295 325 5299 1139 5501 634 5299 325 6368 803 5968 1126 5298 303 5579 826 7132 325 7823 274

7136 325

7653 563 7135 303 7654 413

NOTE: Weights shown for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales Office for weight data.

JOHNSON CONTROLS

29

Isolator Locations - continued


ENGLISH
7
Control Panel

FORM 201.28-EG1 (811)

10

11

12

1 X

YVAA MODEL FRAME COND 024 026 027 027 027 029 030 030 030 031 032 033 034 034 8 3 3 5 8 5 3 5 8 8 3 3 3 5 EVAP C B D E E E C C E E E C E E

DESCRIPTION Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs) Isolator X-Dimension (in) Isolator Y-Dimension (in) Point Load (lbs)

1 10 663 10 699 10 712 10 691 10 652 10 693 10 711 10 870 10 800 10 788 10 702 10 575 10 801 10 789

2 81 1795 76 2111 81 1544 81 1646 81 1773 81 1821 81 1804 81 1451 81 2001 81 2032 81 1771 81 2930 81 1996 81 2027

3 143 2030 118 694 161 2775 161 2871 161 2533 161 2532 143 2071 144 2185 161 2138 161 2067 161 2699 143 891 161 2260 161 2188 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4 187 2030 157 694 201 2134 201 2282 201 2533 201 2532 187 2071 187 2185 201 2138 201 2067 201 2699 188 891 201 2260 201 2188

5 245 1086 209 2468 301 1387 301 1435 298 907 296 919 245 1083 277 1652 298 1857 298 2211 298 918 245 3346 298 1909 298 2263

6 339 1086 308 604

7 10 663 10 680 10 682 10

8 81 1646 76 2126 81 1377 81 1480 81 1733 81 1830 81 1668 81 1551 81 1968 81 1999 81 1794 81 3177 81 1967 81 1998

9 143 2097 118 671 161 3032 161 3128 161 2527 161 2621 143 2245 144 2240 161 2235 161 2164 161 2675 143 707 161 2259 161 2187 87 87 87 87 87 87 87 87 87 87 87 87 87 87

10 187 2097 157 671 201 1944 201 2092 201 2527 201 2621 187 2245 187 2240 201 2235 201 2164 201 2675 188 707 201 2259 201 2187

11 245 1102 209 2518 301 1516 301 1564 298 961 296 973 245 1092 277 1779 298 1938 298 2292 298 963 245 3601 298 1951 298 2305

12 339 1102 308 604

339 907 339 919 339 1083 383 861 383 863 427 1013 339 918 383 861 383 863 427 1013

662 10 598 10 629 10 711 10 765 10 789 10 778 10 635 10 441 10 789 10 778

339 961 339 973 339 1092 383 861 383 863 427 1013 339 963 383 861 383 863 427 1013

NOTE: Weights shown for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales Office for weight data.

30

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

SI

7
Control Panel

10

11

12

1 X

YVAA MODEL FRAME COND 024 026 027 027 027 029 030 030 030 031 032 033 034 034 8 3 3 5 8 5 3 5 8 8 3 3 3 5 EVAP C B D E E E C C E E E C E E

DESCRIPTION Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs) Isolator X-Dimension (mm) Isolator Y-Dimension (mm) Point Load (kgs)

1 263 301 263 317 263 323 263 313 263 296 263 314 263 323 263 395 260 363 263 357 263 318 263 261 260 363 263 358

2 2057 814 1943 958 2057 700 2057 747 2057 804 2057 826 2057 818 2057 658 2054 908 2057 922 2057 803 2057 1329 2054 905 2057 919

3 3638 921 2999 315 4084 1259 4084 1302 4084 1149 4095 1148 3638 939 3663 991 4081 970 4084 938 4084 1224 3636 404 4081 1025 4084 992 34 34 34 34 34 34 34 34 34 34 34 34 34 34

4 4748 921 3984 315 5105 968 5105 1035 5105 1149 5105 1148 4748 939 4755 991 5102 970 5105 938 5105 1224 4781 404 5102 1025 5105 992

5 6232 493 5298 1119 7654 629 7654 651 7582 411 7512 417 6232 491 7047 749 7579 842 7582 1003 7582 416 6232 1518 7579 866 7582 1026

6 8609 493 7823 274

7 263 301 263 308 263 309 263

8 2057 747 1943 964 2057 625 2057 671 2057 786 2057 830 2055 757 2057 704 2054 893 2057 907 2057 814 2057 1441 2054 892 2057 906

10

11 6232 500 5298 1142 7654 688 7654 709 7582 436 7512 441 6228 495 7047 807 7579 879 7582 1040 7582 437 6232 1633 7579 885 7582 1046

12 8609 500 7823 274

8609 411 8609 417 8609 491 9726 391 9723 391 10843 459 8609 416 9726 391 9723 391 10843 459

300 263 271 263 285 259 323 263 347 260 358 263 353 263 288 263 200 260 358 263 353

3638 4748 2206 951 951 2999 3984 2206 304 304 4084 5105 2206 1375 882 4084 5105 2206 1419 949 4084 5105 2206 1146 1146 4095 5105 2206 1189 1189 3635 4745 2206 1018 1018 3663 4755 2206 1016 1016 4081 5102 2206 1014 1014 4084 5105 2206 982 982 4084 5105 2206 1213 1213 3636 4781 2206 321 321 4081 5102 2206 1025 1025 4084 5105 2206 992 992

8609 436 8609 441 8606 495 9726 391 9723 391 10843 459 8609 437 9726 391 9723 391 10843 459

NOTE: Weights shown for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales Office for weight data.

