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for Construction of BTG island
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
We, Harbin Power Engineering Company Limited (HPE), hereby declare the followings: 1. Intellectual property declaration The intellectual property and interpretation power of this document belongs to HPE, which can only be used in the construction site contracted by HPE within technique service agreement. HPE will not take any direct or indirect responsibility for problems of any kind caused by free application of the entire or part of this document without authorization from HPE. HPE reserves the right of final interpretation for this document. If the construction organization does not act in accordance with the instruction provided by HPE, the owner/construction organization will be responsible for all the consequences thereof. . 2. Document applicability declaration This document is compiled by HPE based on the technical parameter of Indian Tuticorin 2×600MW thermal power plant. Due without appropriate confirmation of construction organization condition for Indian Tuticorin 2×600MW thermal power plant and for it is impossible to predict possible accidents during plan implementation period; this document only serves as an instructional scheme provided by HPE rather than exclusive compulsory execution scheme for construction organization. This document is considered as the foundation for contract settlement between construction organization and the owner or with any other parties; likewise, HPE is not responsible for this kind of action thereof.
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.......................................................................................................... 4 1.............. 4 1................15 7................ 4 1............................ Construction Energy Plan..................................... BTG Construction General Layout and Site Construction Requirement ........2 Construction Network Schedule .............. 16 7......................................................2 Main Construction Machinery Layout ............................................................................................................................................................................3 Construction Electricity Consumption .........................2 Proposed Manpower Schedule .................. Construction Network Schedule....................1 Organization structure .................................................................... 13 5......................................................................... 17 -1- ............... 4 1...................................................................................................................................................................................................................1 BTG Project Scope........13 5...................................................2 Main BTG Construction Quantities Table（2 Units） ...................................3 Geology Condition ...............................12 3.......... General Project Condition ..1 Site Construction Arrangement ............. 4 1.................................................................................................................................................................................................................................................................................................................. 15 7....................................................................................................................................14 7........................... 13 4........................................................................................................................... Temporary Construction Facilities..............General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant CONTENT 1............................................2 Construction Gas Consumption ............................... 13 5...........................4 Hydrological and meteorological conditions ... 13 4.....6 Parameters of Main Equipment................1 Progress Objective ...................................................................... 14 6.....................................................2 Site Location...... 16 7...............13 4........... 5 1......... 5 2............................................................................................1 Plant Scale ................................................................................................................................... 6 2...... BTG Project Scope and Main Work Quantities ..... 6 2...................5 System Brief .............................................................................................4 Site Communication .....................................................................................1 Construction Water Consumption ..................... 6 3........................................................................................................................................................ Organization structure and Manpower Schedule ................................................................... 12 3.........................
.................................................................................................................................................................................................................................. 106 -2- ......................4 Required Construction Quality Guarantee Measures for Construction Company ........................................... 72 9......................................................................................... 61 8..................3 Project Quality Management Basis ................... 88 9.................................................................. 89 10.............................1 Organization and responsibilities of related parties........................................87 9............................... 99 11.........18 8.................................................................................................................................................................General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 8.............................................................. 90 10.................................................................................................. 91 10...........................................................................2 OOBA for Equipments and Materials ......................................................................................................7 Turbine Pedestal Construction Scheme ...................4 Proposed HSE Objective Guarantee Measures for Construction Company .........1 General objectives for safety and environment....................1 Main Quality Objective ....................................................................................... Main Construction Scheme and Brief Important Technical Measures Description ............................................5 Main Construction Scheme of I&C ........................................................ 104 12.............................................................2 Safe Construction Management Mode ..........................90 10................................................................................................................. 105 12..............104 12.3 Main construction machines and tools arrangement ................ 99 11.................. 34 8................................................. Construction Drawings and Goods & Materials Supply Schedule............... 26 8............................................................................................... 50 8.................... Required Warehousing Management Condition for HPE’s Equipments & Materials ................................. 100 12..............2 Main Construction Scheme Of Boiler..................................................................1 Main Drawings Demand Schedule................................ 90 10........................2 Quality Objective of Construction Company ...... 18 8.........1 Main Construction Scheme Of Turbine .........3 Main Anti-corrosion & Insulation Construction Scheme (The detailed construction service instruction will be provided later) .......................2 Main Equipments Delivery Schedule.................................................................................................................... Safety & Environment Objectives & Assurance Measures of Construction Company ..................3 Missing & Defective Part Management of the Equipment............4 Main Construction Scheme of Electric ............................ Construction Quality Objectives and Guarantee Measures......3 Proposed HSE Management Scope for Construction Company. 99 11................6 Main Construction Scheme of Welding .............................................................................. 92 11...................99 11.................................................. 87 9.... 40 8............................
................................. 109 -3- ....................... 107 12.4 Goods & materials warehousing ...............General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 12..................................................................................................................6 Maintenance & storage management measures for BTG equipments and materials...5 Goods & materials ex-warehouse.............. 107 12...............................
5mm 8）Wind speed：based on the Indian standard（IS-875） Multi-year average wind speed： 39m/s Annual average: 16km/hr -4- . in zone-II) Earthquake acceleration: 0. Harbin Turbine Company Limited (HTC).3 Geology Condition Earthquake intensity: 7 degree (as per IS-1893. The nearest road---NH-45B is 4 km away.4 Hydrological and meteorological conditions 1）Plant elevation: 5-12m. and 3. and Harbin Electric Machinery Company. ENERGEN is responsible for BOP designing and supplying. nearest railway Milavittan (broad gauge) 13km. 2）Atmosphere pressure: Subject to elevation 3）The highest temperature： 38. In this phase. the site is 18Km from Tuticorin town.2 Site Location Indian Tuticorin power plant is located at east coast of Indian ocean.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 1.4℃ 5）Electric equipments designing temperature： 6）Relative humidity：Highest 80% 7）Annual mean precipitation： lowest 50℃ 52% 619. 1. turbine.1 Plant Scale 6 x 600MW Indian Tuticorin thermal power plants will be invested by ENERGEN. spare parts and various services within BTG contract. in Tuticorin district.125g 1. 2X600MW sub-critical coal-fired wet-cooled units will be constructed. General Project Condition This project is invested by Coastal Energen Private Limited (ENERGEN). who will be in charge of supplying boiler. and airport 26km. Harbin Power Engineering Company Limited (HPE) serves as BTG supplier and service contractor. Limited (HEC). Tuticorin port 23km. Power plant Construction Company will be selected by ENERGEN through bid invitation. 1. Three main equipments are provided by Harbin Boiler Company Limited (HBC). auxiliaries. Northeast Electric Power Design Institute is the designing organization for BTG part.5 km from sea. 1. Tamil Nadu State.3℃ 4）The lowest temperature： 19. generator.
5 System Brief The main building will be the steel structure with four-line arrangement of the turbine building. Except for the closed heater and water-ringed mechanical vacuum pump. double back pressure. The boiler will be the semi-outdoor type and the frame will be the steel structure. primary intermediate reheating. The rated power under TMCR condition is 600MW. water quality will be the sea water. Steam & water system will be unit system designing. three cylinder four-exhaust. the coal bunker bay.6. condensing turbine. semi-outdoor arranged and dry ash extraction.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Max:: 95 km/hr 1.67MPa/538℃ and reheating -5- .6. one central control building will be applied. sub-critical. the project will be erected with 2 X 600MW sub-critical. Turbine building operation floor will be the large platform. primary intermediate reheating. the project will be constructed with 2X 600MW. all the main & auxiliary equipments will be the large closed system. compressed air system and service water system. control circulation drum boiler which will be single furnace. complete steel structure hanging construction. lengthways-sequence arranged. single shaft. It has eight non-regulating backheating steam exhaust. And two boilers will share one chimney. and reheater outlet steam flow rate 1731.2t/h. 1. outdoor arranged. Two ESP will be used for each boiler. П type arranged.2 Turbine： In this phase. and the steam exhaust of feedwater pump turbine will enter main condenser. excluding auxiliary steam system. The head of turbine generator unit will face to the extension end. and condenser pipe column will be titanium. which will apply to the main pipe system. The boiler will use the MPS intermediate speed coal mill with direct blowing primary air coal pulverized system. ID fan will be set at the ESP rear area. outdoor arranged. 1. Superheater outlet steam flow rate under BMCR condition is 2060t/h. balanced ventilation. In this phase of the project. FD & PA fan will be placed at the boiler rear area.6 Parameters of Main Equipment 1. the deaerator building.1 Boiler： In this phase. with main steam parameter 16. and the boiler building. Circulating cooling water will be part natural ventilation cooling tower secondary circulating water supply system and part DC water supply system. and one common maintenance yard will be set between two units.
Boiler Island 1 Boiler proper and auxiliaries Please refer to further specialized technical specification Please refer to further specialized technical specification Please refer to further specialized technical specification Please refer to further specialized technical specification Please refer to further specialized technical specification Please refer to further specialized technical specification Please refer to further specialized technical specification Unit Quantity Remarks 1.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant steam 3.3 Generator： QFSN-600-2YHG. with rated capacity 666. and static state excitation will be used for this project.302MPa/538℃.6. 2. water-hydrogen-hydrogen-cooled generator supplied by HEC. rated voltage 20KV. 2.2 Main BTG Construction Quantities Table（2 Units） Serial Equipment Name NO. 1.7 ID fan set 4 -6- . rated current 19245A. BTG Project Scope and Main Work Quantities 2.1 BTG Project Scope The boiler. turbine.4 Sealing air fan set 4 1.1 Boiler set 2 1.3 Coal feeder set 14 1.5 PA fan set 4 1. rated power 600MW.2 MPS intermediate speed coal mill set 14 1.6 FD fan set 4 1. generator and the auxiliaries & spare parts supplying as well as the erection instruction service within BTG scope will be contracted by HPE.667MVA.
pulverized coal duct Thermal power system insulation Control part set 2 set 3 2.1 Flame detection cooling fan Boiler front fuel oil system light oil supply pump HFO(heavy fuel oil) supply pump HFO heater HFO cooler Fuel oil pipe Gas.12 ESP set 4 Please refer to further specialized technical specification Please refer to further specialized technical specification 1.14 2 2.13 Air preheater set 4 1.11 set 2 1.5 3 Set set set set 3 1 2 2 3.4 2.8 Boiler elevator set 2 1.10 set 2 1.2 set 3 2. Please refer to further specialized technical specification Unit Quantity Remarks 1.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Serial Equipment Name NO.3 2. air .1 set 2 4 -7- .9 Air preheater flushing tank continuous blowdown flash tank intermittent blowdown flash tank set 2 1.
11 4. 4. Soot blowing program control power device Secondary air damper.8 Set 2 4.9 Set 14 4.2 swinging burner operating gear control device Furnace flame television monitoring system Drum water level television monitoring system PVC valve control device Furnace temperature sensor control system BMS boiler front support local equipment Flame detection.6 Set 2 4.5 Set 2 4.12 4.1 set 2 4.13 Set Set Set 4 4 4 -8- . sensor cooling air system Coal mill local control device Coal feeder local control device FD fan local control device ID fan local control device PA fan local control device Turbine Island 1 Turbine proper and auxiliaries set 2 Unit Quantity Remarks 4.4 Set 2 4.10 set 14 4.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Serial Equipment Name NO.7 Set 2 4.3 Set 2 4.
2 Set Set 2 2 2.8 Lube oil shrinking fit oil pipe EH oil collecting station Gland seal cooler Gland seal system corollary pipe.3 Set 2 2. valve and auxiliaries set Set Set 2 2 2 Set 2 1.4 AC jacking oil pump Set 2 1.1 Turbine Set 2 1. valve and auxiliaries Set 2 Set 2 1.7 1.9 Turbine proper drain flash tank Turbine proper drain flash tank piping.2 1.1 2.5 DC jacking oil pump Set 2 1.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Serial Equipment Name NO. Please refer to further specialized technical specification Unit Quantity Remarks 1.4 Set 2 -9- .3 Main oil tank Lube oil cooler Set set 2 4 Please refer to further specialized technical specification Please refer to further specialized technical specification 1.6 1.10 Motor turning gear Turbine building auxiliary equipments Lube oil purifying device Lube oil storage tank Feed water pump lube oil purifying device #1 HP heater Set 2 2 2.
11 2.10 #2 HP heater #3 HP heater Deaerator and water tank #5 LP heater #6 LP heater #7a/#8a LP heater #7b/#8b LP heater 2.16 Steam-driven feedwater pump Set 4 2.5 2.7 2.13 Condenser Water-ringed vacuum pump HP bypass device LP bypass device Condensate extraction pump (CEP) Set Set Set Set Set Set Set Set Set Set Set 2 2 2 2 2 2 2 2 6 2 2 Please refer to further specialized technical specification Please refer to further specialized technical specification Please refer to further specialized technical specification Unit Quantity Remarks 2.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Serial Equipment Name NO.6 2.10 - . 2.12 2.15 Motor-driven feed water pump Set 2 2.18 Set 4 2.8 2.14 Set 4 2.9 2.19 Set 2 .17 Open cycle cooling water pump Close cycle cooling water pump Condensate water polishing device Set 4 2.
1 Set 2 4.6 emergency trip system （METS） Set 4 Set 4 Set 2 Set Set 2 2 Unit Quantity Remarks 2.2 electro-hydraulic control (DEH) Turbine supervisory instrumentation (（ETS） Turbine monitoring system （TSI） Turbine feedwater pump 4.20 Set 2 2.2 4 Set Set Set Set 2 2 2 1 4.22 2.24 3 3.11 - .5 digital electro-hydraulic control system(MEH) Turbine feedwater pump 4.1 3.23 2. Steam & water sampling analysis device Phosphate dosing device Deoxidizer dosing device Ammonia dosing device Cooling water dosing device System Pipe HP pipe IP & LP pipe Control Part Distributed control system （DCS） Turbine digital 4.3 Set 2 4.21 2.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Serial Equipment Name NO.4 Set 2 .
Organization structure and Manpower Schedule 3.1 (including excitation transformer and DC excitation bus bar) Generator hydrogen. Turbine feedwater pump monitoring system （MTSI） Sponge ball cleaning program control system Generator Island Generator proper and auxiliaries Generator excitation system 1.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Serial Equipment Name NO.8 Set 2 1 Set 2 1.7 Set 4 4.1 Set 2 2.12 - .1 Organization structure .2 Set 4 3. water and oil system Control Part ESP power distribution control device ID fan motor frequency converter Set 2 Unit Quantity Remarks 4.2 Set 2 2 2.
enclosed warehouse. 2012. etc. 2013 4. dangerous cargo warehouse.2 Construction Network Schedule Refer to attachment 2: “BTG Secondary Construction Network Plan” 5.2 Proposed Manpower Schedule Refer to attachment 1:”BTG Construction Manpower Schedule” 4. BTG Construction General Layout and Site Construction Requirement General Construction layout aims at a reasonable usage of land by the principle of “facilitating construction and transportation.1 Site Construction Arrangement The temporary BTG construction area covers boiler assembly yard. Construction Network Schedule 4. gas/air duct assembly yard. 5.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 3. open warehouse.13 - .1 Progress Objective Unit 1 PAC on 5th. storage shed (semi-outdoor). economizing the usage of land. December. which shall be arranged convenient for equipment . and safety” . March. unit 2 PAC on 5th.
sub-sectional supply can be adopted. spare parts & equipments warehouse storage shed 300 Please refer to article 12. Proposed construction temporary pipeline parameters are listed below: Serial No.6.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant transportation and hoisting.5 9 4000 Please refer to article 12. as for main building. gas/air duct on-site assembly Please refer to article 12. Water supply pipeline will be unified planed to ensure the enough water and pressure head at the terminal points. welding & heat treatment.6. Common construction area quantities are as follows: Serial NO.5 5. Temporary Construction Facilities In order to ensure the supply of water. which shall be made based on the principle of “simplifying system & reducing cost”.6. and dispersedly supplied.5 8 300 Please refer to article 12.2 Main Construction Machinery Layout Refer to attachment 3: “General BTG Construction Layout” 6. gas and electricity for Construction organization temporary pipelines shall be laid in construction site.6.5 Please refer to article 12.6. 1 2 3 4 5 6 Temporary Site Name 1# boiler assembly yard 2# boiler assembly yard pipe and gas /air duct assembly yard open warehouse enclosed warehouse dangerous cargo warehouse Area(m2) 5000 10000 7000 20000 6000 80 Purpose For 1# boiler on-site assembly For 2# boiler on-site assembly For pipe. Electricity power supply shall meet with the maximum requirements from power. Gas supply for construction will be prior to the bottled gas. lighting and others.5 Please refer to article 12. and plug welding site where need more gas.6.5 7 constant temperature warehouse special tools. assembly yard.14 - . 1 2 3 Name production water domestic water acetylene pipe Specification DN125 DN75 DN20 Unit m m m Amount 1200 400 400 Remarks .
0×1.2 Site Water Consumption Calculation 7. domestic water consumption and fire fighting water consumption. 7.4 Construction Fire Fighting Water Consumption Q4 Fire fighting water consumption in construction area is calculated as per 15L/s.1×2. 7.1k3n3q3/ (24×3600) =1.2.2L/S Note: n2 Machinery NO.75L/s 7.3 Construction Water Consumption Pipe Diameter Construction water consumption pipe diameter: D= √ 4×1000Q/ π v= √ (4×1000×25.2. 7. Construction Energy Plan 7.5)=112 mm .1 Construction Water Consumption Site construction water mainly contains direct production water consumption. 1m under earth surface for production water and fire fighting water in construction area. and anti-corrosion pipe will be ordinary type using bituminous epoxy paint.2×1500×120/ (24×3600) = 6.1.15 - . and water consumption is considered as 150L per person per day. 7. manpower is considered as 1500. 7.3 Domestic Water Consumption Q3 Q3=1.1.2× (26×1000)/8×3600= 2. 7.5×1.14×2.1. and water consumption per equipment as 1000L/set.1.1 Direct Production Water Consumption Q1 Q1=k1k4Σ (n1q1)/ (8×3600t) =1. Gate valve will be set at the branch of main pipe network.2. .2.1.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 4 5 6 oxygen pipe construction cable construction cable DN28 3×185+9 3×120+7 m m m 400 1000 300 7.1.2× (2500×2400)/ (8×3600×20) = 18.5L/s.2.3L/s Note: During peak time. with interval of 50-100m.5 Total Construction Water Consumption Q Total Construction water consumption Q= (Q1+Q2+Q3)/2+Q4= 25. Outdoor fire hydrant shall be placed along the road near crossings.5)/(3. Construction water will be connected from the nearest reserved point from BTG construction area. is considered as 26. construction machinery water consumption.1.2 Construction Machinery Water Consumption Q2 Q2=k2k4Σ (n2q2)/ (8×3600) =2.1 Construction Water Consumption Pipe Network Layout Plan: It is suggested to use one common pipe which will be underground laid.1.
1 Oxygen and Acetylene In boiler and assembly yard. normally finial stage switchbox can only control terminal direct load.3=224m³/day 7. which can directly control the load and supply power to finial stage switchboxes (distribution box).2.2 Construction Gas Consumption 7. reserve joints will be set on air compressor outlet pipe.2 Compressed Air within the Construction Period It is suggested to set one 6m³ air compressor at boiler assembly yard with the 0. Compressed air will be led out by steel pipe.16 - .3. it is recommended to adopt the oxygen and acetylene central supplying station.2. 7.2.2. Each platform has the pipe networks and terminals. Transformer low voltage side out going line enter the main distribution board (level-one power distribution) which will be arranged close to transformer.1 Acetylene Daily Consumption C C=8×K (U×N)=0. third stage distribution box and specialized distribution box will be placed at load concentrated or partial position with relative smaller control scope.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Construction water consumption pipe diameter is considered as DN125.24×50=67.3 Argon Argon consumption for two units BTG area is about 7000m³ 7.2 Oxygen Daily Consumption Q Q=C/0.2. and various gas consumption terminal points can connect to pipes based on various requirements. . set unified oxygen and acetylene racks. The rack shall be the weatherproof. as per the requirements. second stage distribution box power will be connected from main distribution board and placed at positions with larger load or major territorial positions. 7. level-two power leakage protection. it is recommended to use the bottled oxygen and acetylene. which can be stationary used.1.2m³/day Note: N construction cutting blowpipe is considered as 50 while calculating.1 Electricity Consumption Arrangement Scheme for Construction It is recommended to use level-three power distribution. finial stage switchbox will be placed near the load and convenient for construction operators.7×8×0. In other areas. and TN-S system power supply method at transformer low voltage side.8Mpa outlet pressure. 7. 7.2.3 Construction Electricity Consumption 7. which can bear large indirect load and supply power to several third stage distribution boxes or specialized distribution boxes. or change arranged position as per project requirements at any time.
