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Portable Manual

LBP7200 Series
LBP7200Cdn

Feb 4 2009

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.

Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.

Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.

COPYRIGHT © 2001 CANON INC.
Printed in Japan

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction

Symbols Used
This documentation uses the following symbols to indicate special information:

Symbol

Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo

Indicates an item of reference assisting the understanding of the topic in question.
REF.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

while '0' is used to indicate "Low". where a signal name accompanies the symbol . closing the front door. the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. '1'is used to indicate that the voltage level of a given signal is "High". In practically all cases." . differs from circuit to circuit. the internal mechanisms of a microprocessor cannot be checked in the field. however. In the diagrams. Therefore. In the digital circuits. which results in supplying the machine with power. the arrow indicates the direction of the electric signal.) In addition. 2. represents the path of mechanical drive. and closing the delivery unit door. and major changes will be communicated in the form of Service Information bulletins. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes. the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.Introduction The following rules apply throughout this Service Manual: 1.(The voltage value. The expression "turn on the power" means flipping on the power switch.

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.......................................1..................................................................1........1...........................................................1 EXTERNAL AND CONTROLS SYSTEM .................7 2..................................................9 2............1 Pre-procedure for removing drive unit..............2 1.........................................1........................................8 2....................................................2 Removing upper cover...............................................................1 1......................................1Periodic Service ..5 2.1...4..................................................................................1....................................1 Periodically Replaced Parts ..................2 Removing left cover.....................................1 1.............1Life Expectancy of Consumable Parts ................1...........................................7 2....................................1..5 Service Tools.2 Pre-procedure for removing right frame cover .3.....................5............1........1......................5 2..................................................................1 1......10 2......7.........................10 2.................................6 Front Cover ........................................................................................13 2.....5................................1..................2 Removing front cover ..................1.12 2..........................................................................................1.......................1.............................................................................................1.................................................8 2...................................................................................3...3 Chapter 2 DISASSEMBLY AND ASSEMBLY 2..............5 2............................................5 2.................13 2................................3..............................................................................1 Pre-procedure for removing left cover.........................................................................1Periodically Replaced Parts ..............3 Removing lower rear cover ................1 Removing right cover ..................3 Removing rear cover lib unit .............................................1 1.......................8.............................................1...........5 2..........1 Pre-procedure for removing duplex reverse drive unit .............................10 2...........................2 1.........7 2......................................................................8.........................5 2..................................................Contents Contents Chapter 1 Maintenance and Inspection 1...................................12 2...............2 1...................................................1................................1 Removing rear cover ............5.....................2.................................................12 2..2 Consumables................................................................................................................................................................9 2........................................................................................................1.............4 Cleaning ........................................................................................................................................................................7 Drive Unit .............................................1 Pre-procedure for removing upper cover .........................................................2 Removing drive unit...........................................3.............................2 Removing duplex reverse drive unit .7 2....1 Pre-procedure for removing front cover .1......................................6.......................................................2 Rear Upper Cover .............................................1......................5 2.........1........2 Pre-procedure for removing lower rear cover ............................................................................................................................................2Solvents and Oils ........................4 Left Cover ...........................................6 2...............................................................5 2......................................7......................................................................5 Upper Cover ...............................................................................................................4..........................................1Cleaning method..........1................13 ........3 Periodical Service ..2 1......................................................................................................................1................6...............................1.1......................................................................................................................1 Rear Cover ....................................................................................................................1..........................................................2 Pre-procedure for removing rear cover lib unit .....5.......1.................2............4........................................................................................3 Removing right frame cover ................................................................................8 Duplexing Drive Unit ...1.................................................................................3 Right Cover .1..............2.......................................................................................................................1Standard Tools...............................1.....................1 Removing upper rear cover (left) .2..............9 2..............................................8 2..................1...........1 1....................................................................1 1.......................

.................................................................................................1..3............1 Pre-procedure for removing fan (1)..................................................1.......12........4...............3....................................................................3..1.............. 15 2................................... 14 2..............................................................................................................................................3.......4......................................................................15........1.........................................................................................................2 Removing fan (1)....................................4..................1 Drum/ITB Motor .................... 17 2.1 Pre-procedure for removing laser scanner unit.......12 Main Controller PCB ..............................................................14......................................................12.................................................................10...........1......1.........1 Pre-procedure for removing power supply unit ...................................................................1 Pre-procedure for removing DC controller PCB........... 14 2..........................1........................................... 26 2......................2 Removing pick-up motor ..........................................................................................................................................1 Pre-procedure for removing control panel .............................. 23 2......15 High-Voltage Power Supply Board .......... 24 2.......1.........................................9........................................................................1 Pre-procedure for removing developing motor...............3 Pre-procedure for removing duplex feeding fan........2 Removing high voltage power supply PCB...................4.........................3...............2.......................................... 25 2....................1..........................................13...............................................................................1............... 23 2............................................1 Pre-procedure for removing main controller PCB.........2 Removing developing motor...............12.....................................................3.......................2 Developing Rotary Motor.............................. 25 2.......2............1 Pre-procedure for removing driver PCB ................................................1........1........................................................................................................... 14 2.........................................................................3 IMAGE FORMATION SYSTEM..........3.............................................................3............... 26 2.......1............................................1....................2 Removing control panel .....................4........................16..3 Pre-procedure for removing sub power supply PCB ............................. 14 2............................................ 20 2........ 19 2........................................2 Pickup Unit.............1...........................3..................................... 19 2................................. 17 2..... 14 2...............................................................16..............................1....................................................2 Removing RD sensor unit..... 27 .........2 Removing main controller PCB....1........................4....................................................2..........................................3............. 23 2................................................................1......................... 23 2........................11...........2 Removing relay PCB .........................................................9 Operation Panel Unit....................................................11 Connecting PCB ...............4 RD Sensor Unit ................2 LASER EXPOSURE SYSTEM ................4 Removing duplex feeding fan..............1.................................................................... 23 2........2................................................... 14 2.......................... 15 2........................ 17 2..............................................1....................15....................10 DC Controller PCB ..... 18 2................................................................. 16 2. 25 2......................................................................................................1...........................9................................................1.......................................................... 16 2...............1..............4 Removing sub power supply PCB............1 Pickup Motor.3...1............... 18 2................ 20 2...1 Pre-procedure for removing pick-up motor ................................................................................3.......................................................................... 15 2...1 Pre-procedure for removing relay PCB .................................................................................................. 23 2...............................................................1 Pre-procedure for removing high voltage power supply PCB........................ 14 2..............Contents 2............................................................... 19 2........ 26 2........................1.....................................................................................................................2 Removing DC controller PCB.................................................................................1 Removing ITB unit .....................................................1........... 24 2.............................................1.....................................................2 Removing drum motor.........................14...........................................................1 Laser/Scanner Unit......................................1 Pre-procedure for removing RD sensor unit ............3 ITB Unit ...................... 18 2.........2 Removing driver PCB ..16..................................................4 PICKUP/FEEDING/DELIVERY SYSTEM .................................................................................................... 14 2..1...... 15 2...........2...................................................... 16 2..................1................. 20 2............................2 Removing power supply unit ....................11.........2 Removing laser scanner unit.........13 Driver PCB ................. 23 2........... 20 2......................1.... 20 2................................ 20 2.....................................1 Pre-procedure for removing drum motor ..............................1.....................10.................1.....12.16.........14 Power Supply Board ............................................ 26 2........................1........................... 14 2.........................13............... 15 2..........16 Fan .1...........................

..........................10................1After Replacing the laser scanner unit ..............39 3................................................5....................................4....................................................................................1 Pre-procedure for removing pick-up unit.....................................................................4....................................29 2.....................4...................................................................2............................27 2...............34 2...........................2 Removing re-pick-up guide unit...............30 2....................................32 2...1 Pre-procedure for removing fixing unit ......1 Error Code Table ...4.................................................4......3 Fixing Pressure Roller ....5............................4........................36 Chapter 3 Standards and Adjustments 3...................................2 Removing fixing film unit.........................................................................4..............................................................1 Pre-procedure for removing fixing film unit.......................30 2........4 Fixing Motor.................................2 Removing fixing pressure roller ...............................................31 2....................................................................................1 Removing secondary transfer feeding unit ................9.........................................2 Removing fixing motor ................................................7.........................4.33 2.........................................................................3.........5 FIXING SYSTEM ...32 2.....................................................................................................................................................................1Error Code ................................................3 Delivery Unit ........2...........................................................................................8......33 2.............................................4.32 2......................................................6.......................................31 2..2..................................................................6 Manual Pickup Roller..........................4...5.....................................................................3 Removing MP tray pick-up unit........................4..1 Removing cassette pick-up roller ..3................................................1 Removing MP tray pick-up roller ......39 Chapter 4 Error Code 4...............................................................1 Pre-procedure for removing re-pick-up guide unit.................................39 3......4..30 2....1 Pre-procedure for removing fixing pressure roller .....................5...............4...........................1 Pre-procedure for removing delivery unit.....................................................................................................................................................31 2..................................................4 Cassette Pickup Roller ..................................................................2.....................................2 Adjustment of Electrical Components ......................................5................4...........................................4...4..........................5.................................7 Manual Separation Pad...................4.........2 Fixing Film Unit ................................43 ...........................................................1 Removing MP tray separation pad.................34 2........27 2.....................................................2..............................Contents 2..................3.........................................1.......................................................................................................................5..................................2 Removing delivery unit......36 2.................................................................................4..........................4.....31 2.......5.......39 3.......32 2.............................1.......................................................................................................................................................8 Duplexing Feeding Unit ............................1 Removing cassette separation roller ............35 2.2...........................................................39 3......35 2..............................................................................................1.......................29 2.......................4...............5.....36 2.................1 Pre-procedure for removing duplex feeding unit ....................................................8...........31 2.......................2 Removing pick-up unit ..........................................................9 Secondary Transfer Feeding Unit......................30 2...1.............4........................2 Removing duplex feeding unit ............................................4....................................................1 Adjustment of Laser Exposure System.......33 2..........................33 2.............................................2 Removing fixing unit ...........2After Replacing the Main Controller PCB ...................................................5............32 2....31 2.....................5..............4...........................................4....5..................................................1 Pre-procedure for removing fixing motor ...............................................10 Re-Pickup Guide Unit ......................2.........................4.......................3.............................................................5.........5 Cassette Separation Roller.....................................................1After Replacing the DC controller PCB .......................................................................................35 2..........................................................29 2..............................1 Fixing Assembly ..........................10....................................34 2.........................................43 4..........................................31 2...28 2...........

