SERVICE MANUAL

CD RECEIVER
S 8 ERVICE MANUAL 2010 MA465<Rev.003>

KD-R35E, KD-R35EY, KD-R38EE, KD-R411E, KD-R411EY, KD-R411EU, KD-R412E, KD-R412EY, KD-R412EU, KD-R414UI, KD-R415U, KD-R415UN, KD-R415UT, KD-R415UH, KD-R415UW, KD-R416U, KD-R416UN, KD-R416UT, KD-R416UH, KD-R416UW, KD-R417EE, KD-R418J, KD-R418UF, KD-R416SUN, KD-R419UR, KD-S27J

for KD-R416 KD-R415
COPYRIGHT © 2010 Victor Company of Japan, Limited

only KD-R418 KD-R419 KD-S27

except KD-R418J KD-R414, KD-S27

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)

TABLE OF CONTENTS
1 2 3 4 5 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

COPYRIGHT © 2010 Victor Company of Japan, Limited

No.MA465<Rev.003> 2010/8

SPECIFICATION
KD-R412/KD-R411/KD-R35 Maximum Power Output Front/Rear Continuous Power Output Front/Rear (RMS) Load Impedance Tone Control Range Bass Middle Treble Frequency Response Signal-to-Noise Ratio Line-Out Level/Impedance Except KD-R35 Subwoofer-Out Level/Im- Except KD-R35 pedance Output Impedance Other Terminal Frequency Range FM AM AUDIO AMPLIFIER SECTION 50 W per channel 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion. 4 Ω (4 Ω to 8 Ω allowance) ±12 dB (60 Hz, 80 Hz, 100 Hz, 200 Hz) Q1.0, Q1.25, Q1.5, Q2.0 ±12 dB (0.5 kHz, 1.0 kHz, 1.5 kHz, 2.5 kHz) Q0.75, Q1.0, Q1.25 ±12 dB (10.0 kHz, 12.5 kHz, 15.0 kHz, 17.5 kHz) Q (Fixed) 40 Hz to 20 000 Hz 70 dB 2.5 V/20 kΩ load (full scale) 2.5 V/20 kΩ load (full scale) 1 kΩ AUX (auxiliary) input jack, Aerial input TUNER SECTION 87.5 MHz to 108.0 MHz (with channel interval set to 50 kHz) MW 530 kHz to 1 710 kHz (with channel interval set to 10 kHz) LW 531 kHz to 1 602 kHz (with channel interval set to 9 kHz) Usable Sensitivity 9.3 dBf (0.8 µV/75 Ω) 50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75Ω) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 40 dB Sensitivity 20 µV Selectivity 40 dB Sensitivity 50 µV CD PLAYER SECTION Compact disc player Non-contact optical pickup (semiconductor laser) 2 channels (stereo) 5 Hz to 20 000 Hz 93 dB 98 dB Less than measurable limit Max. Bit Rate: 320 kbps Max. Bit Rate: 192 kbps USB SECTION USB 1.1, USB 2.0 Max. 12 Mbps Mass storage class FAT 32/16/12 MP3/WMA DC 5 V 500 mA GENERAL Operating Voltage DC 14.4 V (11 V to 16 V allowance) Negative ground 0°C to +40°C 182 mm × 52 mm × 160 mm 188 mm × 58 mm × 6 mm 1.3 kg (excluding accessories)

FM Tuner

MW Tuner LW Tuner Type Signal Detection System Number of Channels Frequency Response Dynamic Range Signal-to-Noise Ratio Wow and Flutter MP3 Decoding Format: (MPEG1/2 Audio Layer 3) WMA (Windows Media® Audio) Decoding Format USB Standard Data Transfer Rate (Full Speed) Compatible Device Compatible File System Playable Audio Format Max. Current Power Requirement Grounding System Allowable Operating Temperature Dimensions (W × H × D) Installation Size (approx.) Panel Size Mass

Design and specifications are subject to change without notice. 1-2 (No.MA465<Rev.003>)