7 Main Building Construction Area: We suggest using the second stage power boxes for power supply. turbine building operation platform and the top of deaerator bay respectively and totaling 2400KW. 7.3.4 Line A Construction Area: We suggest using second stage power boxes for power supply with total requirement of 100 KW.2. and boiler building construction elevator totaling 60 KW.3.3 Goods & Equipments Storage: It is suggested to use level-two power boxes for power supply.5 EOT Crane Temporary Electricity Consumption We suggest using the first stage power boxes for power supply with total requirement of 100 KW. 7.2.2. 2 X 60t gantry crane 204KW. 2 X 80T tower crane 494 KW.4 Site Communication . and electrical welding machine as 20 sets.1 Pipe Assembly Yard： We suggest using the second stage power boxes for power supply. which will be placed in front of the furnace top . and totaling 140 KW.3.3. others 80KW.9 Heat Treatment Area: It is suggested to use the 3X2 primary stage power boxes to supply power.2 Power Arrangement Plan 7. 7. 180 KW.2. 90 KW and 1x20t tower crane 100KW. 7.6 ESP Construction Area: We suggest using the second stage power boxes for power supply.3.17 - . 7.3.2. 7. 7.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 7. hauling gear 200KW.2. 2 X 16t tower crane 120KW and electrical welding machine as 50 sets.8 Boiler Construction Area: We suggest using the first stage power boxes for cylinder crane power supply and second stage power boxes for others.184.108.40.206. electrical welding machine as 180 sets. 180 KW. 1 X 30t gantry crane 60KW.3.10 Others: To be Considered as 100kw.2. 7. 1620KW. 450 KW.3. 7. 1 X 30t gantry crane 60KW. 7.2.2 Boiler Assembly Yard： We suggest using the second stage power boxes for power supply.2. electrical welding machine as 15 sets. and electrical welding machine as 20 sets.
Lube oil system flushing work shall focus on shortening flushing period and improving oil quality. Prepare sufficient fixed phones and interphones as per construction requirements to ensure a smooth and unimpeded communication in construction site. Carry out LP & IP pipe assembly and cleaning work in advance.1 Main Construction Scheme Of Turbine Turbine specialty construction mainly focus on turbine proper erection.1. which shall be finished before steam-line blowing. while mobile phones are auxiliary communication tools. carry out turbine proper.2 Large Equipment Hoisting Scheme 8. Main Construction Scheme and Brief Important Technical Measures Description 8.1 Generator Stator Hoisting Scheme Brief The generator stator is made by HEC with weight about 290t.1. emphasize erection work based on equipment arrival condition to create opportunities for equipment hoisting work in turbine building. auxiliaries and other erection work gradually. 8. 8. normally rotator installation work shall be completed before turbine cylinder covering and the connection work between turbine & generator coupling shall be completed before various bearing block erection and turbine cylinder covering. For electric overhead traveling erection. generator. For auxiliary erection work in turbine building.2. lube oil system. subject to the project process. for buildings and equipments.1 Turbine Construction Organized Concept . follow the principle of “erection directly after arrival”. start construction work once qualified to make auxiliaries ready for trial run as quickly as possible.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Fixed phones and interphones are main communication tools in construction site. The main control point for turbine proper erection is turbine cylinder covering. 8. Generator proper erection work shall be started earlier or along with turbine proper erection.18 - . and turning gear can be put into operation. Then carry out bearing block inside work to support oil system flushing. position deaerator and HP&LP heater after arrival as soon as possible to create conditions for LP pipe construction.1.
While assembling hoisting frame devices. put up steel strand & stator lifting ear and start finial inspection work. carry out protective measures appropriately. After the stator is fixed firmly. and finish positioning work officially. stop lifting when the lower plane is about 200mm above the ground. keep stator holistic levelness and avoid deviation resulted from inconsistent hydraulic pressure system route during lifting process.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 1）Stator transportation Use hauling gear dragging the generator stator from A line outside between 7-8 axis into A line (17-18 axis for unit 2 for consideration).7m） about 200mm. check supporting structure bearing condition and various supporting legs as well as operation correctness of hoisting device. then operate the lifting frame along the track laying on the traveling support beam. stop when it is 200mm above stator positioning height. Before generator stator official hoisting. veer it and make its longitudinal centerline coincide with erection longitudinal centerline. operate hydraulic lifting device to descending working condition. asymmetrical sinking phenomenon is not allowed. While lifting generator stator. e.stop lifting (ensure there is no hydraulic pressure oil leakage phenomenon while hoisting). carry out trial hoisting first. 2）Stator hoisting (Refer to attachment 4) a. well execute stator protection measures. combine hoisting frame and hydraulic pressure device above the stator. and it is required that part of steel beam erection work in main building shall be put off. After the stator reaches hoisting central position. Use special hydraulic lifting device to lift generator stator. tear down wedges on both sides of weight shifter. land it after approved by related special workers. Set 30mm thick steel plate at generator stator dragging and placing positions for protecting underground devices and pipes. d. Raise the stator till its bottom exceeds turbine operation platform （EL13. b. start hauling gear and drag door-type lifting frame & stator above stator positioning foundation. if there is no mistake. The hoisting frame will be made up by bottom end supporting part. land the generator stator on the ground and continue hoisting. Before hoisting.19 - . . deal with hoisting frame supporting foot foundation treatment in advance during civil work construction period. After finish all hoisting frame assembly work. Based on site geology condition. c. traveling support beam and upper traveling part. meanwhile. moreover. hang it in the air for 5 minutes. which is to lift the generator stator from its original position. to ensure supporting foot load bearing during hoisting period.
2.1. Because the water tank is very long. total volume is 457m³.#2. which will all be vertical-type. a. as well as hauling gear and pulley block. thereby. 4xLP heaters will be set for each unit.#3 HP heaters will be the same. Deaerator water box effective volume is 235m³. drag deaerator to positioning foundation. and the weight is about 153t.2 Brief Deaerator & Heater Hoisting Scheme 1) Deaerator hoisting (See attachment 5) The deaerator is SSD-2280/235 inner setting type made by Harbin Boiler Company Limited. 3xHP heaters will be arranged at B-C line deaerator room (EL13. 2) HP heater hoisting brief description In this project. it is difficult to place its bottom support onto the platform for just one time. surface heater. which will be placed at turbine building B-C line deaerator room (EL26. then veer the heater. During #5 and #6 LP heaters erection period. after strengthen temporary dragging rails. the entire water tank will be placed on temporary sliding rails pre-erected on 26m platform.20 - . b. transport to pointed position. lift the Description . and make it position on foundation. #7 and #8 LP heaters will be arranged at condenser connection part. finally.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant f. 3xHP heaters will be set for each unit. #5 and #6 LP heaters will be arranged at B-C line deaerator room (EL6.7m）interlayer. after these three steps complete. a. 3) Brief LP heater hoisting description In this project. drag it into deaerator room with the help of hauling gear. consider to use extending end) to 26m platform by CC2500/450t and CKE2500/250t crawler cranes. The hoisting plan for #1. CKE2500/250t crawler crane lifting at the front end shall move to water tank tail end for secondary lifting after remove its lifting hook so that the water tank can continue to move forward. surface heater. that is to use two electric overhead traveling for lifting and then drag to erection position. which will be vertical-type. Among them. draw out raft-towing. While positioning.0m). aim at generator stator erection center longitudinal and transverse position. 8.9m）interlayer. Use prepared raft-towing and sliding track. Deaerator water tank will be hoisted from fixed end (for unit 2. use traveling crane to penetrate them to related platform obliquely. then use hydraulic lifting device to jack the water tank.
primary intermediate reheating. condensing type made by Harbin Turbine Company Limited.2 Basic Erection Procedure Description (The detailed . double back pressure. after heater gravity center penetrating through turbine pedestal. three-cylinder (HP & IP & LP combined cylinder) four-exhaust. penetrate LP heater into turbine pedestal by both large & small hook. use the large hoop of traveling crane in turbine building for hoisting. with titanium pipe as cooling pipe material. adjust heater elevation and center as per erection position.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant heater by hydraulic lifting device. then penetrate them from one side of the condenser to condenser throat part.3. Turbine control system will use digital electro-hydraulic control system (DEH) and individual fire resistant oil system. single shaft. move the large hook. which will be directly cooled by sea water.1. surface type. use traveling crane small hook lifting LP heater temporarily. use traveling crane large hook for leveling and positioning. While erecting #7 and #8 LP heaters.1. single flow. then remove the hook after welding & fixing. 8.3.1 Equipment Instruction: The turbine is N600-16.1. 8.3 Brief Turbine Proper Construction Scheme construction service instruction will be provided later) 8.21 - . then draw out temporary rails and complete erection. b. The condenser is double-chamber.7/538/538 sub-critical.
22 - .General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant .
23 - .General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant .
24 - . water-hydrogen-hydrogen-cooled type made by HEC.4 Generator Erection Scheme 220.127.116.11.1 Equipment Instruction The generator is static excitation type. 8.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 8.2 Basic Erection Procedure: .1.1.
Use electric overhead traveling to lift the rotator and keep it in horizontal state. place it. lift it onto turbine building operation platform. proper slide block and rotator support will bear all the rotator heavy load. electrical heating. pull the rotator to move forward till its steam side coupling exceed stator end and can be hanged by steel rope.87×1. inspect and test it after OOBA. Use steel rope and chain block hanging on rotator steam side. lift rotator steam side. remove electric overhead traveling lifting rope.take out the slide block inside stator chamber. erect phase slide blocks and supports. and the weight is about 66t. tear down bearing neck supports and hold the rotator steam end by . erect rotator supporting tools on lower cover. use special cargo to transport it directly into turbine building. When bearing neck support and excitation end support bear rotator weight. Slide the rotator till the steam end coupling 210mm longer than engine base. erect rotator supporting bearing bush and bearer. use electric overhead traveling single rope hanging on rotator coupling sleeve part. then organize related workers to final clean and inspect the stator and rotator. Connect electric overhead traveling to rotator proper lifting area and pay attention to protect the bearing neck by guard board. stop the large trolley. then slowly retract the hook and descend the rotator. lift the rotator about 10mm. then use one electric overhead traveling for unloading. during erected slide block moving period. then operate electric overhead traveling to the upper part of steam side hanging bearing neck. Tie ropes with sufficient length to proper slide block front & bottom ends respectively for dragging purpose while rolling in and drawing out. Generator rotator installation work shall be started after complete mechanical. ensure there is no sundry.8×1.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 8. then descend the rotator to horizontal position. turn the bearing neck slide block to upper part.1.866m. remove electric overhead traveling hook. then remove proper slide leading rope from steam end coupling and pull it out from excitation end using the leading rope on the back.25 - . then start electric overhead traveling large trolley. when the lifting rope is about to touch stator end plate. Then continue to move the rotator forward.5 Generator Rotator installation Scheme (Refer to attachment 6) The transportation size of generator rotator is 12. for the external diameter of proper slide block is 3-5mm longer than that of bearing neck supports. start electric overhead traveling till rotator steam end over against stator excitation end. continue to lead the rotator to official positioning place.After rotator arrives in site. after confirm the inner cleanness. and other work procedures. After gradienter leveling work. make the rotator penetrate into stator iron core chamber slowly. then the work can be started after being signed.
then use bearing to hold rotator excitation end. fan.2 Main Construction Scheme Of Boiler 8. wind bellow. air preheater. implementing air preheater. So far. In prophase. pipe and other insulation work to create opportunities for chemical cleaning. during which period. After erect steel structure. coal mill. rotator installation work is completed. connection pipe and other erection work gradually on basis of construction progress requirements. carry out equipment. wall enclosure superheater. gas/air duct. boiler seal. heating surface in extending side area.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant supporting tools. coal feeder. burner. water wall. boiler front oil system. economizer ash hopper erection work alternately is a must. concentrate on ESP. heating surface shall be qualified for erection. erected boiler construction work shall be operated concentrating on chemical cleaning work. so as to avoid the possibility that these parts can not be hoisted after steel structure erection. Boiler erection work shall emphasize on plate beam & drum hoisting. reheater.26 - . drum. and then carry out boiler steel structure. As for auxiliaries. give priority to steel structure erection work. and the main control point is hydraulic test. lift rotator excitation end.2. superheater. 8. meanwhile. pulverized coal feed pipe. start erection work based on equipment arrival condition as quickly as possible and make auxiliaries qualified for subsection trial run as early as possible. gas /air duct within proper scope. .1 Construction Organized Concept Based on boiler characters. cold/ hot air duct and gas duct erection work. tear down rotator supports. After hydraulic test.
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 27 .
if qualified. crawler crane will use PA & FD fan foundation.1 Plate Beam Hoisting Sequence After complete boiler steel structure column. then use FZQ2000Ⅱ/80t cylinder crane and CC2500/450t crawler crane for lifting and positioning. beam and supports erection work. and the plate beam weight is considered as 70-110t temporarily.2.2. 28 .2 Boiler Construction Machine Arrangement (See attachment 3) The main hoisting machine for boiler is FZQ2000Ⅱ/80t cylinder crane.The main hoisting machine for ESP will be 20t movable tower crane with 70m arm working condition. plate beam with lighter weight will be lifted and positioned by CC2500/450t crawler crane or FZQ2000Ⅱ/80t cylinder crane individually.1xCC2500/450t crawler crane. as a result. which will be arranged between K and L column. The inclination angle of plate beam will be adjusted based on furnace width. which will be placed at the central part of ESP rear area. and CC2500/450t crawler crane at boiler rear area. start plate beam hoisting work.1x 50t crawler crane will be placed on furnace top for hoisting light cylinder on boiler heating surface.2 Plate Beam Hoisting Method and Procedure (Refer to attachment 7) 1）FZQ2000Ⅱ/80t cylinder crane will be placed at 1# boiler right side. Front & back position will be adjusted as per various plate beam positions. B、 D plate beam will be hoisted by FZQ2000Ⅱindividually.2.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 8. 8. Based on hoisting sequence. transport plate beam to hoisting position. the foundation construction work of this part will be delayed. While hoisting. along with 1xFZQ2000Ⅱ/80t cylinder crane will be arranged on boiler rear area temporarily for hoisting A、 C plate beam.3 Plate Beam Erection Scheme 8.3. carry out acceptance test. 8.2.3.
then use FZQ2000Ⅱ/80t cylinder crane and CC2500/450t crawler crane to rotate plate beam to the upper part of positioning place. erect beams among plate beams and between plate beam and steel structure.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 2）Connect pre-welded plate beam lifting ear and support snap ring. then remove lifting ear & bolts and turn to back plate beam hoisting work. Before hoisting the drum. forward & backward).2 Drum Hoisting Use two sets of hydraulic lifting devices for drum hoisting. fix and fasten bolts. Then slightly adjust plate beam position.2.moreover. continue to lift.2. after confirm the correctness. During lifting procedure. and position plate beam onto the column synchronously. remove the hook. 8. for there is no sufficient net distance between main columns on both sides of the boiler. then descend it for two times discontinuously and simultaneously. stop lifting after the jacking rope is slightly tightened. after confirm there is no abnormal condition in this whole progress. steel strand shall keep vertical. unloaded by CC2500/450t crawler crane and then transported to hoisting place.4 Drum Hoisting Scheme 8. Set two GYT－20 hydraulic lifting devices on top plate beam between H & J row.4.2. and both sides shall keep horizontal during the whole lifting procedure. if normal. continue hoisting work officially. will be erected later. . inspect the entire hoisting system. the hydraulic lifting device shall be placed on the structure which can move in all directions (left & right. stop lifting and recheck it after lift the plate beam above the ground. During above mentioned hoisting process.4. make sure lifting speeds of these two cranes are accordant. 8.1 Drum Transportation The drum will be directly transported to boiler furnace 0m. secondary plate beam between H & J row shall be erected and fastened and drum center elevation line on J row main column shall be marked visibly. these two cranes can only carry out one action for one time individually. boiler steel structure mainframe and auxiliary frame shall all be tested. 4）Stop lifting when plate beam bottom is 200mm above its positioning elevation. which can affect drum hoisting. except for those structures in boiler front. 3）Raise two cranes at the same time. as well as crane side large hook hanging rope sling by snap ring and lifting ear. 29 . the drum will be lifted obliquely. during this period. raise two cranes synchronously till plate beam lifted from the ground. drop crane hook. two cranes simultaneous actions are strictly prohibited. based on hydraulic lifting device operation requirements.
All equipments for coal mill will be transported from main building C-D line right side fixed end and be lifted & positioned by electric hoist. and two seal fans will be equipped for 7 mills.5. During drum lifting period. When the hoisting point on the right side reaches the elevation which allows drum horizontal lifting. stop lifting. adjust the drum to horizontal state.2 Basic Erection Procedure 30 . stop lifting on one side. then carry out entire drum hoisting work. after confirm there is no potential safety hazard.1 Hoisting Scheme Electric hoist will be designed on top of coal mill in this project for coal mill erection and maintenance.2. adjust hydraulic lifting device position timely to keep steel strand always in vertical state. 8. 8. continue to raise the other side to appropriate angle. continue to raise till it reaches certain height above the ground.2.2. then raise both ends simultaneously and make the drum center raise to positioning elevation. Measure and adjust four points elevations and remove the hydraulic lifting device once confirm drum positioning correctness.5 Coal Mill Erection Scheme This project will use MPS245HP-Ⅱ intermediate speed coal mill made by Shenyang Heavy Machine Limited Company.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant First lift the drum to about 100mm above the ground. 8.5. 7 sets for each unit which will be placed orderly between boiler front C & D row 0m.
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 31 .
2. Ground assembly and equipment hoisting work can be carried on at the same time as per site conditions and crane operation period. various procedures can be adjusted or started alternately. inlet & outlet air & gas box and other equipments are bulk parts.1 Hoisting Scheme For each boiler. and CC2500/450t crawler crane will be used for inlet & outlet gas duct and other large equipments hoisting.6 ESP Erection Scheme 8. two sets of 7 fields ESP will be equipped. Ash hopper.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 18.104.22.168. steel structure erection work on the first and last line in ID fan area will be delayed. which can be lifted after assembly.2.2 Basic Erection Procedure 32 . 8. The main hoisting machine for ESP will be C7050/20t movable tower crane. Considering gas duct outlet lifting and the unloading work for movable tower crane.
