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Procedure for Arranging Centralizers in Casing String Run into Directional Wells

Andrzej Gonet 1, Stanislaw Stryczek 1 and Jn Pinka 2

Postup pre rozmiestnenie centrtorov na panicovej kolne urenej pre zapaenie v horizontlnch vrtoch Centrtory patria medzi najdleitejie elementrne ast technickho vybavenia panicovch koln. Centrick umiestenie panicovej kolny, obzvl v horizontlnom vrte, je jednou z podmienok kvalitnej cementcie vrtu. Centrtory s prostriedkami pre centrciu panicovej kolny a umouj rovnomern zaplnenie medzikruia vrtu cementovou suspenziou. Tento lnok pojednva o postupe metdy pre rozmiestenie minimlneho potrebnho potu centrtorov na panicovej kolne, ktor je uren pre zapaenie horizontlneho vrtu. Key words: Centralizer, Casing String, Directional Well, Three - Dimensional Space, Borehole Well.

Introduction Centralizers (Weatherford, 1994) are one of the most important elementary parts of technical equipment of a casing string. Currently throughout the world more and more directional holes are being drilled, which are often located in three-dimensional space. Generally it can be said the more complicated the hole axis, the more difficult it is to maintain coaxial placement of a casing string run into such a hole. Centralizers play a significant role in limiting a number of columns of a casing string run to a hole and in minimizing the clearances in the hole (Lubinski, 1987; Wisniowski et.al., 1995). Maintaining the right clearance between the wall of the hole and the casing columns has critical impact on the quality of its sealing. Placing too many centralizers on the casing string seriously impedes running pipes into the hole and unnecessarily increases the overall cost of the hole. On the other hand too few centralizers on the casing string will not ensure proper sealing of the hole. For this reason the aim is to develop a kind of method for placing centralizers on a casing string which would take into account the spatial position of the hole as well as the load of the casing string with a minimum number of centralizers. An attempt at viewing this problem in such a light is presented in this article. At the present time when sealing of casing strings is carried out, their construction as well as recipes for sealing slurries are very carefully selected, taking into consideration such factors as the influence of temperature, pressure and time on technological parameters. The field equipment used to prepare and pump sealing slurries into the hole is continually being improved. The Casing String Load The casing string run into the hole is subject to various loads, the most important of which are axial tension, compressing, bending and torison (Gonet, 1997). Centralizers located on the casing torsion-string mediate in the above-mentioned loads and are places of contact with the holewall. The system of Kirchhoff equations was chosen for this discussion on the casing string load with centralizers run into holes. Given the assumptions presumed in this study (Gonet, 1997), the unit stresses acting on a centralizer along tangent, normal and binormal axes of the hole (Fig. 1) amount to:

N 1 = ks 2 EI q cos

1 2

[ N/m]

(1)

Faculty of Drilling, Oil and Gas, Unvezity of Mining and Metallurgy, Cracow, Poland Katedra mechanizcie, dopravy a vtania, F BERG, Technick univerzita, 043 84 Koice, Park Komenskho 14, Slovakia (Recenzovali: Prof.Ing. Jn Fabian, CSc. a Ing. Vazoslav Krpa, CSc. Revidovan verzia doruen 15.2.1998)

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Gonet, Stryczek and Pinka: Procedure for Arranging Centralizers in Casing String Run into Directional Wells

[ N/m] [ N/m]

(2) (3)

where: N1, N2, N3 T1 E I q M 1 k s - unit stress of casing along axes x , x , x respectively [ N/m] , 1 2 3 - tangent tensile force of the casing [ N], 2 - Youngs modulus of the casing material [ N/m ], 4 - axial moment of inertia [m ] , - unit weight of the casing immersed in fluid [ N/m] , - momentum acting along axis x [ N .m] , 1 o - deviation angle of the hole's axis [ ], - curvature of the casing's axis in the hole [1/m], - torsion of the casing's axis in the hole [1/m].

