INSTRUCTION MANUAL

7475H
Hydraulic Hand Pump
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
99937735

© 2010 Greenlee Textron Inc.

IM 1461 REV 1  12/10

.... 8 The 7475H Hydraulic Hand Pump develops 10......... Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tool: 7475H Hydraulic Hand Pump Keep this manual available to all personnel....... 2 Safety...................... shall not be liable for damages resulting from misapplication or misuse of its products......950 kPa) and is intended to be used with the following Greenlee remote crimping and cutting heads: • model RK1240 • model SDK202GL • model 750 The 7475H may also be used with hydraulic conduit benders........................ 2 Purpose of this Manual........................................................................................................... IL 61109-2988 USA • 815-397-7070 ............................. 6 Maintenance.................................... Greenlee Textron Inc......000 psi (68.................................................... Observe all of the safety information provided....... 3-4 Identification.......................... 5 Installation.......... Replacement manuals are available upon request at no charge at www............ KEEP THIS MANUAL Greenlee / A Textron Company 2 4455 Boeing Dr................................................... Safety Safety is essential in the use and maintenance of Greenlee tools and equipment............ All specifications are nominal and may change as design improvements occur........................................... tubing benders................................ • Rockford...... 7 Parts List.... 6 Operation.................................................greenlee................... This instruction manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool... 6 Illustration................................... Fill with Greenlee hydraulic oil or Mobil DTE-13................7475H Hydraulic Hand Pump Table of Contents Description Description......... 2 Important Safety Information..........com........ and punch drivers..................

gangrene or death.7475H Hydraulic Hand Pump IMPORTANT SAFETY INFORMATION SAFETY ALERT SYMBOL Electric shock hazard: This tool is not insulated. • Depressurize the hydraulic system before servicing. COULD result in severe injury or death. • Rockford. • Select and maintain the hydraulic fluid to meet the minimum dielectric standards required by your safety department. Hazards or unsafe practices which. Hazards which. if not avoided. Immediate hazards which. if not avoided.950 kPa). Wear eye protection when operating or servicing this tool. • Do not hold hose or couplers while operating the power source. The message after the signal word provides information for preventing or avoiding the hazard. Skin injection hazard: • Do not use hands to check for leaks. seek medical attention immediately. Read and understand all of the instructions and safety information in this manual before operating or ­servicing this tool. Never set the relief valve higher than 10. IL 61109-2988 USA • 815-397-7070 .000 psi (68. if not avoided. Failure to observe this warning could result in severe injury or death. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. defined below. WILL result in severe injury or death. Failure to observe this warning could result in severe injury or death. The signal word. Greenlee / A Textron Company 3 4455 Boeing Dr. Oil under pressure easily punctures skin causing serious injury. indicates the severity of the hazard. MAY result in injury or property damage. If you are injured by escaping oil. Failure to observe this warning could result in severe injury or death. When using this unit near energized electrical lines: • Use only certified non-conductive hoses and proper personal protective equipment. This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage.

Note:  Keep decals clean and legible. • Work in areas that are well-lit. • Check product specifications regarding pressure ratings and capacities. uncluttered and dry. Replace decals when necessary • Use this tool for the manufacturer’s intended use only. The system operating pressure must not exceed the lowest rated component in the system. Always use the handle to carry the pump. Greenlee / A Textron Company 4 4455 Boeing Dr. • Rockford. Never carry the pump by the hose.7475H Hydraulic Hand Pump IMPORTANT SAFETY INFORMATION • Follow the operating instructions and safety information supplied with the hydraulic ram or accessory. IL 61109-2988 USA • 815-397-7070 . Failure to observe this warning could result in severe injury or death.

IL 61109-2988 USA • 815-397-7070 . Vent/Fill Cap 3. • Rockford. Pump Reservoir 1. Carrying Handle Greenlee / A Textron Company 5 4455 Boeing Dr. Pump Outlet 5. Pump Handle 2. Release Valve 6.7475H Hydraulic Hand Pump Identification 1 2 3 4 5 6 7475H Hydraulic Hand Pump 4.