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 33 .
use arc stud welding machine.3. preheater outer casing. the arrangement shall be even and the welding shall be stable. continue outer casing 34 . fuel nozzle. mark & fix the position by talc powder or ink line snapping. insulation shall be laid tightly on equipment surface or steel plate net preservation hook with seam at the same layer and between upper & lower layers be staggered. furnace water wall. insulation hook exceeded part from insulation pressure plate shall be bended down to keep insulation layer surface even and flat. as for membrane wall dowel. and the work shall be implemented as per equipment and pipe completion condition. inner cylinder wave crest or equipment surface. etc. after finish and test ESP insulation layer construction. boiler outer casing includes proper outer casing. etc. 8.3 ESP Insulation Scheme Insulation thickness for ESP proper various parts shall match with drawing designing requirements.2 Boiler Insulation Scheme Boiler furnace insulation includes cold ash hopper. rotary air preheater. 8.3. convection pass. consider turbine proper insulation completion as the last step. and seam at the same layer and between upper & lower layers shall be staggered. ceiling cover. outlet ash hopper. hot gas duct. furnace arch. Insulation construction procedure: equipment & material check→ support bracket manufacturing→ support bracket and insulation hook welding & erection→ reinforcing beam inner insulation concrete pouring(or insulation bulk material infill) →membrane wall and reinforcing beam insulation bulk cotton filling(aluminum silicate or insulation concrete)→main insulation material layered arrangement & construction →galvanized lead net arrangement→ single aluminum foil compound silica acid plate erection →outer casing compression plate erection First. Insulation shall be laid tightly on equipment surface insulation hooks. end enclosure wall. based on membrane wall and insulation nail clearance requirements.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 8.3 Main Anti-corrosion & Insulation Construction Scheme (The detailed construction service instruction will be provided later) 8.3. then evenly weld insulation nails on water wall fin. and be fixed by insulation self-lock pressure plate. cold gas duct and preheater outlet ash hopper. Insulation layer will be fixed by insulation self-lock pressure plate and two insulation self-lock pressure plate will be fixed by each insulation dowel at insulation layer center and external part.1 Construction Organized Concept Start anti-corrosion and insulation work from boiler proper insulation. burner connecting air duct outer casing. and gas duct outer casing.
which can not affect pipe free expansion. insulation support bracket will be made of flat steel and hooped on pipes. 8.4 Pipe Insulation Scheme 8. 5）Reserve sufficient space for pipe penetration. 8. extending insulation material is strictly prohibited. 4）Cut off all temporary supports on pipes.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant construction. 3）Finish erection work for measurement elements and instrument pipes. creep expansion measure point. 2）Crater shall be tested and qualified and alloy pipe shall finish heat treatment and fastening procedure.3. which shall be stick to pipe surface tightly. platform. and rivet arrangement shall 35 . 2）Insulation products at the same layer shall be tight and staggered.3. and among pipes. 7）Insulation supports: set one bearing support bracket on vertical pipe every other 3m. insulation product seam shall be staggered. finish supports and hangers adjustment work and pass tightness test.4. 3）Use splinter to fill in insulation layer clearance tightly and completely.2 Insulation Construction 1）Carry out construction by layer strictly based on insulation layering requirements. 8. 6）Insulation material performance shall be qualified for designing.1 Condition Before Insulation Construction: 1） Complete pipe erection. 6） Reserve sufficient clearance for insulation structure near pipe compensator and supports so that pipe expansion and contraction can not damage insulation structure. bolt length will be 30mm and the clearance shall be filled up with insulation material.3.the wire will be double strand and insulation material shall be tied tightly and stably. normally. 4）Tie one iron wire insulation product every other 200-300mm. tracing pipe.4. direct connection seam is not allowed.3 Outer Casing Construction 1） Use loose core aluminum rivet for fixing among outer casing. and each layer thickness shall be similar. between upper and lower layer.3. 5）Reserve unloading clearance at flange connection with enough length to unload bolts.4. etc.
if temperature is between 100-320°. for cycle direction.1 Working Procedure 36 . sufficient clearance shall be reserved.the clearance will be 4-6m.5. rivet will not be used and lap joint can not be shorter than 100mm. 8. use movable lap joint. 5）If there is difference between expansion direction of two crossed and parallel pipes or medium temperature.the clearance will be 3-4m.3. as for outer casing.5 Painting Plan 8. if medium temperature is lower than 100°. the clearance will be 7-10m.3. 2）Use outer casing axial seam as single reinforcement lap joint. use single reinforcement lap joint for pipes inside toroidal seam room and overlap rib structure for external pipes. 3）Vertical seam of horizontal pipe is among pipe axes obliquity 30-45 °at hidden place if possible and seam of vertical pipe shall be subject to drawing requirements. 4）Reserve expansion seam for vertical pipe and seam clearance will be determined as per pipe temperature.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant be even and reasonable. if temperature is higher than 320°.
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 37 .
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 8.3. which includes appearance. Painting work in next stage can only be done after the last one is confirmed qualified. after surface treatment qualified. paint thickness and adhesive attraction.5. take quality acceptance test.1 Working Procedure 38 . complete the first base paint painting(base paint type shall satisfy designing or manufacturer requirements) to avoid secondary rust or pollution.2 Brief Construction Method Description (Detailed construction service instruction will be provided later) First. After construction.6. steel structure and pipe requiring painting. 8. when the dissolvent in paint film volatilizes in certain degree and the surface is dry. color.6 Insulating Concrete Construction 8. clean equipment surface.3. secondary base paint and following finish paint painting work can be started. After first painting.3. and the last finish paint painting can continue after the previous one gets dried.
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
22.214.171.124 Construction Method Clean up pollutants at construction parts, erect mould at necessary construction position based on manufacturer drawings, and make its external size meet with drawing requirements. Mould erection position shall be correct. Within insulation concrete construction scope, use rock wool panel to separate concrete breadthwise and lengthways as free expansion joint. Insulation concrete will be made from silicate cement, expanded perlite and water, and the weight ratio of silicate cement and expanded perlite shall meet with designing requirements. While producing insulation concrete, first well mix silicate cement and expanded perlite drier, then add water and stir; qualified mixture can be formed into a ball in hand without loosing and no water shall be squeezed out. Mix insulation concrete only when needed, and the mixed material shall be used up within material requiring time limit. During concrete pouring progress, the tightness and stability of mould shall be well kept to avoid mould shifting and ash leakage phenomenon. Tamping shall be continuous operated while pouring insulation concrete so that the concrete can be balanced and tight; pitted surface and hollow phenomenon can be avoided. Maintain fashioned insulation concrete surface and make its external size meet with drawing requirements. After insulation concrete pouring, based on the requiring time in instruction, remove the mould and carry out natural curing under normal temperature.
8.4 Main Construction Scheme of Electric
8.4.1 Electrical Construction Organization Concept Electric specialty construction focus on plant power energizing, based on the project progress, carry out centralized control building, turbine building, and boiler building electric equipment erection work gradually. After plant energizing, focus superior force mainly on equipment simplex commissioning, cooperating subsystem trial run and unit startup. 8.4.2 Centralized Panel Erection Scheme 126.96.36.199 Panel, Cabinet & Box Foundation U-steel Supports Manufacturing and Erection Material arrival quality inspection Foundation U-steel manufacturing and erection Finished iron constructional elements shall be equipped with vibration & deformation
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
prevention measures while transporting to prevent deformation during transportation period. During panel foundation erection period, based on drawing designing elevation, use gradienter to center U-steel frame and start welding after it reaches designing elevation. Weld and fix shim plates, embedded parts, and U-steel. After weld the entire lines of panel and cabinet, retest for another time, if the span between two embedded parts is too large, add shim plate in span middle part to guarantee the entire foundation U-steel levelness. 188.8.131.52 Box & Cabinet Support Manufacturing and Erection After complete supports manufacturing, polish all welding spots and make anti-corrosion paint for supports. 184.108.40.206 Cabinet Positioning Cabinets arriving in site can be lifted and transported to or near to erection position by hoisting machine in various workshops, for the place where hoisting machine is not available, use hydraulic pressure handcart for horizontal transportation, and screen & panel part load-bearing shall be avoided during this period. Cabinets with bus bar bridge or nonsegregated phase bus duct (NPB) shall be erected first, then based on drawings, confirm the erection position and erect abutting cabinet one by one. Use erection truck for centering and preliminary fixing, then adjust and final fix it after adjust various index to regulated standards. 8.4.3 Cable Project Construction Scheme 220.127.116.11 Cable Tube Bending and Laying 1）Based on the cable list, check cable tube erection drawings. Subject to civil work & technical drawings, check cable tube laying position in site. Carry out actual measurement on cable tube length, height, corner position and angle parameter. 2 ） Material quality specification of cable protection tube shall match with designing requirements, and the appearance shall have no crack or pit, with smooth inner wall, intact cladding material and no corrosion. 3）Processing requirements for cable tube: cable tube will be cold bended by hydraulic pipe bender, pit is strictly prohibited after bending, the bending degree shall not be 10% larger than tube external diameter, and cable tube bending radius can not be smaller than penetrated cable minimum allowable bending radius. After bending, tube inner wall shall have no burr and sharp edges. As for tube with large external diameter, use external processing to ensure cable tube bending quality; the ratio of cable tube internal diameter
8 times of tube internal diameter. carry out wire drawing and aligning. 9） For cable tube and cable support bracket connection. use side holing and spool tapping method. While connect rigid plastic tube by bushing or penetrating connection.2 times larger than cable tube external diameter. and temporary seal shall be added at the pipe interface to prevent sundries from falling into tubes.3. For the place with acid & alkali corrosion.2 Cable Support Bracket Erection 1）Use subsection erection first and then entire adjusting method to erect cable support bracket. both ends of the bushing shall be welded.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant and external diameter can not be less than 1. While using bushing. 5）Surface tube arrangement shall be orderly. so as to ensure the support bracket horizontal & vertical. 4）Elbows for each cable tube can not exceed three. 6）Cable tube supports erection shall be stable. and adhesive will be painted on penetrating connection surface for fixing and sealing.2 is the maximum allowable value. and the screw nut shall be placed on the outside of bracket. and pipe joint length shall be 2. abreast arranged cable tube nozzle shall be orderly.pipe joint will be used for pipe connection. add expansion joints. instead. 10）Use special grounding hoop and earth cord to connect with the main grounding net stably for cable tube grounding. and for right angle elbows. 7） For cable tube connection. If the straight line length is over 30m. 3）Use hand sawing for cable bracket cutting to ensure the bracket clad layer will not be damaged because of heating. orderly and artistically after erection. while adjusting. 42 .4. connection plate bolts among brackets shall be intact and stable.5. use pipe joints with screw thread for fixing and sealing.1-1. horizontally & vertically. tube nozzle position shall be arranged convenient for equipment connection and can not interfere with equipment unloading &erection. the penetration depth is about 1. rigid plastic tube will be applicable.the clearance among rows of cable tubes shall be equal(the clearance shall be qualified for metal joints erection). and its tube supporting point fixed distance shall exceed 3m. 2）Fix support bracket stably on every support. the distance above ground shall be accordant. use bushing welding treatment. 8）For the cable tube leading to equipments. which shall be arranged appropriately. direct butt welding can not be used for cable tube connection. 8.
The cable after laying and before connection shall implement protective measures on both ends to avoid cable label damage. unified conduct and organize the work to lay cables to perfect position. g.4. laying. Construction workers shall strictly follow rules in cable list to lay cables and complete the laying work for the first time for cables on the same route. 8. Meanwhile. Parallel connection electrical cable length. c. operate with single cable. While laying cables. The minimum bending radius during cable laying shall be qualified for regulations & standards. while laying.3 Cable Laying 1）General requirements for cable laying a. adjusting. the construction can be started. specification and model shall keep the same. panels and other energized or electrified equipments. During cable laying period. allocate workers as per laying route. construction technicians shall be in charge of power outage operation working ticket transaction. b. equip fine communication facilities to keep unimpeded connection. h. cable laying shall be arranged orderly without crossing. Before construction. as for electrical cable with large section. and the external and internal diameter ratio of cable penetrating through electric 43 . continue to the next cable after fixing the last one. Use printed temporary label on both ends of the cable with indication of: cable serial number. use special laying machine to improve work efficiency. e. fixing and colligating at the same time. d. prepare all cables in various models to prevent compensatory cable laying from affecting the entire passage appearance.3.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 4）Ground the bracket reliably. if there are switchboxes. carry out entire axis isolation inspection and take down records at the same time. and cable sheath damage cased by friction among cables shall be avoided at the same time. after take safety protection measures. Before cable laying. cable model. The inlet passage for cable laying shall be erected with groups of crown blocks. start points. f. so as to make the cable orderly arrangement. etc to make sure the label can be hung timely and correctly. suitable length shall be reserved on both ends of the cable to meet with cable connection requirements. follow related electrified commissioning regulations.
4）The minimum net distance among cables. and the cable after arrangement and fixing shall be orderly and artistically.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant wire tube shall be guaranteed. clean up cable channel and put up cover boards. if there is HP cable. for straight parts. For horizontally laid cables. When the cable enters cable channel. Normally. d. 3）Cable laying principle: while arranging cable. party A and construction principle will carry out inspection and test jointly. i. however. as well as parallel and cross part between cables and other pipes shall meet with standard regulations. Cables at the same layer can not be twisted and crossed. and the data shall be correct. fix the cable on the bracket every other 1m. 2）Cable fixing and arranging requirements a. While vertical laying or laying obliquely over 45°. 5）Cable laying requirements in inflammable and explosive area: cable bracket with cable penetrating through shall be fireproof quality material dampers and cover boards. c. Carry out cable storage site rain proof measures while laying cables in rainy seasons. tunnel. on the basis of practical condition. metal 44 . Take down various records in time during cable laying progress. Single core cable of AC system or split-phase lead sheathed cable positioner after phase splitting can not form closed magnetic circuit. During cable laying period. fix head & bottom ends and both ends of turning cable joints. After laying cables. heavy-current cable and weak-current (control) cable shall be arranged in order. The arrangement key point will be cabinet inlet section. the outlet shall be sealed. grading arrangement is needed. g. power cable and control cable can not be equipped on the support at the same layer. f. bottom to top arrangement can be applicable for satisfying bending radius requirements while penetrating cables into cabinets. building cabinet and penetrates into tube. so is the nozzle. and then after confirmation and signing. The net distance between abreast laid electric power cables shall meet with designing requirements. the arrangement will be from top to bottom. j. and next stage laying work can only be started after be tested by quality inspection department. fix every other 1-2m or colligate on every bracket cross strut. the owner. b. HP & LP electric power cable. and it is strictly prohibited to lay the cable paralleled above or under pipes. e. silo. to avoid cable cross and split.
so that insulation exposure time can be shortened. cable metal sheath and grounding wire shall be insulated to the ground. After pressure connection. the number will be printed by special computer marking machine. sealing & damp proof. h. Metal shielding on both sides of three-core electrical power cable joints shall be well connected and can not be interrupted. and burr remaining is not allowed. clean up semiconductor shielding layer completely. While manufacturing plastic insulation cable terminals and joints. Buried cable joints metal shell and cable metal sheath shall take anti-corrosion treatments. wire holes which entering equipments shall add sealing. so as to ensure accordant length and obvious & fadeless 45 . While cutting wire core insulation and shield. jumper wire section can not be smaller than that of cable head grounding wire. g. The metal sheath of three-core electrical power cable terminal shall be grounded favorably. As for bushing. 2) Control cable head manufacturing While manufacturing and erecting control cable head. b. Carry out insulation enhancing. the grounding wire will go through the transformer and be grounded. when cables penetrate through zero sequence current transformer. While connecting cable wire core. c. Electrical cable grounding wire shall meet with designing standards and technology regulations. head position shall be orderly on the same straight line with special control cable head cover on the head.4. the grounding wire will be directly grounded. 8. use suitable white PVC pipe on cable core section. the minimum distance from wire core insulation surface to the nearest grounding point shall meet with requirements in cable terminal material operation instruction. the whole progress shall be continuous till completion. and cable tube & bracket grounding work shall be well implemented. f.4 Cable Connection 1）Electrical cable terminal manufacturing a. e. use tin soldering grounding wire for plastic phase copper Shield.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant hose and joints shall be explosion proof type. polish the terminal or convex mark on connection pipe. While manufacturing cable terminals. clean up the wire core and oil dirt & oxide coating on the inner wall of connection pipe. d.3. if cable grounding point is below the transformer. from cutting cable. mechanical protection and other measures for cable terminals. if above the transformer. Pressure connection mould and armour clamp shall be well equipped.
Aggregate general Shield line and branch Shield line at roots. c. and then confirm cable head erection height based on panel inner space. d. add flat gasket in the middle. coil into one strand. Align cable core before colligating. and core clearance arrangement shall be even and artistic. guide lines on different sections can not be connected to the same terminal. the bending arc in front of terminal strip shall be accordant. f. and black for I&C cable. 3) Shield cable head manufacturing (use inner panel cable as example) At first. welding or pressure connecting.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant writing. Use bolts to connect the guide wire and elements. Construct subject to drawings and connect wires correctly. The connection for every connecting terminal shall be one and not exceeding two. colligate into cylinder-shaped. Reserve certain length before connecting the core with terminal. The number connected to terminal core shall be arranged orderly with unified direction. and keep cable general & branch Shield line. etc shall all be stable and reliable. protective layer. keep artistic and unified. orderly arrange the cable inside the panel as per drawings. when there are two guide lines. penetrating connection. Colligate cable Shield wire core respectively. after pressure connect the end terminal. Strip cable sheath. then penetrate into one blue plastic pipe which is slightly shorter than Shield line with larger external diameter and fine toughness. b. unified connect to special grounding part and cover terminal number indicating cable serial number on it. etc. 4) Cable core colligation and connection a. As for bolt connection terminal. clean up inside insulation. 46 . with green for electrical cable. and hide behind the cable. Use shrinkable tube for cable head. Lead out the Shield line from cable head under part. Draw lines and position the cable inside the panel on cable sheath as per the same height. e. as well as save time and energy. For penetrating connected terminals. There shall be no joints on guide wire inside the cabinet and there shall be no damage on guide wire core. which shall be tight and inflexible.
6） Sealing technology shall be tidy and artistic. In order to make connection accuracy rate reach 100%. Use PVC pipe for cable terminal number and electrical marking machine for marking numbers. 2）Carry out generator appearance inspection. cable board erection height shall be accordant and set one for each cable. 4）While sealing cable holes. then register and store it carefully.1 Generator Connection Inspection 1）After generator arrives. After commissioning workers check the wire and static state test complete.4. and be constructed as per designing requirements and material operation instruction. the writing shall be obvious and accordant. clear and artistic. and guide wire insulation shall be effective without damage.3. the sealing shall be tightly and reliable without visible crack and hole. 8. 5）Fireproof gate on fire resisting wall shall be tight and holes shall be sealed. and there shall be no colliding and damage phenomenon during transportation period. i. 3） Iron core rotator and other surface & bearing neck protective layer shall be intact. 8. j. the outer packing shall be complete. organic and inorganic seal utilization method shall strictly implement requirements in operation instruction. 30×70mm and black character style. check on the packing list. as for larger holes. adjust wires before connection and recheck after connection. which can not fall off. and various hole molding shall be accordant. Use PVC white plastic plate for cable board and special marking machine for printing.4 Generator Electrical Erection Scheme 8. the appearance after sealing shall be even. 2） Fireproof and inflaming retarding material shall pass product evaluation.4. h.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant g. stator and rotator insulating resistance shall be recorded carefully after measurement and compared to monthly inspection value in the 47 . restore and check the equipment connection timely.5 Cable Fireproof and Inflaming Retarding 1）Carry out cable fireproof and inflaming retarding work as per the design.4. the board will be white. The thickness or frequency shall meet with requirements in the specification.4. cables on both sides of fire resisting wall shall be erected with fire proof tape or painting. 3）Use the painting following regulations in the specification and paint along cable length direction. whether related auxiliaries connect to electricity specialty is complete. with no damage and corrosion phenomenon. add fireproof scale board and continue the sealing work. k. orderly. Wire arrangement shall be correct.
Put rubber plate at iron core bottom and winding end surface. ensure the interface is clean without oil dirt. damage or metallic short-current phenomenon. loose. as well as its cleanness. and frame inside shall be clean without dust. stator winding or iron core can not be damaged. out going line and terminal plate of buried type temperature measurement elements shall be clean. and end wedge shall be stably fixed. insulation and Shield grounding shall be fine. winding. there shall not be corrosion phenomenon on iron core. and screw lockers can be used based on original fastening foundation. confirm there is no remaining item. rotator fan vane shall be erected stably without damage and crack. 8）Check if fastenings on the rotator are stable. recheck stator inner part. fastening and colligation shall be intact without loosing. 6） Workers entering stator chamber shall wear siamese working suit. and sliver coating shall be intact(silver coating can not be polished). 10）When penetrate the rotator. oil dirt and sundries. and screws shall be locked tightly. protruding and loosing phenomenon. Check rotator insulating resistance and measure outer resistance. which shall be unimpeded. end winding and banding ring shall be close and tight. stator wedge shall have no crack. 7）Fill in hidden project certification form soon after cleaning & inspection. Use dust collector and new white cloth to clean the stator inside completely (water and organic solution is strictly prohibited). check if the generator stator and rotator are affected by damp. and workers shall put on new working shoes. cuff and leg opening shall be tied. balanced block can not increase & decrease or change position. carry out inspection once a month. carrying metallic items is not permitted. 12）Before erect and connect generator incoming line and out going line. carefully clean their interfaces. and vent hole & air duct shall be clean and unimpeded without sundries. and screws shall be tightly locked. 9）Check the vent hole based on rotator manufactory requirements. and temperature measurement elements buried at water collecting pipe branch shall be erected stably and intact. 48 . and the rotator shall be turned periodically based on product requirements. winding insulating surface shall be intact without damage and air hole. collecting ring and other places. 5）After generator stator positioning and before rotator installation: electric machine iron core. 11）Before rotator installation. balanced bolts shall be locked tightly. 4）During storage period. iron core silicon steel plate shall have no corrosive.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant future.