The origin of the coordinate system (Fig. 1) is always located at the casing string's axis in a place where the next lower centralizer is situated. This means that the first centralizer is located by counting from the bottom of the casing string. The next ones are counted in succession and together with an increase in the number of centralizers, the coordinate's system is shifted upward in such a way that its beginning is always at the lower centralizer whose placement was last designated. The elementary length of the casing string is always matched to the distance between neighboring centralizers. The curvature and torsion of the elementary arc for the axis of the casing string run into the hole are approximated on the basis of geophysical measurements made earlier in a given hole. Depending on the measuring equipment used, the spatial placement of the hole's axis may be determined for example by the tangent, trapezoidal or Mercury methods (Walstrom, 1972). When the type and location of the centralizers on the casing string are properly chosen, the axes of the hole and casing string are close to each other. Therefore it can be assumed, with very little error, that the curvature and torsion on the elementary arc are constant. The momenta acting on the casing string are dependent upon the casing string's curvature and torsion as well as upon the way it is run into the hole. Unit resultant force acting on a centralizer is equal to the the diagonal of a cuboid constructed on three sides suited to the unit stresses N1, N2, N3 respectively. However the total resultant force N acting on a centd ralizer is a product of the unit stress and length L of a casing between neighboring c centralizers, that is:

Fig. 1. The unit stresses acting on a centralizer located on a casing string in the hole.

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N d = Lc [ N 1 + N 2 + N 3 ] 0.5

[N]

(4)

Each type of centralizer has its own characteristics (API Specification, 1990; Weatherford 1994), from which an permissible load, which will be called N [N], is chosen earlier. Given the c assumption that the stress on a centralizer, whose distance is defined, does not exceed the permissible stress, the maximum distance for placing the successive centralizer is calculated as follows:

Lc =

2 2 2

[m]

(5)

Limitations A casing string run into a hole undergoes fluctuation of stress. Centralizers which are improperly located can become damaged during the run and become the cause of complications. For this reason, the entire methodology of locating centralizers on a casing string consists of the part suited to the goal of ultimately placing of the casing in a hole as well as the part with limitations resulting from their translation in a hole. This is particularly significant in these intervals of a hole in which the largest curvatures and torsions of the casing occur. Verification of the centralizers' placement is based on calculating the quotient of the maximum translation of the casing axis and the radial clearance given by the following formula:

S=

where: R i R z C i D i

Ri Rz Ci Di Ri Rz

[dimensionless] (6)

- radius of the hole at the i-th intersection [mm], - outer radius of the casing string [mm], - bending of a centralizer due to a side-load at i-th intersection [mm], - maximum bending of the casing at i-th intersection [mm].

If the quotient defined by the equation (6) is not less than 0,67 in the tested intervals of casing run into the hole, then the distances between centralizers calculated using equation (5) are not subject to change (Fig. 2). Otherwise the distance between these centralizers should be decreased enough so that the stand-off attains a value of 0,67.

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Gonet, Stryczek and Pinka: Procedure for Arranging Centralizers in Casing String Run into Directional Wells

The above procedure is repeated for all centralizers starting with the one situated lowest on the casing string run into a hole. Conclusions 1. The casing string run into a hole is subject to various loads depending on: - the unit weight of the casing string, - the stiffness of the casing string, - the technology of running the casing string run into a hole, - the spatial placement of the hole's axis. 2. For a hole calculated in three-dimensional space, the distance between successive centralizers is calculated according to the equation (5). This distance depends on the permissible stress resulting from the technical characteristics of a given type of a centralizer, the placement of the holes axis, the local load of the casing and their parameters. 3. The ultimate placement of centralizers in the casing string should be determined by verifying along the trajectory of the holes axis the condition (6) stating that the quotient of the greatest clearance of the casings axis and of the radial clearance does not exceed the permissible value if 0,67. As the rheology parameters of sealing slurries and sealing technologies improve, this value should decrease. The support of the State Committee for Scientific Research is fully acknowledged.

Study number: 249.620.01 at the Department of Drilling, Oil and Gas of the University of Mining and Metallurgy in Cracow, Poland.

References

API Specification 10D for Bow-Spring Casing Centralizers, 1990. Gonet, A.: A Method of Placing Centralizers on Casings. IX. International Conference, Kosice, September 2-4, 1997. Lubinski, A.: Developments in Petroleum Engineering. Gulf, Houston 1987. Mechanical Cementing Products. Weatherford, Houston 1994. Walstrom, J.E. et al.: A Comparison of Various Directional Survey Models and an Approach to Modell Error Analysis. Journal of Petroleum Technology, August, 1972. Wisniowski, R., Gonet, A., & Capik M.: Numerical Aided Decision Making Regarding Centralizers Placement on Casing String. International Conference on Applied Mathematical Methods in Science and Technology, Cracow, June 20-21, 1995. Strnite, K. & Pinka, J.: Drilling Data Handbook. Olympia Koice, 1993.

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