KD-R418/KD-R419/KD-S27 AUDIO AMPLIFIER SECTION 20 W RMS × 4 Channels at 4 Ω and < or = 1% THD+N 80 dBA (reference: 1 W into 4 Ω) 4 Ω (4 Ω to 8 Ω allowance) Bass ±12 dB (60 Hz, 80 Hz, 100 Hz, 200 Hz) Q1.0, Q1.25, Q1.5, Q2.0 Middle ±12 dB (0.5 kHz, 1.0 kHz, 1.5 kHz, 2.5 kHz) Q0.75, Q1.0, Q1.25 Treble ±12 dB (10.0 kHz, 12.5 kHz, 15.0 kHz, 17.5 kHz) Q (Fixed) Frequency Response 40 Hz to 20 000 Hz Line-Out Level/Impedance 2.5 V/20 kΩ load (full scale) Subwoofer-Out Level/Impedance 2.5 V/20 kΩ load (full scale) Output Impedance 1 kΩ Other Terminal USB input jack, AUX (auxiliary) input jack, Antenna input TUNER SECTION Frequency Range FM 87.5 MHz to 107.9 MHz (with channel interval set to 100 kHz or 200 kHz) 87.5 MHz to 108.0 MHz (with channel interval set to 50 kHz) AM 530 kHz to 1 710 kHz (with channel interval set to 10 kHz) 531 kHz to 1 602 kHz (with channel interval set to 9 kHz) FM Tuner Usable Sensitivity 9.3 dBf (0.8 µV/75 Ω) 50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75Ω) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 40 dB AM Tuner Sensitivity/Selectivity 20 µV/40 dB CD PLAYER SECTION Type Compact disc player Signal Detection System Non-contact optical pickup (semiconductor laser) Number of Channels 2 channels (stereo) Frequency Response 5 Hz to 20 000 Hz Dynamic Range 96 dB Signal-to-Noise Ratio 98 dB Wow and Flutter Less than measurable limit MP3 Decoding Format: (MPEG1/2 Audio Layer 3) Max. Bit Rate: 320 kbps Max. Bit Rate: 320 kbps WMA (Windows Media® Audio) Decoding Format USB SECTION USB Standard USB 1.1, USB 2.0 Data Transfer Rate (Full Speed) Max. 12 Mbps Compatible Device Mass storage class Compatible File System FAT 32/16/12 Playable Audio Format MP3/WMA Max. Current DC 5 V 500 mA GENERAL Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance) Grounding System Negative ground Allowable Operating Temperature 0°C to +40°C (32°F to 104°F) Dimensions (W × H × D) Installation Size 182 mm × 52 mm × 160 mm (7-3/16" × 2-1/16" × 6-5/16") (approx.) Panel Size (approx.) 188 mm × 58 mm × 6 mm (7-7/16" × 2-5/16" × 1/4") Mass (approx.) 1.3 kg (2.9 lbs) (excluding accessories) Power Output Signal-to-Noise Ratio Load Impedance Tone Control Range Design and specifications are subject to change without notice.

(No.MA465<Rev.003>)1-3

0 MHz AM 531 kHz to 1602 kHz FM Tuner Usable Sensitivity 9. 40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion.0 kHz. Q1.0 Data Transfer Rate (Full Speed) Max. Q1.8 µV/75 Ω) 50 dB Quieting Sensitivity 16.5 MHz to 108. 15. 1.3 dBf (0.MA465<Rev. 12. 200 Hz) Q1. 80 Hz.5 kHz. Current DC 5 V 500 mA GENERAL Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance) Grounding System Negative ground Allowable Operating Temperature 0°C to +40°C Dimensions (W × H × D) Installation Size 182 mm × 52 mm × 160 mm (approx. USB input jack.3 dBf (1.003>) . Q1. Bit Rate: 320 kbps Max. USB 2.5 kHz.8 µV/75Ω) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 40 dB AM Tuner Sensitivity/Selectivity 20µV/40 dB CD PLAYER SECTION Type Compact disc player Signal Detection System Non-contact optical pickup (semiconductor laser) Number of Channels 2 channels (stereo) Frequency Response 5 Hz to 20 000 Hz Dynamic Range 93 dB Signal-to-Noise Ratio 98 dB Wow and Flutter Less than measurable limit MP3 Decoding Format: (MPEG1/2 Audio Layer 3) Max.3 kg (excluding accessories) Design and specifications are subject to change without notice.0 kHz.0.75.25. Antenna input TUNER SECTION Frequency Range FM 87.) 1. 4 Ω (4 Ω to 8 Ω allowance) ±12 dB (60 Hz.KD-R414 AUDIO AMPLIFIER SECTION 50 W per channel 19 W per channel into 4 Ω.5 kHz) Q (Fixed) 40 Hz to 20 000 Hz 70 dB 5.5 kHz. Bit Rate: 192 kbps WMA (Windows Media® Audio) Decoding Format USB SECTION USB Standard USB 1.0 V/20 kΩ load (full scale) 1 kΩ AUX (auxiliary) input jack. 100 Hz. 2.5 kHz) Q0. 17. Q2. 1.0.5.0 ±12 dB (0.1. 1-4 (No.) 188 mm × 58 mm × 6 mm Panel Size Maximum Power Output Front/Rear Continuous Power Output Front/Rear (RMS) Load Impedance Tone Control Range Bass Middle Treble Frequency Response Signal-to-Noise Ratio Line-Out Level/Impedance Output Impedance Other Terminal Mass (approx. Q1.0 kHz.25 ±12 dB (10. 12 Mbps Compatible Device Mass storage class Compatible File System FAT 32/16/12 Playable Audio Format MP3/WMA Max.