4. the erection work can be started. 15）Carry out insulating colligation treatment for connected out going lines based on manufactory requirements. and insulating resistance shall be measured. 8. besides necessary electrical tests. the allowable adjusting scope is 2-4mm. 19）The brush carrier and its crossbar shall be fixed. 18）The brush carrier connected with cable can not bear stress. and cooling water pipe grounding shall be convenient for unloading. the erection position shall be correct and the connection shall be stable. 20）The brush holder and collecting ring surface clearance shall meet with product technology requirements. 2）Use brushes with the same model from the same manufactory for the same electrical machine. and the surface shall be smooth without damage and oil dirt. Constant pressure spring shall be intact without mechanical damage and model & pressure 49 . insulation liner tube and insulation pad shall have no damage and oil dirt. Brush insulation pad. use spectrum analysis to confirm quality material if necessary. 14 ） Connection bolt material quality shall meet with manufactory requirements. 21）Brush erection and adjusting. and the clearance between them shall meet with product regulations.1-0. if not any.3 Collecting Ring and Brush Inspection & Erection 1）Collecting ring shall be concentric with axis. air leakage test shall be executed as per regulations. the allowable clearance is 0. Before out going line bushing erection. 17）Collecting ring and brush erection: collecting ring shall be concentric with axis. after confirm its qualification.2mm. if any. 22）Generator shaft grounding device erection work will be executed as per manufactory drawings. out going line box flange will fit with bushing flange and electrical machine proper joint face respectively.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 13）Incoming line and out going line shall be connected tightly. if not any. its metal protective layer can not contact to the bearing with insulation. 23）Generator proper grounding point shall be determined by manufactory requirements. technology requirements must be subject to manufactory requirements and material matching shall strictly follow requirements. The brush shall be able to move in the brush holder vertically freely. and the surface shall be smooth without damage and oil dirt. and bolt torque shall be equal to standardized value or manufactory rated value.4. if the cable has protective layer. Brush lacing tape shall be connected stably with fine connection and can not touch rotating part or leaf spring. shall be intact. 16）Out going line bushing surface shall be clean without crack.
4. position the base as 50 .5 Main Construction Scheme of I&C 8. confirm base erection standard elevation.2.1 Specialty Construction Organized Concept C&I specialty construction start from centralized control building cable interlayer bracket and electrical equipment room cabinet erection work and complete till unit transfer. as a result. and inspect embedded iron elevation.2 DCS system Erection 8. 8.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant shall be qualified for product technology requirements. however. Cooling water pipe grounding shall be convenient for unloading. based on civil construction specialty embedded iron erection drawings and cabinet foundation arrangement drawing.5. carry out equipment grounding.5 Plant Power Energization Construction Scheme (To be presented by owner commissioning organization) 1) Power energizing scope: MCC cabinet and other electric equipments in various sections within BTG contract scope. the project image progress shall be guaranteed. 8.5.4. 2) Condition and procedure before energizing: well execute plant power energizing measures compiled and approved by site commissioning organization. Spring pressure deviation on the same pore can not exceed 5%. if not any. device erection and system perfection work gradually to meet with project progress requirements.4.The brush interface and collecting device arc shall be the same and the interface can not be less than 85% of single brush section.5. the base will be manufactured in processing site. The brush will be operated in collecting ring entire surface but can not get close to its edges. the adjustable clearance is 2-4mm. then continue the entire or part erection. 3 ） The brush holder and collecting ring surface clearance shall meet with product technology requirements. 8. the distance between cabinet hemline and ground shall be qualified. the work arrangement shall be flexible. the erection position shall be correct and the connection shall be stable. Despite that the construction will be limited by other specialties construction progress during this period. confirm cabinet base erection standard axes. Consider the cable project and commissioning as the construction main line.4 Grounding Generator proper and shaft grounding shall be subject to manufactory drawings. 8.1 Cabinet and Operation console Erection 1）Foundation erection: cabinet foundation erection shall be executed before ground secondary plastering.
carry out foundation protection measures to prevent deformation. and well execute ground protection measures within telpher operation scope. after erect cabinets. well implement the entire protection and inner holes temporarily sealing measures. grounding especially designed for computer has played an important role in its safety operation. etc. 8. during and after cabinet erection. power negative electrode. adjust its center line. select grounding device material. so it is a must to guarantee the reliability of system grounding.2 DCS System Grounding 1）Grounding is the main method for preventing computer control system interference. after erection and before ground manufacturing. add 5-10mm thick rubber form between instrument cabinet and foundation.after leveling. and set temporary purdah near the wall. 2）Cabinet erection: carry out protection measures for electrical equipment room ground. 3）Computer protective & logical grounding shall be subject to designs and requirements in the information provided by manufactory.2. 5）Grounding cable shall be as short as possible to reduce interference. station and cabinet. while erecting and positioning cabinet. electrical & fire welding nearby is strictly prohibited. drill holes and mantle fiber on panel. 6）Signal & communication cable shield layer(as per relative grounding requirements in cable laying and connection ) shall be grounded.5. inside every cabinet. 8. 2）Based on designing drawings or manufacturer requirements. after confirmation. all bolts need hot galvanizing will fix the cabinet stably. and the maximum horizontal height difference can not be larger than 3mm. shim plate and buried parts.3 DCS cable laying requirements 51 .General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant per designing drawings whose horizontal gradient can not exceed 1/1000. use special telpher. and cable shield layer shall be connected to grounding main line by separate guide lines respectively. and fix with bolts. 7）Cabinet shell. there shall be grounding lines qualified for designing requirements to ensure reliable grounding for cabinet external shell. 4）Grounding resistance value shall meet with system and designing regulations or manufacturer requirements. then based on this cabinet. at first confirm one row of cabinet as per standard axes. use welding machine to weld base. use 4 points inside the cabinet for fixing. the neighboring erection can not be less than 8 points.5.2. erect other cabinets gradually.
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 1）Cable specification and model shall meet with designing and manufactory requirements.5. 8. When pressure & temperature measurement points are at the same position. as per medium flow direction. so only one construction scheme will be used. pressure measurement hole shall be in front of temperature measurement hole. 2）Based on cable signal classification.5. the cable shall be laid by sorts and layers. which shall be qualified for acceptance test regulations. Sampling elements and sensitive element shall be erected at the place in favor of maintenance and overhauling.5. For measurement holes at the same position. 8.4. 7）DCS cable laying shall be subject to electrical specialty cable laying scheme. 3）DCS system specialized cable and prefabricated cable shall be laid after erection in cabinet and CRT. 4）Cable tray or protective pipe shall be sealed entirely and grounded favorably. and water. 2) Measurement points opening 52 . 6）Cables will be grounded inside computer cabinet and cable head shall be near to the terminal to eliminate series-mode interference. b. DCS signal cable and power cable shall be layered-arranged to avoid interference.4 I&C Sampling Device Installation 8. and grounding continuity shall be ensured. c. Steam pipe supervision section can not open holes and erect sampling elements.3 I&C Cable Project I&C cable project construction scheme sees also electrical specialty. e. the one for automatic control shall be in front of the indication & record one.1 Measurement Point Position Selection and Opening 1）Measurement point position selection a. damp & dust proof measures shall be taken for pins and sockets. with separation distance larger than 200mm. Measurement point position selection and opening shall be subject to requirements in designing drawings or manufactory drawings & instructions. d. for cable projects of these two specialties have many similarities. 5）Shield cable grounding shall strictly follow the requirement. f. The distance between two contiguous sampling elements shall be larger than measured medium pipe external diameter and not less than 200mm.
this makes an acute angle with horizontal pipe flow direction. While opening on wind pressure pipe. b. Pressure sampling measurement point position shall meet with designing requirements. while measuring liquid pressure. While opening temperature measurement holes. which shall be erected on pipe straight section with stable flow rate. after cutting. cleaning.4. Before erect high temperature & pressure welding valves. erect within 45°included angle above or under the horizontal line. C. While opening holes on high temperature and HP pipes use drills. 2) Gas & air pressure sampling device erection a. during hole opening process. pressure measurement point shall be in front of temperature measurement point(as per the medium flow direction). carry out valve grinding & pressure test. Measurement points opening shall be ahead of thermal power equipment & pipe rubber lining.2 Sampling Device Erection 1）Thermal power system pressure sampling device erection a. fire welding cutting is strictly prohibited. while measuring steam pressure. Air pressure sampling hole diameter shall be coincided with pressure sampling device external diameter to prevent blocking. b. d. c.5mm). c. 8. alloy valve shall take spectral analysis with obvious marks and can be put into operation after meet with designing requirements. For furnace and vertical pipe or gas duct. sampling device will be erected under horizontal center line within 45°included angle. use the drill whose external diameter is the same as thermocouple bushing (deviation less than or equal to 0. and pressure sampling device shall be equipped with end cap for blowing and dismountable pipe joints. when at the same position with temperature measurement point. After measurement points opening.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant a. within 30～40° included angle scope with the horizontal center line. erect above the horizontal pipe. Pressure sampling element end can not exceed main equipment & pipe inwall. fire welding cutting is applicable. d. and there 53 . pressure sampling tubes shall be erected obliquely and upwards. temporarily seal these holes.5. drill center line shall keep vertical to proper surface. if sampling device can not be erected immediately. fire welding cutting is strictly prohibited. While erecting pressure sampling tube on horizontal pipes. Turbine lube oil pressure measurement point shall choose the oil pipe end section with lower pressure. use flat spade to eliminate the welding slag and round file to file the burr. While opening holes on IP pipe use electric drills. pressure test and insulation. b.
Based on designing drawing requirements. cutting sleeve connection.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant shall be no burr around pressure sampling hole and sampling element. bolts can be applicable for fixing. Throttling element erection is as shown in diagram 1. carefully check erected sampling 54 . temperature measurement element cold terminal shall be far away from measured point as much as possible so as to ensure measurement correctness. 4) Temperature sampling device erection a. welding. and close to the throttling element as much as possible. rotating machine bearing temperature and so on. orifice plates cylinder-shaped sharp edge shall be towards flow direction. The condenser inlet shall be slightly higher than the sampling hole to ensure there is no deviation while measuring. choose different position. when the medium is gas. and concentric with the pipe axes. use enhanced socket. when medium temperature and pressure are high. 3) Flow Measurement Primary Element erection a. when the medium is liquid. etc. While measuring turbine metal temperature. the pressure sampling hole direction will be within 45°scope between the process pipe upper part and horizontal center line. temperature measurement sampling element shall be erected at the position which can represent measured medium. While measuring gas pressure. While measuring medium temperature. erect condensers on throttling element upstream and downstream sampling tubes. b. While erecting throttling element on horizontal or oblique laid pipes. normally insertable thermometer will be used. temperature measurement elements and measured object surface shall be closely contacted. measurement points shall be above the horizontal center line. holes will be directly opened on the pipe. While measuring steam flow. b. the pressure sampling hole shall be within 45°scope above & below the horizontal center line. boiler metal temperature. the sampling hole will be above the pipe. based on measured medium character. nozzle curved surface larger hole shall be towards medium flow direction. when the medium is steam. c. and temperature socket will be welded on pipes. The throttling element erection direction shall be correct. c. These two condensers erection height shall be the same. 5) Liquid level sampling device erection a. Liquid level sampling device shall be vertically erected. e.
4) Vacuum measurement tube elevation shall be higher than that of sampling point and U-type bend is strictly prohibited in the tube. the distance shall be larger than 0.5m. e. well execute the inspection and test. and start erection after the site is ready for erection. The primary element sensor will be erected behind acid & alkali mixer (as per medium flow direction). When positive & negative pressure pipe horizon from balance vessel to differential pressure meter is larger than 400mm. 8.5m away from acid & alkali mixer.1 Instrumentation Tube Laying Requirements 1) Tube laying shall have certain gradient. and the gradient shall be larger than or equal to 1% of pressure tube. c. the distance shall be larger than 1m. Based on designing and manufactory requirements.5m. b. and the sensor shall be 1. erect at the position that can represent the sample and reflect medium practical condition agilely. 6）Analysis meter sampling elements erection a. keep certain distance from heat surface.5. and 1/12 larger than differential pressure tube. and it is strictly prohibited to parallel arranged on heat surface upper part. Before erection. etc as per designing and manufactory drawings. 3) While laying oil pipes. and the distance between field meter and sensor can not exceed 1.5 Instrumentation Tube Laying 8.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant device. or erect watering plug on top of balance vessel. continue to lay side-by-side and downward. Erect make up water pipe on water level balance vessel which is not easily condensed into water. 5) Main equipment expansion shall be considered while laying tubes.5. There shall be gradient allowing condensate water backflow from balance vessel to measured vessel steam side guide pipe. normally measurement sensor (electrode) will be erected vertically. d. while cross laying with oil pipe. if it is a must to lay parallel to oil pipe. alkali meter and PH meter erection.5. and positive & negative tube environment temperature shall be accordant. Sampling valve between measured vessel and balance vessel shall be horizontally erected and valve stem shall be level. As for field acidometer. measurement scope. take records of inspection and test results. erection height. 2) Differential pressure measurement tube (especially the water level measurement) can not be close to heat surface. and special balance vessel erection shall meet with related regulations. b. and if tube laying 55 .
the strength shall be even and the speed shall be slow. 56 .2 Instrumentation Tube Fixing 1) Guide tube supports positioning. then fix supports. 8) Signs on terminals after tube laying shall be correct and obvious.5. 6) Tube laying shall be orderly. bending and crossing shall be reduced as much as possible. hang signboards with serial number. paint anti-corrosion paint. After welding. 8. protective pipe shall be erected. 4) While connecting instrumentation tube. 2) Use dismountable fastener for fixing instrumentation tube. artistic. 5) While connecting differential instrumentation tube with equipments. kept in V-type or linear type. and bolts to fix on supports. 8. 2) When use pipe bender to bend tube. the applicable tool is pipe bender. 6) After laying.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant shall penetrate through floor or wall. centering. 5) When use hanger to fix instrumentation tube. For tubes laying in row. supports can be directly welded on metal structure. for secondary valve and meter & transmitter. tube distance shall be even. supports shall be made into dismountable type. adjust positive & negative tube to ensure the correctness.5. while laying in row. and pipe diameter ovality after bending shall be less than 10%. then the same paint for metal frame.3 Guide Tube Bending and Connection 1) Use cold bending method for instrumentation tube bending. and confirm there is no welding lacking. use compressed air for blowing. 7) After tube laying. name and function on both ends of the tube. Instrumentation bending radius shall be 3 times larger than that of external diameter. sudden & complex bending is not allowed. use movable joints. stable and firm. 7) Tube shall be concentrated laid. Use argon arc welding for tubes. the bending arc shall be accordant.5.5. the crater shall be orderly arranged. 3) Use expansion bolts to root fixed concrete or brick structure supports. 4) While laying instrumentation tube on normal metal structure. erection and erection technology shall meet with regulation requirements. first use round file or special tools to remove edges & corners and burr on instrumentation tube ends. so is sampling & primary valve connection. normally the route shall be parallel to the main structure. 3) Use faucet welding method for instrumentation tube connection.
Because HP & IP cylinder are all inner & outer casings. Before erection. aline it. weld the sampling stably (while grinding & welding. strictly follow relative requirements in welding technology handbook).4 Instrumentation Valve Erection 1) Instrumentation valve shall be erected rightly. and wall temperature head shall be erected in connecting box easy for overhauling & maintenance. or make fixing supports for it. 3) Secondary valve and drain valve arrangement inside transducer cabinet and on transducer supports shall be orderly and artistic. then go through protective bushing to measure.5. 3) Normally armored thermocouple will be used for metal wall temperature because of its fine flexibility. 6) Wall temperature sampling device erection work shall be complete before boiler hydraulic test. while measuring inner cylinder metal temperature.5. 8. normally the sampling method is stainless steel nipple sampling or collecting block. 4) The signboard after valve erection shall be complete with suitable protective measures.5. with height difference less than 3mm.2 Turbine Proper Metal Temperature Erection 1) Cylinder metal temperature erection: Cylinder metal temperature basically will be distributed on HP & IP cylinder.5. During inner & outer casing trial 57 . and detailed erection form shall be subject to thermometer form. so as to prevent mechanical stress and leakage. 2) Valve erection direction shall be correct. 2) Polish boiler tube sampling point till metallic lustre appears.6. 8. 5) Before and after erection. confirm sampling point position. as well as convenient for operation and maintenance. carry out spectral analysis for protective bushing quality material and take down records.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant blocking and false welding phenomenon.6 I&C Field Instrument Erection 8. and the distance among valves erecting in rows shall be even. lead thermocouple from outer casing. the welding shall be stable and bolts shall be tightly connected. and then fix with sampling device. Check turbine protective bushing drawings and lists. 4) Wall temperature on superheater and reheater outlet pipe can be led out by metal wire cylinder erected in the ceiling. 8.1 Boiler Metal Wall Temperature Erection 1) On the basis of boiler manufactory superheater and reheater tube wall temperature measurement points arrangement drawings. wall temperature shall all be tested to ensure erection quality. the fixing form is cutting sleeve type (top thread fixed).5.6.
armour thermocouple and protective bushing. At first. Insert miniature hot resistance into measurement hole and make the hot end tightly stick to thrust pad bottom. connection cable between assembly and proximitor. heat treatment shall be executed before and after welding. After hot resistance erection. 3) Bearing and bearing bush temperature elements erection: Temperature measurement elements for turbine supporting bearing and thrust pad will be designed as miniature hot resistance element. 2) Assembly power cable shall be selected strictly following designing requirements. use protective and outer casing welding fixation. The public line for the entire system will be connected to the ground by power signal assembly COM terminals. armour thermocouple erection method is the same to metal temperature armour thermocouple.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant covering period. pressure spring & bolt on protective bushing end shall ensure fine connection between temperature-sensing element and metal wall. Use clip to fix the guide line. system monitors will be two individual cases erected inside TSI panel.5. proximitor inside turbine proper grounding connecting box. recording meter will be erect on control panel. use acetone and alcohol to clean reserved measurement holes. 1) Normally the power will be uninterrupted power supply (UPS). which can not be grounded at proximitor or other devices. 2) Steam extraction and steam temperature element erection: The thermocouple type for turbine proper steam temperature and extraction steam temperature are shell type. and site transducer in turbine generator proper. Shield cable can not be parallel with power supply guide line or be penetrated into the same protective tube along with guide line to avoid signal interference. While officially erecting temperature measurement elements. for HP cylinder steam temperature measurement points. 8. After complete bushing erection. Connection cable shall be connected based on manufactory instructions.3 TSI Erection TSI erection can be divided into control room system monitor. check if outer casing measuring holes are concentric with inner ones. then select welding rods. two sets will be controlled by switch respectively. recording meter. use multimeter to measure and confirm it is intact without damage. carry out spectral analysis for protective bushing. Shield layer shall be connected to related assembly COM terminal. 58 . and both metal surface of inner & outer casing measurement points shall take anti-corrosion treatment. assembly and other devices will be Shield copper core cable larger than 1mm2. before welding. proximitor and site transducer erection.6.
