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Proceedings of ASME/IGTI Aeroengine Congress & Exhibition

Turbo-Expo 2002
June, 3-7, 2002, Amsterdam

GT-2002-30441

LOW SPEED STUDIES OF SWEEP AND DIHEDRAL EFFECTS


ON COMPRESSOR CASCADES

Bhaskar Roy P A Laxmiprasanna

Vishal Borikar Amit Batra

Aerospace Engineering Department, IIT Bombay, Mumbai - 400 076, India


e-mail: aeroyia@aero.iitb.ac.in

ABSTRACT ρ Density
The use of three dimensional blade designs incorporating θ Stagger Angle
end bend, sweep and dihedral to reduce secondary flow related ω Loss Coefficient, (P2 –P1 )/q1
losses, improve efficiency and stable operating range has
gained ground in the recent years. In the present study a straight
ω Pitchwise Integrated Loss Coefficient,
cascade, a swept cascade, and a dihedral cascade have been ( P -P1)/q1
considered. Effects of sweep and dihedral along the span are
studied at 0o and +20o stagger. The study shows that both the
ω Pitchwise and Spanwise Integrated Loss
sweep and the dihedral have lower end-wall losses compared to Coefficient, ( P - P1)/q1
the straight cascade. However, lower losses are accompanied Y Pitch-wise distance
with lower diffusion factors. At mid-span also the lowering of
losses is achieved along with some lowering of diffusion factor. SUBSCRIPTS
While the dihedral seems to contribute for stable operation 1 inlet
more near the end-wall, the swept blade contributes more near 2 outlet
the mid-span. The swept blade is able to sustain the flow at max maximum
higher angles of attack. While the end-wall loss benefits are
welcome with lower loading, at mid-span lower loading INTRODUCTION
obtained may need to be corrected by increasing the design Recent research in axial compressor has focused, to a large
angle of incidence. extent, on understanding the loading characteristics and loss
mechanism in the 3-D blade designs incorporating dihedral,
NOMENCLATURE sweep and end bends to achieve improvements in efficiency
Cp Coefficient of Static Pressure and/ or stable operating ranges.
= (plocal –p1)/(½ ρ1V12). The stable condition at off-design operations depends on
DF Diffusion Factor, boundary layer separation and the behavior and turning
(Vmax - V2 )/ Vmax characteristics of the blade sections. In order to improve
p Static pressure performance, stage loading must rise and the boundary layers
P Total Pressure on the blades, especially near the end-walls must be controlled.
P Pitch-wise Integrated Pressure Whether higher loading can be achieved along with higher
surge margin or that one may be achieved at the expense of the
P Pitch-wise and Span-wise Integrated Pressure other has been the focus of attention for quite some time.
q Dynamic head , ½.ρ.v12 The incorporation of end-bends involves a certain degree
V Velocity of local aerofoil lean. During the last few years the deliberate
α, AOA Angle of Attack use of local aerofoil lean in compressor has generated