................................................ 48 5................ 75 9.............................1.........................................................2 Product Specifications............................5Status Print B ...............................................................................................................................................................1Product Specifications............................2..................................................................................................................................................2...............................................................................................................................................1................................................................................ 73 9................3 Function List.......................... 70 8............ 67 7........................................................1 Outline.1. 74 9................... 47 5................................................................. 50 5.............................................................................................................................. 75 ............................................................................................................................................2Service Chart Print 1 ........................................................................................ 67 Chapter 8 System Construction 8.....1 Overview...............................................................1Sensor.3................................................................................................................. 69 8.......................................................................................................1Outline..........................................................................................................................................................1...................................................................................3Service Chart Print 2 ............................................................................. 63 6............................................ 50 5.........2.................................................2 Test Printing ..................................................... 53 5..............1 Construction ................................................................................. 73 9............................................................................... 65 Chapter 7 Upgrading 7..................................................................................2 Sensor................................................................................3..................... 59 5.................................................................................................................................... 69 8................................1Preface........................ 63 6................................................................2Entering the Special Administrator Mode......................................................................................... 50 5.....................................................................1Service Mode List.......................................................................1PCBs ............1Overview of Version Upgrading ............................................. 69 8...3 Service Mode Table.........................3 PCBs ......................................................3..................................1Cluth/Solenoid ......................4Print Status Print ................................................................................................. 60 Chapter 6 Special Administrator Mode 6....................................................................... 74 9............................................................1 Clutch/Solenoid .......................3......................................................................................................3..........3........................1Test Print ........1............................................................................................................3Menu List .................................................................. 47 5...Contents Chapter 5 Service Mode 5............................... 70 Chapter 9 Outline of Components 9....................... 69 8....1....................................1Print Speed .................... 48 5.................... 63 6............................................................................................................3..........................................................................................................................................1...1Outline....................................................1 Upgrading..........

Chapter 1 Chapter 1 Maintenance and Inspection 1.1 Periodically Replaced Parts 1. 1.3.2.2 Consumables 1.1 Periodic Service 0022-0128 The printer has no parts that require periodic servicing.1 Life Expectancy of Consumable Parts 0022-0076 No consumable parts are required in this printer. 1 . 1.1.1 Periodically Replaced Parts 0021-5288 The machine does not have parts that require periodical replacement.3 Periodical Service 1.

1 Cleaning method 0021-5291 [1] [2] [10] [9] [8] [7] [6] [5] [4] [3] F-1-1 Components Cleaning method Pre-fixing guide Wipe with a lint-free cloth.Chapter 1 1. dampen the lint-free cloth with alcohol.4 Cleaning 1. * paper feeder 1.4. [3] Multi tray separation pad Wipe with a lint-free cloth. If dirt cannot be removed. 2 .5. [4] Multi tray pickup roller [5] Multi tray feed roller [1] [6] Cassette pickup roller [7]* PF pickup roller [8]* PF separation roller [9] Cassette separation roller [10] Upper registration guide Wipe with a lint-free cloth. If dirt cannot be removed.5 Service Tools 1.1 Standard Tools 0022-0146 The table below lists the standard tools required for servicing the printer. [2] Laser beam window glass Wipe with a lint-free cloth. dampen the lint-free cloth with alcohol.

2 Solvents and Oils 0022-0147 T-1-2 No. Remark 1 2 3 4 Tool case Jumper wire Clearance gauge Compression spring scale TKN-0001 TKN-0069 CK-0057 CK-0058 With a clip 0.Tool No.Keep away from flame .MOLYKOTE® EM-50L (Dow Corning Corporation) .Tool No. CK-8003 3 Lubricant Apply to gear . M5 Length: 191 mm M4. Type Purpose Remark 1 Alcohol Cleaning: Plastic Rubber Metal part Oil stain Toner stain .K. 3 . Tool name Tool No.02 to 0. M5 Length : 363 mm 6 7 8 9 10 Phillips screwdriver Phillips screwdriver Phillips screwdriver Flat-blade screwdriver Precision flat-blade screwdriver set CK-0104 CK-0105 CK-0106 CK-0111 CK-0114 M3.Purchase locally 2 Grease Apply between gear and shaft . HY9-0007 T-1-3 To clean the external covers. use a cloth moistened with water (well wrung).) .SHELL TELLUS 68 (Showa Shell Sekiyu K.3 mm 0 to 600 g for checking the cassette spring pressure 5 Phillips screwdriver CK-0101 M4. plastic head Brush Penlight Plastic bottle Lint-free paper CK-0314 CK-0315 CK-0327 CK-0327 CK-0336 26 27 28 Oiler Plastic jar Digital multi-measure CK-0349 CK-0351 FY9-2032 6-piece set M4 Length: 107 mm Applied to the axis ring Employed to measure 150 mm 100cc 500SH/PKG 30cc 30cc 1. fine Allen (hex) screwdriver Diagonal cutting pliers Needle-nose pliers CK-0151 CK-0161 CK-0170 CK-0201 CK-0202 5-piece set 16 17 18 19 20 Pliers Retaining ring pliers Crimper Tweezers Ruler CK-0203 CK-0205 CK-0218 CK-0302 CK-0303 21 22 23 24 25 Mallet. M4 Length: 155 mm M4.Chapter 1 T-1-1 No.5. M5 Length: 85 mm 11 12 13 14 15 Allen wrench set File.

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1.1.1. .2.1 Removing upper rear cover (left) 0021-3890 1) Open the rear cover assembly [1].1 Removing rear cover 0021-3909 1) Open the rear cover assembly [1].1 claw [3] 3) Remove the rear cover [1] in the arrow direction. . (page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).2 screws [2] .2 screws [2] F-2-6 F-2-3 2.1 connector [2]. 2.1 Rear Cover 2.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.(page 2-6)Reference[Removing lower rear cover] 2.1.(page 2-5)Reference[Removing rear cover] 1) Remove the right cover.1 EXTERNAL AND CONTROLS SYSTEM 2. (page 2-9)Reference[Removing upper cover] 4) Remove the rear cover.2.1.3 Removing rear cover lib unit 0021-3936 1) Remove the rear cover lib unit [1] in the arrow direction. F-2-5 F-2-2 2) Remove the upper rear cover (left) [1].(page 2-5)Refrence[Removing upper rear cover (left)] 3) Remove the upper cover. . 2.Chapter 2 Chapter 2 DISASSEMBLY AND ASSEMBLY 5) Remove the lower rear cover. F-2-4 2.2 Rear Upper Cover F-2-1 2) Close the duplex feeding assembly [1].(page 2-9)Reference[Removing upper cover] 4) Remove the rear cover.(page 2-5)Reference[Removing rear cover] 5 .2 Pre-procedure for removing lower rear cover 2.1.1.1.1.1.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).2 Pre-procedure for removing rear cover lib unit 0021-3921 0021-3933 1) Remove the right cover.

.1 claw [2] F-2-7 2) Remove 2 stoppers [1] and then 2 link arms [2].Chapter 2 2.2. F-2-9 4) Remove 2 claws [1] on the lower rear cover using a flat head screwdriver. and remove the lower rear cover [3] in the arrow direction. F-2-11 6) Remove 2 link arms [1] from the lower rear cover. F-2-8 3) Open the duplex feeding unit [1]. F-2-10 5) Close the duplex feeding unit [1] and rear cover lib unit [2].3 Removing lower rear cover 0021-3924 1) Remove the upper rear cover (right) [1].1. 6 .

11 claws [3] F-2-13 F-2-15 2) Remove 2 connectors [1].1.Chapter 2 F-2-12 CAUTION: Point to note for assembling When you assemble the lower rear cover.3 Removing right frame cover 0021-3953 1) Remove 1 connector [1]. be sure to fit the cable under the guide plate [1].(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left). 2.1 Removing right cover 0021-3889 1) Remove the right cover [1]. and remove the cable [2] from the guide [3].3. .2 Pre-procedure for removing right frame cover 0021-3938 1) Remove the right cover.(page 2-9)Reference[Removing upper cover] 2.1. F-2-14 2.3 Right Cover 2.2 screws [2] .3.1.3. 7 .1.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.