The erection position. it shall be insulated to ground. erect the proximitor on epoxy fiberboard. and its clearance with the end surface as well as the clearance voltage shall meet with manufactory requirements. 9) Expansion transducer erection: cylinder absolute expansion transducer will be erected on turbine head side foundation. 5) Shaft eccentricity sensor erection: eccentric sensor is used to monitor the eccentricity of rotator surface to axes (shaft bending or radially vibration). For this purpose. and the value on assembly heat expansion indicator is positive value. otherwise negative value. Sensor erection position has to ensure that when there is axis vibration. operation rotate speed and over speed. The direction of rotator facing to the generator is differential expansion positive value (larger than cylinder heat expansion). slightly adjust the adjusting drag plate. which can constantly monitor the axis position. the sensor shall be erected radially. as it is fixed and erected on bearing block outer shell. as well as the clearance between rotate speed sensor end surface and gear top shall meet with manufactory requirements. and the sensor clearance shall meet with manufactory requirements. If there is deviation. 7) Axial shift of rotor sensor erection: use double-pass monitor for axis displacement. the key groove can always take effect with the sensor. 6) Stall speed sensor erection: rotate speed sensor will be used to monitor turbine stall speed.6.5. 4) Rotary speed sensor erection: rotary speed sensor is used for measuring rotate speed and phase angle. and its erection clearance with the end surface shall meet with manufactory requirements. so the mechanical size with 1mm end surface clearance is hard to measure. 8. 10) Vibration sensor monitor erection: set a relative vibration sensor and one seism transmitter inside the monitor. normally. transducer iron core will move to coil inside. relative vibration clearance voltage will be used to measure the best erection position. the direction of bearing block to turbine head is heat expansion.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 3) Proximitor erection: the proximitor shall be erected in turbine proper grounding connecting box to prevent mechanical damage or pollution.4 Transmitter Erection 1) Supports erection: 59 . 8) Differential expansion sensor erection: the clearance between speed controller side and measured end surface shall meet with manufactory requirements. and use bolts and insulating washer to fix it. and then fix bolts on the plate when the indication value is zero. while erecting.
etc can match with the designing as per drawings. which can not bear load during erection and fixation procedures. dust proof measures timely. consider symmetrical arrangement for equipments on supports. For base erection. check if transmitter specification.) once the construction site is qualified. Supports can be directly erected on the structure. Erect the base and actuator (while erecting. actuator shall be fixed on the same expansion position as pipes. use U-steel to produce the base for actuator erection.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant When erect transmitter supports on cement ground. Based on construction drawings and equipment manufactory instructions. c. 2) Actuator erection a.5 Actuator Erection 1) Actuator foundation manufacturing and erection a. or be erected inside protective box. even and artistic. carry out embedded measures in advance and grounding erection shall be well prepared at the same time. d. 2) Transmitter erection a. model and range scope. transmitter discharge valve shall be on the top to exhaust all the gas in the tested medium. The transmitter will use supports erection method.5. carry out water. b. use the fix plate and U-type clip provided by transmitter manufactory. When the tested medium is liquid. and it is strictly prohibited to twist the converter on the upper part of transmitter membrane compartment. f. c. b. e. Based on equipment bottom fixed bolt hole position. discharge valve shall be at the bottom to drain off all collected liquid. before erection. For all controlled valves. meanwhile.6. actuator and gate connecting rod shall be at the same direction. Base erection position selection shall be determined as per actuator erection requirements. weld with steel structure or connect to concrete ground with expansion bolts. After transmitter erection. open cable erection hole on horizontal U-steel side face. when the tested medium is gas. While erecting transmitter. Actuator base height shall be decided by construction site condition. Transmitter erected in rows shall consider to be arranged by similar types. based on transmitter laying position. take fully consideration on whether actuator base position is correct or not. erect the transmitter on fixed supports. damper and adjusting valves erected on heating pipe and gas 60 . damage. When combine actuator base. and during air door actuator erection period. meanwhile. 8. the welding shall be stable and the painting shall be complete. Supports will be made by U-steel. open holes with diameter 1mm larger than fixed bolts.
high temperature reheater. While erecting linear motion actuator on heating pipe integrated with valves. etc.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant /air duct. hot-reheated steam pipeline. etc. For air door & damper without heat displacement. under non-defects condition. water wall. welding testing workers. foundation with sufficient strength shall be prepared during construction period. low temperature superheater.2. IP & LP feed-water pipelines.1 Manpower Allocation and Qualification 1）Welding personnel include welding technicians. The rotating arm of actuator and adjusting device shall be operated on the same plane (otherwise add intermediate device and reversing joints). the connection rod shall have certain strength.6 Main Construction Scheme of Welding 8. welding quality inspectors. or axes connecting actuator can be used. cold reheated steam pipeline. While erecting on steel structure. ESP.6.6. welding 61 . HP feed-water pipeline etc. to ensure the working actuator will not sway and cause control errors. 8.6. main steam pipeline. Before official operation. actuator can be connected to air door & damper. condenser.2 Welding Technology Requirements 8. root the actuator base directly on gas /air duct. For actuator directly erected on the ground. so actuator will not affect the control when hot air duct and gas duct heat displacement occurs. Ground assembly welding mainly includes those of: gas /air duct. critical pipelines. c. as a result. and welding & heat treatment workers. Detailed manpower allocation shall be adjusted based on project schedule to meet with site construction progress requirements. the rotating arm shall be vertical to connection rod. ESP. 2）All welding workers shall be specially trained. b. After ground assembly welding and nondestructive testing (NDT) are completed. Actuator connection rod allocation: actuator connection rod is to deliver actuator output rotation moment to controlled parts by the way of push-and-pull. hoisting work can be started.1 Specialty Construction Organized Concept Welding work is mainly for the boiler proper assembly & erection. structure strength shall be considered. expansion and displacement phenomenon will happen on heating pipe and gas /air duct while heating. actuator can be directly fixed on the ground or steel structure. tested. and obtain qualification certificates which will be submitted to the owner and HPE for recheck. Normally when at 1/2 opening. 8. d. auxiliary gas /air duct. try to avoid adjusting errors caused by heating pipe heat displacement. while erecting actuator on gas /air duct.
auxiliary steam header) welding. 3) For 20#、16Mn、16MnR and other material quality steel structure(condenser.2. application conditions and other aspects comprehensively. heat treatment. grade or replaceable welding work.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant workers shall pass site test and NDT test. mechanical behavior. While welding steel material of the same kind. welding reheating.2 Welding Material Selection 1）Main welding material selection list Welding Material Steel Category Argon Arc Welding Stick Q235-A、20G、ASTM A210-A1、ASTM A210-C、ASTM A106-B、ASTM A106-C、A672B70CL32 15CrMoG、ASTM A213-T12 12Cr1MoVG ASTM A213-T23 ASTM A-335 P12 ASTM A213-T22、ASTM A335-P22、12Cr2Mo1 ASTM A213-T91/ ASTM A335-P91 1Cr18Ni9Ti、ASTM A213TP-347H、ASTM A213TP-304H TIG-J50 TIG-R30 TIG-R31 TGS-2CW TIG-R30 TIG-R40 TGS-9Cb/ER90S-B9 H1Cr19Ni9Nb Electric Welding Rod J507 R307 R317 — R307 R407 AWS E9018-B9-H4 A137 Note: welding stick and welding rod shall be equipped with quality certification provided by manufactory. compile relative management measures considering special requirements provided by the owner or project supervisor. 2) J422 welding rod can be selected for common steel structure of Q235-A、20#. Meanwhile. select J507 welding rod. welding joints crack resistance. 62 . and then can be on duty. normally welding stick &rod selection shall meet with requirements of welding mechanical character and chemical composition correspond to base material and favorable welding technology function. 8. Construction company shall arrange welding test room in construction site. carbon diffusion. 3 ） Welders who pass certain test project and certain grade test can only go into corresponding test project. Welding stick & rod selection shall refer to base metal chemical components. 4）Welders shall seriously execute various regulations in related welding standard.6. welding construction technology standard and welding operation instruction.
choose the welding rod(welding stick) correspond to one side with composition between the two or the one with lower alloy content.2 Dosage (Kg) 2000 80000 100000 1200 56000 Remarks Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity 63 . Dissimilar Steel Main Welding Material list Steel Bar 1 20G 20G 20G 20G 12Cr1MoV 12Cr1MoV 12Cr1MoV 12Cr1MoV 12Cr1MoV 15CrMoG T91 WB36 P91 T91 Steel Bar 2 1Cr18Ni9Ti 12Cr1MoV 15CrMoG P22 15CrMoG 1Cr18Ni9Ti T91 P22 P91 P22 TP304 TP316H P22 15CrMoG Argon Ac Welding Stick H0Cr25Ni13 TIG-J50 TIG-J50 TIG-R31 TIG-R30 H0Cr25Ni13 TIG-R31 TIG-R31 TIG-R40 TIG-R31 ERNiCr-3 ERNiCr-3 TIG-R40 TIG-R31 Electric Welding Rod A307 J507 J507 R317 R307 A307 R317 R317 R407 R317 / / R407 R317 5) Welding material dosage Main Welding Material Dosage (For reference) Welding Material J422 J422 J422 J507 J507 Specification Ф2. detailed welding material selection shall be subject to welding operation guide.2 Ф4. detailed welding material selection shall be subject to welding operation guide. If the steel bar on both sides is non-austenitic stainless steel.0 Ф2.5 Ф3. b. If one side is austenitic stainless steel.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 4）Dissimilar steel welding material selection a. choose stainless steel welding rod (stick) with large nickel content.5 Ф3.
5 Ф2. convenient for using. One heat treatment machine will be placed at both units boiler 74m platforms near boiler front respectively.0 Ф3.0 Ф3.J507 R307 R307 R317 R317 A137 A307 R407 R407 TIG-J50 TIG-R30 TIG-R31 TIG-R40 General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Ф4.5 Ф2. save energy. and 8 sets for 0m left and right side respectively.5 Ф2. 10 sets for 52m platform left and right side respectively. and use quick joint plug board: 20 sets for 64m platform left and right side respectively.2 Ф4. 20 sets of welding machines will be placed in boiler assembly yard. The welding machine for boiler and turbine assembly yard will be container-type arranged. Welding machines for each boiler will be arranged by location from top to bottom.5 Ф2. improve effectiveness.0 50000 Subject to practical crater quantity Ф3. 26 sets for operation platform. and another 20 for turbine assembly yard.0 Ф2. from left to right.2 Ф3. 8. and qualify for site civilized construction requirements.6.5 Ф2.5 Ф2. and four inverter welding machines will be put in each container.3 Electrical Welding Machine and Heat Treatment Machine Arrangement Arrangement principle: guarantee quality. 15 sets for 18m platform left and right side respectively.2 Ф3. and we suggest to purchase materials in batches.5 Ф2. Arrange 20 welding machines at 0m in turbine building. 10 sets for 39m platform left and right side respectively.5 10000 8500 3200 2000 2500 400 1800 2000 4400 2500 1100 200 1800 800 960 40 Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity Subject to practical crater quantity T23 material quality T91 material quality P91 material quality H1Cr19Ni9Nb TGS-2CW TGS-9CB ER90S-B9 Note: This is the reference quantity for two units.2 Ф4. 64 .2.2 Ф4.
2. argon arc back welding and electric arc cosmetic welding method will be applied. for repairing welding.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant and 30 for deaerator platform.6. One heat treatment machine will be placed at the operation platform for each unit. 2) For pipes with larger diameter. common manual argon tungsten-arc welding equipments will be applied. ASTM A213-T91 weld crater. 6） Semi-automatic argon arc welding method will be applied for condenser titanium pipes welding (special welding machine for titanium pipe). 3） Oil system pipelines: for pipes with wall thickness δ≤6mm. for the pipe rack crater with difficult welding operation and δ＞8mm. electric-arc cosmetic welding method will be applied. 4) IP & LP pipeline’s crater will be applied argon arc back welding. for pipes with wall thickness δ＞6mm. hanger frame.4 Welding Method 1) Complete argon arc welding method will be applied for boiler heating surface pipe with specification≤76mm and wall thickness δ≤8mm. 7) Manual arc welding method will be applied for steel structure erection weld and seal weld. for other high temperature & high pressure weld crater.3 Welding Construction Scheme Brief Detailed Construction Service Instruction will be provided later) Welding technology procedure: Weld groove cleaning→ welding material selection→ adjusting & fixing by tack welding→ preheating→ welding construction→ crater self-inspection→ post-weld heat treatment→ NDT→ acceptance test 65 . complete argon welding method will be applied. 8. 9) Manual arc welding method will be applied when the pipeline is welded the non-cutout type pipe socket. complete argon arc welding method will be applied. etc. argon arc backing welding and electric-arc cosmetic welding method will be applied. complete argon arc welding method will be applied. 8） Manual arc welding method will be applied for gas and air system pipelines. coal pipe. for pipelines with δ≤4mm. 5) Complete argon welding method will be applied for thermal instrument pipelines. and pulverized coal system pipelines. argon arc back welding and electric-arc welding cosmetic welding method will be applied. and one on the top part of the deaerator room. 10) Titanium pipe semi-automatic specialized welding machine will be applied for titanium material pipe sheet.6. 8. reinforcing rib.
and reduce groove angle as much as possible within the allowable scope. 10mm on each side of inner wall of the pipeline. Weld groove’s fabrication shall guarantee crater’s quality. clinker. a. 2) Groove preparation will be carried on by machining. b. The cleaning scope is as follows: manual arc welding butt crater: 10-15mm on each side of outer wall of the pipeline. 3) Before weldment assembly. part joint staggering value of butt joint double-faced welding≤10%δ. If there is staggered joint. and splash at the cut surface shall be cleaned. its inner wall joint staggering value shall be met with the following requirements: part joint staggering value of the butt joint single surface welding≤10%δ. and uneven place shall be fixed evenly. rust.5 ＞219 2 6) Tube adjusting buckling requirements: 66 . stress and deformation shall be tried to reduce in favor of NDT.1 Weld Bevel Preparation & Assembly 1) Welding joint type and weld groove size shall be subject to DL/T869-2004 “thermal power plant welding technology regulations”.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 8. paint. so that filler metal quantity can be reduced. during groove fabrication period.5 ＞60－159 1 ＞159－219 1. oil. ≤1mm.6. convenient for welding operation. till to the metallic burnish appears. If flame is used to cut groove. 4) Normally during weldment adjustment. 5) End surface of butt joint pipe orifice shall be square with the pipe center line. dirt. In addition. Please see the following drawing and table for the allowable scope Δf of its skewness: Δf Tube End Surface and Pipe Center Line Skewness Requirements Tube external diameter(mm) Δf(mm) ≤60 0. If there is staggered joint. then oxidizing material. etc on the groove surface and inner & outer wall of the near base material shall be cleaned up. outer wall of the joint staggering value shall be met with the following requirements: For boiler heating surface pipe: ≤10%δ+ ≤1mm For other pipes: ≤10% δ and ≤4mm. its inner wall shall be flush.3. and ≤3mm.
6. while welding pipe connection and main pipe. preheating temperature shall be subject to bearing parts. Preheating Temperature Selection List Pipe Material Steel Category Wall Thickness （mm） Carbon steel and its cylinder with carbon content ≤0. c. thermocouple and far infrared thermo sensor to measure the temperature. During dissimilar steel welding period. and take down records carefully.2 Preheating before Welding 1）Preheating before welding: Use far infrared electrical heating method for preheating. if crater clearance is too big. While welding non-bearing parts and bearing parts. and temporary reinforced supports can only be removed after complete welding and heat treatment (all craters need heat treatment can only bear load after heat treatment procedure). 8. preheating temperature shall be subject to pointed value of main pipe. use thermocouple or far infrared thermo sensor to measure the temperature. Forced adjusting is forbidden. try to correct it to standardized size.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant tube diameter ＜100mm. preheating temperature shall choose the side with lower welding function or larger alloy composition content. use preheating method to preheat the flame so as to increase low alloy steel welding temperature. 67 . assembly parts shall be tightly filled. deviation≯1/100 Tube diameter ≥100mm，deviation≯3/200 7) While adjusting the interface.3. b.35% 15CrMo 12Cr1MoV ASTM A335-P12 ASTM A213-T22 ASTM A335-P22、12Cr2Mo1 ASTM A213-T91 ASTM A335-P91 ≥28 ≥10 diameter≥108 or wall thickness ＞8 ＞13 ≥8 ＞13 — — Preheating Temperature （℃） 100～200 150～250 200～300 150～250 200～300 200～300 100～150 100～150/200～300 2）Preheating requirements before welding under special condition: a. adding packing into clearance is strictly prohibited.
All post-weld heat treatment will use far infrared heating.3. Common low alloy steel vessel with wall thickness＞28mm.3 Post-weld Heat Treatment 1）Welding joints requiring post-weld heat treatment a. and thermo couple to measure temperature. Carbon steel pipe and pipe fittings with wall thickness＞30mm.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 8. constant temperature and temperature reduction recording curves. b. crater after far infrared heat treatment shall have qualified temperature lifting. Common low alloy steel vessel with wall thickness＞20mm.6. 68 . d. Carbon steel vessel with wall thickness＞32mm. c. Heat Treatment Temperature Selection List Pipe Material Steel Category Temperature of Wall Thickness mm Heat Treatment ℃ Q235-A、20、ASTM A210A1、ASTM A210C、A106B A672B70CL32 15CrMoG 12Cr1MoVG、12Cr2Mo1 ASTM A335-P12 ASTM A335-P22 ASTM A213-T91 ASTM A335-P91 1Cr18Ni9Ti、ASTM A213TP-347H、ASTM A213TP-304H ASTM A213-T22 ≥30 ＞10 ＞8 ＞13 ＞13 — — — ＞8 600～650 670～700 720～750 670～700 720～750 740～760 750～770 — 715～735 2）All heat-resisting steel pipe and pipe fittings using argon arc welding or low hydrogen type electrode. and the following with preheating measure before welding or suitably cooled crater do not need heat treatment: 15CrMo、12Cr2Mo steel pipe with wall thickness≤10mm，diameter≤108mm 12Cr1MoV steel pipe with wall thickness≤8mm，diameter≤108mm 12Cr2MoWVTiB steel pipe with wall thickness≤6mm，diameter≤63mm 3) Post-weld heat treatment method and technology requirements a.
During welding and heat treatment period. with minimum value not less than 4 hours Chinese Steel Bar Heat Treatment Constant Temperature Period List (For reference) Pipe Wall Thickness (mm) Material quality δ≤12. which can not be less than 2.(50. j.5＜δ≤50 50＜δ≤75 75＜ δ≤100 100＜ δ≤125 Constant Temperature Period h（hour） 20G 15CrMo 12Cr1MoVG 0.with minimum value not less than 0.5＜δ≤25 25＜ δ≤37. welding joints can not be affected by load and there shall be temporary supports on both sides of horizontal pipe within 1m scope. f.5 1. c. Normally.(25.75 2. anti-crack 69 . which will be removed after heat treatment.5 1. Welding joints after heat treatment shall be recorded and marked. If be interrupted by force.(50.5 hour. with steel seal of heat treatment workers code on it. Welding procedures shall be completed continuously except for those with fractional welding requirements from technology and inspection.8mm).General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant b. Temperature measurement points shall be arranged on both sides of weld center symmetrically.5 0. temperature under 300℃ do not need control. plus another 15 minutes. Welding joints after heat treatment shall be natural cooling under insulation condition. as per wall thickness 25mm/hour. or welding line with ASTM A335-P91 material quality. for every increased 1 in.25 3 2.4mm)/hour.25 2.5 2 2 2 2.8mm). e. Thermocouple and other meters for heat treatment shall be marked or inspected based on measurement requirements. as per when exceed 2 hours+2 in.5 2. measurement points on horizontal pipes shall be up &down symmetrically arranged.5 37. if δ＞2 in. as per 5 minutes/mm(wall thickness). for at least 15 minutes. g. i. Heat treatment constant temperature period for imported steel bar. ASTM A-106C、 A672B70CL32、ASTM A335P22 : ifδ≤2 in.as per 1 in. Heat treatment times for each welding joint can not exceed 3.5 12. h.5 1 1 1.75 5 d..During temperature cooling procedure. and can not exceed 300℃/h. heat treatment temperature lifting & cooling speed will be counted as per 250×25/wall thickness ℃/h. For welding line with ASTM A213-T91 material quality.5 4 2.