JOHNSON CONTROLS

31

Isolator Details
ELASTOMERIC ISOLATOR

FORM 201.28-EG1 (811)

RD-Style Isolators

ELASTOMER

MOUNT TYPE RD1-WR RD2-WR RD3-WR RD4-WR

DIMENSION DATA (INCHES) L 3.13 3.88 5.50 6.25 W 1.75 2.38 3.38 4.63 HF 1.25 1.75 2.88 2.75 AL 2.38 3.00 4.13 5.00 AD 0.34 0.34 0.56 0.56 BT 0.19 0.22 0.25 0.38 CD 5/16-18 UNC X 3/4 3/8-16 UNC X 1 1/2-13 UNC X 1 1/2-13 UNC X 1 DW 1.25 1.75 2.50 3.00

MODEL NUMBER RD-3-CHARCOAL-WR RD-4-BRICK RED-WR RD-4-CHARCOAL-WR

ISOLATOR COLOR CHARCOAL BRICK RED CHARCOAL

WEIGHT RANGE (LBS) Thru 825 826 - 1688 1689 - 4000

WEIGHT RANGE (KGS) Thru 374 375 - 766 767 - 1814

32

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

ONE INCH DEFLECTION SPRING ISOLATOR

CPX-XEQUIPMENT BASE (by Others

5/8"

H"

T" D" W"

C" B" L"

MOUNT TYPE CP C2P

DIMENSION DATA (INCHES) W 3 3 D 5/8 5/8 L 7-3/4 10-1/2 B 6-1/2 9-1/4 C 4-3/4 7-3/4 T 1/2 9/16 H 5-5/8 6

MODEL NUMBER CP-1D-510 CP-1D-900 CP-1D-1200 CP-1D-1360 CP-1D-1785N

COLOR CODE BLACK DARK GREEN GRAY WHITE GRAY/RED

RATED CAPACITY (FOR UNITS WITH ALL LOAD POINTS LESS THAN 1785 LBS (810 KG) (LBS.) Thru 434 435 - 765 766 - 1020 1021 - 1156 1157 - 1785 (KG) Thru 197 198 - 347 348 - 463 464 - 524 525 - 810

MODEL NUMBER C2P-1D-1350 C2P-1D-1800 C2P-1D-2400 C2P-1D-2400 C2P-1D-2720 C2P-1D-3570N

COLOR CODE DARK PURPLE DARK GREEN GRAY GRAY WHITE GRAY/RED

RATED CAPACITY (FOR UNITS WITH ANY LOAD POINT ABOVE 1518 LBS (689 KG) (LBS.) Thru 1148 1149 - 1530 1531 - 2040 1531 - 2040 2041 - 2312 2313 - 3570 (KG) Thru 521 522 - 694 695 - 925 695 - 925 926 - 1049 1050 - 1619

JOHNSON CONTROLS

33

Isolator Details - continued


TWO INCH DEFLECTION, RESTRAINED SPRING ISOLATOR

FORM 201.28-EG1 (811)

Y2RS
1-1/8 5/8 2-3/4 2-3/4

3/8 GAP 3/4 TYP. (4) 3/4 7/8

8 P 4

STOP &

8-3/8 OPER. HEIGHT

MODEL Y2RSI-2D RESTRAINED VIBRATION ISOLATOR FOR 2" DEFLECTION

MODEL NUMBER Y2RSI-2D-460 Y2RSI-2D-710 Y2RSI-2D-870 Y2RSI-2D-1200N Y2RSI-2D-1690 Y2RSI-2D-2640N Y2RSI-2D-2870N Y2RSI-2D-3280N

ISOL. COLOR GREEN DARK BROWN RED RED/BLACK PINK PINK/GRAY PINK/GRAY/ORANGE PINK/GRAY/DK.BROWN

WEIGHT RANGE (LBS) Thru 391 392 - 604 605 - 740 741 - 1020 1021 - 1437 1438 - 2244 2245 - 2618 2619 - 3740

WEIGHT RANGE (KGS) Thru 177 178 - 274 275 - 336 337 - 463 464 - 652 653 - 1018 1019 - 1188 1189 - 1696

34

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

INTENTIONALLY LEFT BLANK

JOHNSON CONTROLS

35

Electrical Data
FIELD WIRING LUGS YVAA MODEL FRAME COND EVAP INPUT VOLTS 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 INPUT FREQ 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 TERMINAL BLOCK WIRES PER PHASE 4 4 2 2 2 2 4 4 2 2 2 2 4 4 2 2 2 2 4 4 2 2 2 2 4 4 2 2 2 2 4 4 2 2 2 2 4 4 3 3 2 2 4 4 2 2 2 2 4 4 2 2 2 2 4 4 2 2 2 2