1.5 kHz.5 kHz) Q (Fixed) 40 Hz to 20 000 Hz 70 dB 2. Bit Rate: 192 kbps USB SECTION USB 1. USB 2.0 MHz 65.MA465<Rev.5 kHz.0.25 ±12 dB (10. USB input jack (for KD-R414). Q1.00 MHz MW 531 kHz to 1602 kHz LW 144 kHz to 279 kHz Usable Sensitivity 9.5 V/20 kΩ load (full scale) 1 kΩ AUX (auxiliary) input jack. Q1. Q2.0. 40 Hz to 20 000 Hz at no more than 0. 1.5 V/20 kΩ load (full scale) 2.00 MHz to 74.0 ±12 dB (0. Current Power Requirement Grounding System Allowable Operating Temperature Dimensions (W × H × D) Installation Size (approx. 1.8 µV/75Ω) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 40 dB MW Sensitivity/Selectivity 20µV/40 dB LW Sensitivity 50µV CD PLAYER SECTION Compact disc player Non-contact optical pickup (semiconductor laser) 2 channels (stereo) 5 Hz to 20 000 Hz 93 dB 98 dB Less than measurable limit Max.8 µV/75 Ω) 50 dB Quieting Sensitivity 16. Q1.5.KD-R417 pedance Output Impedance Other Terminal Frequency Range FM FM-LO AM AUDIO AMPLIFIER SECTION 50 W per channel 19 W per channel into 4 Ω.0 kHz.4 V (11 V to 16 V allowance) Negative ground 0°C to +40°C 182 mm × 52 mm × 160 mm 188 mm × 58 mm × 6 mm 1. Antenna input TUNER SECTION 87.0 kHz. 200 Hz) Q1.3 dBf (0. 80 Hz.0 kHz.KD-R417/KD-R38 Maximum Power Output Front/Rear Continuous Power Output Front/Rear (RMS) Load Impedance Tone Control Range Bass Middle Treble Frequency Response Signal-to-Noise Ratio Line-Out Level/Impedance KD-R417 Subwoofer-Out Level/Im. 17.003>)1-5 .8% total harmonic distortion.) Panel Size Mass (approx.5 kHz. 100 Hz. 4 Ω (4 Ω to 8 Ω allowance) ±12 dB (60 Hz. 15. 2.5 MHz to 108. 12 Mbps Mass storage class FAT 32/16/12 MP3/WMA DC 5 V 500 mA GENERAL Operating Voltage DC 14.0 Max.25.75.3 kg (excluding accessories) FM Tuner AM Tuner Type Signal Detection System Number of Channels Frequency Response Dynamic Range Signal-to-Noise Ratio Wow and Flutter MP3 Decoding Format: (MPEG1/2 Audio Layer 3) WMA (Windows Media® Audio) Decoding Format USB Standard Data Transfer Rate (Full Speed) Compatible Device Compatible File System Playable Audio Format Max.) Design and specifications are subject to change without notice.5 kHz) Q0. Bit Rate: 320 kbps Max. Q1. (No. 12.3 dBf (1.

USB input jack. 4 Ω (4 Ω to 8 Ω allowance) ±12 dB (60 Hz.5. 1-6 (No.0 MHz AM 531 kHz to 1602 kHz FM Tuner Usable Sensitivity 9.8 µV/75 Ω) 50 dB Quieting Sensitivity 16. Q2. 2.0.5 MHz to 108.8% total harmonic distortion.5 kHz. Q1. 12 Mbps Compatible Device Mass storage class Compatible File System FAT 32/16/12 Playable Audio Format MP3/WMA Max. Bit Rate: 192 kbps USB SECTION USB Standard USB 1.) 188 mm × 58 mm × 6 mm Panel Size Mass (approx. 80 Hz.3 dBf (1. Q1.8 µV/75Ω) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 40 dB AM Tuner Sensitivity 20µV Selectivity 40 dBµ CD PLAYER SECTION Type Compact disc player Signal Detection System Non-contact optical pickup (semiconductor laser) Number of Channels 2 channels (stereo) Frequency Response 5 Hz to 20 000 Hz Dynamic Range 93 dB Signal-to-Noise Ratio 98 dB Wow and Flutter Less than measurable limit MP3 Decoding Format: (MPEG1/2 Audio Layer 3) Max. 17.5 kHz.0.0 Data Transfer Rate (Full Speed) Max.KD-R415/KD-R416 AUDIO AMPLIFIER SECTION 50 W per channel 19 W per channel into 4 Ω. Current DC 5 V 500 mA GENERAL Power Requirement Operating Voltage DC 14.0 kHz.) 1. 200 Hz) Q1.5 kHz) Q0.3 dBf (0. 40 Hz to 20 000 Hz at no more than 0.0 V/20 kΩ load (full scale) 5. Bit Rate: 320 kbps WMA (Windows Media® Audio) Decoding Format Max.003>) .75. 12.5 kHz. 1.0 ±12 dB (0.1. 15.0 kHz.0 kHz. Q1.0 V/20 kΩ load (full scale) 1 kΩ AUX (auxiliary) input jack.MA465<Rev.25.5 kHz) Q (Fixed) 40 Hz to 20 000 Hz 70 dB 5. Q1.3 kg (excluding accessories) Maximum Power Output Front/Rear Continuous Power Output Front/Rear (RMS) Load Impedance Tone Control Range Bass Middle Treble Frequency Response Signal-to-Noise Ratio Line-Out Level/Impedance Subwoofer-Out Level/Impedance Output Impedance Other Terminal Design and specifications are subject to change without notice.4 V (11 V to 16 V allowance) Grounding System Negative ground Allowable Operating Temperature 0°C to +40°C Dimensions (W × H × D) Installation Size 182 mm × 52 mm × 160 mm (approx. 100 Hz. 1.25 ±12 dB (10. Antenna input TUNER SECTION Frequency Range FM 87. USB 2.

(No.003>)1-7 .1 Safety Precautions ! Burrs formed during molding may be left over on some parts of the chassis. ! Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.MA465<Rev. pay attention to such burrs in the case of preforming repair of this system. Therefore.SECTION 1 PRECAUTION 1.