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interesting performance results. The early end-bend concepts which improves the stall margin; the negative sweep having the
were based on two-dimensional approach although aimed at opposite effect. Positive dihedral provides a means of reducing
three-dimensional flow problem. The problem of lean can be the magnitude of the peak suction pressure over a limited range
described by sweep and dihedral, both the terms being of span near the end-wall and of locally reducing the blade
borrowed from aircraft wing aerodynamics. The implication of force per unit span while maintaining flow deflection. It thus
sweep and dihedral are two-fold in axial compressor reduces corner separations near fixed blade ends in a stator and
application – the end-wall related 3-D flow benefits and the 2- tip leakage flows at clearance end of a rotor. In general,
D sectional flow effects. staggering of swept blades would introduce dihedral and
This study is aimed at improving the understanding of the staggering of dihedral blades would introduce sweep [Sasaki
fundamental mechanism of effects of curvilinear stacking lines and Breugelmans, 1998].
on the blade sectional characteristics (chord-wise blade Previous Work
loading) and sectional loss characteristics, using swept and Bruegelmans et al. [Bruegelmans, Charles, and Demuth,
dihedral blades in linear compressor cascade arrangements. 1984] have reported the dihedral effects on a rectilinear
Both the span averaged and the section-wise loss characteristics compressor cascade. The blades used were NACA 65-12A10-
are studied at zero stagger, and at 20o stagger with varying 10 with a chord of 100 mm, solidity and aspect ratio of unity, a
inflow angles. No attempt is made to study the secondary flow, stagger angle of 28.9° and a nominal air inlet angle of 45°,
which admittedly is an important function of these new shapes. corresponding to an incidence angle of –1.1° when dihedral is
zero. The effect of dihedral is investigated from 0° to 35°
LITERATURE SURVEY dihedral angle. A small amount of dihedral (15°) produces a
Low Speed Cascade Studies sufficient span-wise pressure gradient to suppress almost
Compressor cascade blades, installed in a low speed wind completely the development of a large loss zone in the large
tunnel constitutes a low speed compressor cascade testing corner.
facility, at Mach numbers corresponding to incompressible Lyes et. al., [Lyes and Ginder, 1999] have described two
flows. Compressor cascade studies, experimental or numerical, design /testing activities that have been carried out on a 4-stage
form the basis of aerodynamic design of turbo-machine blades. low speed research compressor at Cranfield University. It was
It is desired that the flow over the cascade blades be two- observed that the low speed environment was representative
dimensional but after entry into the cascade the flow acquires and that the modeling was adequate. Low speed blading aims to
three dimensionality due to the presence of boundary layers on have similar aerodynamics to ‘equivalent’ high-speed (but still
the end-walls of the tunnel and on the blade surfaces. predominantly subsonic) blading by designing for similar blade
Definition of Sweep and Dihedral surface velocity distribution and hence similar boundary layer
Blades are said to have sweep when flow direction is not behavior. In the second phase, 3-D redesign in the areas of high
perpendicular to the span wise direction and dihedral when the loading and high incidence, flow separation and high loss was
blade surface is not perpendicular to the end-wall [Smith and done. These areas were off-loaded by restacking the blades
Yeh, 1963]. In practical cases such as the entrance region of the using lean and sweep, and also by incorporating extra camber
axial compressors and nozzle of the steam turbines, there is near the leading edges. Most of the study involved using of a
often a large slope given to the axial flow track. Thus sweep symmetrical ‘bowed’ (dihedral) stacking line formed by a
may be present even when the blade itself is radial. Sasaki et al parabola. For the rotor, a combination of lean and sweep was
[Sasaki and Breugelmans, 1998] have given a definition of found best, giving predicted losses reduction of about 10%. For
sweep and dihedral. According to them lean/dihedral is the stator, the optimum case corresponded closely to tangential
introduced by moving the center of gravity of the end-wall displacement of stacking axis (positive lean and sweep), but the
section of a blade in a direction normal to the chord line as loss reductions were smaller. The low speed design shows an
shown in fig.1. Lean is ‘positive’ if the suction surface makes efficiency improvement of 1.5% over the datum case near the
an obtuse angle with the end-wall and ‘negative’ if it makes design flow coefficient; larger improvements in efficiency are
acute angle with the end-wall. Sweep is introduced by moving apparent at lower flows, and these contribute to considerable
the center of gravity of the end-wall section of a blade along the strengthening of the pressure characteristics that is evident
chord line. Sweep is said to be ‘positive’ or ‘forward’ when the towards the stall. Stable operating range is increased
end-wall section is upstream of the adjacent inboard section and significantly.
‘negative’ or ‘backward’ if the end-wall section is downstream Sasaki et al. [Sasaki and Breugelmans, 1998] studied a
of the adjacent inboard section (fig. 1,3). controlled diffusion airfoil blade by using different stacking
Effects of Dihedral and Sweep lines i.e., one straight blade, four swept forward, one backward
Dihedral and sweep have been known for their ability to swept and four positive dihedral blades. The blade
improve the radial distribution of velocity and minimize configurations were symmetrical about the mid-span and
separation and losses by imparting some radial acceleration to consisted of a straight middle portion and swept or leaned
the flow in a prescribed fashion [Smith and Yeh, 1963]. The portions towards the end-wall. The experimentation consisted
benefit appears to be that by use of positive sweep the boundary of collecting data at 15 different axial planes, with traverses at
layers are transported away from the unstable end-wall region, 13 span-wise locations, most of them near the end-walls, at