FORM 201.28-EG1 (811)

015

016

017

018

019

019

020

021

021

021

STANDARD & ULTRA QUIET CONDENSER FANS CIRCUIT NON-FUSED BREAKER DISCONNECT SWITCH WIRES LUG WIRES LUG LUG PER WIRE PER WIRE WIRE RANGE PHASE RANGE PHASE RANGE #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil

36

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

FIELD WIRING LUGS YVAA MODEL FRAME COND EVAP INPUT VOLTS 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 INPUT FREQ 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60

015

016

017

018

019

019

020

021

021

021

HIGH AIRFLOW/HIGH STATIC CONDENSER FANS TERMINAL CIRCUIT NON-FUSED BLOCK BREAKER DISCONNECT SWITCH WIRE WIRES WIRES LUG LUG LUG PER PER PER WIRE WIRE RANGE WIRE RANGE PHASE PHASE PHASE RANGE 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil

JOHNSON CONTROLS

37

Electrical Data - continued


FIELD WIRING LUGS YVAA MODEL FRAME COND EVAP INPUT VOLTS 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 INPUT FREQ 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 TERMINAL BLOCK WIRES PER PHASE 4 4 3 3 2 2 4 4 3 3 2 2 4 4 3 3 2 2 4 4 3 3 2 2 4 4 3 3 2 2 4 4 3 3 2 2 4 4 3 3 2 2 3 3 3 3 3 3 3 3 3 3 3 3

FORM 201.28-EG1 (811)

023

024

024

026

027

027

027

STANDARD & ULTRA QUIET CONDENSER FANS CIRCUIT NON-FUSED BREAKER DISCONNECT SWITCH WIRES LUG WIRES LUG LUG PER WIRE PER WIRE WIRE RANGE PHASE RANGE PHASE RANGE #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4/0 ~ 500 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4 3 3 4 4 3 3 4 4 3 3 #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #3/0 ~ 400 kcmil 4* 3 3 3 4* 3 3 3 4* 3 3 3 #2 - 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 - 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 - 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil

029

030

030

* Up to 4 wires per phase, consisting of 2 lugs per phase where each lug can accommodate 2 wires.

38

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

FIELD WIRING LUGS YVAA MODEL FRAME COND EVAP INPUT VOLTS 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 INPUT FREQ 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60

023

024

024

026

027

027

027

HIGH AIRFLOW/HIGH STATIC CONDENSER FANS TERMINAL CIRCUIT NON-FUSED BLOCK BREAKER DISCONNECT SWITCH WIRE WIRES WIRES LUG LUG LUG PER PER PER WIRE WIRE RANGE WIRE RANGE PHASE PHASE PHASE RANGE 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 4 #1/0 ~ 700 kcmil 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 4 4 3 3 4 4 3 3 4 4 3 3 #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4 4 3 4 4 4 3 4 4 4 3 #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil 4* 4* 3 3 4* 4* 3 3 4* 4* 3 3 #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil

029

030

030

* Up to 4 wires per phase, consisting of 2 lugs per phase where each lug can accommodate 2 wires.

JOHNSON CONTROLS

39

Electrical Data - continued


FIELD WIRING LUGS YVAA MODEL FRAME COND EVAP INPUT VOLTS 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 INPUT FREQ 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 TERMINAL BLOCK WIRES PER PHASE

FORM 201.28-EG1 (811)

STANDARD & ULTRA QUIET CONDENSER FANS CIRCUIT NON-FUSED BREAKER DISCONNECT SWITCH WIRES LUG WIRES LUG LUG PER WIRE PER WIRE WIRE RANGE PHASE RANGE PHASE RANGE #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4 3 3 4 4 3 3 4 4 3 3 4 4 3 3 4 4 3 3 4 4 3 3 #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #3/0 ~ 400 kcmil 4* 3 3 3 4* 3 3 3 4* 3 3 3 4* 3 3 3 4* 3 3 3 4* 3 3 3 #2 - 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 - 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 - 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 - 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 - 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 - 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil #2 ~ 600 kcmil

030

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

031

032

033

034

034

* Up to 4 wires per phase, consisting of 2 lugs per phase where each lug can accommodate 2 wires.

40

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

FIELD WIRING LUGS YVAA MODEL FRAME COND EVAP INPUT VOLTS 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 200 230 380 400 460 575 INPUT FREQ 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60 60 60 60 50 60 60

HIGH AIRFLOW/HIGH STATIC CONDENSER FANS TERMINAL CIRCUIT NON-FUSED BLOCK BREAKER DISCONNECT SWITCH WIRE WIRES WIRES LUG LUG LUG PER PER PER WIRE WIRE RANGE WIRE RANGE PHASE PHASE PHASE RANGE 4 4 3 3 4 4 3 3 4 4 3 3 4 4 3 3 4 4 3 3 4 4 3 3 #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil 4 4 4 3 4 4 4 3 4 4 4 3 4 4 4 3 4 4 4 3 4 4 4 3 #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #4/0 ~ 500 kcmil #3/0 ~ 400 kcmil 4* 4* 3 3 4* 4* 3 3 4* 4* 3 3 4* 4* 3 3 4* 4* 3 3 4* 4* 3 3 #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil #2 - 600 kcmil

030

031

032

033

034

034

* Up to 4 wires per phase, consisting of 2 lugs per phase where each lug can accommodate 2 wires.