Remove vent/fill cap from reservoir. Pressure will be maintained until release valve is opened. 5. Vent pump reservoir and close release valve. Position pump at higher elevation than cylinder. Under no load. pumping takes less effort. Use 1-2 wraps of Teflon tape (or suitable thread sealant) on hose fitting. Using Two-Speed Pumps This pump provides 2-stage flow. Single-Acting Crimping Applications 1. Close release valve by turning clockwise. When pump reaches approximately 600 psi. Close release valve by turning clockwise. This will force the trapped air to move up to the pump reservoir. Open release valve (turn counterclockwise) to release pressure. Position cylinder with the plunger end down. Operate pump handle to deliver hydraulic power to system. Connect the hose to your cylinder or tool. operate the pump until the release valve opens. 4. Repeat the above steps as necessary. bending. 2. • Rockford. Thread hose into pump outlet. 1. 2. the pump automatically shifts to the second stage for building pressure. Fill reservoir approximately 2/3 full. preventing oil from flowing out of the pump. Trim loose ends. allowing oil to flow back to the reservoir. Single-Acting—Other Applications 1. 2. 3. 2. IL 61109-2988 USA • 815-397-7070 . you must momentarily stop pumping and raise the handle to shift to the high pressure stage. 4. After the pump shifts. Operation Before Using the Pump Check all system fittings and connections to be sure they are tight and leak-free. Pressure will be maintained until release valve is opened. Operate pump handle to deliver hydraulic power to system. or valve failure. For crimping operations. cylinder. Return vent/fill cap to proper position. leaving the first complete thread free of tape to ensure that tape does not shed into hydraulic system. 3. always screw on dust caps. Maintenance Adding Oil to the Pump. 3. the pump operates in the high flow first stage for rapid advance. Remove air from system if necessary. 3. Install a pressure gauge in-line from the pump for added safety and better control. If the reservoir is completely filled. Open release valve (turn counterclockwise) to release pressure. 1. allowing oil to flow back to the reservoir. When the load is contacted. 6. Air Removal Removing air from the hydraulic system will help the cylinder to advance and retract smoothly. 2. Check oil level regularly. Keep Oil Lines Clean When coupler halves are disconnected. Recheck oil lever after removing air. causing damage. Operate the pump until the cutting. Note:  Non-vented hand pumps require air in the reservoir to function properly. Greenlee / A Textron Company 6 4455 Boeing Dr. or punching operation is complete. 4. Use every precaution to guard unit against entrance of dirt because foreign matter may cause pump. Open release valve to retract cyclinder. 4. Operate pump to fully extend the cyclinder. a vacuum will form. 3.7475H Hydraulic Hand Pump Installation Connecting the Pump 1.

7475H Hydraulic Hand Pump Illustration 29 30 28 27 35 38 31 26 37 16 25 11 32 15 36 12 24 23 22 34 33 14 13 21 4 20 3 19 5 10 9 18 39 4 2 6 8 17 1 7 Greenlee / A Textron Company 7 4455 Boeing Dr. IL 61109-2988 USA • 815-397-7070 . • Rockford.

.....1 52057635 Handle kit (includes 28–32) Steel ball................................................................. Description Qty 1 Housing.....................................1 7 O-ring..... 12......................................................................................1 50075055 4 5 50075071 Reservoir....................1 26 Bolt...... 34) 20 Release valve packing.......1 50078305 19 Release nut.............................................................................................................................2 USA 800-435-0786 815-397-7070 Canada 800-435-0786 International +1-815-397-7070 Fax: 800-451-2632 Fax: 815-397-1865 Fax: 800-524-2853 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford...................................................1 13 Steel ball..................................................................................................2 O-ring...1 30 Socket................... 36 21 50078119 22 23 Pin..... 38) 52057637 Pressure relief kit (includes 13–16................2 52057636 Plunger kit (includes 11........................2 39 Decal..............................................1 9 O-ring................. 12.. 27................greenlee........................................................................1 34 Backup ring.1 29 Snap ring..................... IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company • Greenlee Textron Inc............................. 22–26.1 12 O-ring..................................................................................................................1 25 O-ring..............1 52057634 Release kit (includes 17–20) 3/8 bolt plug.........................1 17 Release valve.1 50075080 50075101 50075128 11 Backup ring............... 4............................... 7..................................................... 37......................................1 32 Handle grip.....................................................................................................................................................2 37 Lower piston...............................................2 27 Piston pin........................ Description Qty Key Part No...............1 14 Steel ball.1 50078291 Packing kit (includes 2.............1 15 Copper washer......................1 24 H P spring.......................................................................... 25...................................... 33.................... 11.................... is a subsidiary of Textron Inc..2 38 Snap ring................................1 2 Filter......1 31 Handle.....1 33 O-ring..........................................................1 8 Nut............................. 9..................1 35 Upper piston....................com .............................................................. 33–35.7475H Hydraulic Hand Pump Parts List Key Part No....1 6 Foot.......... 20...................1 Repair Kits 18 Steel ball.................................1 28 Socket pin........2 3 Long screw....... www....1 16 Bolt.................................1 10 Air vent/fill plug.............2 36 L P spring............................................

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