1～1. etc) shall be taken. 8. air pipe crater with working pressure of 0. and continue welding as per technology requirements (i. air pipe crater with working pressure of 1.6MPa：50%（RT、UT） 7） Steam .6～8MPa：5%（RT、UT） 9）Steam pipe and pipe fittings crater with working temperature higher than 150℃ but not 70 . and after welding. when the temperature of each layer reaches under 175℃. slow cooling. materials & tools preparation→ crater serial number confirmation→ official radiographic inspection→ negative film darkroom treatment→ negative film quality confirmation→ negative film evaluation→ issue NDT report→ fill in crater repair notice and crater NDT completion notice to the entrust organization→ calculate crater one-off qualification rate Crater NDT scale regulations for this project are as follows: 1）Boiler heating surface crater 100%（Radiological examination rate not less than 50％） 2）While carrying on ultrasonic defect detection for steam & water pipe with thickness not larger than 20mm. bypass. For quality material 12Cr1MoVG 、 ASTM A335P22 (Cr content≤3% ). 3）Use ultrasonic defect detection for tube and weldment with thickness ＞20mm and less than 70mm. layer temperature can not exceed 175℃.3. welding and heat treatment can not be interrupted.6MPa： （RT、 1% UT） 8）Steam. IP steam lead pipe crater: 100%（RT、UT） 5）Boiler. the crater requiring preheating shall be re-preheated).General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant measures (i.e. and not higher than 400℃. HP steam lead pipe.e.1～1. turbine primary gate inner crater：100%（RT、UT、PT） 6）Pressure vessel crater with working pressure of 0. inspect carefully. hot reheated steam.if welding is interrupted by force. water. While welding austenitic stainless steel. Layer temperature after welding shall not be lower than the minimum preheating temperature. then weld can be slowly cooled to room temperature. 4）Main steam.4 NDT (Non Destructive Test) Crater inspection control flow: accept crater NDT entrusting letter → crater surface quality inspection→ NDT technical disclosure→ instrument. the next layer can be welded. radial inspection can be executed at the same time. HP feedwater pipe and other main pipe. cold reheated steam. after confirm there is no crack. and the inspection quantity is 20% of ultrasonic defect detection.water . For quality material ASTM A213T91、ASTM A335P91 (Cr content＞3% ). When restart welding. post heating.. insulation.6. extraction.
3 Slag Inclusion Prevention Measures 71 . lack of fusion. stress concentration and construction elements working life shortening. it is a must to improve welder technical skills. emphasize examination and inspection regime after welding.6. air hole.6.3. Based on several projects welding statistics condition. 8. welding defects may appear on welding joints for many reasons. adjust welding rod and welding torch angle. 12）Oil pipe and hydrogen pipe crater: 100%（RT、UT）.2 Lack of Penetration & Fusion Prevention Measures Control joint bevel size.4.4. reduce welding speed. indent.1 Crack Prevention Measures Choose welding material reasonably. titanium pipe form sealing crater. choose larger welding current among the current scope. slag inclusion. lack of penetration. Welding joint evaluated by welding procedure qualification.6.4.6. Every defect has certain perniciousness: directly result in brittle failure and pipe explosion. 8. and those with heat treatment automatic recording curve chart correspond to operation guide regulations do not need to take hardness test. and take technology measures to decrease welding stress. 8. weld hardness reduction. 8. 8. and reduce defects to the largest extent.6. strengthen the entire workers quality awareness. and overburning. well execute supervision work during welding process.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant exceed 300℃：5%（RT、UT） 10） Steam & water pipe with working temperature higher than 300℃ but not exceed 450℃： 50%（RT、UT） 11）Welding pipe socket crater and plug connecting crater in thermal power Ⅰtype welding joint instrument pipe. and 5% hardness inspection after boiler heating surface alloy pipe weld heat treatment (100% hardness inspection for ASTM A-213-T91 after weld heat treatment). and increase the plasticity of weld metal. common defects are: crack.5 Hardness Inspection Carry out 100% hardness inspection after large diameter pipe weld heat treatment.carry out PT test for those can not take NDT. boiler side & generator side primary gate will be checked by staining test. arc crater. improve weld organization. enhance welder professional ethic education. undercut.4 Welding Defects and Relative Prevention Measures During welding period. and take preheating measures and so on. control welding specification. Therefore. Improve technology factor.
Carry out preheating measures if construction environment temperature is too low.6. if find out overburning phenomenon in weld metal after inspection.4. welding speed and arc length.5 Indent Prevention Measures Welding rod & stick shall stick into bevel bottom as much as possible and welding operation shall be fast to quicken pond cooling. use small size welding rod for operation.7.4. Adjust welding current.6. welding rod shall be dried strictly. place it into the pipe and fill argon so as to enhance gas protection in welding procedure. welders shall be very careful to avoid tungsten electrode short-circuit. For upper structure formwork.4 Air Hole Prevention Measures Welding rod with fissured. broken. select the one with smaller welding current to reduce weld heat input. set up and fasten in site. before using.7 Turbine Pedestal Construction Scheme 8. move and stir furnace hearth regularly to make clinker and furnace hearth metal separate sufficiently. degenerative and decentered coat and corrosive welding core can not be used. While covering welding.1 Specialty Construction Organization Concept Turbine pedestal construction requires cooperation between various specialties. Turbine pedestal construction can be divided into 5 steps based on pedestal condition. The construction sequence is: pedestal sole plate construction →pedestal column construction under 0m →intermediate platform and under column→ column under operation platform beam →operation platform beam construction Steel bar and embedded steel part will be collected and processed at steel bar site. then transport to site for direct colligation and utilization.4. rain proof measures during welding construction period shall be prepared. 8. During argon arc welding procedure. oil rust and other dirt on groove and welding stick surface shall be cleaned up. hoist. turbine pedestal construction quality shall be guaranteed seriously so as to ensure the generator can be successfully erected and stably operated. 8. meanwhile. 8. Concrete will be processed in 72 . Choose suitable current regulations.6. 8. for it is the core of the entire unit civil work. For welding filling layer connected to argon arc welding bottoming.6 Overburning Prevention Measures When use argon arc welding. use pre-assembly method.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Decrease single layer welding pass cladding thickness to make the clinker floating onto furnace hearth surface sufficiently.
Concrete used for sole plate pouring will be supplied from batching plant.2 Turbine Pedestal Bottom Structure Construction Turbine pedestal bottom structure construction will be divided into two steps: first pedestal sole plate. second wall and column under 0m. and column formwork will use wood formwork. u-steel and bolt for fastening. While pouring. transported by tank car and poured by pump track. 8.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant batching plant. transported by tank truck and poured by pump track. and transported by long plate trailer . start from one side.7. colligated in site. take advantage of concrete mobility and the vibrator to force the concrete flowing to the other side. Steel bar will be centralized processed at steel bar site. small amount of tie form bolts and scaffold combined fastening construction scheme. formwork will apply combined steel formwork. Turbine pedestal bottom structure construction procedures are as follows: 73 .
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 74 .
then construct operation platform beam and bolts.3 Turbine Pedestal Upper Part Structure Construction There are two layers of platforms in turbine pedestal upper part structure: intermediate platform and operation platform. embedded pipes & parts.7. second construct to operation platform beam bottom elevation. Construction scheme will be divided into three steps: first construct to intermediate platform upper plane elevation.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 8. etc Upper part pedestal structure construction procedures are as follows: 75 .
8.7.4 Mass Concrete Construction Scheme Turbine pedestal is typical mass concrete, with characters of thick structure, large shape and large amount of concrete. Construction technology requirements for mass concrete is higher, except for requirements of normal concrete construction, special attention shall be paid to prevent temperature difference caused by cement heat-transmission from resulting in temperature stress cracks. Therefore, controlling temperature rising caused by concrete pouring block heat-transmission, inside & outside temperature difference and temperature cooling rate of concrete pouring block, and preventing harmful temperature concrete cracks are key points for construction technology. For this purpose, carry out technology measures and make thorough plans & preparations for material selection, concrete manufacturing, transportation, pouring and curing, as well as concrete pouring inside temperature, temperature stress and other aspects monitoring link, so that mass concrete construction can be guaranteed. 18.104.22.168 Overall Plan Mass concrete construction in this project will use site concentrated mixing & pouring mode, tank car transportation and pump track pouring method. Use entirely one-off pouring for concrete construction and no construction joint will be reserved during pouring procedure. Use layered and sectional pouring from one side to the other based on site condition. 22.214.171.124 Sufficient Construction Preparation 1） Production preparation a. Well contact with the owner about site water & power consumption and construction load, which shall meet with mass concrete construction requirements. b. Site leveling work for mixer truck transportation passages and pump truck parking shall be completed and unimpeded. c. Complete night construction lighting arrangement and make full preparation of all reserved lights. d. Pouring power consumption shall be well arranged and connected, and the power box shall be safe and stable. e. Water for concrete curing shall be well arranged. f. Temperature measurement point leads shall be well arranged, and temperature measurement gauge regulating shall be normal; g. Concrete pump tube arrangement shall be completed with enough vibrators; h. Copy and reflect the pedestal upper surface elevation on column and wall steel bar, and
make visible signs for concrete pouring leveling work; i. Plastic thin film, tarpaulin and other curing & insulation material for concrete insulation shall be well prepared in full amount as per the plan, and orderly stacked; j. Managing workers, construction workers, support workers, and guide workers shall be on duty for day and night, who shall be stick to their posts fulfill their own responsibilities to ensure concrete continuous pouring can be completed successfully. 2）Technology preparation a. Before mass concrete construction, check & calculate mass concrete pouring block temperature, temperature stress and convergent force during construction period, ensure guideposts of temperature lifting peak valve and inside & outside temperature difference not exceed 25℃. b. Formwork, steel bar, etc pass acceptance test; c. Technology principles shall have submitted pouring application and been approved, which shall mark out concrete grades, amount, admixture, slump, production temperature, time, place, duration period and other related information; d. Compile concrete pouring, curing, temperature measurement and other plans, which shall be tested and confirmed, and concrete foundation layer & sectional diagrams shall be completed. e. The disclosure shall be completed for construction technology procedures, line production step division, pouring procedure and method, concrete transportation and material arrangement mode & method, quality standard, construction technology requirements and safety requirements, which have been confirmed by construction scheme. 3）Production management a. Set one interphone for project engineering department and construction unit respectively, allocate one interphone for project engineering department managing worker, test room watch keeper, construction unit site principle, site technician, construction managing administrator, water & power administrator, support & service worker and other workers who are involved in concrete pouring work respectively to ensure timely and smooth communication. b. Allocate one concrete superintendent in site, who will be in charge of concrete unified management. c. Tank trucks will be unified numbered (be able to identify the belonging mixture plant) and unified dispatched by the conductor.
d. Form site maintenance and emergency team from water & electricity specialized workers, who will be on duty for 24hours to ensure site water & electricity can be operated in normal condition. 126.96.36.199 Measures for Ensuring Concrete Continuous Pouring For mass concrete large pouring quantity and long continuous pouring period which requires short time intervals, for the purpose of preventing cold seam during concrete pouring period, implement measures to achieve continuous pouring while constructing and one-off forming. Therefore, the following measures shall be taken to guarantee concrete continuous pouring. 1）Optimize various resources based on site concrete pouring amount to make it meet with mass concrete pouring requirements. While pouring, contact with competent batching plant for reservation. 2）Concrete will be transported by tank truck and poured by pump truck, based on concrete amount; batching plant shall equip with enough tank trucks, pump trucks and reserved machines, as well as set special workers for monitoring. 3）Equipments maintenance work for the batching plant shall be carried out before pouring concrete, to prevent the fault of the mixing building, pump truck etc equipments during working; certain amount of common easy-damaged and broken spare parts shall be prepared for the convenience of maintenance. 4）Prepare enough lighting device to ensure suitable construction conditions at night; 5）Before concrete pouring, prepare sufficient manpower, all related workers (including managing workers and equipments, equipment electricity maintenance and other support workers )shall be well allocated in advance, and the intercommunication shall be guaranteed and unimpeded. 6） Confirm concrete transportation route ahead of schedule. 7）Report to the owner 3 days ahead of time, and start pouring work after approval, so as to confirm water & electricity continuous supplying and unimpeded construction roads. Temporary transportation road within foundation construction area before pouring will be repaired entirely, lay rock ballast on the surface for rolling if necessary, while pouring, inform all organizations in the project department, all construction workers and cars that are not involved in mass concrete construction can not enter pouring transportation road, and all vehicles shall detour. 8）Carry out detailed quality and safety technical disclosure to all operators before concrete
pouring. 188.8.131.52 Crack Control Material Selection 1）Cement Select cement with low hydration heat and fine stability, on condition that the designing hardness has been satisfied, select cement with lower grade to produce concrete with the same hardness grade as much as possible. During construction period, select cement with small contraction during hydration period, and fine thermal diffusivity effect. Considering normal cement hydration heat is high, especially when put into mass concrete construction, large amount of cement hydration heat will not easily dissipate, and concrete inner temperature is too high, so concrete surface will form large temperature difference, so that stress will form inside concrete, and pulling stress will form on the surface. When surface tensile strength exceed pre-stage concrete tensile strength, temperature crack will appear, so we decide to use slag silicate cement with lower hydration heat, then mix suitable admixture to improve concrete performance and concrete impermeability capability. 2）Aggregate Use continuous graded aggregate to mix the concrete, on condition that the pumpability is ensured; select stone and rough sand with larger grain diameter. Rough aggregate: use macadam with 5-40mm grain diameter, whose silt content can not exceed 1%. Use stone with larger grain diameter and fine graduation to make up concrete, for its peace ability is better and compression strength is higher, meanwhile, water & cement consumption can be reduced, as a result, cement hydration heat can be reduced ,so is concrete temperature rising. Fine aggregate: use medium sand with average grain diameter larger than 0.5mm, and silt content not less than 2%.Choose concrete made from medium & rough sand with larger average grain diameter can save 10% water consumption comparing to concrete made from fine sand, accordingly, cement consumption will be reduced, so that cement hydration heat and concrete temperature lifting will reduce, so is concrete contraction. 3）Admixture and Additive Utilization Based on the test, make analysis and comparison, the experience from past projects, adding pulverized fly ash into concrete instead of cement not only can reduce cement consumption, also concrete plasticity and pumpability can be improved. Additive mainly means water reducer, retarder and expanding agent. Add water reducer to concrete can not only improve concrete working function, but also mixing water
support height shall be 10m higher than concrete surface. layered is in favor of concrete hydration heat dissipation. normally the vibration time is 20-30s. the speed shall be carefully controlled. While pouring concrete.7. that is. vibration point shall be arranged as per square grid. or reserve groove on the lower concrete surface and enhance the connection between up and down concrete. accordingly. vibrator operation shall follow the rule of “quickly stick in. however. steel bar supports will be poured into concrete foundation. with distance 200-300m. each vibration point will move upwards from incline bottom end. Concrete pouring equipment will mainly be concrete pump truck and the pouring method is to lay pump pipe. extract 81 . In order to support concrete transportation and extend concrete initial setting time. retarder will be used. expanding agent can be applicable. and concrete on upper layer shall be already covered. Before pour concrete. otherwise chute will be used. and concrete crack resistance can be improved. the standard is: grout appears on concrete surface without bubble and concrete do not sink. hydration heat peak value can be reduced. Steel bar support will be processed by Ф25 steel bar. For the purpose of concrete vibration operation. which also known as split heads. Oblique layer thickness shall be controlled at 500mm. slowly pull out”. Concrete blanking height can not exceed 1.4.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant and cement consumption can be reduced. set steel bar inside the foundation for supporting in advance. which have compensatory function to concrete contraction. In addition. secondary vibration method can increase concrete compactness. in order to prevent concrete incipient crack.5 Crack Control Construction Measures 1）Mass Concrete Pouring a. the time interval between layers can not exceed 1 hour to guarantee concrete covering.5m. Oblique Layering Sectional Pouring Method: Use oblique layered sectional pouring method for foundation concrete pouring. concrete pouring surface cementation will be affected. while oblique layering vibration. ponding is not allowed. so as to make up and down concrete layer well combined before initial set. During pouring and vibration period. base concrete shall be moist sufficiently. improve crack resistance capacity. and add gangway on top part as operation platform. As for concrete vibration. and gradient 1:6. before the lower concrete initial setting. crack resistance and overall strength reducing. moreover. 8. otherwise the condensing time is too early. which can result in layer clearance and cause concrete water proof.
using vibrator to transport concrete is strictly prohibited. While constructing. use darby to flat the surface as per elevation. while leveling concrete foundation top surface. so the treatment after pouring shall be carefully implemented. During oblique layered vibration period. the bleeding can be drained along the gradient timely. drain off surface ponding timely. carry out secondary toweling for concrete surface before concrete drying or final setting. as well as steel bar and temperature measurement guide line. and reduce concrete amount of contraction. drainage outlet shall be set at gradient foot formwork.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant surface bleeding water and cement paste. so as to ensure concrete homogeneity. and the Secondary Vibration Method To use the secondary feeding technology for mixing. c. cement. Dabbing shall be carried on for concrete base plate and column head construction seam till concrete inner stone surface appears. the feeding sequence is. when pour concrete to the farthest end. as well as inspect temperature measurement guide line position. standing or using side form as supports to erect gangway is strictly prohibited. avoid colliding between vibrator and formwork. 1-2 hours before concrete initial setting. In order to prevent concrete contraction crack. because surface cement paste is thicker. improve concrete tensile strength. Improve reinforcement 82 . b. stir evenly. walking. While vibrating. While vibrating the last layer. correct it immediately. Pump and transport larger amount of concrete. Use large gradient pouring method. first mix water. After pouring. then input rough and fine aggregate. cover insulation layer. Using the Secondary Feeding. and improve concrete early stage or related tensile strength and chord modulus. then after trowel by wood float. if there is displacement. The vibration shall strictly follow working procedure. enhance pre-stage maintenance. blending composition and admixture to 1min cement paste. pour concrete in negative direction to prevent concrete with large amount of cement grout from collecting. the lower layer inserted distance shall be about 50mm. Special workers shall be allocated to monitor and retest formwork and steel bar.
make full use of concrete tensile strength to improve concrete block anti-crack capability while bearing external constraint force. add oblique-structured reinforcement at section sudden & turning point. when temperature difference exceeds 25℃. so as to achieve the goal of avoiding or controlling temperature crack.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant In order to ensure there is temperature reinforcement above & under every pouring layer. and the purpose is mainly to reduce mass concrete pouring block inside & outside temperature difference to reduce its self-restrict stress. put cotton quilt and plastic membrane on poured concrete top surface which have already reached designing elevation. we suggest designers to adjust distributing reinforcement appropriately. carry out insulation measures suitably. secondly. reduce mass concrete pouring block temperature cooling speed. pay attention to inside & outside temperature difference. as well as execute concrete heat & moist preservation and curing to slow condensing and cooling. Set special workers to monitor and test temperature stress. base & top plate. During concrete curing period. take advantage of creeping character and reduce temperature stress. and wall angle turning point to improve stress concentration and prevent crack phenomenon. in order to prevent the rain from causing foundation top 83 . In order to prevent fast concrete surface cooling. Set necessary temperature reinforcement inside foundation. 2）Concrete curing Insulation & curing are key parts for concrete construction.
it is possible for operators to walk on it and carry out some lightweight work. while using water pipe. however. adjust insulation layer thickness and confirm insulation curing time. b. surface temperature. and we can use measurement results to guide concrete outside heat and moist preservation and other works to reduce concrete inside & outside temperature difference. and electric blanket can be used for part heating under abnormal conditions. before spraying. Concrete surface shall keep watering and moist. Temperature Measurement Points Arrangement Mass concrete in this project has large foundation area and thick thickness. choose the place with large temperature changing rate. 3）Temperature Measurement Use temperature measurement method to manage temperature difference at any time. a. through the controlment to insulation measure. For edges and corners. When at the stage with large concrete temperature charge. based on temperature difference practical condition. so we can manage mass concrete inside temperature by temperature measurement work. formwork and insulation material can be removed. based on inspection on concrete inside & outside temperature difference change. we plan to set temporary canopy on top of the foundation to prevent rain from falling into the quilt. and temperature difference between surface temperature and environment temperature less than 25℃ to prevent temperature crack. construction can only be allowed after confirmed by site technicians. add spray header and spraying shall be complete and even. control concrete inside temperature. impacting operation is not allowed. When concrete strength reaches 1. Meanwhile. easily to dissipate and easily affected by environment change. concrete inside & outside temperature difference and minimum temperature difference between concrete surface and air lower than 25℃. When concrete reaches 30% of concrete strength standard value. and with largest 84 . control inside & outside temperature difference lower than 25℃. ensure concrete later stage quality and control concrete crack. Temperature Measurement Point Burying Method For temperature measurement position. so inside cement hydration heat is high and can not dissipate easily. based on temperature measurement indication.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant surface cotton quilt insulation effectiveness lost. insulation thickness shall increase to 2 times of other parts.2MPa. Moreover.