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each axial plane. The total pressure loss coefficients are pitch- dihedral, which produce increased aerodynamic loading and
wise averaged and given as ω . In order to evaluate the actual loss.
generation of loss along the passage, averaging over both pitch- 4. Using the sweep and dihedral profiles in combination avoids
wise and spanwise directions is done to define an overall net the kink section (transition from swept end to the radial blade
portion), where increased loading and loss were observed.
loss coefficient at each axial plane. This is given as ω . (See As pointed out by Cumpsty [Sasaki and Breugelmans,
nomenclature). The results of the parametric study showed that 1998] only a full 3-D N-S solver and an inverse design
the forward swept blades generate less loss and backward swept methodology can address the problems of 3-D blade design.
blades generate more loss at lower inlet angles. These This has been attempted and reported in some detail by
definitions have been used in the present investigation also for Gummer et al [Gummer, Wenger, and Kau, 2001] for CDA
the data analysis. blades for redesigning a stator.
Use of sweep and dihedral in compressors Breugelmans et al [Breugelmans, Charles and Demuth,
Wadia et al, in pursuit of reducing the overall length of 1984] conducted tests on circular stacking line of dihedral.
F118-GE-100 engine, have used non-axisymmetric stator They have suggested an optimum positive dihedral angle of 15o
configuration ahead of the fan frame struts. They used swept to 25o for the best loss improvement performance. Sasaki et al.
and leaned OGV (outlet guide vane) frame splitter system. The [Sasaki and Breugelmans, 1998] have reported that for 15o
primary benefit of the tangential lean in the OGV hub trailing positive dihedral gives best results for loss improvement and
edge is lowering the OGV hub exit Mach number, thus 30o positive sweep gives the best results. Lyes et al [Lyes and
reducing the duct velocity diffusion ratio. Sweeping aft of the Ginder, 1999] have used parabolic variation of stacking lines in
airfoil was done to move the trailing edge meridional projection their parametric study
at mid-span further aft relative to the OGV hub trailing edge. In the present work, parabolic stacking lines have been
This helps prolong the benefit due to lean (lowering the inlet used to impart forward sweep of 30o and to impart positive
mach no.) further downstream from the OGV hub trailing edge dihedral of 15o. Low speed cascade studies have been done at
and thereby providing better control of the core hub duct 0o stagger and later at 20o stagger. The present study, thus, starts
diffusion. Due to the lean imparted to the more then one OGV from pure sweep and pure dihedral, and then adds the effects of
crosses the leading edge of the strut [Wadia, et. al., 1999]. angle of attack and stagger angle to understand, in a step-by-
In many cases the use of sweep and dihedral may be step manner, the change in sectional characteristics. The studies
caused by annulus contraction or flare or simply the need to were later extended to +20o stagger to introduce diffusive
install blading in a region of changing radius. One such (compressor) passage effects. The angle of attack was varied
example is the inner fan second stator of CF6 engine where it from –10o to +20 in the 0o stagger cascade and then from 0o to
was necessary to induce the flow from high fan radius into the 35° in the 20° stagger cascade.
inboard location of the gas generator inlet [Weingold et al, As the sweep/dihedral is distributed across the span in
1995]. The solution adopted was to use stators having suitable parabolic curvilinear planes, the sectional characteristics are
sweep and dihedral to impart radially inward body force into studied at five span-wise sections from the end-wall to the mid-
the flow. The existing blading was swept forward one with span section. As the end-wall flows are not the focus of
respect to the incoming flow; the result was that separated attention, closely packed sectional study near the end-walls is
boundary layer tended to drift towards the hub region impairing not attempted.
the ability of the blading to sustain high loading. As the sweep/dihedral is distributed across the span in
Benefits of Sweep and Dihedral
From the survey of previous research [Sasaki and
Breugelmans, 1998] the benefits of sweep and dihedral may be Table 1: Cascade Configuration
listed as: Chord length 100 mm α, AOA -10° to 25°,
1. Positive dihedral and positive sweep are effective in (200 mm) (0°, 20°)
controlling the local pressure gradient within the passage. Number of blades 10 (5) Stagger angles 0o, 20 °
2. While sweep is mainly used to control the chord-wise Leading edge 1.2% chord Solidity 1.75
loading distribution and to some degree span-wise loading, radius
dihedral is often used to influence the span-wise pressure field. Trailing Edge 0.6% chord Aspect ratio 1.5 (1.75)
3. The regions of sharp transition between the leaned end-wall radius
portion (positive sweep or positive dihedral) and the Max thickness 10% chord Airfoil camber 30o
conventionally stacked portion of the blade can be avoided as The numbers in parenthesis refer to larger cascades used for
they are similar to the configurations of the negative sweep or boundary layer studies.

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parabolic curvilinear planes, the sectional characteristics are
studied at five span-wise sections from the end-wall to the
mid-span section. As the end-wall vortex flows are not the
focus of attention, closely packed sectional study near the
end-walls is not attempted.

CASCADE DESIGN AND FABRICATION


Cascade Design
The three cascades - straight, 30o forward swept, and 15o
positive dihedral (of identical size - chord=100mm;
span=150mm) were prepared for comparative studies between
the three blade shapes and the effect of stacking line. Large
bladed cascades were made for boundary layer studies. Since
the blades were to have curvature for their stacking line, the
definition of sweep and dihedral angle used are slightly
different from that given in the literature [Sasaki and
Breugelmans, 1998]. These definitions are as illustrated in the
Fig. 1. Sweep angle is the angle made by the line joining the
end point and mid-point of the stacking line with the normal
Fig. 1: Definition of sweep and dihedral. to the end-wall, whereas in literature since the stacking line is
straight, it is the angle between stacking line and the normal
to the end-wall. Dihedral angle is also defined in a similar
manner. In the case of forward swept blades the end-wall
sections meets the incoming flow earlier than the mid-span
section. In forward swept blade, the aerofoil sections move
along the chord line while in dihedral the aerofoil sections
move normal to chord line (fig. 1,3).
Fig. 2: C4 Circular Arc Airfoil To generate the profile of the cascade, a code was developed
based on the definitions of sweep and dihedral given in
preceding paragraph. The code generates 3-D wire-meshed
drawings of the blades in *.dxf format which is compatible
with AutoCAD. The program is capable of giving positive
a. Straight b. Forward c. Positive sweep/dihedral profiles of circular or parabolic curvature. The
Sweep dihedral choice of circular or parabolic curvature can be made
independently for sweep and dihedral. The drawings shown in
Fig.3: Three Dimensional isometric views of Fig. 3 were generated using this code. The airfoil used for the
Straight, Swept and Dihedral blades blades is the C4-series airfoil with circular arc camber (fig. 2).
The camber was chosen to be 30o with maximum thickness as
10% of chord. The leading edge radius is 1.2% of chord and
the trailing edge radius is 0.6% chord. The chord of the three
small blades, were 100 mm and the span lengths, were 150
mm where as the large blade had 200 mm chord and 350 mm
span, airfoil data remaining the same. The solidity of both
small and large bladed cascades were maintained constant at
1.75.