1.4 Attention when traverse unit is decomposed *Please refer to "Disassembly method" in the text for the pickup unit. (Refer to the text. Be careful not to take too long a time when attaching it to the connector. (caption) Anti-static wrist strap 1M (3) Handling the optical pickup • In order to maintain quality during transport and before installation. Do not turn it. after replacing the optical pickup. 1. Conductive material (conductive sheet) or iron plate Mechanism control board CN102 Short land section Flexible wire Pickup 1-8 (No. return the shorted parts to their original condition. Take care to prevent this when performing repairs. 1. etc. refer to the replacement procedure in the text. etc. complex unit. The tester's internal power source can easily destroy the laser diode.MA465<Rev. After replacement. (2) Cut off the shorted part of the flexible cable using nippers.) • In the assembly. fabric. (If the card wire is disconnected without applying solder. 1. is discharged. (3) Handle the flexible cable carefully as it may break when subjected to strong force.2.2 Preventing static electricity Electrostatic discharge (ESD).3 Handling the traverse unit (optical pickup) (1) Do not subject the traverse unit (optical pickup) to strong shocks. be sure to remove solder from the short land after connecting the card wire.003>) . For specific details. which occurs when static electricity stored in the body. Be careful to use proper grounding in the area where repairs are being performed.) • Do not use a tester to check the condition of the laser diode in the optical pickup. • Apply solder to the short land before the card wire is disconnected from the connector on the pickup unit. Remove the anti-static pin when replacing the traverse unit. as it is a sensitive. both sides of the laser diode on the replacement optical pickup are shorted.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. the pickup may be destroyed by static electricity. (1) Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. can destroy the laser diode in the traverse unit (optical pickup). (4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. (2) Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body.

CAUTION : Visible and/or invisible laser radiation when open and inter lock failed or defeated. Do not view directly with optical instruments.CLASS 1 LASER PRODUCT 2. 5.CAUTION : This laser product uses visible and/or invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. adjustments or performance of procedures other than those specified here in may result in hazardous radiation exposure.003>)1-9 .MA465<Rev.) Visible and/or invisible class II laser radiation when open. (Others) Visible and/or invisible class 1M laser radiation when open. 4. Avoid direct exposure to beam. 3. ! Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. Do not stare into beam.1. It is dangerous to defeat the safety switches.CAUTION : Use of controls.A.CAUTION : If safety switches malfunction. REPRODUCTION AND POSITION OF LABELS and PRINT WARNING LABEL and PRINT (No.CAUTION : (For U. 6.S.5 Important for laser products 1. the laser is able to function.

MA465<Rev. 1-10 (No.SECTION 2 SPECIFIC SERVICE INSTRUCTIONS This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.003>) .

1 Main body (Used figure were KD-R418J) 3.4 Removing the Main board (See Fig.003>)1-11 .2) (1) Disengage four hooks a engaged both side of the Frot chassis. H hook a Fig.3) (1) Remvoe the two screws D and one screw E attaching the Side plate. (See Fig.MA465<Rev. (2) Remove the four screws J attaching the Rear cover.4) hook b F hook b J Fig.1 Removing the Bottom chassis (See Fig.5 Removing the CD mechanism (See Fig.6 3.6 Removing the Switch board (See Fig. (3) Disengage eleven hooks b engaged Rear cover. (2) Remove the one screrw B and one screw C attachiong the Bottom chassis. 3. E Fig.6) (1) Remove the three screws H attaching the CD mechanism.5) G G B C A Fig.1.3 Removing the Side plate (See Fig.4.1.2 Removing the Front chassis (See Fig.2 3.3 3.1.1.1.1 Fig.1) (1) Remove the three screws A attaching the Heat sink.7 hook b J Fig.SECTION 3 DISASSEMBLY 3.7) (1) Remove the Volume knob.1. 5) (1) Remove the one screw F attaching the main board. (See Fig. (2) Remove the three screws G attaching the Main board. H D Fig.4 (No.5 3.

) Caution: • Solder the short land sections on the pickup before disconnecting the flexible wire from the connector CN102 on the MECHANISM CONTROL BOARD assembly. b and c) on the MECHANISM CONTROL BOARD assembly. If the card wire is disconnected without attaching solder. (See Fig.1. remove the solders from the short land sections after connecting the flexible wire to the connector CN102 on the MECHANISM CONTROL BOARD assembly. (See Fig. (See Fig.2.3.1 Removing the MECHANISM CONTROL BOARD assembly (See Fig. remove the solders from the soldered sections (a. 3.1 and 2) (1) From the bottom side of CD MECHANISM assembly. (See Fig.) (3) Solder the short land sections on the pickup.1 Mechanism control board CN102 Short land section Flexible wire Fig.2 Pickup 1-12 (No.2.1. a b Mechanism control board CN102 A c A A Fig. the pickup may be destroyed by static electricity.2.2 CD MECHANISM assembly section • Remove the CD MECHANISM assembly from the main body.) (2) Remove the three screws A attaching the MECHANISM CONTROL BOARD assembly.MA465<Rev.003>) .) • When attaching the MECHANISM CONTROL BOARD assembly.

2. (See Fig.3.3 and 4.holder assembly from disc plate.ACT gear(2) d R.3.5 3. (1) From the front side of the CD MECHANISM assembly.3 Reference: When attaching the R.holder assembly.5.6) • Remove the MECHANISM CONTROL BOARD assembly and top cover. (See Fig.holder assembly Top cover Fig.2. remove the six screws B attaching the top cover. (See Fig.ACT gear (2) and R.003>)1-13 . and then take out the roller from R.6 Disc plate (No.) (3) Take out the top cover in an upward direction. (2) Remove the R.holder assembly in the direction of the arrow. change the hook position of the two roller springs. Roller spring Roller spring Fig.4 R. apply grease to the section d of R.3 Removing the roller (See Fig.ACT gear(3) R.MA465<Rev.) Top cover Top cover B Fig.) (2) From the side of the CD MECHANISM assembly.ACT gear (3). Top cover Roller coller Washer Gear holder Roller gear C Roller B B Fig.2 Removing the top cover (See Fig. (1) From the bottom side of the top cover. remove the screw C attaching the gear holder.3 to 5) • Remove the MECHANISM CONTROL BOARD assembly.