1 Pre-procedure for removing left cover 0021-3902 F-2-17 4) Pull out the cassette. 1) Remove the right cover. (page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).Chapter 2 F-2-16 3) Remove the sheet metal [1].1. F-2-18 6) Remove the right frame cover [1] in the arrow direction.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover. .4. F-2-19 2.1.(page 2-9)Reference[Removing upper cover] 2.7 screws [2] (Remove) .1 screw [3] (Loosen) F-2-20 2) Remove 1 claw [2] on the lower rear cover and remove the left cover [3] in the arrow (upward) direction. .Remove 2 screws [2].2 Removing left cover 0021-3905 1) Remove the cassette [1]. 5) Open the front cover [1].1 screw [4] 8 . .1.4.4 Left Cover 2.

1. .Align the protrusion [3] on the cover to the notch [4] on the frame of the main unit. 2) Remove the control panel [1] from the upper cover.Chapter 2 F-2-21 MEMO: .Align 2 upper protrusions [5] to 2 holes [6] on the left plate.1.1.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).3 claws [4] F-2-22 MEMO: When removing the upper cover for removing other units.Align the 6 claws [1] to the 6 protruded parts [2] on the main unit.1 flat cable [2] . and assemble the cover downward. .(page 2-5)Reference[Removing upper rear cover (left)] 2.2 Removing upper cover 0021-3900 1) Remove the upper cover [1] in the arrow direction.5.2 claws [2] 9 . 2. . it is not necessary to remove the control panel.1 screw [3] .5. .1 Pre-procedure for removing upper cover 0021-3899 1) Remove the right cover.5 Upper Cover 2.

2 Removing front cover 0021-3958 1) Pull out the cartridge tray [1] to the front until it stops.6.6 Front Cover 2.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left). 2.1 Pre-procedure for removing front cover 0021-3957 1) Remove the right cover.6.Chapter 2 F-2-23 CAUTION: Point to note for assembling Pull out the flat cable [1] of the upper cover unit to the outside.(page 2-7)Reference[Removing right frame cover] 2.1. (All of YMCK) 10 .(page 2-8)Reference[Removing left cover] 5) Remove the right frame cover.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover. F-2-24 2) Take out the cartridge [1].(page 2-9)Reference[Removing upper cover] 4) Remove the left cover.1.1. and align and insert the 5 claws [2] to the holes [3] on the main unit.

(2 locations) 11 . (2 locations) F-2-26 4) Remove the bearing retainer [1].2 screws [2] F-2-27 5) Push out the pin [1] to the outside using a precision flat-blade driver and remove it. and remove it. and remove the cartridge tray [2] as pulling its left side to the front.Chapter 2 F-2-25 3) Press the stopper [1] at the rear left in the arrow direction. F-2-28 6) Remove the protruded part [1] of the link. . rotate the link [2] in the arrow direction.

Chapter 2 11) Remove fixing motor. F-2-32 3) Remove the sheet metal [1].(page 2-36)Reference[Removing fixing motor] 2.5 screws [2] F-2-30 2.7.(page 2-14)Reference[Removing DC controller PCB] 9) Remove the driver PCB.(page 2-17)Reference[Removing power supply unit] 6) Remove the drum motor.(page 2-7)Reference[Removing right frame cover] 5) Remove the power supply unit.(page 2-9)Reference[Removing upper cover] 4) Remove the right frame cover.(page 2-7)Rfeference[Removing right cover] 2) Remove the upper rear cover (left).1 screw [2] F-2-31 2) Remove 1 mounting screw [2] of the sheet metal[1].(page 2-16)Reference[Removing driver PCB] 10) Remove the relay PCB.1 Pre-procedure for removing drive unit 0021-4200 1) Remove the right cover.(page 2-23)Reference[Removing drum motor] 7) Remove the developing motor.1. .(page 2-23)Reference[Removing developing motor] 8) Remove the DC controller PCB.1. F-2-29 7) Remove the front cover [1].1 claw [3] .7. .(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.2 Removing drive unit 0021-4201 1) Remove the cable guide [1] in the arrow direction. .1.(page 2-14)Reference[Removing relay PCB] 12 F-2-33 4) Remove the cable guide [1] and flat cable [2] at the same time.7 Drive Unit 2.

F-2-37 CAUTION: Point to note for assembling .Chapter 2 F-2-34 5) Remove the cable [2] from the cable guide [1]. .1.2 protrusions on the drive unit must be inserted into the holes on the frame.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover. F-2-35 6) Remove the cable guide [1] in the arrow direction.7 screws [2] 13 . . .(page 2-5)Reference[Removing rear cover lib unit] 2.(page 2-5)Reference[Removing rear cover] 6) Remove the lower rear cover.2 connectors [3] F-2-36 7) Remove the drive unit [1].8 Duplexing Drive Unit 2.1.(page 2-6)Reference[Removing lower rear cover] 7) Remove the rear cover lib unit.8.(page 2-8)Reference[Removing left cover] 5) Remove the rear cover. .1.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).(page 2-9)Reference[Removing upper cover] 4) Remove the left cover.8.1 Pre-procedure for removing duplex reverse drive unit 0021-4202 1) Remove the right cover.2 Removing duplex reverse drive unit 0021-4203 1) Remove the cable [1] from the cable guide [2].1 claw [2] 2.The link arm on the drive unit must be engaged with the protrusion on the frame.

11.5 flat cables [2] . .9. .2 Removing control panel 0021-3966 1) Remove the control panel[1].(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.1.2 Removing relay PCB 0021-6350 1) Remove the cable cover plate [1].) F-2-42 2.1.(page 2-9)Reference[Removing upper cover] 2.2 claws [2] (Use a flat-blade driver.10 DC Controller PCB 2.1.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).5 screws [3] F-2-39 2.3 screws [3] F-2-41 2) Remove the DC controller PCB [1].2 Removing DC controller PCB 0021-3975 1) Remove the cable cover plate [1].1.(page 2-9)Reference[Removing upper cover] 2.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.9.10.9 Operation Panel Unit 2.Chapter 2 2.2 screws [2] F-2-40 14 .1.1.All connectors on the PCB (8 connectors) . .11.(page 2-9)Reference[Removing upper cover] 2.1 Pre-procedure for removing DC controller PCB 0021-3972 1) Remove the right cover.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).1.1 Pre-procedure for removing control panel 0021-3964 1) Remove the right cover.1.1.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover. .1 Pre-procedure for removing relay PCB 0021-6341 1) Remove the right cover.2 screws [2] F-2-38 2) Open the duplex feeding unit [1] and remove the duplex reverse drive unit [2]. .10.11 Connecting PCB 2.

4 screws [3] F-2-45 4) Remove the relay PCB [1]. .12.1 screw [2] 15 .12. .1 connector [2] .Chapter 2 F-2-43 2) Remove 1 flat cable [1] and 7 connectors [2] on the PCB.1.1.(page 2-6)Reference[Removing lower rear cover] 2. .12.1 Pre-procedure for removing main controller PCB 0021-3981 1) Remove the right cover.12 Main Controller PCB 2.1.(page 2-7)Reference[Removing right frame cover] 5) Remove the lower rear cover.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.1. .1.1 screw [3] F-2-47 2.4 screws [4] F-2-44 3) Move the cable guide [1].(page 2-9)Reference[Removing upper cover] 4) Remove the right frame cover.4 Removing sub power supply PCB 0021-4009 1) Remove the main controller PCB [1].(page 2-7)Reference[Removing right cover] 2.1 connector [3] . F-2-46 2.1 flat cable [2] .2 flat cables [2] .12.3 Pre-procedure for removing sub power supply PCB 0021-4004 1) Remove the right cover.2 Removing main controller PCB 0021-3982 1) Remove the main controller PCB [1].

1. F-2-52 2.1 screw [3] F-2-49 3) Remove 3 connectors [1]. . .1 flat cable [2] . and remove the cable [2] from the cable guide [3].13.13 Driver PCB 2.1.Chapter 2 F-2-48 2) Remove the sheet metal [1] of the main controller PCB.1 Pre-procedure for removing driver PCB 0021-3967 1) Remove the right cover.3 screws [3] F-2-50 4) Remove the cable guide [1].2 connectors [2] . 16 .(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.(page 2-9)Reference[Removing upper cover] 2.1.13.All connectors on PCB (11 connectors) .2 Removing driver PCB 0021-3968 1) Remove the driver PCB [1].(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left). .7 screws [2] F-2-51 5) Remove the sub power supply PCB [1].

17 .1.Chapter 2 [1] [2] [1] [3] F-2-54 2) Remove the cable guide [1] in the arrow direction.1 Pre-procedure for removing power supply unit 0021-4191 1) Remove the right cover.14. remove the cable [3] from the cable guide [2].(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).1.1. remove the cable [2] from the cable guide [3].1 boss [2] F-2-53 2.2 Removing power supply unit 0021-4194 1) After removing 7 connectors [1].14. .14 Power Supply Board 2. F-2-56 4) After removing 5 connectors [1]. [1] F-2-55 3) Remove 1 screw [1] and 1 connector [2].(page 2-7)Reference[Removing right frame cover] [2] 2.(page 2-9)Reference[Removing upper cover] 5) Remove the right frame cover.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.