LOW SPEED CASCADE WIND TUNNEL


The low speed cascade wind tunnel at the Department of
Aerospace Engineering, Indian Institute of Technology,
Bombay, permits testing of cascade at low speed with a
maximum attainable velocity of 60 m/s. The working velocity
however is limited to about 20 to 30 m/s due to noise
problems. The diffuser with large divergent angle of 46° has
four splitter plates to ensure even distribution of airflow into
the settling chamber. The settling chamber has a honeycomb
(a) 0° Stagger (b) 20° Stagger of 250 mm length followed by four stainless steel mesh
screens to reduce the free stream turbulence. The contraction
Fig. 4: Cascade Details and Measurement Locations

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section has contraction ratio of 12:1 that feeds a jet of uniform measurements are taken with digital micro-manometer. Overall
velocity profile into the test section. The tunnel sidewall accuracy of the various parameters, measured and computed,
boundary layers are bled out with the help of slits just ahead of was within 2.5% error band; the results have a 97.5%
the cascade section. The test section has the facility of variable confidence level. Boundary layer estimation is within ± 10%.
incidence angle (or angle of attack), which can be obtained by Blade Fabrication
rotating the circular disk, on which the cascade is mounted. The For each set of cascade of airfoils, blades were fabricated
tunnel has been calibrated for flow non-uniformity, which is from epoxy resins. The two innermost blades were equipped
found to be 1% for velocity profile and 0.8% for pressure with static pressure taps. The airfoil thickness requires the
profile at the cascade inlet. All the probes used were calibrated, instrumentation of two separate airfoils rather than just one.
in a separate low speed calibration tunnel, at same velocities for Both the pressure and suction surface tapped airfoils were
directional sensitivity. The shielded total pressure probe showed arranged in cascade to record the flow within a common
insensitivity of ±35° yaw angle. passage.
The inlet and outlet parameters measured during
experiments include inlet velocity and inlet and exit total RESULTS AND DISCUSSION
pressures (pitch-wise averaged) and static pressure distribution Comparative cascade study at 0o stagger blade setting
on both the surfaces. The instrument used includes digital The Cp distributions for the three blades at the five span-
micro-manometer with an accuracy of 1%. The measured wise sections with the blades set at 0o stagger angle and 0o AOA
turbulence level of the cascade inlet is 0.87% and that of the are given in figs 6(a, b, c). Fig. 7 gives the Cp distribution
cascade outlet is 12.37%. The details of the measurement along the 5 span-wise sections (Section 1 to 5) for straight,
locations are given in fig. 4 and the schematic of the test facility swept and dihedral blades for 0o stagger and α=00. For straight
is given in fig. 5. blade in fig. 7(e) it can be seen that peak suction pressure at
Traversing Mechanism and instrumentation section 5 is higher and it decreases to minimum at end-wall
A 1-D traverse mechanism was used for downstream total section 1 in Fig. 7(a); consequently (at α=00) the chord-wise
pressure measurement was also designed and fabricated. It has pressure gradient (acceleration and deceleration) is higher at the
maximum traverse of 150 mm along the screw length, keeping mid-span (section 5) than near the end-wall (section 1). In
in view the need to be able to traverse two blade passages. The comparison with the straight blade, in the swept blade (fig. 6 &
probes used are standard pitot static probe (at upstream 7), at the front portion of the blade (at 5% to 65% chord), there
sections), shielded total pressure probe for loss measurement at is a larger chord-wise pressure gradient near the end-wall than
the downstream section, and flat nosed boundary layer probe (1 that of the straight blade. This zone of pressure gradient is
mm thick at L.E.) for boundary layer studies. The gradually reduced at sections near the mid-span. At the aft
portion the chord-wise pressure gradient is reduced (flattened)
to a great extent at end-wall sections, but the mid-span sections
show significant loading of the aft portion of blades. The
dihedral blade, as seen in fig. 6 & 7, shows lower chord-wise
gradient near the end-wall and an increase in the chord-wise
pressure gradient at the mid-span.
It can be seen from the figures 6 & 7, that at all the span
wise sections there is a reduction in the chord-wise pressure
gradient as compared to the straight blades. Swept blades show
a reduction in chord-wise pressure gradient (i.e. less overall
acceleration and deceleration) at all the sections.
Fig. 8 gives the diffusion factor variation for all the 3
blade shapes at α=0°. Dihedral is seen to produce higher
(a) Wind tunnel
diffusion factor than the swept blade at the end-wall. However
towards the mid-span the swept cascade provides better
diffusion factor than the dihedral. The straight blade holds the
diffusion factor, highest amongst the 3 shapes, till the mid-span;
the high diffusion is also seen in the Cp plots (fig.6 & 7). The
effect of sweep is seen over the entire span, while the effect of
dihedral in lowering the blade loading is seen only at the end-
wall.
The diffusion factor characteristics at 20o AOA (fig. 9)
provide some more indication of the nature of variation of
blade loading at high angle of attack. At α=+200 all the blades,
(b) Large test section (c) Small test section as expected, produced higher diffusion factor at all the sections.
The dihedral shape is effective in off-loading at only the
Fig. 5: Low speed cascade wind tunnel