JOHNSON CONTROLS

41

Power Wiring
UNIT MOUNTED ELECTRONICS
INVERTER 1 INVERTER 2
STANDARD CONTROL TRANSFORMER UNIT CONTROLS EVAPORATOR HEATER

FORM 201.28-EG1 (811)

LINE REACTOR

FAN CONTACTORS

SEE NOTE 1 FIELD PROVIDED UNIT POWER SUPPLY

FIG. 12 POWER WIRING DIAGRAM

NOTES: 1. ------- Dashed Line = Field Provided Wiring 2. The transformer is located in a separate box that is attached to the bottom of the control panel.

42

GRD

TERMINAL BLOCK (CIRCUIT BREAKER - OPT) (NON-FUSED DISCONNECT SWITCH - OPT)

JOHNSON CONTROLS

Customer Control Wiring


CONTROL BOARD FLOW SWITCH (-SF) PRINT (PNT) SYS. No. 1 RUN PERM SYS. No. 2 RUN PERM SYS. No. 1 ALARM CONTACTS

FORM 201.28-EG1 (811)

RELAY BOARD No. 1

RELAY BOARD No. 2 EVAP. PUMP START SIGNAL SYS. No. 2 ALARM CONTACTS

CHILLER RUN

LEGEND TERMINAL BLOCK FOR CUSTOMER CONNECTIONS TERMINAL BLOCK FOR YORK CONNECTIONS WIRING AND COMPONENTS BY YORK OPTIONAL EQUIPMENT WIRING AND/OR COMPONENTS BY OTHERS

FIG. 13 CUSTOMER CONTROL WIRING DIAGRAM

JOHNSON CONTROLS

43

Control Wiring

FORM 201.28-EG1 (811)

44

JOHNSON CONTROLS

FORM 201.28-EG1 (811)

JOHNSON CONTROLS

45

Guide Specifications
PART 1 - GENERAL 1.01 GENERAL REQUIREMENTS

FORM 201.28-EG1 (811)

C. Chiller manufacturer shall have a factory trained and supported service organization. D. Warranty: Manufacturer shall Warrant all equipment and material of its manufacture against defects in workmanship and/or material for a period of eighteen (18) months from date of shipment or twelve (12) months from date of start-up, whichever occurs first. 1.04 DELIVERY AND HANDLING A. Unit shall be delivered to job site fully assembled with all interconnecting refrigerant piping and internal wiring ready for field installation and charged with refrigerant and oil by the Manufacturer. B. Provide protective covering over vulnerable components for unit protection during shipment. Fit nozzles and open ends with plastic enclosures. C. Unit shall be stored and handled per Manufacturers instructions. PART 2 - PRODUCTS 2.01 MANUFACTURERS A. The design shown on the Drawings is based on YORK model YVAA chiller manufactured by Johnson Controls / YORK. Alternate equipment will be acceptable if the manufacturers equipment meets the scheduled performance and complies with these specifications. If equipment manufactured by a manufacturer other than that scheduled is utilized, then the Mechanical Contractor shall be responsible for coordinating with the General Contractor and all affected Subcontractors to insure proper provisions for installation of the furnished unit. This coordination shall include, but not be limited to, the following: 1. 2. 3. 4. 5. Structural supports for units. Piping size and connection/header locations. Electrical power requirements and wire/conduit and overcurrent protection sizes. Chiller physical size on plant layout. Site noise considerations.

The requirements of this Section shall conform to the general provisions of the Contract, including General and Supplementary Conditions, Conditions of the Contract, and Contract Drawings. 1.02 SCOPE Provide Microprocessor controlled, twin-screw compressor, air-cooled, liquid chillers of the scheduled capacities as shown and indicated on the Drawings, including but not limited to: 1. Chiller package 2. Charge of refrigerant and oil 3. Electrical power and control connections 4. Chilled liquid connections 5. Manufacturer start-up 1.03 QUALITY ASSURANCE A. Products shall be Designed, Tested, Rated and Certified in accordance with, and Installed in compliance with applicable sections of the following Standards and Codes: 1. AHRI 550/590 Water Chilling Packages Using the Vapor Compression Cycle 2. AHRI 370 Sound Rating of Large Outdoor Refrigerating and Air-Conditioning Equipment 3. ANSI/ASHRAE 15 Safety Code for Mechanical Refrigeration 4. ANSI/ASHRAE 34 Number Designation and Safety Classification of Refrigerants 5. ASHRAE 90.1 Energy Standard for Buildings Except Low-Rise Residential Buildings 6. ANSI/NFPA 70 National Electrical Code (N.E.C.) 7. ASME Boiler and Pressure Vessel Code, Section VIII, Division 1 8. OSHA Occupational Safety and Health Act 9. Manufactured in facility registered to ISO 9001 10. Conform to Intertek Testing Services for construction of chillers and provide ETL/cETL Listed Mark B. Factory Run Test: Chiller shall be pressure-tested, evacuated and fully charged with refrigerant and oil, and shall be factory operational run tested with water flowing through the vessel.