18 .1 Pre-procedure for removing high voltage power supply PCB 0021-3969 1) Remove the right cover.15.2 claws [2] F-2-60 CAUTION: Since the connector is connected to the power unit.5 screws [2] 2. 8) Remove 3 connectors [1] from the power supply unit. do not pull it out forcibly.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover.(page 2-8)Reference[Removing left cover] 2.15. . F-2-58 6) Remove 1 screw [1] and 1 switch cap [2]. .(page 2-9)Reference[Removing upper cover] 4) Remove the left cover.1. F-2-61 2.1.15 High-Voltage Power Supply Board F-2-59 7) Remove the power supply unit [1].1.Chapter 2 F-2-57 5) Remove the cable guide [1].2 Removing high voltage power supply PCB 0021-3970 1) Open the front cover [1].

1 connector [4] F-2-63 3) Remove the guide plate [1].2 Removing fan (1) 0021-6355 1) Remove the fan (1) [1].1 connector [2] .1.1.6 screws [2] .10 claws [3] .16 Fan 2. . . . F-2-67 19 .1 Pre-procedure for removing fan (1) 0021-6354 1) Remove the right cover.16.(page 2-7)Reference[Removing right cover] 2.Chapter 2 F-2-62 2) Remove the cable cover plate [1].2 screws [2] F-2-65 5) Remove the high voltage power supply PCB [1].1 claw [3] F-2-64 4) Remove the flat cable [1].6 claws [2] F-2-66 2.16. .1.

(page 2-6)Reference[Removing lower rear cover] 7) Remove the rear cover lib unit.2 Removing laser scanner unit 0021-4245 1) Open the front cover [1]. . [1] F-2-70 2) Remove the cable cover plate [1].(page 2-5)Reference[Removing rear cover lib unit] 8) Remove the duplex reverse drive unit. F-2-71 3) Remove the guide plate [1].(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.(page 2-8)Reference[Removing left cover] 5) Remove the rear cover.(page 2-36)Reference[Removing fixing motor] 2.(page 2-5)Reference[Removing rear cover] 5) Remove the lower rear cover.2 screws [2] F-2-68 2) After removing the cable [1] from the guide [2].(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).16.6 claws [2] F-2-69 20 .(page 2-9)Reference[Removing upper cover] 4) Remove the left cover.2.2.1.2 LASER EXPOSURE SYSTEM 0021-6357 1) Remove the right cover.1 Pre-procedure for removing laser scanner unit 0021-4242 1) Remove the right cover.(page 2-5)Reference[Removing rear cover lib unit] 2.1 Laser/Scanner Unit 2.(page 2-9)Reference[Removing upper cover] 4) Remove the rear cover. [2] 2. remove the duplex feeding fan [3].3 Pre-procedure for removing duplex feeding fan 2.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.(page 2-6)Reference[Removing lower rear cover] 6) Remove the rear cover lib unit.4 Removing duplex feeding fan 0021-6358 1) Remove the spring [1] in the arrow direction and remove the cable guide cover [2].Chapter 2 2.(page 2-13)Reference[Removing duplex reverse drive unit] 9) Remove the delivery unit. .16.1.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).(page 2-5)Reference[Removing rear cover] 6) Remove the lower rear cover.1.1.2.

Chapter 2 F-2-75 F-2-72 4) Remove the flat cable [1].3 connectors [2] F-2-74 6) Remove the cable guide [1]. F-2-76 F-2-73 CAUTION: Point to note for assembling the cable guide When assembling the cable guide. insert the flag section [1] of the cable guide into the hole [2] on the sheet metal.1 screw [2] . 5) Remove the cable [1]. .1 spring [3] 21 . . and hook the spring [3] on the flag [4] of the laser scanner.

be careful not to drop it. F-2-80 F-2-78 9) Remove 3 springs [1]. . .Chapter 2 7) Remove the sheet metal [1].4 screws [2] F-2-79 F-2-77 10) Remove the laser scanner unit [1]. 22 CAUTION: When removing the laser scanner unit. and then remove the cable [3] from the guide. 8) Remove 1 flat cable [1] and 1 connector [2]. Do not to disassemble the laser scanner unit.

1 Pre-procedure for removing drum motor 0021-3990 1) Remove the right cover. and then remove the cable [2] from the cable guide [3].3.1 protrusion [3] [1] [2] [2] [3] F-2-85 3) Remove the developing motor [1].3.3 screws [2] 23 .(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover. and then remove the cable [2] from the cable guide [3].3.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover. [1] [3] [1] [1] F-2-81 [2] [1] 2) Remove the cable guide [1].1.(page 2-9)Reference[Removing upper cover] 4) Remove the right frame cover.(page 2-9)Reference[Removing upper cover] 4) Remove the right frame cover.2 protrusions [3] [1] [2] [2] [3] [1] [3] [1] F-2-84 F-2-82 3) Remove the drum motor [1].2. .(page 2-7)Reference[Removing right frame cover] 2.1 Pre-procedure for removing developing motor 0021-3985 1) Remove the right cover. (From top to front direction) . . .3.1 Drum/ITB Motor 2.3 IMAGE FORMATION SYSTEM [2] [1] [2] 2.(page 2-7)Reference[Removing right frame cover] 2. [1] [2] [1] [2] F-2-83 2.3 screws [2] 2) Remove the cable guide [1].1.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover.2 claws [2] .2.3.2 Removing drum motor 0021-3991 1) Remove 10 connectors [1].3.1 claw [2] .2 Developing Rotary Motor 2.Chapter 2 2. (left).2 Removing developing motor 0021-3988 1) Remove 10 connectors [1].

3.Chapter 2 [2] [1] [2] F-2-89 [2] 4) Pull out the cartridge tray [1] to the front until it stops.2 screws [2] 24 . .3 ITB Unit 2.3. F-2-87 2) Remove the cassette [1]. F-2-88 3) Open the front cover [1].3. F-2-91 6) Remove the RD sensor unit [1] to the front. F-2-90 5) Press the stopper [1] at the rear left in the arrow direction. and remove the cartridge tray [2] as pulling its left side to the front. F-2-86 2.1 Removing ITB unit 0021-4270 1) Open the rear cover [1].

4.1 connector [3] 25 . 2.(page 2-5)Reference[Removing upper rear cover (left)] 4) Remove the upper cover. 7) Remove the connector [1].(page 2-24)Reference[Removing ITB unit] 2) Remove the right cover.1 Pre-procedure for removing RD sensor unit 0021-4274 F-2-93 8) Move two handles [1] of the ITB at the rear side of the main unit in the arrow direction.(page 2-18)Reference[Removing high voltage power supply PCB] 2.3. F-2-95 CAUTION: Be careful not to touch the belt when you remove the ITB unit. .(page 2-7)Reference[Removing right cover] 3) Remove the upper rear cover (left).3. 1) Remove the ITB unit.4 RD Sensor Unit 2.Chapter 2 F-2-92 CAUTION: Further pull out the RD sensor unit [1] to the front so as not to damage the belt when removing the ITB unit. F-2-94 9) Hold two handles [1] of the ITB at the front side of the main unit and remove the ITB unit [2] in the arrow direction.2 Removing RD sensor unit 0021-4275 1) Remove the cable [2] from the cable guide [1].4.3.(page 2-9)Reference[Removing upper cover] 5) Remove the left cover.(page 2-8)Reference[Removing left cover] 6) Remove the high voltage power supply PCB.

(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover. be careful not to damage the cable. [2] F-2-100 26 [1] .1 boss [2] [1] F-2-97 CAUTION: When you pass the cable of the RD sensor unit to the hole on the side plate. . and then remove the cable [2] from the cable guide [3]. [2] 2. .1 Pre-procedure for removing pick-up motor 0021-3996 1) Remove the right cover.(page 2-7)Reference[Removing right frame cover] [1] F-2-99 3) Remove the pick-up motor [1] in the arrow direction.4.2 screws [2] 2.4.1.2 Removing pick-up motor 0021-3999 1) Remove 7 connectors [1].4.4 PICKUP/FEEDING/DELIVERY SYSTEM 2.(page 2-9)Reference[Removing upper cover] 4) Remove the right frame cover.Chapter 2 [2] [3] [1] [1] [1] F-2-96 2) Remove the RD sensor unit [1]. [2] [1] [3] F-2-98 2) Remove the cable guide [1] in the arrow direction.1 Pickup Motor 2.1.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).

Chapter 2

2.4.2 Pickup Unit
2.4.2.1 Pre-procedure for removing pick-up unit
0021-4276

1) Remove the right cover.(page 2-7)Reference[Removing right cover]
2) Remove the upper rear cover (left).(page 2-5)Reference[Removing upper rear cover (left)]
3) Remove the upper cover.(page 2-9)Reference[Removing upper cover]
4) Remove the right frame cover.(page 2-7)Reference[Removing right
frame cover]

2.4.2.2 Removing pick-up unit
0021-4277

1) After removing 7 connectors [1], remove the cable [2] from the cable
guide [3].
[1]

F-2-103

4) After moving two arms [1] in the direction of the arrow [A], move them
to the direction of the arrow [B] and remove them.