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0.00
0.00
0.00
(a) Section 1

oefficientofPressure(Cp)
-0.50
-0.50
-0.50
Coefficient of Pressure (Cp)

C oefficient of Pressure (C p)
-1.00

C
-1.00 -1.00 -1.50
0 10 20 30 40 50 60 70 80 90 100
% Chord
0.00

CoefficientofPressure(Cp)
-1.50 -1.50
b) Swept -0.50
a) Straight blade, 0° AOA
blade, 0° AOA
-1.00
-2.00 -2.00
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 (b) Section 2
% Chord % Chord
-1.50
0.50
0 10 20 30 40 50 60 70 80 90 100
% Chord
0.00
Symbols used in

Coefficient of Pressure(Cp)
0.00 Fig. 6
-0.50
Coeficient of Pressure (Cp)

Section 1(Suction Surface)


-0.50 Section 1 (Pressure Surface)
-1.00
Section 2 (Suction Surface)
Section 2 (Pressure Surface) (c)Section 3
-1.00 -1.50
Section 3 (Suction Surface) 0 10 20 30 40 50 60 70 80 90 100
% Chord
Section 4 (Suction Surface) 0.00

Section 3 (Pressure Surface)


p)

-1.50
oefficient ofPressure(C

c) Dihedral Section 4 (Pressure Surface)


-0.50
blade, 0° AOA Section 5 (Suction Surface)
-2.00 Section 5 (Pressure Surface)
-1.00
0 10 20 30 40 50 60 70 80 90 100
% Chord
C

Fig. 6 Chord-wise CP distribution at 0° (d)Section4


-1.50
AOA for different blade shapes 0 10 20 30 40 50
% Chord
60 70 80 90 100

near end-wall sections and maintains same loading throughout 0.00

the span. The straight blade gives highest diffusion factor at all
Coefficient ofPressure(Cp)

the span wise positions with an increment of about 100% over -0.50

the 0o AOA setting. The swept blade produces sharp decrease in


diffusion factor near the end-wall compared to the straight blade. -1.00

However, by mid-span its diffusion factor rises close to that of


-1.50
the swept blade. The swept blade shows almost 400% and the
dihedral blade shows 250% increase across the span. The (e)Section 5
-2.00
lowering of blade loading with introduction of sweep and 0 10 20 30 40 50 60 70 80 90 100
% Chord
dihedral needs to be studied in conjunction with lowering of loss,
as the two of them together decide the blade efficiency. Straight Blade (Suction Surface)
Straight Blade (Presssure Surface)
Swept Blade (Suction Surface)
Table 2: Percentage reduction in losses over straight Swept Blade (Presssure Surface)
0 Dihedral Blade (Suction Surface)
blades at various angles of attack: 0 stagger
Dihedral Blade (Presssure Surface)
Blades α=-10o α=0o α=10o α=20o
Dihedral 16.54 18.35 11.75 4.77
Fig. 7: Chord-wise Cp distribution at all
Swept 29.2 38.68 43.44 9.7
sections for 0o stagger and 0o AOA.

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Straight Blade

Swept Blade

Dihedral Blade

a) AOA=0o

Fig. 8: Diffusion factor, DF at θ=0o and 0o AOA.

b) AOA=20o

Fig. 11 Span-wise loss coefficients, ω AOA


Fig. 9: Diffusion factor, DF at θ=0°
and 20o AOA. for θ=0o

0.045 blades. This is due to the high losses at the end-wall. Cp


0.040 distribution along the span (fig. 6 & 7) for swept blade at this
0.035
Total Loss Factor

particular angle of attack indicates a larger chord-wise pressure


0.030
gradient at the end-wall to which the high losses can be
0.025
attributed.
0.020
Fig. 11 gives the pitch-wise averaged loss characteristics,
0.015 Straight Blade
0.010
at various sections from end-wall to mid section. It is observed
Dihedral Blade
0.005 Swept Blade that span-wise loss variation changes with angle of attack. As
0.000 AOA is increased from 0o to high positive angles the loss at the
-20 -10 0 10 20 30 end-wall increases and loss at the mid-span remains almost
Angle of Attack same for all the three shapes. However the end-wall losses are
lowest for the swept blades, which also show continuous
Fig. 10: Loss factor, ω variation with angle of variation from end-wall to mid-span.
attack for straight, swept and dihedral blades.
CASCADE STUDIES AT 20° STAGGER
Fig. 10 gives the total (span averaged after pitch-wise Cp Characteristics: The end-wall studies have been done in
averaging) loss coefficient variation at the four angles of attack. some detail by earlier researchers [Sasaki and Breugelman,
All the blades show that their respective minimum loss at α=00, 1998; Peng et al, 1991; Weingold et al, 1995; Smith and Yeh,
with the swept blade having the lowest loss across all the angles 1985; Gummer, Wenger & Kau, 2001]. Most of this earlier
of attack. The percentage reduction in the total loss coefficient work focused on the end-wall effects. The present study
at the four angles of attack for both the dihedral and the swept however is focused on determining the effect of shape on the
blades is shown in table 2. It can be seen that the greatest sectional characteristics.
improvement is with swept blades is at 10o. The mid-span Cp curve shows higher acceleration as the
The total losses occurring at a positive/negative angle of angle of attack is increased. The acceleration is pronounced
attack is a combination of sweep or dihedral effects and of the from the leading edge to 20% chord axial location that can be
airfoil sections. At non-zero angles of attack aerodynamic observed by steep slopes (Fig 12 a to d). However at higher
losses are higher than at 00 angle of attack for all the three blade angles of attack (α=35°) straight and dihedral blades are totally
shapes. At α=200, there is a sharp increase in losses for swept stalled, showing flat Cp curve (Fig. 12 d). Results observed for