9 and 10) • Remove the MECHANISM CONTROL BOARD assembly and top cover.2. (See Fig.3. (See Fig.7 Disc plate SUS spring Roller spring Loading motor assembly Fig. (See Fig. (1) From the bottom side of the top cover.MA465<Rev.9 SUS spring D F Cam cover Photo board Disc plate Fig. (See Fig.003>) Mecha frame Fig.) 1-14 (No. (See Fig.) (2) Remove the two roller springs on the top side of the mecha frame.7.7 and 8) • Remove the MECHANISM CONTROL BOARD assembly and top cover.9. remove the two screws E attaching the loading motor assembly.10.10.4 Removing the PHOTO BOARD assembly (See Fig.10 .) Reference: When attaching the mechanism section. (See Fig. (6) Move the slide cam (R) assembly in the direction of the arrow. (See Fig.8. keep direction before remove.) Mechanism section SUS spring Mecha frame SUS spring e e E Top cover Fig.9.) (4) Remove the link spring on the top side of the mecha frame. (See Fig.10.) (2) Take out the disc plate in the direction of the arrow.7. (See Fig. and then take out the mechanism section in an upward direction.10.) (3) Remove the four SUS springs on the top side of the mecha frame. apply grease to the section g.) (3) From the reverse side of the disc plate. (1) From the top side of the CD MECHANISM assembly.) Reference: When attaching the roller spring and SUS spring. release the projection e from the notch of the disc plate. (See Fig.9.8 3.) (5) Release section f of the three dampers from the mecha frame.2.5 Removing the mechanism section (See Fig. remove the screw D attaching the PHOTO BOARD assembly.

(See Fig.6 Removing the slide cam (L) (See Fig.11 to 13) • Remove the MECHANISM CONTROL BOARD assembly.11.2.12 h Slide cam(L) h h h Mecha frame Fig. apply grease to the section h.MA465<Rev.13.12.) (2) Take out the cam cover from mecha frame in an upward direction.) Slide cam(L) F Cam cover Mecha frame Fig.11. (See Fig.3. top cover and mechanism section. (1) From the top side of the mecha frame.13 (No. remove the screw F attaching the cam cover.) (3) Take out the slide cam (L) in the direction of the arrow. (See Fig.003>)1-15 .) Reference: When attaching the slide cam (L).11 h Slide cam(L) h h h Fig. (See Fig.

3.14 Link arm h Slide cam(R) assembly h h h h h h Clamper assembly Clamper spring Slide cam(R) assembly k Fig.14. From the mechanism section. apply IPA to the pocket j of damper.9 Removing the clamper assembly (See Fig. the f. top cover and mechanism section.) 3.14 and 15. release the clamper spring.2.M chassis assembly. (2) Move the clamper assembly in the direction of the arrow.MA465<Rev.lock lever 2 1 h h j Damper (Brown) j Fig. (See Fig. top cover and mechanism section.003>) .7 Removing the F. take out the slide cam (R) assembly in an upward direction. (1) From the top side of the mechanism section.16) • Remove the MECHANISM CONTROL BOARD assembly.14.16 3. top cover and mechanism section. (3) Take out the clamper assembly from the T. Damper (Gray) Damper (Brown) j Slide cam(R) assembly h F. and then release the joints (k and m). and then take out the direction of the arrow 2.15 T. (1) From the top side of the mecha frame.lock lever and the link arm apply grease to the section h.2. (See Fig.17 1-16 (No.17) • Remove the MECHANISM CONTROL BOARD assembly.lock lever and slide cam (R) (See Fig. chassis assembly m Fig.2. pull out the three dampers in the direction of the arrow.M.) (2) Rotate the F.8 Removing the damper (See Fig.) Reference: When attaching the slide cam (R) assembly.14 and 15) • Remove the MECHANISM CONTROL BOARD assembly. Reference: Before inserting the shaft to the dampers. (See Fig.lock lever in the direction of the arrow 1. Mecha frame h h Fig.

) (2) Remove the two screws H attaching the feed motor to f.MA465<Rev.003>)1-17 . spring q H F. apply grease to the section r. From the bottom side of the T. Feed motor F.M chassis assembly.19. (See Fig.19 3.18 (No. top cover. base assembly Fig.motor holder.M chassis assembly. G Feed motor assembly p Trigger arm J Switch board n L. remove the two screws G attaching the feed motor assembly.M base assembly. (1) From the right side of the L.M.10 Removing the feed motor (See Fig. chassis assembly Fig. Reference: When attaching the loading motor. mechanism section and clamper assembly.12 Removing the loading motor (See Fig. (1) From the bottom side of the T. trigger arm and feed motor.20 T. top cover.2. remove the two screws J attaching the loading motor.worm gear Comp. apply grease to the sections (n.18.) Reference: When attaching the f.3. (See Fig.motor holder Fig.18 and 19) • Remove the MECHANISM CONTROL BOARD assembly. top cover.2.11 Removing the SWITCH BOARD assembly (See Fig. (See Fig.wheel gear r L. mechanism section. (2) Take out the loading motor in the direction of the arrow from the L. take out the SWITCH BOARD assembly in an upward direction from T.18 and 19.worm gear Loading motor F. mechanism section and clamper assembly.M chassis assembly.2.20) • Remove the MECHANISM CONTROL BOARD assembly.) 3.M base assembly. p and q). wheel gear.M.18) • Remove the MECHANISM CONTROL BOARD assembly. clamper assembly and feed motor assembly.