[2]

[1]

[3]

F-2-101

2) Remove the cable guide [1] in the arrow direction.
- 1 boss [2]

[2]

[1]
F-2-102

3) Turn two stoppers [1] inward and remove them.
- 2 bosses [2]

F-2-104
Caution:
When you remove the arms, the spring [1] might come off, and therefore
you should be careful not to lose it.

27

Chapter 2

F-2-106

3) Remove 2 links [1] at the left and right sides from the bearing part [2] of
the MP tray pick-up unit.

5) Remove the pick-up unit [1].
- 6 screws [2]

F-2-107
CAUTION:
When you remove the MP tray pick-up unit, the link parts become
unengaged, and therefore you should be careful not to lose the links.

F-2-105
Caution:
Do not damage the cables of the pick-up assembly with the frame, etc. when
you removing it.

4) Press a flat-blade screwdriver to the stopper [1], pull out the MP tray pickup unit [2] upward, and remove it.

2.4.2.3 Removing MP tray pick-up unit
0021-4279

1) Stand the main unit upright so that you can access its bottom face.
2) Move the MP tray pick-up unit [1] in the arrow direction.

28

Chapter 2

F-2-110
CAUTION:
When you assemble the delivery unit, be sure to place the cable in the correct
position as shown in the figure.

F-2-108

2.4.3 Delivery Unit
2.4.3.1 Pre-procedure for removing delivery unit
0021-6352

1) Remove the right cover.(page 2-7)Reference[Removing right cover]
2) Remove the upper rear cover (left).(page 2-5)Reference[Removing upper rear cover (left)]
3) Remove the upper cover.(page 2-9)Reference[Removing upper cover]
4) Remove the left cover.(page 2-8)Reference[Removing left cover]
5) Remove the rear cover.(page 2-5)Reference[Removing rear cover]
6) Remove the lower rear cover.(page 2-6)Reference[Removing lower rear
cover]
7) Remove the rear cover lib unit.(page 2-5)Reference[Removing rear cover lib unit]
8) Remove duplex reverse drive unit.(page 2-13)Reference[Removing duplex reverse drive unit]

2.4.3.2 Removing delivery unit
0021-6353

1) Move the cable guide [1] and remove the connector [2].

3) Release two claws [1] and remove the connector [2].

F-2-109

2) Remove the cable [1] from the cable guide [2].
- 1 wire saddle [3]
- 3 connectors [4]

29

Chapter 2
8) The pick-up roller automatically rotates to the replacement position.
9) Remove the cassette.
10) Open two protruded parts [1] in the arrow direction and remove the pickup roller [2].

[2]

F-2-111

4) Remove the cable [2] from the cable guide [1].
- 2 connectors [3]

[1]
F-2-114

11) After replacing the pick-up roller, turn the power OFF and ON.

2.4.5 Cassette Separation Roller
2.4.5.1 Removing cassette separation roller
0021-4262

1) Remove the cassette.
2) Remove two protruded parts [1] and then remove the cover [2].
F-2-112

5) Remove the delivery unit [1].
- 3 screws [2]

[2]

F-2-113

2.4.4 Cassette Pickup Roller
2.4.4.1 Removing cassette pick-up roller
0021-4261

1) Connect the equipment to a PC and make the setting of the driver.
2) Turn on the power and then display the printer driver window.
3) Display the status window from the driver window.
4) Enter the password (*28*) from the keyboard.
5) Service Mode is displayed in the "Option" menu of the status window.
6) Select Replace Service Parts > Pick-up Roller Position shift.
7) Put the backside of the printer main body facing downside, and raise it.

30

[1]
F-2-115

3) Open the holder [1] in the arrow direction, release the protruded part [2]
of the separation roller, and remove the separation roller assembly [3].

6.(page 2-32)Reference[Removing secondary transfer feeding unit] 5) Remove the rear cover.4.(page 2-9)Reference[Removing upper cover] 4) Remove the secondary transfer feeding unit.(page 2-6)Reference[Removing lower rear cover] 2.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).(page 2-5)Reference[Removing rear cover] 5) Remove the lower rear cover.4.4.2 claws [2] F-2-119 2.1 Pre-procedure for removing duplex feeding unit 0021-4281 1) Remove the right cover.2 Removing duplex feeding unit F-2-117 0021-4282 1) Open the duplex feeding unit [1] and then remove it.4.Chapter 2 [3] [2] [1] F-2-116 2.7.4. 31 . 1) Remove the MP tray pick-up roller [1].1 Removing MP tray pick-up roller F-2-118 0021-4263 2) Turn the precision screwdriver and remove the MP tray separation pad [1] in the arrow direction.8.4. . .8.7 Manual Separation Pad 2.4.8 Duplexing Feeding Unit 2.6 Manual Pickup Roller 2.1 Removing MP tray separation pad 0021-4264 1) Insert a precision screwdriver into the space [2] between the MP tray separation pad [1] and pad holder.2 bearings [2] 2.

(page 2-6)Reference[Removing lower rear cover] 7) Remove duplex feeding unit.Chapter 2 F-2-123 CAUTION: When you remove the screw.4.1 screw [2] 1) Remove the right cover.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover. .4.2 Removing re-pick-up guide unit 0021-4284 1) Remove the re-pick-up guide unit [1].(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).4 screws [3] 32 . 2.9.4.10. the guide cap [1] is also detached.1 Removing secondary transfer feeding unit 0021-4280 1) Open the rear cover [1].10.(page 2-5)Reference[Removing rear cover] 6) Remove the lower rear cover. and therefore you should be careful not to lose it.4.(page 2-9)Reference[Removing upper cover] 4) Remove secondary transfer feeding unit.1 Pre-procedure for removing re-pick-up guide unit 0021-4283 F-2-122 2) Remove the secondary transfer feeding unit [1] in the arrow direction.(page 2-31)Reference[Removing duplex feeding unit] 2. F-2-121 2.4. F-2-120 2) Remove the link [1] from the duplex feeding unit.9 Secondary Transfer Feeding Unit 2.(page 2-32)Reference[Removing secondary transfer feeding unit] 5) Remove the rear cover.3 connectors [2] . .10 Re-Pickup Guide Unit 2.

Chapter 2 F-2-124 2.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left). 2.2 Removing fixing unit 0021-4266 1) Remove the cable guide [1] and then remove the connector [2].5. F-2-125 2) Remove the cable [1] from the cable guide [2].5 FIXING SYSTEM F-2-126 2. .(page 2-13)Reference[Removing duplex reverse drive unit] 2. .(page 2-5)Reference[Removing rear cover] 6) Remove the lower rear cover.1.(page 2-5)Reference[Removing rear cover] 7) Remove the rear cover lib unit.2 screws [2] 33 .1. be sure to place the cable in the correct position as shown in the figure.1 Pre-procedure for removing fixing unit 0021-4265 1) Remove the right cover.(page 2-9)Reference[Removing upper cover] 4) Remove the left cover.5.1 Fixing Assembly CAUTION: When you assemble the fixing unit.(page 2-8)Reference[Removing left cover] 5) Remove the rear cover.1 wire saddle [3] .3 connectors [4] 3) Remove the fixing unit [1].5.(page 2-5)Reference[Removing rear cover lib unit] 8) Remove duplex reverse drive unit.

F-2-128 2) Remove the pressure plates [1] at the left and right sides.(page 2-33)Reference[Removing fixing unit] F-2-129 3) Remove the gear [1].5.2. and bushing [5].2.(page 2-5)Reference[Removing rear cover lib unit] 8) Remove duplex reverse drive unit. remove the guide plate [4].(page 2-13)Reference[Removing duplex reverse drive unit] 9) Remove fixing unit.1 Pre-procedure for removing fixing film unit 0021-4287 1) Remove the right cover.(page 2-5)Reference[Removing rear cover] 5) Remove the rear cover.(page 2-5)Reference[Removing rear cover] 6) Remove the lower rear cover.Chapter 2 F-2-127 2. 2.(page 2-6)Reference[Removing lower rear cover] 7) Remove the rear cover lib unit. cam [3].5.(page 2-9)Reference[Removing upper cover] 4) Remove the left cover.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover. 34 .2 Removing fixing film unit 0021-4288 [5] 1) Remove the pressure springs [1] at the left and right sides. and parallel pin [4].5. cam [4].(page 2-13)Reference[Removing duplex reverse drive unit] 2) Remove the upper rear cover (left). E-ring [3]. 2 parallel pins [2]. [2] [4] [1] [3] [2] F-2-130 4) After removing the shaft [1]. sensor flag [2].2 Fixing Film Unit 2.