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Straight Blade (Suction Surface) 1.00

Straight Blade (Presure Surface)


Swept Blade (Suction Surface)
Swept Blade (Presure Surface) 0.00

Dihedral Blade (Suction Surface)


0.00 Dihedral Blade (Presure Surface)

Cp
-1.00

-0.40
-2.00 (a) 0° AOA
-0.80
Cp

-3.00
-1.20 0.00 0.20 0.40 0.60 0.80 1.00
X
% chord
-1.60 (a) 0o AOA 1.00

-2.00
0.00
0.00 0.20 0.40 0.60 0.80 1.00
0.50
% chord

Cp
-1.00
0.00

-0.50
(b) 15° AOA
-2.00
Cp

-1.00

(b) 15o AOA -3.00


0.00 0.20 0.40 0.60 0.80 1.00
-1.50
X
% chord
1.00
-2.00
0.00 0.20 0.40 0.60 0.80 1.00
% chord
0.00
0.00
Cp

-1.00
-1.00
Cp

-2.00
(c) 25o AOA (c) 25° AOA
-2.00

-3.00
0.00 0.20 0.40 0.60 0.80 1.00
-3.00
X
0.00 0.20 0.40 0.60 0.80 1.00 % chord
% chord
0.50
1.00

0.00 (d) Near Stall AOA


(d) 35o AOA 0.00
-0.50
Cp
Cp

-1.00

-1.00
-1.50

-2.00 -2.00
0.00 0.20 0.40 0.60 0.80 1.00
0.00 0.20 0.40 0.60 0.80 1.00
% chord
% chord

Fig. 12: Cp distribution at section 5 (mid-span) for Fig. 13: Cp Distribution for Section 1 (End-
θ=20o at various AOA. wall) for 20° Stagger for Various AOA

swept blades show off-loading compared to the straight blade at less probability of early flow separation over swept blade. The
all angles of attack especially at 35° (Fig. 12 a to d). The swept comparison between the Cp plots of the three cascades at
blade shows marked off-loading on suction surface in Cp various angles of attack (Fig. 12 a to d) show moderate levels
characteristics especially from leading edge (LE) to of acceleration followed by sustained diffusion was achieved by
approximately 40% of chord (Fig 12 a to 12 c). This shows swept blades. This indicated reduction in gradient of
reduction in magnitude of acceleration at the front portion of acceleration with respect to the other two blades. Dihedral
the blade as compared to the other blade shapes, which means cascade has steeper Cp characteristics than straight blades at

8
( g gg )
Straight Blade at 0 Stagger
Swept Blade at 0 Stagger
0.60 Dihedral Blade at 0 Stagger 0.25 0.25
Straight Blade at 20 Stagger Loss Coefficient Loss Coefficient
Diffusion Factor

Swept Blade at 20 Stagger 0.20 0.20


0.40 Dihedral Blade at 20 Stagger
0.15 0.15
0.20
0.10 0.10

0.00 0.05 0.05


-10.00 0.00 10.00 20.00 30.00 40.00
AOA
0.00 0.00
Fig. 14: Comparison of diffusion factor, DF at -4.00 0.00 4.00 Y -4.00 0.00 4.00 Y
θ = 0o and θ=20o at the mid-span.
(a) Straight (b) Swept
0.16 0.25
Average Total Pressure Loss

Loss Coefficient
0.20
0.12 0 deg. AOA
0.15
15 deg. AOA
0.08
25 deg. AOA
0.10 35 deg. AOA
Dihedral
0.04 0.05
Swept

Straight 0.00
0.00 -4.00 0.00 4.00 Y
0.00 10.00 20.00 30.00
Angle of Attack (c) Dihedral

Fig. 15: Total loss factor, ω at θ=20o Fig. 16: Loss Coefficient, ω at Section 5, θ=20°