B. The Mechanical Contractor shall be responsible for all costs incurred by the General Contractor, Subcontractors, and Consultants to modify the building provisions to accept the furnished alternate equipment. JOHNSON CONTROLS

46

FORM 201.28-EG1 (811)

2.02 GENERAL A. Description: Furnish, Install, and Commission factory assembled, charged, and operational run tested aircooled screw compressor chiller as specified herein and shown on the Drawings. Chiller shall include, but is not limited to: a complete system with multiple independent refrigerant circuits, semi hermetic twin screw compressors, shell and tube hybrid falling film type evaporator, air-cooled condenser, R134a refrigerant, lubrication system, interconnecting wiring, safety and operating controls including capacity controller, control center, motor starting components, and special features as specified herein or required for safe, automatic operation. B. Operating Characteristics: 1. Provide low and high ambient temperature control options as required to ensure unit is capable of operation from 0F to 125F (-18C to 52C) ambient temperature. Provide capacity control system capable of reducing unit capacity to 10% of full load for 2 compressor units. Compressor shall start in unloaded condition. Application of factory installed hot gas bypass shall be acceptable as required to meet specified minimum load.

[OPTIONAL]: Suction shut-off service valve for each compressor B. Compressor Motors: Refrigerant suction-gas cooled accessible hermetic compressor motor, full suction gas flow through 0.006 (0.1524 mm) maximum mesh screen, with inherent internal thermal overload protection and external current overload on all three phases. C. Balancing Requirements: All rotating parts shall be statically and dynamically balanced. D. Lubrication System: External oil separators with no moving parts, 450 psig (31 barg) design working pressure, and ETL listing shall be provided on the chiller. Refrigerant system differential pressure shall provide oil flow through service replaceable, 0.5 micron, full flow, cartridge type oil filter internal to compressor. Filter bypass, less restrictive media, or oil pump not acceptable. E. Capacity Control: Compressors shall start at minimum load. Provide Microprocessor control to command compressor capacity to balance compressor capacity with cooling load. 2.04 REFRIGERANT CIRCUIT COMPONENTS A. Refrigerant: R-134a. Classified as Safety Group A1 according to ASHRAE 34 B. Equipment supplied shall comply with LEED Energy & Atmosphere Credit 4, Enhanced Refrigerant Management. C. Each independent refrigerant circuit shall incorporate all components necessary for the designed operation including: liquid line shut-off valve with charging port, low side pressure relief device, removable core filterdrier and sight glass with moisture indicator. D. Chiller manufacturer shall provide an independent circuit for each compressor to provide maximum redundancy during chiller operation. If equipment does not have independent circuits per compressor, manufacturer shall provide owner one spare compressor of each unique size. E. Discharge lines shall be provided with manual compressor shut-off service valves.

2.

C. Cabinet: Unit panels, structural elements, control boxes and heavy gauge structural base shall be constructed of painted galvanized steel. All exposed sheet steel shall be coated with baked on powder paint to meet 500-hour salt spray test in accordance with the ASTM B117 standard. D. Shipping: Unit shall ship in one piece and shall require installer to provide only a single evaporator inlet and outlet pipe connection. If providing chiller model that ships in multiple pieces, bid shall include all the material and field labor costs for factory authorized personnel to install a trim kit to connect the pieces as well as all interconnecting piping and wiring. 2.03 COMPRESSORS A. Compressors: Shall be direct drive, semi hermetic, rotary twin-screw type, including: muffler, temperature actuated off-cycle heater, rain-tight terminal box, discharge shut-off service valve, and precision machined cast iron housing. Design working pressure of entire compressor, suction to discharge, shall be 350 psig (24 barg) or higher. Compressor shall be U.L. Recognized.

JOHNSON CONTROLS

47

Guide Specifications - continued


2.05 HEAT EXCHANGERS A. Evaporator: 1. Evaporator shall be shell and tube, hybrid falling film type to optimize efficiency and refrigerant charge. Tubes shall be high-efficiency, internally and externally enhanced type copper tubes with 0.035 (0.89 mm) minimum wall thickness at all intermediate tube supports to provide maximum tube wall thickness at the support area. Each tube shall be roller expanded into the tube sheets providing a leak proof seal, and be individually replaceable. Independent refrigerant circuits shall be provided per compressor. [OPTIONAL]: 3 pass arrangement. Constructed, tested, and stamped in accordance with applicable sections of ASME pressure vessel code for minimum 235 psig (16 barg) refrigerant side design working pressure and 150 psig (10 barg) liquid side design working pressure. Water boxes shall be removable to permit tube cleaning and replacement. Water boxes shall include liquid nozzle connections suitable for ANSI/ AWWA C-606 couplings, welding, or flanges. [OPTIONAL]: 150 psig (10.3 barg) ANSI raisedface weldable flanges. Flanges are field-welded by Contractor. Companion flanges, bolts, nuts, and gaskets are not included. [OPTIONAL]: 150 psig (10.3 barg) ANSI raisedface flanges with ANSI/AWWA C-606 couplings. Flanges are field-mounted by Contractor. Companion flanges, bolts, nuts, and gaskets are not included. [OPTIONAL]: 150 psig (10.3 barg) ANSI raisedface weldable flanges with companion flanges. Flanges are field-welded by Contractor. Bolts, nuts, and gaskets are not included. [OPTIONAL]: 150 psig (10.3 barg) ANSI raisedface flanges with ANSI/AWWA C-606 couplings with companion flanges. Flanges are fieldmounted by Contractor. Bolts, nuts, and gaskets are not included. Provide vent and drain fittings, and thermostatically controlled heaters to protect to 0F (-17.8C) ambient temperature in off-cycle. [OPTIONAL]: Provide freeze protection down to -20F (-28C) ambient temperature. A separate power connection for evaporator heaters is required and shall be provided by the Contractor. Connection location: Chilled liquid inlet and outlet nozzle connections are located at rear (opposite control panel) end of unit. [OPTIONAL]: Inlet and outlet nozzle connections 1. B. Air-cooled Condenser:

FORM 201.28-EG1 (811)

located at front end of unit. Available for select configurations.

2.

3.

4.

2.

5.

Condenser coils shall be microchannel type, parallel flow aluminum alloy tubes metallurgically brazed as one piece to enhanced aluminum alloy fins. Condenser coils shall be made of a single material to avoid galvanic corrosion due to dissimilar metals. Tube and fin type condenser coils are an acceptable alternate when tubes and fins are fabricated of the same metal material to avoid galvanic corrosion due to dissimilar metals. Coils shall be designed for 350 psig (24 barg) or higher working pressure. [OPTIONAL]: Post-coated epoxy dipped condenser microchannel: The unit shall be built with microchannel sections that have been applied with an electro-deposited and baked flexible epoxy coating that is finished with a polyurethane UV resistant top-coat suitable for highly corrosive applications. [OPTIONAL]: Wire Panels: Heavy gauge, welded wire mesh coated to resist corrosion, to protect condenser coils from incidental damage and also restrict unauthorized access to internal components. [OPTIONAL]: Louvered Panels (Condenser Coils): Painted steel to match unit panels, over external condenser coil faces. [OPTIONAL]: Louvered Panels (Full Unit): Painted steel to match unit panels, over internal components. [OPTIONAL]: Louvered/Wire Panels: Louvered steel panels on external condenser coil faces, painted to match unit panels. Heavy gauge, welded wire mesh, coated to resist corrosion, around base of machine to restrict unauthorized access. [OPTIONAL]: End Hail Guard: Louvered steel panels on rear of unit (opposite end of control panel), painted to match unit panels. [OPTIONAL]: V-Guard Panels: Steel panels installed over exposed condenser piping to protect from damage. Low Sound Fans: Shall provide vertical air discharge from extended orifices. Fans shall be composed of corrosion resistant aluminum hub and glass-fiber-reinforced polypropylene composite blades molded into a low-noise airfoil section. Fan impeller shall be dynamically balanced for vibration-free operation. Fan guards of heavy gauge, PVC (polyvinyl chloride) coated or galvanized steel. JOHNSON CONTROLS

48

FORM 201.28-EG1 (811)

3.

[OPTIONAL]: Ultra-Quiet Fans [OPTIONAL]: High Airflow Fans [OPTIONAL]: High Static Fans Fan Motors: High efficiency, direct drive, 3-phase, insulation class F, current protected, Totally Enclosed Air-Over (TEAO), with double sealed, permanently-lubricated ball bearings. Open Drip Proof (ODP) fan motors will not be acceptable.

remotely via signal (4-20 mA or 0-10VDC) from BAS system. Chillers without this feature shall be provided with the necessary sound attenuation to meet the scheduled sound performance data at all load points. 2.08 POWER AND ELECTRICAL REQUIREMENTS A. Power/Control Panel: 1. Factory installed and wired NEMA 3R, powder painted steel cabinets with tool lockable, hinged, latched, and gasket sealed outer doors equipped with wind struts for safer servicing. Provide main power connection(s), compressor starters and fan motor contactors, current overloads, and factory wiring. Panel shall include control display access door.

2.06 INSULATION A. Material: Closed-cell, flexible, UV protected, thermal insulation complying with ASTM C 534 Type 2 (Sheet) for preformed flexible elastomeric cellular thermal insulation in sheet and tubular form. B. Thickness: 3/4 (19mm.) [OPTIONAL]: 1-1/2 (38mm.) C. Thermal conductivity: 0.26 (BTU/HR-Ft2-F/in) maximum at 75F mean temperature. D. Factory-applied insulation over cold surfaces of liquid chiller components including evaporator shell, water boxes, and suction line. Liquid nozzles shall be insulated by Contractor after pipe installation. E. Adhesive: As recommended by insulation manufacturer and applied to 100 percent of insulation contact surface including all seams and joints. 2.07 ACOUSTICAL DATA A. Provide acoustical sound power or sound pressure level data in decibels (dB) at the scheduled eight (8) octave band center frequencies. A-weighted sound data alone is not acceptable. B. Provide all sound power or sound pressure level data at 100%, 75%, 50%, and 25% load. C. Supplied equipment shall not exceed scheduled sound power or sound pressure level data at any load point. The mechanical Contractor shall be responsible for any additional costs associated with equipment deviation. D. Acoustical performance ratings shall be in accordance with AHRI Standard 370 [OPTIONAL]: Provide factory-installed sound reduction enclosures and ultra-quiet fans to meet chiller sound levels scheduled at all load points. [OPTIONAL]: Provide optional control input to limit sound output of the chiller based on time of day. Shall be programmable at the chiller panel or controlled JOHNSON CONTROLS 2.