1 Pre-procedure for removing fixing pressure roller 0021-4291 F-2-133 CAUTION: When you disassemble or assemble the fixing film unit. (left).2 bushings [2] .3. 2.1 gear [3] 35 .2 Removing fixing pressure roller 0021-4292 1) Remove the fixing pressure roller [1].3 Fixing Pressure Roller 2.(page 2-34)Reference[Removing fixing film unit] 2.(page 2-5)Reference[Removing rear cover lib unit] 8) Remove duplex reverse drive unit.3.(page 2-6)Reference[Removing lower rear cover] 7) Remove the rear cover lib unit. F-2-132 6) Remove the cable guide [1]. 1) Remove the right cover. you should be careful not to lose it when removing it. do not touch or damage the fixing film [1].5.(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover.(page 2-8)Reference[Removing left cover] 5) Remove the rear cover. [1] F-2-131 5) Remove the cable [1] from the cable guide [2].Chapter 2 [3] [4] [5] [2] 7) Remove the fixing film unit [1].5. F-2-134 CAUTION: Since the spring is very small.(page 2-13)Reference[Removing duplex reverse drive unit] 9) Remove fixing unit.5.(page 2-33)Reference[Removing fixing unit] 10) Remove fixing film unit. .(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover.(page 2-9)Reference[Removing upper cover] 4) Remove the rear cover.(page 2-5)Reference[Removing rear cover] 6) Remove the lower rear cover.

(page 2-5)Reference[Removing upper rear cover (left)] 3) Remove the upper cover. F-2-136 2) Remove the sheet metal [1] of the main controller PCB.2 Removing fixing motor 0021-4099 1) Remove the main controller PCB [1].Chapter 2 F-2-137 3) Remove three connectors [1].4 Fixing Motor 2.2 connectors [2] 36 .1 Pre-procedure for removing fixing motor 0021-4098 1) Remove the right cover.(page 2-9)Reference[Removing upper cover] 4) Remove the right frame cover.4.7 screws [2] F-2-139 5) Remove the sub power supply PCB unit [1]. .5.5. and remove the cable [2] from the cable guide [3].(page 2-7)Reference[Removing right frame cover] 2. . 2.1 flat cable [2] .(page 2-7)Reference[Removing right cover] 2) Remove the upper rear cover (left).5.4. F-2-135 CAUTION: Do not touch the surface of the fixing pressure roller. .4 screws [3] F-2-138 4) Remove the cable guide [1].

7) Remove the fixing motor [1].Chapter 2 F-2-140 6) Remove the fixing motor unit [1]. . F-2-142 8) Remove the gear [1] and pin [2] from the fixing motor.3 screws [2] [1] F-2-141 CAUTION: When you remove the fixing motor unit. [2] [1] CAUTION: Point to note for assembling Be sure to assemble the unit in a way that the tip [1] of the spring and the protruded parts [2] of the gear can be seen from the holes on the sheet metal.3 screws [2] MEMO: When removing the fixing motor unit for removing other units. it is not necessary to remove the fixing motor. F-2-143 37 . do not lose the spring[1] at the rear side. .

.

Select: Option menu > Service mode > Service parts replacement > Scanner unit replace settings from the status window. 4) Execute Option Menu > Utility > Calibration in the status window. put the label [2] inside the right cover [1]. wait completion of the processing for approx. execute color displacement correction and calibration. 3) Start the Status window. F-3-2 3.Chapter 3 Chapter 3 Standards and Adjustments 3. 15 sec. enter the value described on the label included in the scanner unit into the following service mode.1 After Replacing the laser scanner unit 0021-5293 When replacing the laser unit.1 After Replacing the DC controller PCB 0021-5294 The information in the NVRAM on the DC controller PCB is saved as backup data in the NVRAM on the main controller PCB. When replacing the main controller PCB. color displacement correction. 1) Turn on the power supply of the host machine. 2. 4) Execute Option Menu > Utility > Out-of-Register Colors Correction. 1) Execute Option Menu > Service Mode > Printer Information settings > Printer Setting Restoration. execute recovery of backup data. display the printer driver screen. Executing Printer Setting Restoration in service mode recovers the backup data in the NVRAM on the DC controller PCB. 3) Execute Option Menu > Utility > Out-of-Register Colors Correction in the status window. 3. 5) Execute Option Menu > Utility > Calibration. After moving the NVRAM.1 Adjustment of Laser Exposure System 3. [1] [2] F-3-1 How to transit to the service mode 1.1. 3. When replacing the DC controller PCB. T-3-1 After executing the printer recovery setting. After entry. After the power ON. 2) Turn off/on the power supply of the host machine. Change the display from the driver screen to status window.2. 39 . 2) Start the Status window. and calibration in service mode.2 After Replacing the Main Controller PCB 0021-5295 The settings and management data of host machine is saved in the NVRAM (IC2S) of the main controller PCB. Enter the password “*28*” with keyboards.2. 4.2 Adjustment of Electrical Components 3. be sure to move the NVRAM from the old PCB and to the new PCB.

Chapter 3 T-3-2 The information in the NVRAM on the DC controller PCB is saved in the NVRAM (IC2S) as backup data. Option Menu > Service Mode > Printer Information settings > DCON data back up. 5) Put the MAC address label that is included with the main controller PCB (service part) onto the MAC address label on the back of the host machine. When replacing the NVRAM. [1] F-3-3 40 . perform the same operation as replacing the main controller PCB and execute the following item.

Chapter 3 41 .

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failure in DC controller PCB.Replace the ITB motor . failure in DC controller PCB.Replace the DC controller PCB Abnormal low temperature in fixing assembly 0000 0001 E004 If decreasing temperature is detected after the main thermistor reaches a specified temperature. E015 . . .Replace the fixing film unit Open circuit in the main thermistor.Check the connectors of fixing assembly and DC controller PCB . Failure in fixing assembly start-up . 0000 The cycle of fixing motor speed detection signal does not move in the specified cycle after fixing motor drive is started. failure in DC controller PCB.Replace the ITB unit . Cause Soiling in density detection sensor.Replace the ITB motor . and DC controller PCB.Replace the DC controller PCB .Replace the DC controller PCB Error in fixing motor drive.Replace the DC controller PCB Error in fixing current drive circuit. open circuit in the main thermistor. . E021 .Replace the DC controller PCB Error in the developing disengagement movement. the change on the signal condition of the the developing home position sensor cannot be detected within specified time after main motor rotates. Cause Failure in ITB motor. E014 . DC controller PCB. . Cause Failure in fixing motor.Replace the fixing power unit . DC controller PCB .Replace the main motor .Check the connectors of ITB motor and DC controller PCB . failure in DC controller PCB.1. failure in DC controller PCB. .Replace the fixing power unit .1 Error Code Table 4. 0001 E020 For engagement/disengagement movement of the developing roller.Replace the DC controller PCB If abnormal high temperature is detected by sub thermistor (caused by sub thermistor). failure in DC controller PCB 0001 If the fixing motor speed detection signal comes off the specified cycle after it turned once to the specified cycle.Replace the fixing power unit failure in DC controller PCB .Replace the developing motor . failure in DC controller PCB.Check the connectors of ITB motor and DC controller PCB .Replace the fixing film unit .Replace the fixing film unit . (cause by sub thermistor) Cause Failure in fixing power unit.Check the connectors of developing motor. failure in DC controller PCB.Check the connectors of the DC controller PCB.Check the connectors of fixing assembly and DC controller PCB .Replace the fixing film unit . failure in toner cartridge. Cause Failure in fixing power unit. Cause Failure in fixing control circuit assembly.1 Error Code 0022-0181 T-4-1 Code E000 Detection Remedy Failure in fixing assembly start-up.Check the connectors of fixing assembly and DC controller PCB . Cause Failure in sub thermistor. failure in DC controller PCB. Cause Failure in developing motor. . Zero cross signal is not detected within specified time.Chapter 4 Chapter 4 Error Code 4.Replace the fixing film unit .Check the connectors of fixing assembly and DC controller PCB . .Check the connectors of the developing home position sensor. main motor. E012 . and fixing If increasing temperature is not detected by main thermistor after current power supply distribution to the heater is started.Replace the DC controller PCB E001 Abnormal high temperature in fixing assembly 0000 0001 E003 If abnormal high temperature is detected by main thermistor.Replace the DC controller PCB 43 . failure in main motor.Replace the DC controller PCB If decreasing temperature is detected after the sub thermistor reaches a specified temperature. disconnection in the fixing heater. Cause Failure in fixing motor. open dircuit in the sub thermistor. Cause Failure in sub thermistor. 0000 The cycle of ITB motor speed detection signal does not move in the specified cycle after ITB motor drive is started. Cause Failure in ITB motor.Replace the fixing power unit Error in ITB motor activation.Replace the DC controller PCB Error in density sensor Insufficient light receiving during image density detection.Replace the fixing power unit . failure in DC controller PCB .Replace the toner cartridge Error in developing motor 1003 Developing motor does not rotate. failure in DC controller PCB 0001 If the ITB motor speed detection signal comes off the specified cycle after it turned once to the specified cycle.Replace the developing home position sensor . Cause . .Replace the fixing power unit .Check the connectors of fixing assembly and DC controller PCB . assembly. failure in density detection sensor.Check the connectors of fixing assembly. Cause Failure in developing home position sensor.