lower angles of attack, whereas the acceleration gradient over Comparison between mid-span (fig. 12) and near end-wall
straight cascade at high angle of attack is higher. The (fig. 13) Cp characteristics show that at mid-span, acceleration
comparison between 0° stagger and 20° stagger Cp plots show and deceleration are more pronounced than near end-wall. The
increase in maximum Cp for all the configurations, however straight and dihedral blades show sharper initial acceleration
most pronounced off loading with increased stagger appear to and stronger diffusion characteristics at mid-span. The swept
be for the swept blade. At α=35°, all the three blades show blade, on the other had, shows a more muted acceleration-
separation characteristics. The swept blade has a small attached deceleration characteristic. Thus the swept blade is expected to
flow zone over first 25% chord, showing some initial give lower loss characteristic as found in fig. 15.
acceleration and steep deceleration, at which point the flow
separated on the suction surface. TOTAL PRESSURE LOSS CHARACTERISTICS AT 20°
Fig. 13 shows the Cp characteristics at section 1 (near end- STAGGER
wall) from 0° to 25° AOA and at near-stall AOA for the The total pressure loss characteristics at 20° stagger for all
individual blades. As expected, the maximum Cp increases with the cascades (fig.15), as expected, shows increase in loss
α and progressively shifts towards the leading edge. compared to those at 0° stagger (fig. 10). The total pressure loss
Amongst the three blade shapes, the swept blade shows surveys (fig. 16) show lower losses for the swept blades at
more controlled deceleration (after the initial acceleration) even angles of attack from 0° to 25°. However after that the losses
at high angles of attack. With increasing AOA, the acceleration rises sharply. On the other hand, the losses for straight and
around the leading edge increases. At 30o and higher AOA, dihedral blades start rising (sharply for straight blades but
high initial acceleration causes the straight blade to experience gradually for dihedral blades) at around 15° angle of attack.
stall. The dihedral blade shows sharp diffusion at 25o and 30o Highest losses were observed in the case of straight blades. The
AOA. Because of the gentler diffusion character of the swept averaged loss coefficient (fig. 15) summarizes the loss survey,
blade, it delays stall to about 35o AOA. However, it stands to and indicates better prospect for the swept blade.
reason that swept blade yields lower diffusion factor as found in
Fig. 14.

9
16.00
at 94 % chord

Distance fromthe surface


(a) Section 1 12.00
(end-wall) (a) Section 1

8.00
at 67.5 % chord
4.00

0.00
0.20 0.40 0.60 0.80 1.00 1.20
Loss Coefficient
20.00

Distance fromthe surface


16.00 (b) Section 5
(b) Section 5
(mid-span) 12.00

8.00 at 94 % Chord

4.00
at 51.5 % Chord
0.00
0.00 0.20 0.40 0.60 0.80 1.00
Loss Coefficient

Fig. 17: Loss, ω profile at 67.5% and 94% Fig. 18: Loss, ω Profiles for Swept Cascade, θ=0°,
chord for dihedral cascade at θ= 0o and 0o 0° AOA
AOA.
20.00 Swept Blade (94 % Chord) Table 3: Boundary layer thicknesses at low
Distance from the Surface (in mm)

Swept Blade (67.5 % Chord)


Dihedral Blade (94 % Chord) AOA
16.00
Dihedral Blade (67.5 % Chord)
(1) 0° Stagger Angle ( 0° AOA)
12.00
Sections Dihedral Blade Swept Blade
%Chord 67.5 94 - 94.0
8.00 1 2.5 5.0 6.0 14.0
(67.5%c)
4.00 5 2.5 7.0 9.0 14.0
(51.5%c)
(2) 20° Stagger Angle (20° AOA)
0.00
%Chord 67.5 94 67.5 94.0
0.00 0.40 0.80 1.20 1.60 2.00 5 4.0 12.0 7.0 14.0
Loss Coefficient
Fig. 19: Loss, ω profiles, section 5
(mid-span) at 20o stagger, 20o AOA.

The swept blade is effective in maintaining low average losses for by sharp rise in losses (Fig.17) indicating approach of stall.
large range of angle of attack (up to +25°) than the other two
blades. CONCLUSIONS FOR 20° STAGGER
The advantages of the swept blade can also be seen from The Cp characteristics of swept blades are devoid of any high CP
blade diffusion factor limit (at which complete separation occurs) gradient thus avoiding the tendency of separation. The swept
is higher (α=35°) compared to the other two blades, but the losses blades allow smooth mild acceleration and deceleration, which
are already rising sharply. The dihedral blade can also achieve can be seen from the CP characteristics up to high angles of attack
higher diffusion compared to the straight blades especially at (25°). The diffusion factor characteristics of the dihedral blades
lower AOA (0° - 15°). Between 15° and 25°, the straight and are nearly similar to the straight blades. Similar characteristics of
dihedral blade offers higher diffusion than the swept blade, but swept blades have been reported through experimental and
with a loss penalty (Fig. 17). The drastic rise fall in the diffusion analytical results [Koller et al, 1998].
factor of the straight and dihedral blade (Fig. 18) is accompanied

10
End-Wall Section at 52.5 % chord

DistanceFromtheSurface(mm)
m
)
End-Wall Section at 72.5 % chord
m

DistanceFromtheSurface(m
Distancefromthesurface(m

End-Wall Section at 96.0 % chord 20.00 20.00


20.00
16.00 16.00
16.00

12.00 12.00
12.00

8.00 8.00 8.00

4.00 4.00 4.00

0.00 0.00 0.00


0.00 0.40 0.80 1.20 1.60 2.00 0.00 0.40 0.80 1.20 1.60 2.00 0.00 0.40 0.80 1.20 1.60 2.00
Loss Coefficient Loss Coefficient Loss Coefficient

(a) Straight Blade Midspan (c) Swept Blade Midspan (e) Dihedral Blade
at 31° AOA at 34° AOA Midspan at 30° AOA

DistanceFromtheSurface(mm)
m)
m)