B. Single Point Power: 1. 2. Provide single point power connection to chiller, shall be 3 phase of scheduled voltage. Terminal Block connections shall be provided at the point of incoming single point connection for field connection and interconnecting wiring to the compressors. Separate external protection must be supplied, by others, in the incoming power wiring, which must comply with local codes. [OPTIONAL]: Single Point Disconnect: A nonfused disconnect and lockable external handle shall be supplied to isolate the unit power voltage for servicing. Separate external fusing must be supplied, by others, in the incoming power wiring which must comply with local codes. [OPTIONAL]: Single Point Circuit Breaker: A unitmounted Circuit Breaker with external lockable handle shall be supplied to isolate power voltage for servicing. Incoming power wiring must comply with local codes. Circuit breaker shall be sized to provide the motor branch circuit protection, short circuit protection and ground fault protection for the motor branch-circuit conductors, the motor control apparatus and the motors.

C. Control Transformer: Power panel shall be supplied with a factory mounted and wired control transformer that will supply all unit control voltage from the main unit power supply. Transformer shall utilize scheduled line voltage on the primary side and provide 115V/1 on secondary. D. Short Circuit Withstand Rating of the chiller electrical enclosure shall be (380, 400, & 460V: minimum of 30,000 Amps [OR 65,000 Amps for Single Point Circuit 49

Guide Specifications - continued


Breaker].) Rating shall be published in accordance with UL508. E. Motor Starters: Motor starters shall be zero electrical inrush current (Variable Frequency Drives) or reduced inrush type (Closed transition Wye-Delta or Solid State) for minimum electrical inrush. Open transition Wye-Delta and Across the Line type starters will not be acceptable. F. Power Factor: 1. Provide equipment with power factor correction capacitors as required to maintain a displacement power factor of 95% at all load conditions. The installing contractor is responsible for additional cost to furnish and install power factor correction capacitors if they are not factory mounted and wired. 3.

FORM 201.28-EG1 (811)

4. 5.

Display shall provide a minimum of unit setpoints, status, electrical data, temperature data, pressures, safety lockouts and diagnostics without the use of a coded display. Descriptions in English (or available language options), numeric data in English (or Metric) units. Sealed keypad shall include unit On/Off switch.

2.

C. Programmable Setpoints (within Manufacturer limits): Display language, chilled liquid cooling mode, local/ remote control mode, display units mode, system lead/lag control mode, remote temperature reset, remote current limit, remote sound limit, low ambient temperature cutout enable/disable, leaving chilled liquid setpoint and range, maximum remote temperature reset. D. Display Data: Chilled liquid leaving and entering temperatures; outside ambient air temperature; lead system; evaporator pump status; active remote control; compressor suction, discharge, and oil pressures per refrigerant circuit; compressor discharge, motor, and oil temperatures per refrigerant circuit; saturation temperatures per refrigerant circuit; compressor speed; condenser fan status; condenser subcooling temperature; condenser drain valve percentage open; compressor capacity in percentage of Full Load Amps; compressor number of starts; run time; operating hours; evaporator heater status; history data for last ten shutdown faults; history data for last 20 normal (non-fault) shutdowns. E. Predictive Control Points: Unit controls shall avoid safety shutdown when operating outside design conditions by optimizing the chiller controls and cooling load output to stay online and avoid safety limits being reached. The system shall monitor the following parameters and maintain the maximum cooling output possible without shutdown of the equipment: motor current, suction pressure, discharge pressure, starter internal ambient temperature, and starter baseplate temperature. F. System Safeties: Shall cause individual compressor systems to perform auto-reset shut down if: high discharge pressure or temperature, low suction pressure, low motor current, high/low differential oil pressure, low discharge superheat, high motor temperature, system control voltage.

G. All exposed power wiring shall be routed through liquid-tight, UV-stabilized, non-metallic conduit. H. Supplied equipment shall not exceed scheduled Minimum Circuit Ampacity (MCA.) The mechanical Contractor shall be responsible for any additional costs associated with equipment deviation. 2.09 CONTROLS A. General: 1. Provide automatic control of chiller operation including compressor start/stop and load/unload, anti-recycle timers, condenser fans, evaporator pump, evaporator heater, unit alarm contacts and run signal contacts. Chiller shall automatically reset to normal chiller operation after power failure. Unit operating software shall be stored in nonvolatile memory. Field programmed set points shall be retained in lithium battery backed regulated time clock (RTC) memory for minimum 5 years. Alarm contacts shall be provided to remote alert for any unit or system safety fault.

2. 3.

4.

B. Display and Keypad: 1. Provide minimum 80 character liquid crystal display that is both viewable in direct sunlight and has LED backlighting for nighttime viewing. Provide one keypad and display panel per chiller. Display and keypad shall be accessible through display access door without opening main control/electrical cabinet doors.