laser unit. failure in pickup motor. failure in DC controller PCB.Replace the DC controller PCB Engine communication error 0001 E198 Error between DC controller PCB and main controller PCB. Cause Breakdown in low pressure power supply. . E196 .Check the connectors of the environment detection sensor and DC controller PCB . and DC controller PCB .Check the ÇÉonnectors of duplex unit and DC controller PCB . DC controller PCB . failure in DC controller PCB.Check the connectors of duplex cooling fan and DC controller PCB .Replace the DC controller PCB EEPROM error EEPROM error Cause Failure in main controller PCB E805 .Replace the ITB unit . Cause Failure in laser scanner unit. Cause Breakdown in disengagement system. pick up motor.Check the connectors of the ITB unit and DC controller PCB . failure in DC controller PCB E806 . failure in toner cartridge. failure in density detection sensor. failure in controller PCB.Check the connectors of developing motor. failure in DC controller PCB 44 .Check the disengagement system .Replace the power cooling fan Error in low voltage power supply. 0000 E110 E840 . failure in DC controller PCB.Check the connectors of ITB tension sensor.Replace the toner cartridge Error in DCON ROM 0001 E197 Failure in ROM update of DC controller PCB . failure in DC controller PCB. failure in DC controller PCB . failure in DC controller PCB E070 E078 E100 Breakdown in yellow scanner assembly. E194 . 0003 Breakdown in black scanner assembly. . 0001 Breakdown in magenta scanner assembly.Replace the duplex cooling fan Error in power supply cooling fan Power cooling fan can not rotate the specified number of rotations. and BD. Cause Failure in duplex cooling fan.Check the connectors of power supply cooling fan and DC controller PCB .Replace the developing motor .Replace the DC controller PCB Error in ITB/TOP sensor Error in ITB/TOP sensor Cause Failure in ITB/TOP sensor. If printer detects a breakdown in low voltage power supply.Check the connectors of the laser scanner unit and DC controller PCB .Replace the controller PCB Breakdown in DC controller memory Breakdown in DC controller memory Cause Failure in DC controller PCB E747 . .Replace the DC controller PCB Error in first artificial BD adjustment If scanner does not become "Ready" after the artifical BD control is started.Replace the DC controller PCB Can not access to DC controller NVRAM Cause Failure in DC controller PCB . failure in DC controller PCB . failure in DC controller PCB.Replace the main controller PCB Error in duplex cooling fan 0005 Duplex cooling fan can not rotate the specified number of rotations.Check the connection of the connector of the DC controller PCB and controller PCB .Replace the DC controller PCB Error in pressure release system.Replace the ITB .Replace the DC controller PCB .Replace the DC controller PCB Error in primary transfer disengagement. failure in DC controller PCB.Chapter 4 Code 2003 E052 Detection Remedy The cycle of developing motor speed detection signal does not move in the specified cycle after developing motor drive is started. Cause Failure in power supply cooling fan. Cause Failure in laser scanner unit. Primary transfer disengagement system can not work properly.Replace the ITB tension sensor Error in scanner motor. failure in ITB tension sensor.Replace the laser scanner unit .Check the connectors of power unit and DC controller PCB . Cause Failure in laser scanner unit.Check the connector of DC controller PCB . Cause Failure in connection between PCB.Replace the laser scanner unit .Replace the DC controller PCB .Replace the DC controller PCB Error in CPR sensor If CPR sensor is judged error. failure in DC controller PCB.Replace the environment detection sensor . Cause Failure in developing motor. Cause Failure in laser scanner unit. E808 . Cause Soiling in density detection sensor. failure in DC controller PCB .Replace the DC controller PCB Error in duplex unit detection Can not detect duplex unit.Replace the power unit . 0002 Breakdown in cyan scanner assembly. Cause Error in the connection of duplex unit. E066 Error in the environment detection sensor Error in the environment detection sensor Cause Failure in environment detection sensor.

Replace the fixing pressure release cam Failure in fixing drive assembly. failure in fixing pressure release cam. . 45 .Chapter 4 Code Detection Remedy Control home position (in pressured condition) cannot function after the home position control is started.Replace the fixing drive assembly Cause .

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On a PC. Enter the appropriate password (*28*) from the keyboard.Chapter 5 Chapter 5 Service Mode 5. On the Drive screen.1. it will be displayed on the below of the “Manager Mode”. if “Manager Mode” is displayed in the option menu. 4. 2.1 Outline 5. Turn on the power so that the Printer Driver screen appears. Starting Service Mode 1.1 Outline 0022-0151 The machine is equipped with service mode to enable the service person to check its condition. bring up the Status window [1]. F-5-1 3. enter the appropriate ID from the keyboard to add a special menu to the Printer Status Window screen. See that service mode [1] has appeared on the Option menu of the Status Window screen. 47 . But.

1. 48 .2 Test Printing 5.Chapter 5 F-5-2 F-5-3 5.Turn ON the power. and when this equipment has turned to 'standby'. Execute engine test print.2. press test print switch [1] located in the right side.1 Test Print 0021-5292 Test Print is an object used to check whether this equipment works properly or not. as the following steps.

Engine test print will be executed.Chapter 5 [1] F-5-4 2. F-5-5 49 . and one page of the horizontal line pattern as the below figure will be printed.

3 Service Mode Table 5.Increase the setting value (effective for toner splash/polka dot image) .Increase the setting value (effective for foggy image) . Backup of DCON data information Front : -5 to +5 (o*) Back : -5 to +5 (o*) The information on the NVRAM DC controller PCB will be backed up to the NVRAM of the main controller. move the pickup roller to the possible position for replacement. execute this mode. Fixing temperature Set the fixing temperature . set the offset value of the fixing temperature adjustment.If the setting value is increased. input the value written in the label on the service parts package.3. Secondary transfer bias Set the offset value of the secondary transfer bias . After replacing the DC controller PCB.1 Service Mode List 0022-0152 T-5-1 Group Service Chart Print Description Setting range/ Reference Output from the service chart print 1 (CMYK17 gradation patch data) A4. Printer Printer setting restore information settings Backup data of NVRAM of the DC controller saved in the NVRAM of the main controller. Inilization of CPR information Clear the value of horizontal scanning direction registration value of the inner RAM during of EEPROM DC controller PCB replacement. page 8 Counter detail Display the entire printing sheets of the toner cartridge of each toner Service setting Primary transfer bias Set the offset value of the primary transfer biasDecrease the setting value if the reversal icon -5 to +5 (o*) memory (reverse ghost) occurs.Chapter 5 5.To improve the fixing. the backup data in the NVRAM of the main controller will be copied to NVRAM of the DC controller. will be re-written in the NVRAM of the DC controller. After replacing the NVRAM of the main controller PCB.For trouble analysis. Service Scanner unit replacement parts setting replacement Movement to replacement home position of the pickup roller When replacing the laser scanner.2 Service Chart Print 1 0022-0176 Use Service Chart Print 1 to check image density and color tint. perform the backup for the data of the NVRAM of the DC controller. During pickup roller replacement.Decrease the setting value (effective for white spots/coarse image in half tone) Developing bias Set the offset value of the developing bias -5 to +5 (o*) . Record the inputted value in the NVRAM of the DC controller PCB. it will improve -5 to +5 (o*) the poor cleaning.3. 50 . 5. page 4 Output from the service chart print 2 (CMYK256 gradation patch data) A4. This is not used in normal service. -2 to +2 (o*) Output of the printer status print Same as utility menu > Printer status print Printer status print Status print B Status print B Log save setting Output of the log file. execute this mode.Decrease the setting value (effective for thin density) ICL bias Set the offset value of the ITB cleaning bias.

Chapter 5 F-5-6 F-5-7 51 .

Chapter 5 F-5-8 F-5-9 52 .

Chapter 5 F-5-10 F-5-11 5.3.3 Service Chart Print 2 0022-0177 Use Service Chart Print 2 to check image density and color tint. 53 .

Chapter 5 F-5-12 54 .

Chapter 5 F-5-13 55 .

Chapter 5 F-5-14 56 .

Chapter 5 F-5-15 57 .

Chapter 5 F-5-16 58 .

The sample page is attached below.4 Print Status Print 0022-0178 Configuration Page shows a list of device setting items.Chapter 5 F-5-17 5. 59 .3.

03: black) Column: 3 points location information (00: Left. LOG NO 0001: Calibration log 00: Cyan 01: Magenta 02: Yellow 03: Black LOG NO 0002: Scanner bending information Line: Toner color (00: Yellow.3.5 Status Print B 0022-0180 In Configuration Page (status window > "Utility" menu). 01: Magenta. 02: Right) Block 1: Bending information in sub scanning direction Block 2: Bending information in main scanning direction Block 3: Bending information of ITB unit 60 . 01: Center. calibration log and scanner bending information are added. 02: Cyan.Chapter 5 F-5-18 5.

Chapter 5 F-5-19 61 .

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and printer driver screen will appear.2 Entering the Special Administrator Mode 0022-6677 1. 2. However.1 Overview 6.The Special Administrator Mode[1] will appear in the “option” menu in the status window screen. information about this mode is not disclosed to users. enter the password (369*). 63 .1.Using keyboard.Status window [1] will appear in the driver screen.1. F-6-1 3.Turn ON the power. 6.Chapter 6 Chapter 6 Special Administrator Mode 6. 4.1 Preface 0022-6620 Special management mode is the mode for users to solve a problem by themselves when an error occurs.