apply grease to the sections s and t.table assembly Loctite T.22. (1) From the top side of the T.23. mechanism section.) (1) From the bottom side of the T. clamper assembly. remove the CD T.) (3) Take out the spindle motor from the bottom side of the T.24 Pick up Fig. apply loctite 460 to inside the CD T.2. top cover.22 1-18 (No. (See Fig. (See Fig.) (3) Remove the screw K attaching the pickup to the rack plate.21 and 22.) (2) Pull out the main shaft.M. (See Fig.chassis assembly Spindle motor Fig.) Reference: When attaching the loading motor.MA465<Rev.24.21. mechanism section.21 to 22) • Remove the MECHANISM CONTROL BOARD assembly.) Reference: When attaching the CD T.23 s CD T.) (2) Remove the two screws L attaching the spindle motor. (See Fig.M chassis assembly.21 K Rack plate u Spindle motor Fig. (See Fig.23 and 24) • Remove the MECHANISM CONTROL BOARD assembly. feed motor assembly and pickup assembly.table assembly from the spindle motor.table assembly to the spindle motor shaft. (See Fig.13 Removing the pickup assembly (See Fig.003>) . (See Fig.table assembly u T.14 Removing the spindle motor (See Fig.2.M chassis assembly.) 3.M chassis assembly.3.M. top cover.21.table assembly. chassis assembly Fig.23.21. move the pickup assembly in the direction of the arrow from the T. (See Fig.M chassis assembly.) t Pick up assembly Main shaft L L CD T.23. (See Fig. clamper assembly and feed motor assembly. Caution: • Do not touch section u on the pickup assembly.

1 (1) (2) (3) (4) 4. Extension cable EXTCD004-28P (No.4 Dummy load Exclusive dummy load should be used for AM.4V(10. If voltage is applied without attaching these parts. For FM dummy load. MAX) 4.5 How to connect the extension cable for adjusting Caution: Be sure to attach the heat sink and rear bracket onto the power amplifier IC and regulator IC respectively.MA465<Rev.and FM.003>)1-19 .5 to 16V) Load impedance 20K ohm (2 Speakers connection) Output Level Line out 2.2 Test instruments required for adjustment Digital oscilloscope (100MHz) Digital tester Test Disc Extension cable : EXTCD004-28P Standard measuring conditions 4. there is a loss of 6dB between SSG output and antenna input. Power supply voltage DC14. the power amplifier IC and regulator IC will be destroyed by heat.5V (Vol.SECTION 4 ADJUSTMENT 4. The loss of 6dB need not be considered sincedirect reading of figures are applied in this working standard. before supply the power.3 Standard volume position Balance and Bass &Treble volume : lndication"0" Loudness : OFF 4.

Tracking off at CD innermost lap. and it is displayed only at the time of CD function. 1-20 (No. LD(Laser) OFF OUT TRK OFF INN TRK OFF CD LASER ON CURENT ##** JITTER #### STOP CD ERROR Display the CD Error past record stored in EEPROM.003>) . Clear CD Error history from EEPROM. INT ALL Initialize all data to factory shipment state. CD Laser Illumination and electric current. CLR CDERROR TSUBUYAKI Only engineer use DC OK DC offset error information *See " DC offset error information " for details. RUNNING MODE 1 MODE 2 CD6 module running mode 1 (Only factory use) CD6 module running mode 2 (Only factory use) CHECK MODE NORMAL PLAY CURENT ##** JITTER #### Disc operation & playback.MA465<Rev. Laser Electric Current Value ##: Initial value **: Current value Jitter Value Note: Pressing "FF" or "REW" key to switch between current value and jitter value display. Volume knob turn : forward and backward selection. Disc stop. Tracking off at CD outermost lap. Note : A disc is inserted.6 Service Mode Operating key: [MENU] → [DOWN] (3 sec) Navigation key : Press [SEL] in any main display item to select that option. TOTAL-****: Total error count E#xxyyyy : Latest 3 errors recorded. #: countor xx: error code yyyy: detailed error code Note: Shifting among the above items is done by using "FF" or "REW" key. (playback from starting position) Laser Electric Current Value ##: Initial value **: Current value Jitter Value Note: Pressing "FF" or "REW" key to switch between current value and jitter value display. #: countor xx: error code yyyy: detailed error code 0#xxyyyy : The first 5 errors recorded.4.