DistanceFromtheSurface(m
DistanceFromtheSurface(m

20.00 20.00
20.00
16.00 16.00
16.00
12.00 12.00
12.00

8.00 8.00
8.00

4.00 4.00 4.00

0.00 0.00 0.00


0.00 0.40 0.80 1.20 1.60 2.00 0.00 0.40 0.80 1.20 1.60 2.00 0.00 0.40 0.80 1.20 1.60 2.00
Loss Coefficient Loss Coefficient Loss Coefficient

(b) Straight Blade Endwall (d) Swept Blade Endwall (f) Dihedral Blade
at 31° AOA at 34° AOA Endwall at 30° AOA

Fig. 20. Boundary Layer Profile at Near Stall Angles for Straight, Swept and Dihedral Blades

Table 4: Boundary layer profiles obtained at near-


The swept blades are more efficient in terms of
stall AOAs at 20o stagger.
avoidance of separation as compared to straight and
dihedral blades. The effectiveness of the dihedral blade in
(1) Straight Blade (thickness in mm) lowering blade loading is observed to be less than that of
Section
End-wall Mid-span the swept blades. The swept blades can be used over high
(Section 1) (Section 5) range of angle of attack as compared to the other two
%chord 52.5 72.5 96.0 52.5 72.5 96.0 profiles.
position %c %c %c %c %c %c
α = 30° 3 6 8 3 6 12 BOUNDARY LAYER STUDY
4 8 14 3 6 14
Using the similar procedure detailed earlier, cascades of
α = 31°
large shapes (chord=200 mm; span=350 mm) were used
(2) Swept Blade (thickness in mm) for boundary layer studies. A larger test section was used
to study their respective boundary layer characteristics.
Section
End-wall Mid-span
(Section 1) (Section 5)
The objective here was to study the boundary layer profiles
%chord 52.5 72.5 96.0 52.5 72.5 96.0
on the suction surface of the dihedral and the swept blades
position %c %c %c %c %c %c at different chord-wise positions. The results are plotted in
6 8 10 6 8 16 the form of loss coefficient, ω variation with pitch-wise
α = 30°
distance from the suction surface of the blade. The
α = 32° 6 9 12 4 12 14 boundary layer is read from the distance at which the loss
α = 34° 8 10 12 8 12 16 does not change any more. The accuracy of measurement
is estimated to be ±1 mm.
(3) Dihedral Blade (thickness in mm) Thicker boundary layer can be seen at all of the span-
End-wall Mid-span wise sections for the swept blades at 94% chord (Fig. 18);
Section
(Section 1) (Section 5)
at 94% chord, boundary layer thickness observed is same
%chord 52.5 72.5 96.0 52.5 72.5 96.0 at the end-wall as at mid-span. Even at the mid-chord
position %c %c %c %c %c %c
positions (Table. 3) the swept blade shows greater
α = 29° 6 10 12 3 5 14
boundary layer development than the dihedral blades. The
α = 30° 8 12 16 4 6 16 thicker wakes of swept blades at 20O stagger has been
α = 33° - 12 - - 6 -
recorded in Fig. 16 b. It is also seen that losses in the wake
are more for the swept blade. However, the lower passage
α = 34° - 12 - - 7 -

11
losses in the swept blades bring down the overall pitchwise increase losses. As a result even with somewhat thinner
averaged losses (Fig.15) to lower than those of the dihedral boundary layer profiles compared to the swept blades, the
blades at α > 25°. dihedral blades end up with higher losses.
The boundary layer thickness increases with stagger and 4. Both the swept and the dihedral blades have shown loss
angle of attack (Fig. 17, 18 &19) at the mid-span section. The reduction compared to the straight blade. Dihedral blades have
dihedral blades show greater effect of stagger (and AOA) than lesser ability to reduce losses than the swept blades.
the swept blades in which the boundary layer thicknesses are of 5. Even though swept and dihedral blades show thicker
the same order as at zero stagger-zero-AOA (Table 3). boundary layer than the straight blades, their losses are lower.
While sweep has a general sobering effect on the boundary
BOUNDARY LAYER STUDY AT HIGH AOA (AT 20O layer and losses, it tends to shift the boundary layer growth
STAGGER) towards the mid-span; while dihedral delays the boundary layer
The table 4 summarizes the overall boundary layer growth and shifts it towards the chord-wise rear positions.
thicknesses as read off from the boundary layer profiles 6. The higher stall angle for the swept blade is obtained by
recorded in Fig. 20. The straight blade shows the thinnest avoiding separation at higher angles of attack but with a penalty
boundary layer, both at the end-wall as well as the mid-span at of sectional blade loading at all the angles of attack. If this is
30o AOA (approx. 12o angle of incidence). The swept blade true, the blades with sweep would be required to be designed
shows much lower chord-wise boundary layer growth at end- with higher local angle of incidence at the sections away from
wall compared to the dihedral blades. At mid-span, the the end-wall to recover some the sectional blade loading, while
boundary later on both the blade shapes shows similar thickness the end-wall sectional incidences may be left as it is to enjoy
near the trailing edge. At 30o AOA, it is also observed that the the benefits of sweep and dihedral shapes.
swept blade produces thinner boundary layer near end-wall
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12
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