Chapter 6 F-6-2 5. and press OK. F-6-3 64 .Enter the maintenance code.

status notification will also be available on the status display utility other than CAPT standard PSW.LOG (e. destination path name *2 Store Operation Message Log ON/OFF*1.g C:\Document and Settings\All Users\CAPTUSER.LOG (e. and simple status will appear in the [A] in the printer status window (PSW).g C:\Document and Settings\All Users\CAPTMSG.3 Menu List 0022-6678 T-6-1 Maintenance code 0711 Mode name Item Log Retention Log Setting Store Internal Log ON/OFF*1.ENG) Action massage log profile : CAPTMSG. destination path name *2 0874 Display Status on Print Queue*3 ON/OFF*1 0931 Fix USB Serial Nunber*4 ON/OFF*1 *1 default *2 The directory is the following folder in the root of the drive where Windows is installed.1. 65 .g C:\Document and Settings\All Users\LBP7200C_USB003. [A] F-6-4 *4 Use the fixed USB serial number by specifying the same number to the USB serial number for multiple printers so that multiple printers can be used by the same printer driver (icon). And. destination path name *2 Store Userl Log ON/OFF*1.ENG (e.LOG) *3 Turn ON this setting.LOG) User Log Profile: CAPTUSER.Chapter 6 6. Windows 2000/XP Windows Vista: User\Public Printer internal log profile: <Model name>_<Port Name>.

Chapter 6 66 .

1 Upgrading 7.1. 67 .Chapter 7 Chapter 7 Upgrading 7. Replace the PCB in the case of version upgrading of firmware for the DC controller PCB and the main controller PCB.1 Overview of Version Upgrading 0021-5302 This equipment does not correspond to version upgrading using SST (service support tool).

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1.0+1. and externals/auxiliary control system.5mm Image margin (Left/right) 5.5/-1. Image margin (Leading edge) 5. fixing system.1 Outline 0021-1275 The machine may be broadly divided into the following 6 functional blocks: engine control system.1 Construction 8.1 Product Specifications 0022-8863 Body installation method Desktop page printer Photosensitive medium OPC drum Charging method Roller charging Exposure method Laser scanning Development method Contact development Transfer method Intermediate Transfer Belt (ITB) Separation method Curvature Pickup method Cassette: simple retard method Manual feed tray : pad separation method Drum cleaning method rubber blade Transfer cleaning method Cleaning brush + roller method (drum electrostatic collection) Fixing method On-demand fixing Delivery method Face-down Contrast adjustment function Auto Toner level detection function Available Toner type Non-magnetic single-component dry toner Warm-up time 19 seconds or less -May vary depending on the usage conditions.Chapter 8 Chapter 8 System Construction 8.0mm Number of gradations 16 gradations Printing resolution 600dpi x 600dpi First print time Black and white printing: 15 seconds or less Color printing: 15 seconds or less -May vary depending on the output environment.0/-1. such as the availability of the optional accessories and installation environment. pickup/transport/delivery system.0+1.2.5mm Image margin (Trailing edge) 5.2 Product Specifications 8. laser exposure system. Laser exposure system Image formation system Pickup/transport/delivery system Engine control system Fixing system Externals and control system To external device F-8-1 8. image formation system. 69 . -Approximately 220 seconds when the printer is turned on after a toner cartridge is replaced.5/-1.0+1.

Chapter 8 Print speed (A4) Black and white printing: 20 ppm Color printing: 20 ppm -The print speed may drop depending on the settings for the paper size.0 9.0Kg 8. option: none Interface USB: Hi-Speed USB/USB Network: Shared 10BASE-T/100BASE-TX (RJ-45) Full duplex/Half duplex Auto gradation correction available(A4.3 Function List 8.7 4. 18.1 Print Speed 0021-1262 T-8-1 Unit: prints/min Single-sided Name in the driver (grammage) Plain paper (70 to 90g/m2) plain paper L (60 to 74g/m2) heavy paper 1 (86 to 119g/2) heavy paper2 (120 to 129g/2) speed 1/1 1/2 Heavy paper 3 (130 to 163g/2) 70 Paper Size Double-sided Manual feed tray Cassette Option cassette Manual feed tray Cassette Option cassette A4 16.Heavy paper (86 to 263g/m2).1 10.6 21.1 17.5 W (220 to 240V) Dimensions 409 (W) x 490 (W) x 331(H) mm Weight Printer unit (excluding toner cartridges):Approx. Envelope COM10.6 mm long Cassette paper type Plain paper (60 to 90g/m2).3 10. Letter. paper type. Executive. 405 W (120 to 127V)/ Approx. and Foolscap) Operating environment (Temperature range) 10 to 30 deg Operating environment (Humidity range) Operating environment Temperature range: 10 to 30 deg C (50 to 86 deg F) Humidity range: 20 to 80 % RH (no condensation) Noise Lwad (declared A-weighted sound power level (1 B = 10 dB)) During standby: Background noise level During operation: 7 B or less Sound pressure level (bystander position) During standby: Background noise level During operation: 56 dB (A) or less (Declared noise emission in accordance with ISO 9296) Power supply rating 120 to 127 V (±10%).9 4. 7 W (120 to 127V)/ Approx.3 LGL 14.070 W or less Power consumption Average during operation Approx.5 W (220 to 240V) Average during sleep mode Approx.7 9.Heavy paper (86 to 263g/ m2).3. 50/60 Hz (±2 Hz) 220 to 240 V (±10%).0 9.0 to 355. Legal. 22.2 10. activating a safety mechanism and pausing printing temporarily.Coated paper(120 to 220g/m2).6 mm long Multifeeder paper size Standard sizes: A4.0 10. 50 sheets (80 g/m2) Delivery tray stack Approx. Letter.0 to 355.2 9.2 . Legal.Label. B5. and fixing mode setting.5 W (120 to 127V)/ Approx.5 8. Executive.5 LGL 6.0 20. 16K. A5.3 8.2 4.1 17. Foolscap. -If the printer is used continuously for an extended period of time.2 4.0 20. Foolscap. Executive. Envelope COM10. 16K. number of pages printed.1 8.9 mm wide and 127. Envelope B5. and Index Card Custom paper sizes: 76. 7. Envelope C5.Label. A5.5 4.5 4.2 A4 7.Transparency.Coated paper(120 to 220g/m2). Cassette paper size Standard sizes: A4. B5. Letter. Statement.6 4. and Envelope B5 Custom paper sizes: 100. 50/60 Hz (±2 Hz) Power consumption (Maximum) 1. 395 W (220 to 240V) Average during standby Approx. Envelope DL. Envelope C5. 125 sheets (80 g/m2) Memory Standard: 16MB.0 kg Option Csette:4.5 9.4 9.Envelope Cassette capacity Approx. B5. 20.3 4.4 9. Legal. Envelope Monarch.5 LTR 7.0 to 215.5 4. option: none Hard disk Standard: none.9 9. Envelope DL. the internal temperature of the printer may increase. 250 sheets (80 g/m2) Multifeeder tray capacity Approx.0 21.Envelope Multifeeder tray paper type Plain paper (60 to 90g/m2).2 to 215.0 LTR 16.9 mm wide and 148. Statement.

4 5.0 Envelope 3.6 - - - Envelope H 1/3 - 4.2 4.6 7.9 6.0 LTR 5.7 - - - Transparency 1/3 A4 5.Chapter 8 Coat paper1 (120 to 130g/m2) Coat paper2 (155 to 165g/m2)Coat paper3 (210 to 220g/m2) Glossy paper 1/3 A4 5.5 6.8 3.0 3.0 1/2 Com10 5.2 - - - Labels 1/2 A4 7.5 3.4 7.0 3.7 9.0 3.6 2.0 LGL 4.0 - - - - - 71 .9 3.2 4.6 5.0 6.0 6.6 9.0 3.

Chapter 8 72 .

1.Chapter 9 Chapter 9 Outline of Components 9.1 Cluth/Solenoid 0021-5303 CL2 SL3 SL5 SL1 CL1 SL2 F-9-1 Symbol for component Clutch Solenoid CL1 Name Manual feed tray feeding clutch CL2 Duplex feeding clutch SL1 Manual feed tray pickup solenoid SL2 Cassette pickup solenoid SL3 Developing separation solenoid SL5 Duplex reversal solenoid SL6 Paper feeder pickup solenoid 73 .1 Clutch/Solenoid 9.

Chapter 9 9.2.1 Sensor 0021-5300 SR4 SR13 SR15 SR8 SR2 SR6 SR10 SR9 SR1 SR12 SR14 SR7 F-9-2 Notation SR1 74 Name Notation Name Paper feeder pre-registration detection sensor SR9 Fixing pressure release sensor SR2 Front door open/close sensor SR10 Fixing loop sensor SR3 Paper feeder paper detection sensor SR12 Pre-registration detection sensor SR4 Registration detection sensor SR13 Cassette paper detection sensor SR6 Developing HP sensor SR14 Bypass paper detection sensor SR7 Bypass tray pre registration detection sensor SR15 Delivery full sensor SR8 Fixing delivery sensor SR16 ITB pressure release sensor .2 Sensor 9.

1 PCBs 0021-5301 DC F-9-3 Name DC Controller PCB Fixing power supply PCB High-voltage power supply PCB Main Controller PCB 75 .3 PCBs 9.3.Chapter 9 9.

Chapter 9 76 .

Feb 4 2009 .