concrete pouring and other technology key points and 85 . combine with the character of this project. learn relative project construction experiences. with additional horizontal steel bar fixing its position. Based on past construction experience. middle point height shall be under base plate top elevation 1/2 plate thickness. While pouring concrete. 2）While choosing mass concrete construction technology scheme. Based on measurement data analysis. measure the reading every other 4 hours. then hand over to technology management workers immediately. Temperature measurement guide line will be arranged along the foundation height and divided into surface temperature measurement point. and the test shall last for 15 days. keep concrete maximum temperature difference not exceed 25℃ to reduce concrete temperature stress and prevent crack at the same time.7. for 9-15days. for 5-8 days. manage concrete raw material selection. start temperature test 4-6 hours after concrete moulding temperature test. carry out insulation measures and control maximum temperature difference within 25℃. middle temperature measurement point and root measurement point. then numbered and laid to relative position as per temperature measurement guide line arrangement drawing. Temperature Measurement Allocate special temperature measurement and technology management workers who shall complete daily temperature measurement form and sign on it. inform Construction company immediately. Temperature measurement guide line shall be colligated by steel bar. based on possible problems formed in mass concrete construction. concrete design. normally hydration heat will reach to the highest value 3 days after concrete pouring. measure the reading every other 2 hours.While controlling inside & outside temperature difference. c. every other 8 hours. 4 days before temperature measurement.6 Quality Guarantee Measures 1） Before project construction. So. choose the most suitable construction technology plan to achieve the objective of technology first. concrete supplying. then keep stable and do not raise. instead.4. well implement related project technology information survey and theoretical analysis work. Surface temperature measurement point height shall be under base plate top height 500mm. temperature cooling speed shall be controlled as well.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant adiabatic temperature raise and contraction stress. so that management layer can get firsthand information at any time to calculate temperature changing tendency and confirm whether to add covering or take other measures timely. temperature will start to descend gradually. 8. when concrete maximum temperature difference is close to or about to reach 25℃.
and main raw material shall be equipped with quality specifications and retested based on regulation requirements. 9 ） Concrete vibration workers shall vibrate while pouring. 12）It is strictly prohibited to add water into concrete in construction site. 3）Based on mass concrete characteristic. batching plant shall allocate special workers to construction site to monitor the quality during pouring process. After concrete arrival. to prevent concrete crack forming. measurement. concrete vibration. formwork and steel bar can not be vibrated. and timely confirm whether to increase covering or other measures. project technicians. 86 . strictly control pouring thickness and sequences. pouring height. if find out deformation and displacement phenomenon. embedded parts. carry out inspection randomly. vibration and joining method. during concrete pouring period and after concrete pouring. clear manufacture purposes and quality requirements. 8）Various types of construction shall be implemented strictly subject to construction regulations and construction technology disclosure & scheme. 13）Set special workers to monitor formwork. maintain and manage the sample so as to guarantee concrete quality. slump. and vibration leakage phenomenon can not occur. pouring layer for one time can not be 1. 7）Before construction and operation. 5）Strictly follow designing requirements while constructing. especially all around the raft plate foundation and at corners. steel bar. 11）Set special workers to conduct blanking procedure in foundation pit. etc. well execute concrete curing and temperature measurement work. seriously achieve layered sectional continuous pouring. correct it timely. curing. concrete mix proportion. Special workers shall be allocated to manufacture.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant considerations. calculate temperature variation trend. and take down records carefully. 10）Well carry out site concrete overall process quality management. vibrate carefully. temperature. bolts. sample manufacture. the objective of “quickly stick in and slowly out ”shall be achieved. and prevent construction seam.25 times larger than the stick length. 6）Carry out complete quality management. manage construction site firsthand information at any time. etc. carry out construction technology disclosure to all construction workers. along with batching plant will carry out overall inspection to raw material quality. 4）Strictly control temperature measurement work before dump concrete into moulds.
samples after form stripping shall be numbered immediately and sent into special concrete curing room. In order to prevent this kind of crack. insulation curing and temperature measurement measures immediately. 9. clean up sundries inside the ditch for foundation. use trowel for press polish to guarantee surface compactness and cleanness. the pin shall be cleaned and dried to prevent short-circuit. Construction Drawings and Goods & Materials Supply Schedule 9. 18）Check concrete on each vehicle in construction site. and strictly execute shift relief system. measure concrete slump and temperature and check if concrete quantity is right. 15）For concrete slump is large. poured concrete surface temperature before covered by fresh concrete shall be no less favorable than related regulations. concrete mixer site temporarily water addition is strictly forbidden. moisture will be formed at the lower part of surface steel bar. 21）Enhance concrete sample manufacture and curing management. When layer time interval exceeds concrete initial setting time. 16）After pouring concrete.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 14）After tamp and plaster concrete surface with wood float. Meanwhile. 20）Before pouring concrete. or fine crack will form on surface steel bar upper part. 19）Concrete pouring shall be continuously. the longest time interval can not be longer than concrete initial setting time. use secondary plastering and compacting measures. slow down concrete surface water loss speed and prevent surface checking. 87 .1 Main Drawings Demand Schedule Construction Company shall make construction schedule based on the detailed drawing schedule and adjust the construction schedule to avoid the suspension of the work in case of the delay as per the detailed drawings schedule. the semiconductor transducer attached on steel bar shall be isolated to the bar. carry out moisturizing. 17）Use two-shift operation. before insert into temperature measurement instrument. protective temperature measurement sensor pin can not be polluted and shall be kept away from water. 22）While using construction electric temperature measurement instrument to measure temperature. before concrete initial set and after concrete preliminary sedimentation.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Description Base plate and anchor bolts Steel structure for the first layer of boiler APH Steel structure for the fifth layer of boiler Boiler ceiling girder Steam drum including hanger items The first batch of water wall Burner ESP Coal mill PA fan . FD fan ID fan Turbine embedded part Generator stator Generator rotator EOT crane Turbine bed plate Turbine LP cylinder Unit 1 2010-08-20 2010-08-20 2010-09-01 2010-12-30 2011-01-22 2011-02-15 2011-03-30 2011-03-10 2011-03-21 2011-08-31 2011-06-31 2011-06-30 2010-10-18 2011-5-01 2011-06-01 2011-01-28 2011-04-30 2011-04-30 Unit 2 2010-11-20 2010-11-20 2010-12-01 2011-03-30 2011-04-22 2011-05-15 2011-06-30 2011-06-10 2011-06-21 2011-11-30 2011-09-30 2011-09-30 2011-01-18 2011-08-01 2011-09-01 2011-01-28 2011-07-30 2011-07-30 88 . such disagreement shall be solved by consulting the Owner.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 9. Brief Description of HPE Equipment Delivery Schedule Serial No. then the construction procedure shall be adjusted.2 Main Equipments Delivery Schedule Construction organization shall make equipment requirement planning based on the equipments supply schedule. If the delivery schedule could not meet the requirement of the Construction organization. If the Construction organization had any disagreement with the BTG Contractor on equipment delivery schedule. .
3. 19 20 21 22 23 Description LP rotator Turbine HP cylinder HP & IP rotator Deaerator The first batch of condenser Unit 1 2011-05-31 2011-05-31 2011-05-31 2011-04-01 2011-02-16 Unit 2 2011-08-31 2011-08-31 2011-08-31 2011-07-01 2011-05-16 9.3 Main construction machines and tools arrangement 9. deaerator and other large equipments hoisting and unloading ESP inlet & outlet hoisting and unloading boiler main hoisting furnace top auxiliary hoisting ESP main hoisting site flexible application site flexible application site flexible application boiler assembly yard pipe and gas /air duct assembly yard boiler and deaerator & coal bunker bay equipment transportation equipment transportation equipment transportation equipment transportation Equipment Name Amount Main Application 89 .1 Main construction machines arrangement table Serial No.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Serial No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Hydraulic lifting device 450t crawler crane 250t crawler crane 80t cylinder crane 50t crawler crane 20t movable tower crane 50t mobile crane 25t mobile crane 16t mobile crane 60t gantry crane 30t gantry crane 3t double cage construction elevator 40t low-driven platform lorry 50t heavy duty truck 20t heavy duty truck 10t motor lorry 4 1 2 2 2 2 1 2 2 2 2 4 1 1 2 4 drum and stator hoisting Ceiling girder.
2 Quality Objective of Construction Company 1）Supervised crater nondestructive test primary qualification rate 2）Technology Quality Objectives a. and paint shall be bright and intact with no scratches. b. and supports shall be vertical. instrument pipe and valve & meter shall be arranged orderly and artistically. etc 9.3. turbine impulse.2 Main Construction Equipments & Tools Arrangement Table Refer to attachment 8: “Equipments & Tools Arrangement” 10. pipe column bending shall be artistic and accordant. As for instrument pipe and small-caliber pipe arrangement. and equipments shall be kept clean with no damage and remaining items. Construction Quality Objectives and Guarantee Measures 10. convenient for operation with complete identification. Secondary connection shall be orderly and artistically. turbine cylinder covering. shim plate shall be placed reasonably. shim plate shall be placed reasonably and artistically. 10.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 17 18 19 5t forklift 6m³air compressor 5t hauling gear 2 2 3 goods & materials and equipment transportation boiler heating surface large equipment unloading. clearance among fixed supports shall be balanced and accordant. and pipe column gradient shall meet with requirements in regulations. panel inside & surface shall be clean without dust.1 Main Quality Objective Construction organization shall complete the following project milestones on schedule： Boiler hydraulic test. as well as fine overall appearance. d. valve elevation shall be unified with accordant direction. pipe column arrangement shall have accordant and even clearance. unit synchronization. horizontal and vertical. ignition & steam-line blowing. with clear signs and complete sealing. apply central arrangement method to the greatest extent. Electrical and C&I instrument panel & cabinet shall be erected vertically and arranged orderly with accordant clearance. boiler chemical cleaning. c. equipment ladder. Locomotive equipment shall be erected orderly. hoisting cooperation. platform and fence shall be stable and reliable with no distortion and turning parts shall be ≥95% 90 .
electric power construction operation & inspection technical standards. based on practical condition. scratches and pollution. and external protection appearance shall be smooth and even with no distortion. Serial No. besides.3 Project Quality Management Basis 1) Project quality standard shall be executed based on requirements in the general contract. and construction & erection projects shall apply Chinese prevailing technology regulations & standards. accordant & orderly. and absolutely no lacking of painting. balanced coating. with balanced thickness. satisfy enforced standards in Indian. e. with accordant color & lustre. sagging and undercoat exposing phenomenon. Pipe and equipment appearance painting shall be bright. 2) This project will apply but not limit to the following related regulations and standards. no warping phenomenon. thermal power plant construction quality inspection and evaluation standards.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant smooth with fine appearance and intact painting. the surface shall have no secondary pollution. 1 2 3 Standard Identifier DL438-2000 SDJJS03-88 DL/T5047-95 Standard . Insulation external protection joints shall be tight with no clearance. reasonably arranged. crinkling. Regulation & Specification Name thermal power plant metal technology supervision regulation electric power basic construction thermal power equipment chemical supervision guide rule electric power construction & inspection technical regulation (boiler unit) electric power construction & inspection technical regulation （turbine unit） electric power construction & inspection technical regulation（thermal power plant chemical part） electric power construction & inspection technical regulation (pipes) electric power construction & inspection technical regulation (pipe welding joint ultrasonic wave inspection) electric power construction & inspection technical regulation (steel compression pipe weld radial inspection ) electric power construction & inspection technical regulation (thermal power plant welding part) 4 DL5011-92 5 6 7 8 9 DLJ58-2004 DL5031-94 DL/T820-2002 DL/T821-2002 DL5007-92 91 . and smoothly connected. and fine surface technology. insulation for the whole plant shall be filled tightly. 10. screw clearance shall be balanced and accordant. f.
2）Approved designing alteration. 3）Drawings and technical documents provided by manufacturer. 41 Except for above-mentioned national and electric power industry regulations and standards.5-2004 13 GB50150-2006 14 15 16 17 18 19 20 21 GB50168-2006 GB50169-2006 GB50170-92 GB50171-92 GB50172-92 Thermal power  No. cabinet & secondary circuit connection construction and inspection regulation electrical device erection project storage battery construction and inspection regulation thermal power plant regulating trial run quality inspection and evaluation standard(2006) Thermal power plant basic construction project and completion inspection regulation (1996) construction quality  No. and 92 . make the quality principle interiorized.4 Required Construction Quality Guarantee Measures for Construction Company 10.40 thermal power plant startup commissioning regulation 11 12 DL/T5190.1 General Quality Objective Guarantee Concept Construction company shall take quality as the guiding principle and operation guide to carry out related quality management works.4-2004 DL/T5190. 10.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 10 GBL147-90 electric power construction & inspection technical regulation (electric device erection—HP electrical equipment) electric power construction & inspection technical regulation part 4: power plant chemistry electric power construction & inspection technical regulation part 5: C&I meter and control device electrical device erection project electrical equipment exchange test standard electrical device erection project cable route construction & inspection regulation electrical device erection project grounding device construction & inspection regulation electrical device erection project rotate electrical machine construction and inspection regulation electrical device erection project panel.4. 4）Relative quality terms in contracts between the owner and other contractors. drawings and documents hereunder shall be applied during inspection and acceptance test: 1）Approved drawings and designing documents after inspection.
Construction Company shall establish a complete and perfect quality assurance system listed hereunder: 1）Establish effective quality objective management system 2）Establish thorough quality management inspection organization 3）Consummate quality education guarantee system 4）Perfect supervision & management system 5）Perfect comprehensive quality management organizations 6）Enhance systematic management. and technicians shall supervise operation guide execution condition.2.1 Civil Work & Erection Project Quality Guarantee General Measures 1）Compile related operation guide or measures before start working and carry out detailed technical disclosure to construction workers. With the help of the following management measures. operation method. and ensure effective operation of quality system 7）Consummate project construction quality regulation management 10. practical and feasible. so as to eliminate product quality problems in construction period. 5） Construction company shall compile project quality management regimes to ensure project quality system effective operation. 7） Enhance tools and equipments control. and technical disclosure shall clear construction content. 2）Carry out necessary post trainings to construction workers to ensure all workers can be familiar with quality technology requirements.2 Specialty Quality Objective Guarantee Measures 10.4. operation progress.4. 6） Enhance quality assessing strength to construction workers and link it with settle accounts. make sure all measurement equipments and tools are correct and effective in the project to meet with construction requirements. 4）Quality management workers shall enhance quality supervision strength.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant consciously run through the whole project management process. 3）Enhance construction progress control. announcements and quality standard. Operation guide shall be specific. through strict control in every procedure to achieve the final project overall quality objective. Construction without measures or disclosure is strictly prohibited. rectify and reform quality problems found in construction period in time. 8） Pay attention to quality information management and well execute quality preventive and 93 .
2.4. Manpower Requirement Hydraulic test shall choose experienced technicians.2. Construction Equipments & Materials Requirements Objective Guarantee Measures for Construction 94 .4. and can only start working after get certification. with fine weld bead 10. 6）Detected crater primary qualification rate ≥95%.2 Proposed Quality Control Key Points in Civil Projects for Construction Organization 1）Ensure reinforcing steel bar joint qualification rate 2）Ensure concrete strength qualification rate 3）Embedded parts for the structure qualified 4）Concrete appearance technology quality qualified 5）Ensure buried bolts various allowable deviation qualification rate 6）Common quality failures prevention 7) 8) Backfill earth sink.2.3 Quality Control Key Points in Erection Projects 1）Turbine lube oil quality cleanliness satisfy NAS 7th grade 2）Turbine shaft maximum axle vibration satisfy test requirements 3）Vacuum pump tightness satisfy test requirements 4）Generator hydrogen compensation quantity≤11m³/day 5）Insulation external surface temperature under 30℃ environment temperature and windless condition not exceed 55℃. 9）Regulate quality acceptance inspection system. 10. Other construction workers shall pass erection technology training. surface unfairness 100% 100% 100% 10. welders shall take technology training and practice test before welding. Welders shall have related construction project welding certification. b.4 General Quality Organization 1）Measures for guaranteeing boiler hydraulic test completion a. Before induction. control project quality and ensure acceptance test primary qualification rate.4. and inspectors shall have specialty inspection certification and related work experience. compaction uncompacted Formwork leakage.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant pre-controlling work. tamping uncompacted.
use ground assembly method as much as possible and reduce overhead operation at the same time. In addition. mark number and specification. Welders shall apply for welding material based on welding parts and check the material at the same time. so as to avoid base metal damage which is difficult to find out. oil dirt. which can be operated safely. Voltage gauges. and bending & staggered joint phenomenon caused by forced butt joint shall be avoided. Construction Requirements If wind speed is larger than 10m/s. Crater shall be free butt joint. it is prohibited to weld.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Electric welding machine and heat treatment equipment shall have dependable performance. Bevel polishing shall be qualified and metal reflect shall appear within 10mm scope from pipe orifice. Borrowing is strictly prohibited. Flame cutting method for pipe material is strictly prohibited. gas shielded welding is forbidden. which shall be in inspection valid period. When relative humidity is larger than 60%. 95 . delivered and recycled based on requirements. Welding materials shall be dried. Welding in rainy days is forbidden. zinc coating and other sundries. dust. While using flame cut temporary iron pieces on pipe surface. manual arc welding is forbidden. if wind speed is larger than 2m/s. During erection process. Machine supervision and maintenance shall be the responsibility of professionals. reserve a small number of temporary pieces. Moreover. welding materials shall be applied by individual for self-use. Welding materials shall have quality testimonial & certification and shall be placed by section as per batch number. which shall be strictly supervised and executed. There shall be elimination measures against expansion stress during construction period. which can cause stress. Bevel surface shall keep dry without fragment. Establish wind proof shed at welding parts. All alloy pipe materials shall pass spectrum recheck and meet with drawing & designing requirements. welding materials can not be substituted without permission. ampere meters and flow meters of electric welding machine and heat treatment equipments which control technology parameter shall be reliable and correct. c. then use mechanical cutting and polishing method remove spare parts to avoid damages to base metal.