(CLR DC2) It is confirmed that reset is pushed and "PROTECT" is not displayed. "PROTECT" blinks to the display. (DC ERROR2) * As for X. it is unquestionable. The error data of EEPROM. it is unquestionable because the DC offset has not been detected in the past. (2) DC ERROR 2 When the DC offset error is detected due to the trouble of the capacitor. The content of the DC offset error is confirmed in the Service mode. "DC ERROR" (1-1) When "DC1 ERROR" is displayed. The content of the DC offset error is confirmed in the Service mode. It is confirmed that there is no problem in the capacitor and deletes the error data of EEPROM. (CLR DC1) ·When "PROTECT" is still displayed. ( Operation other than the Power on/off. ·When "PROTECT" is not displayed. It is possible to return to the 3rd times by reset. "PROTECT" lights to the display. the conect of the DC offset error is confirmed in the Service mode. the following is displayed. and Service mode are prohibited with "PROTECT" lit. (2-1) When "DC OK" is displayed. reset is confirmed pushing again. it is displayed. (1) When the "PROTECT" display appears.003>)1-21 . (1-2) When "DC2 X" is displayed. When leak of capacitor is detected. After above-mentioned (1-1) and (1-2) are executed. Error content confirmation. The DC offset has been generated by the reasons other than the improper connection. It is possible to return even times how many by reset. After parts are exchanged. the confirmation similar to (1-1) and (1-2) is done because there is a history that detected the DC offset error in the past. (0-4) * When X is 0. Eject. Whether it turns on power and the "PROTECT" display appears are confirmed.4. It is confirmed that there is no improper connection of the speaker wiring and pushes reset.7 DC offset error information Display indication DC OK DC ERROR VOL push BACK DC 1 OK DC 1 ERROR VOL knob DC 2 X VOL push BACK CLR DC1 VOL push to confirm VOL push BACK CLR DC2 VOL push to confirm DC offset error distinction. ·When the detected number becomes 4 times. Forecast cause: Power AMP is broken. (2) When the "PROTECT" display doesn't appear. Reset. "PROTECT" blinks to the display. it is unquestionable. It is possible to return to the 3rd times by reset. (DC ERROR1) ·Forecast cause It comes in contact with improper connection or GND of the speaker wiring. ·The number of times that detected in the case of less than 3 times. (No.MA465<Rev. (1) DC ERROR 1 When improper connection or other DC offset errors are detected. * Because it takes DC offset protection. it deletes it. If the part displayed as "DC ERROR" becomes "DC OK". (2-2) When "DC ERROR" is displayed. the detected number is displayed. it is unquestionable because the DC offset has never been detected.

Display the contents of AF memory (by scrolling) "####" indicate AF frequencies. DI display of receiving station "#" indicates M/S ON/OFF: 1=ON. Display: ATOM V5 for ATOMIC V5 tuner.8 Tuner service mode Key operation (FM and AM mode) Enter service mode: [SEL] → [MENU] (3 sec) Exit service mode: press [ENTER] (SEL) key. 0=OFF. 0=OFF. M/S. 0=OFF. IFC= ##H IFBW= # IF COUNTER result indicator.MA465<Rev. ASIA). CD6V#### CD module version display. Go to next item: press [DISP] key Back to previous item: press [BACK] key VER=#*** MICON version display # indicates destination: J=USA. TA display of receiving station "#" indicates TP ON/OFF: 1=ON.4. FOR RDS ONLY PI =#### PTY=## TP=#TA=* PI display of receiving station. "*" indicates TA ON/OFF: 1=ON. IFAGC=## ##** ######## FM IF AGC resulting attenuation. ######## Tuner device and version identification display Display :TOM V3 for TOMIC V3 tuner. "####" indicates PI code.003>) . Tuner injection indicator "##" indicates current tuner injection. U&W= ##H Adjacent and Multi path noise level indicator. "##" indicates PTY code. U=OTHERS (eg. RFAGC=## FM RF AGC resulting attenuation. CLOCK display of receiving station (Original DISP key operation) FOR RDS ONLY PS NAME display of receiving station (Original DISP key operation) FREQUENCY display of receiving station (Original DISP key operation) ##### 1-22 (No. TP. R=EUROPE. 0=OFF. TINJ= ## MS=#DI=* AF=#### LEV= ##H Field strength indicator. PTY display of receiving station (00~29). E=EASTERN EUROPE *** indicates version No. FM IF filter bandwidth indicator. "*" indicates DI ON/OFF: 1=ON.

003>)1-23 . Not possible to start. When there is no change in the state of the switch from the state that DISC is drawn in a half. When there is no change in the state of the switch from the state that DISC is in the interior. Transition to Force EJECT waiting or Force EJECT transition from error Error by abnormal SW. When there is no change in the state of the switch in EJECT from initial LOAD ERROR. It be judged NODISC. When DISC is pushed in EJECT END. When DISC was extracted or fall in EJECT END and EJECT START. When it was stopped in playback in the running mode. E5 FORCE EJECT ERROR When detect abnormal SW from the state that half DISC is drawn in LOAD and EJECT.4. Analysis of logical format is impossible or it does not correspond to logical formats. 01 01 01 01 01 01 01 0041 0042 0043 0045 0047 0048 0049 01 01 01 0023 0026 0027 09 09 09 0011 0012 0015 Error Code Detail Code Mechanical Error Detail Codes LOADING Error B1 Time Out C1 Time Out B2 Time Out EJECT Error B1 Time Out C2 Time Out B2 Time Out FORCE EJECT Error E1 FORCE EJECT ERROR When detect abnormal SW from the state of NO DISC E2 FORCE EJECT ERROR When detect abnormal SW from the state with DISC forward in LOAD. When there is no change in the state of the switch from the state that DISC is drawn in a half. E7 FORCE EJECT ERROR When detect abnormal SW from the atate that DISC is in the interior in LOAD and EJECT. E3 FORCE EJECT ERROR When detect abnormal SW from the initial state. E8 FORCE EJECT ERROR When receive Force EJECT key after it makes an error from Force EJECT.MA465<Rev. E9 FORCE EJECT ERROR When receive Force EJECT key after it makes an error from LOAD error or EJECT error. 09 09 0031 0032 Error Code 84 80 80 80 80 80 80 Detail Code 0059 0060 0061 0090 0091 0093 0094 (No.9 ERROR CODE Condition Details Error without SW change in LOAD when time-out is done When there is no change in the state of the switch from the state with DISC forward. Error without SW change in EJECT when time-out is done. It doesn't end even if the first track access passes 30sec after the TOC reading ends in the running mode. Error in Running mode Case 1 Case 2 Disc error code Condition TOC READING Error 1'st track access Error Last track access Error NODISC judgement NO DISC with start failure Stopped with no playback Logical format NG Details When it hasn't completed CD TOC reading. When there is no change in the state of the switch from the state that DISC is in the interior. It doesn't end even if the last track access passes 30sec after the first track ends in the running mode.