2.

G. Unit Safeties: Shall be automatic reset and cause compressors to shut down if: high or low ambient temperature, low leaving chilled liquid temperature, JOHNSON CONTROLS

50

FORM 201.28-EG1 (811)

under voltage, flow switch operation. Contractor shall provide flow switch and wiring per chiller manufacturer requirements. H. Manufacturer shall provide any controls not listed above, necessary for automatic chiller operation. Mechanical Contractor shall provide field control wiring necessary to interface sensors to the chiller control system. 2.10 ACCESSORIES AND OPTIONS Some accessories and options supersede standard product features. All options are factory-mounted unless otherwise noted. A. CONTROLS OPTIONS: 1. Building Automation System Interface: Chiller to accept 4 to 20mA or 0 to 10 VDC input from BAS (by others) to reset the leaving chilled liquid temperature or load limit setpoint or both. Gateway: Provides communication for Building Automation Systems, including BACnet (MS/TP), Modbus, N2, and LON. (Field Commissioned by BAS Manufacturer) Thermal Storage: Provide special control logic and modifications to produce leaving chilled brine temperatures below 40F (4.4C.)

b. Materials Package includes steel mill material reports for vessels in addition to Pressure Vessel Report, Unit Run Test Report, Production System Check Sheet and Final Unit Inspection Check Sheet. 5. Vibration Isolation (All Options Field Mounted by Contractor): a. Elastomeric Isolators. b. 1 Deflection Spring Isolators: Level adjustable, spring and cage type isolators for mounting under the unit base rails. c. 2 Deflection Restrained Spring Isolators: Level adjustable, restrained mounts in rugged welded steel housing with vertical and horizontal limit stops. Housings shall be designed to withstand a minimum 1.0g accelerated force in all directions to 2 (50.8 mm.) PART 3 - EXECUTION 3.01 INSTALLATION A. General: Rig and Install in full accordance with Manufacturers requirements, Project drawings, and Contract documents. B. Location: Locate chiller as indicated on drawings, including cleaning and service maintenance clearance per Manufacturer instructions. Adjust and level chiller on support structure. C. Components: Installing Contractor shall provide and install all auxiliary devices and accessories for fully operational chiller. D. Electrical: Coordinate electrical requirements and connections for all power feeds with Electrical Contractor. E. Controls: Coordinate all control requirements and connections with Controls Contractor. F. Finish: Installing Contractor shall paint damaged and abraded factory finish with touch-up paint matching factory finish.

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3.

B. GENERAL OPTIONS: 1. Flow Switch: Vapor proof SPDT, NEMA 3R switch, 150 psig (10.3 barg), -20F to 250F (-28.9C to 121.1C.) (Field Mounted by Contractor) Differential Pressure Switch: 3-45 psig (0.2-3 barg) range with 1/4 NPTE pressure connections. (Field Mounted by Contractor) Chicago Code Relief Valve Special relief valves per Chicago Code Special Requirement Documents: a. Special Requirement Document Package (SRDP) includes Pressure Vessel Report, Unit Run Test Report, Production System Check Sheet and Final Unit Inspection Check Sheet.

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JOHNSON CONTROLS

51

Unit Conversion
Values provided in this manual are in the English inch-pound (I-P) system. The following factors can be used to convert from English to the most common Sl Metric values.
MEASUREMENT CAPACITY POWER FLOW RATE LENGTH WEIGHT VELOCITY PRESSURE DROP MULTIPLY THIS ENGLISH VALUE TONS REFRIGERANT EFFECT (TON) KILOWATTS (KW) HORSEPOWER (HP) GALLONS / MINUTE (GPM) FEET (FT) INCHES (IN) POUNDS (LB) FEET / SECOND (FPS) FEET OF WATER (FT) POUNDS / SQ. INCH (PSI) BY 3.516 NO CHANGE 0.7457 0.0631 304.8 25.4 0.4536 0.3048 2.989 6.895 TO OBTAIN THIS METRIC VALUE KILOWATTS (KW) KILOWATTS (KW) KILOWATTS (KW) LITERS / SECOND (L/S) MILLIMETERS (MM) MILLIMETERS (MM) KILOGRAMS (KG) METERS / SECOND (M/S) KILOPASCALS (KPA) KILOPASCALS (K PA)

TEMPERATURE To convert degrees Fahrenheit (F) to degrees Celsius (C), subtract 32 and multiply by 5/9 or 0.5556. To convert a temperature range (i.e., 10F or 12F chilled water range) from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.

FOULING FACTOR
ENGLISH l-P (fl2 F hr/Btu) 0.0001 0.00025 0.0005 0.00075 EQUIVALENT Sl METRIC (m2 k/kW) .018 .044 .088 .132

EFFICIENCY In the English l-P system, chiller efficiency is measured in kW / ton: kW input kW / ton = tons refrigerant effect In the Sl Metric system, chiller efficiency is measured in Coefficient of Performance (COP). COP = kW refrigeration effect kW input

kW / ton and COP are related as follows: kW/ton COP = = 3.516 COP 3.516 kW/ton

Form 201.28-EG1 (811) Supersedes: 201.28-EG1 (311)