SECTION 5 TROUBLESHOOTING 5.003>) . KD-R412. KD-R417 8 7 6 5 4 3 2 1 GN WH 9 GN/BK WH/BK 10 VI/BK GY/BK 11 BK RD BL WH VI Black Red Blue White Violet GN GY BR YL Green Gray Brown Yellow 1 3 5 7 NC NC BL/WH VI NC BL/WH GY 12 BR 13 NC 14 NC 15 YL RD BK BR 2 4 6 8 YL NC BK 16 RD 2 RD RD RD 7 16 YL BK YL 4 1 8 3 BL/WH 5 13 BR 2 8 GN 7 7 GN/BK 8 5 VI 1 6 VI/BK 2 9 WH 5 10 WH/BK 6 12 GY GY/BK 3 11 4 1 VI VI/BK GY/BK WH/BK GN/BK 2 4 6 8 3 GY 5 WH 7 GN 1-24 (No. KD-R411.1 16 PIN CORD DIAGRAM (1) For KD-R35.MA465<Rev. KD-R38.

MA465<Rev.003>)1-25 . KD-R415.(2) For KD-R414. KD-R418UF 8 GN WH 9 BK Black VI Violet RD Red GN Green BL Blue GY Gray WH White YL Yellow 7 GN/BK WH/BK 10 6 VI/BK GY/BK 11 5 4 VI BL GY NC NC NC YL 12 13 14 15 16 3 BL/WH 2 1 RD BK 1 BK 16 YL 4 BL BL/WH 3 2 8 7 5 6 9 RD GN GN/BK VI VI/BK WH 10 WH/BK 12 GY 11 GY/BK (No. KD-R416.

(3) For KD-R418J.003>) . KD-S27J 8 GN WH 9 BK Black VI Violet RD Red GN Green BL Blue GY Gray WH White YL Yellow 7 GN/BK WH/BK 10 6 VI/BK GY/BK 11 5 4 VI NC GY NC NC NC YL 12 13 14 15 16 3 BL/WH 2 1 RD BK 1 BK 16 YL 2 RD 8 GN 7 GN/BK 5 VI 6 VI/BK 9 WH 10 WH/BK 12 GY 11 GY/BK 3 BL/WH 1-26 (No.MA465<Rev.

003>)1-27 .(4) For KD-R416S 20 BK BK Black Red Blue Violet Green White Gray Yellow 19 18 17 16 VI GN WH GY YL 15 14 13 12 11 NC WH/BK GY/BK GN/BK VI/BK YL NC WH GY GN VI NC NC RD BL/WH 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 GN WH 9 RD BL GN/BK WH/BK VI/BK GY/BK 10 11 VI BL BL/WH GY 12 NC 13 NC 14 NC 15 YL NC NC NC NC RD BK 16 1 BK 20 10 2 9 16 YL 2 4 RD BL 3 BL / WH 1 9 10 8 7 5 6 12 11 WH WH / BK GN GN / BK VI VI / BK GY GY / BK 8 18 6 16 5 15 7 17 (No.MA465<Rev.

(5) For KD-R419 8 GN WH 9 7 GN/BK WH/BK 10 6 VI/BK GY/BK 11 5 4 2 1 VI NC RD1 BK GY NC NC NC 12 13 14 15 BK RD BL WH Black Red Blue White VI GN GY YL Violet Green Gray Yellow 3 BL/WH YL1 16 2 RD1 RD2 RD3 7 YL1 16 YL2 4 BK 1 8 1 3 5 BL/WH 3 5 NC NC 2 4 6 8 NC YL2 BL/WH NC 7 RD3 BK 8 GN 7 7 GN/BK 8 5 VI 1 6 VI/BK 2 9 WH 5 10 WH/BK 6 1 3 5 7 VI VI/BK 2 GY GY/BK 4 12 GY 3 WH WH/BK 6 11 GY/BK 4 GN GN/BK 8 1-28 (No.MA465<Rev.003>) .

MA465<Rev.003>)1-29 .(No.

Japan (No.MA465<Rev.003>) Printed in Japan VSE .371-8543.1chome. Limited Mobile Entertainment Division 10-1.Victor Company of Japan.Ohwatari-machi.Maebashi-city.

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