During cable head erection period. For pipes with smaller diameter below DN 50. For large area piecing. b. prevent humidity from entering the core. During turbine first cold state startup period. test shall be qualified and insulation shall meet with designing requirements to prevent explosion accidents during power energizing period. the weld surface shall be smooth. if temperature is low and humidity is high. Cooperate with HP power distribution cabinet and HP cable commissioning work energetically. After welding complete. and use cleaning agent to clean up oil dirt on the surface. avoid using terminal made from pipe material. c. Improve cable head manufacturing technology standard. For middle size pipes and those with larger diameter. continue turning for not less than 4 hours. Carry out overall inspection to all pipes and equipments to avoid any defect that can affect hydraulic pressure. use multi-worker simultaneous symmetry welding or discontinuous welding method to prevent deformation. clean up the weld. Strictly control oil cooler outlet oil temperature and vacuum which shall be qualified for manufactory requirements. use argon arc welding bottoming and electric welding covering method. b. before impulse. 2) Measures Ensuring the Completion of the Auxiliary t Power Energizing a. duly heat the cable external surface to guarantee erection quality. use two people symmetry welding method.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant It is better to avoid temporary welding auxiliaries during construction period. 96 . 3）Measures Ensuring Turbine Impulse Completion a. d. cut off and polish base metal after erection. and relative humidity shall be under 70% to avoid insulating surface moisture condensation and damping. c. use complete argon arc welding. and weld appearance shall be good without any defect. all workers involved in cable head manufacturing shall take technology training and pass the test. single welding is strictly prohibited so as to avoid deformation. Check all valve joint surfaces & flanges and guarantee erection quality. environment temperature shall be above 0℃. and undercut is not allowed. Turbine startup parameter and method shall meet with regulations provided by manufacturer. Choose sealing terminal for connection. for other heating surface pipes.
so as to ensure balanced temperature rising during impulse period. use sensor to carry out inspection of turbine inner rotary and static part. Organize workers reasonably. b. During erection period. During erection period. strictly control the clearance value among various parts to ensure erected expansion and other clearances are at optimum states. Finish the acceptance test for electrical equipments involving in the test. strictly follow regulated rules. k. various measurement instruments shall be tested and qualified. Establish testing management structure with corresponding organizations. and monomer test reports shall be complete. clear division of work and well organize the manpower during impulse period. carefully check if spray desuperheating device is unimpeded and can meet with spray desuperheating requirements. gland seal. Drawings. Finish DCS system electrical part commissioning work. rotator inclination and the clearance among bearing bushes. various inner bearing parts. Check if measures are appropriate and preparations are sufficient before the test. the logic shall be correct and the transmission shall be completed. during impulse period. which shall pass the acceptance test held by quality inspection department. 97 . before and after turbine cylinder covering. generator inner parts and other parts which shall have no abnormal sound. use sensor to make sure whether inner rotary and static friction is normal or not. control crater quality and various joints tightness. i. ensure there is no mistake and avoid accidents caused by incorrect indication. Check all thermal power measurement elements based on manufactory requirements. During erection period. j. f. h. g. During erection period. 4) Measures for guaranteeing generator synchronization a. control pipes and valves erection quality to guarantee generator overall tightness.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant d. information. Civil work and primary & secondary electrical equipments involving in the test shall be erected. e. instruments and meters for the test shall be fully prepared. relaying protection shall be regulated and tested subject to rated value provided by related departments. strictly control erection quality. clearance(or tightening force) between bearing bush and bearing block shall be kept at optimum state to reduce vibration. During oil system erection period. as well as ensure there is no leakage phenomenon during operation period. ensure cylinder inside cleanness. Before impulse. strictly control cylinder levelness.
short circuit point. Temporary fire fighting facilities in various areas shall meet with fire fighting requirements. Enhance technology quality control during erection period. Operation in startup test shall adopt repeat regime strictly. reliable safety measures shall be prepared and the operation shall be subject to related rules in safety operation regulations strictly. Take down records during equipment monomer inspection period seriously to eliminate harmful hidden troubles. all holes and channel covers shall be covered. Safety Notes: During testing period. Prepare all operation signs. short circuit current shall not be larger than generator rated current. retest for another time after approved by the superintendent. put up and print various equipment code numbers. Dismantling and erecting short circuit line & cut off point shall be approved by test superintendent. and visible electrification signboard shall be placed on electrified primary equipments. if the test value is greatly different from manufacture value. pass local government supervision and inspection.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Complete turbine. During test period. c. including generator. During generator short circuit test period. whether to modify or stop operation. allocate special workers to supervise and monitor all primary equipments. check whether there is electric discharge sound and temperature & pressure is normal or not. no-load voltage shall not be larger 98 . If there is any unusual condition. transformer. cut off point. make a prompt decision. Carry out working ticket regime and enhance operator supervision and management. compile. report to the superintendent immediately. if find out test procedure or measure problems. or there is any abnormal condition without clear causes. During generator no-load test. use quality control record chart and accomplish the objective of no quality hidden troubles. Before the test. If abnormal conditions happen again. Test measures shall be approved by the owner and HPE. Further study and record related data and wave form. lighting shall be sufficient and communication facilities shall be complete. as well as ensure unit startup requirements are qualified. Applicable Measures Compile test operation guide and strictly follow its content during operation. Use precise instrument to measure and enhance monitoring during the test. d. stop the test immediately and report to startup leading group. During dismantling period. During the test. The site involving in the test shall be flat and even. electric and boiler interlock test.
operators & operation skill. all departments and workers in Construction company shall be clearly aware of safety responsibility. erection(dismantle). safety device sensitivity and so on. who is responsible” and “safety construction responsibility agreement” regime. 3） normal or major traffic accidents that our party has coequal responsibility. 11.3 times of generator rated voltage.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant than 1. 11. Seriously carry out “who in charge.3. we suggest Construction company project management department carry out safety responsibility implementation inspection and evaluation to departments and workers at various stages periodically and gradually to ensure responsibilities and evaluations are allocated to individuals. Safety & Environment Objectives & Assurance Measures of Construction Company 11. road foundation (track). 11.1 Personnel Safety Management Carry out personnel safety management to all organizations and individuals entering the construction site.3 Construction Power Utilization Safety Management Check construction power supply equipments and lines before using and carry out periodical inspection & examination during utilization period. 11. Make related construction power utilization procedures. which shall be monitored and checked periodically during construction period. 11. Meanwhile.2 Safe Construction Management Mode Implementing safety construction responsibility system is the foundation for safety management. hoisting load rate.3. 99 .05 times of generator rated voltage. 2）No major environment pollution accidents.1 General objectives for safety and environment 1）No major safety accidents.2 Construction Equipments & Tools Safety Management Work out related inspection measures for construction equipments arrival. Avoid traffic No fatal accident.3 Proposed HSE Management Scope for Construction Company 11.3. no-load voltage shall not be larger than 1. During generator transformer no-load test. Inspect arrived equipments & tools before utilization and carry out periodical inspection & examination during utilization period.
waste residue.4. radioactive substances. vehicle speed and load condition. as well as operator qualification. vibration and other pollutants & threats formed during construction progress or other activities which can possibly cause damages to environment. standardize poisonous and harmful wastes treatment. as well as emergency treatment pre-arranged plan for fire alarm. dust.3. 11.4. erection cross operation protection 11）Fire and explosion prevention 11.2 Environment protection implementation control key points 1）Construction site environment management 2）Water supply & drainage management 3）Construction site solid waste treatment 100 .3. 11.6 Environment Protection Management Establish and perfect environment protection measures.4 Proposed HSE Objective Guarantee Measures for Construction Company 11. noise.4 Traffic Safety Management Control all vehicles entering the construction site. well control and avoid pollution sources. focus on polluted gas.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 11. sewage. 11.3. fire danger and fire disaster. encourage energy efficiency. reduce pollutants emission and achieve emission standard in Indian environment protection standards.5 Fire Fighting Safety Management Establish the management scheme and contrapuntal storage measures fire fighting plan. Carry out fire drill regularly in construction site. 1 Safety Management Implementation Control Key Points 1）Safety protection equipments management 2）Construction operation standardized 3）Safety protection facilities standardized 4）Scaffold management 5）Construction pressure vessel management 6）Important fire proof section and flame operation management 7）Radioactive goods management 8）Construction safety power utilization management 9）Side opening protection 10）Civil work.
upright tube or fence. set horizontal hand rope and safety net. Construction workers shall use chute or ladder while climbing or going down scaffold. j. c. rather than climbing along rope. k. g. While compiling construction scheme. set connection signal and communication device connected to the ground and allocate special workers in charge. use safe self-lock equipment. h. 101 . as well as follow relative safety regulations strictly at the same time. As for special overhead operation. stop overhead operation in the open air. passages. Set fence and “close to the forbidden” warning board at special overhead operation danger area where personnel can not stay or pass through. chutes and so on for overhead operation. Height visitors shall be accompanied by special workers. safety net or fence. passing rope shall be dry hemp rope or nylon rope. while walking and operating on monospar. Those who are diagnosed with illnesses unsuitable for overhead operation shall be rejected. All workers involved in overhead operation shall take physical examination. While operating at heights in the open air with temperature higher than 35℃. l. e. While operating in rainy days. When there are six-grade or above gale or other atrocious weather. use ground assembly as much as possible and reduce overhead operation frequency. Holes.05m high protective fence and 18m high baffle or protective vertical net at platforms. b. Erect 1. m. While vertically climbing. arrange sufficient lighting.4. metal rope is strictly prohibited. When there is electrified body around overhead operation area. For overhead operation in the dark or without enough light. etc around overhead operation area shall be equipped with cover boards. channels.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 4）Construction site dust cloud pollution prevention 5）Construction site water pollution prevention 6）Construction site noise pollution prevention 7）Infectious disease prevention and controlment 11. Non-operators can not climb high. f. take anti-skidding measures. climbing high raise buildings willfully is prohibited. 3 Environment protection implementation control key points 1）Falling accident prevention measures a. i. d. erect pergola in central construction area with applicable heatstroke prevention and temperature reduction facilities & drinks.
and other things up and down is strictly prohibited. 3）Scaffold accident prevention measures a. carry out safety measures. various platforms. hole cover boards. etc shall be used for lifting. While erecting. d. tools and safety facilities within working range is strictly forbidden. During practical operation. or use iron wire fastened with measures against falling. Releasing lifting hook before fix lifted items is forbidden. c. carry out acceptance test by grades. while passing items. 4）Hoisting & lifting accident prevention measures a. While dropping the hook. 102 . reinstate it and carry out acceptance test after work immediately. Walking or staying below hanging items is strictly prohibited. During overhead operating period. meddling with equipments. c. leftover bits and pieces. Lifting hook hanging point and lifted item gravity center shall be on the same vertical line. safety net and other safety protection facilities can not be dismantled willfully. lifting hook wire rope shall keep vertical. materials. b. Passages in cross operation site shall be kept unimpeded. instead. fence. propose application for moving protection facilities in advance and take safety measures against falling. cutting tools. throwing tools. sectional isolation. set fence or hang warning board at dangerous inlets & outlets. If part of protection facilities shall be tore down temporarily because of operation. and construction materials shall be hoisted only when needed. Items stored on overhead operation point. throwing down pipes and fastenings is strictly prohibited. d. implementation shall be executed by licensed scaffolder. After erect scaffold. pieces and so on shall be placed at stable position. dismantling. While cross operating. While erecting and dismantling scaffold.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 2）Falling object accident prevention measures a. work bag. if dismantling is unavoidable. apply for move protection facility. and changing scaffold. prevent lifting rope oblique caused by part landing. fixed items can not be moved. Tie up lifted items. When dismantle scaffold. Overhead operators shall wear work bags and tools with larger size shall be tied to safety ropes. bias pulling and oblique hoisting is forbidden. throwing is strictly prohibited. passages and scaffold can not exceed allowable loading rate. leftover bits. b. put up boards and signs. compile construction measures ahead of schedule. Isolated layer. basket or loading scope. such as mooring rope. setting guarder and so on.
and certain safety margin shall be reserved. non-operator operation is strictly prohibited and the power shall be shut down after work. no one is allowed to travel along with hoisting equipments. Exhaust pipe of vehicle which enters inflammable and explosive area shall be equipped 103 . hauling gear operators shall be familiar with mechanical behavior. if not. Vessels kept volatile oiling agent and other inflammable materials shall be refunded timely and store in individual isolating area which is not less than 25m away from the building. stop the entire hoisting work. During hoisting period. Hauling gear shall not only be fixed stably. During operation period. While hoisting. dormitory and other buildings is strictly forbidden. if hoisting procedure is interrupted due to certain problems (power shutdown. Check if lifting machines. lifting or descending shall be stable. sudden bending. Storing inflammable and explosive objectives in office. fire fighting hose.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant b. impacting. sand bucket(box. hook and other fire fighting devices shall be placed at visible and convenient position. 5）Fire accident prevention measures a. d. rest room. as for hoisting for over height and width items. d. stop hoisting at windward area. work out detailed safety technology measures. Using open fire around inflammable and explosive area can only be allowable after transact flame operation working order. operators shall be concentrated. package). keep unimpeded fire fighting water and effective fire extinguisher. hoisting tools and ropes are intact and in normal condition before hoisting. vessels kept volatile oiling agent and other inflammable materials without any treatment can not be welded or cut by electric or fire welding . loose arrangement among ropes and other phenomenon shall be avoided while rolling wire rope into winding drum. Normally the included angle of jack line will be less than 90° and not greater than 120°. Overload hoisting is strictly prohibited. b. get approval and take relative measures. but electrical equipments shall be grounded and connected to neutral. When wind power reaches 5th grade at operation point. Volatile inflammable materials can not be kept in open vessels and stored in normal warehouse. Hoisting workers shall be licensed. e. h. carry out measures to deal with these problems. f. twisting. tool building. if reaches 6th or higher grade. etc). spade. vibration and other phenomenon shall be avoided. any person can not stand below or pass through hanging items. and no item can not be left hanging in the air for the whole night. c. e. Inspect and test fire fighting facilities periodically. shut down the machine and deal with those problems. axe. c. g.
f. construction company. Carry out inspection periodically for switchboard and leakage protector (including hand electric tools leakage protector). c. as well as identify its state. owner engineers. Use TN-S system for construction site temporary power utilization project. use overhead wire arrangement or wire tube arrangement as much as possible.1.1. Use quick coupling to connect electric welder secondary line and check before utilization. owner depository. 2) Owner depository: means goods & materials storage organization or storage department appointed by the owner. approve spare parts. Required Warehousing Management Condition for HPE’s Equipments & Materials 12. 12.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant with flame proof enclosure. along with obvious risk identification/signs (both in Chinese and English). d. set special protective zero line. HPE. and equipment supplier representatives. adopt five-core cable. HPE construction instruction parties. special tools and other equipments application.1 Organization and responsibilities of related parties 12. b. For inflammable items stored in warehouse. and use “three-stage power distribution & two-grade protection” for power distribution system. 6）Electric shock accident prevention measures a. organize related parties to cooperate and deal with existed problems during goods & materials management process. serious isolation measures shall be prepared. For construction power circuit.2 Responsibility distribution 1) The owner: organize related parties and take part in goods & materials OOBA and acceptance test. Conform before official utilization. who will be in charge of goods & materials management practical implementation. apply for equipments/goods & materials based on goods & materials management 104 . 12. 3) Construction organization: take part in OOBA and acceptance test organized by the owner.1 Organization We suggest the owner to organize and establish goods & materials management organization involving the owner.
final working procedure shall wait until HPE and construction instruction workers arrive in site. as well as approve spare parts. equipment supplier representatives (if equipment supplier representatives are absent. and HPE construction instruction parties to carry out OOBA together. supervise owner depository goods & materials management work and offer suggestions. 5) HPE construction instruction parties: take part in OOBA and acceptance test organized by the owner. equipments and accessories are equipped or not. if attached documents can match with the packing list or not. Check the item term by term. spare tools. require the owner to identify and store the problem equipment respectively. 12. 5）As for nude packing materials acceptance test. construction organization. If there are equipment lacking and damage problems. the owner shall organize OOBA and fill in equipment OOBA notice (shall be done in 5-7 working days). and the next working procedure can be continued only after confirmation. then invite HPE representatives. 4) HPE: take part in OOBA and acceptance test organized by the owner. cooperate and deal with existed problems during goods & materials management period. consult with the owner and then present detailed equipment & material site OOBA regulation. Regardless of equipment size.2 OOBA for Equipments and Materials Special notice: this material site OOBA regulation is provisional. and take responsibility for received equipments/materials storage. 6) Equipment supplier: take part in OOBA and acceptance test organized by the owner and cooperate with HPE to deal with various existed problems during goods & materials management period. special tools and other equipments application. element packing quantity. HPE site engineers can be the substitute). check all textual description and sign on the box as per packing list. as well as take down records seriously. all equipments shall be tested. As for materials requiring physiochemical performance test. the sign is clear and intact or not. owner engineers. 1) After goods arrive in site and unloaded.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant procedure. 4） Inspection content includes but not limit to: whether the packing is intact or not. product appearance is damage and deformed or not. Before OOBA. 105 . carry out inspection term by term. HPE will supervise owner depository goods & materials management work and offer suggestions. inform related inspection departments to take part in the test. model number and specification. 3 ） The basis for equipment OOBA is packing list.
as well as keep records as information. consult with the owner and then present detailed equipment lacking & defects management regulation. 6） After acceptance test. HPE. choose suitable weather condition for OOBA. etc. cooperate with HPE site representatives and try to save OOBA to erection period. spare parts. 10）For inspected cargo which can not be delivered and erected immediately. sorted store them separately and take down records. and recover their anti-damp packing soon after the test. OOBA for instrument. 9）Notice for filling equipment OOBA sheet: clarify inspection basis which will be bound and attached to ]acceptance test sheet. take videos and pictures of equipment packing appearance before and after devanning. recover its packing and well complete rain. part number. For materials with defects. complete “equipment OOBA information delivery list” and hand over to the owner immediately. construction organization. 7）Complete equipment OOBA sheet for ordinary equipments. as well as take detailed records of tested equipment conditions. As for technical information attached to equipments. chemical medicine. especially equipment lacking and defect conditions. the owner depository shall fill in “equipment OOBA sheet” on the spot. quantity (including supporting auxiliaries and spare parts). “Equipment OOBA sheet” and “equipment OOBA information delivery list” shall be signed by the owner. As for precision equipments which can not be safely stored for the packing can not be simply recovered. for equipments requiring anti-damp measures. switchboard. appearance quality. 8）During important equipments devanning period. 1）If there is equipment lacking. after approved by the owner. HPE construction instruction representatives. specification. batch number. so as to establish related relations for inspections in the future. special tools. damage or inspection undetermined phenomenon during OOBA.3 Missing & Defective Part Management of the Equipment Special notice: this equipment lacking & defects management regulation is provisional. and owner depositary. 12. the owner depositary shall set related state identifications to prevent false delivery 106 . leakage & damp proof measures to ensure equipment intactness. final working procedure shall wait until HPE construction instruction workers arrive in site. instrument panel. material quality. control panel and other devices will be executed indoors. meter.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Acceptance test contents include: material name. and one-off fillers respectively.
General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant and utilization. practical delivering and practical storing quantities. Take down records seriously.5. The owner depositary shall be in charge of tracing solution measures (re-supply or remedy). 12.5 Goods & materials ex-warehouse Special notice: this goods & materials storage delivery regulation is provisional. etc and submit record form to HPE for filing. storing number. 12. The paper shall be clean and tidy. oil painting and other conditions can be recorded on remark column at any time. 12. and proof sequence number shall be well compiled at the same time for checking and inspecting in future. transportation document. 2）After equipment lacking re-supply and equipment damage remedy. and the owner shall consult with HPE and deal with existed problems. acceptance test record. While entry the account. with storing date. the owner shall organize secondary acceptance test in time. clarify equipment lacking & damage detailed condition and fill in “equipment lacking statistical table” & “equipment damage statistical table” (clarify damage causes). 2）Entry account: entry and reservation account shall record goods & materials practical arrival. and inspection & maintenance condition during storing period. 4） Establish goods & materials files: make unified serial numbers for goods & materials files and store them in warehouse. practical tested quantity. specification. storage delivering time & quantity. 3）Card: the item on card shall be clear. Cards in open warehouse can either be metal cards or put into plastic bags to prevent the rain. item name. maintenance. File content includes: goods & materials quality certification. amount.4 Goods & materials warehousing 1）The owner depository shall complete goods arrival records. fill in “equipment secondary OOBA sheet”. final working procedure shall wait until HPE construction instruction workers arrive in site. storing place. and the data shall be correct. specification. clarify previous form number. remedy result and secondary acceptance test sheet number in equipment lacking & damage sheet to form closed loop. and clarify re-supply amount. submit to the owner for filling.1 Necessary conditions for goods & materials storage delivery 107 . list provided by supplier. the paper shall be clear. item name. clarify storing time. The procedure shall be intact. which require proofs. consult with the owner and then present detailed goods & materials storage delivery regulation. meanwhile add secondary sheet number onto the previous one.
2）Construction company shall submit equipments & materials requisition 7 days ahead of schedule. check the computer account. then transact handover procedures. For materials requisitioning. Sent various storage delivery sheets to related organizations and submit to HPE for filing. bind bill of ladings into a volume. then check if the quantity exceeds storage amount. 4）Issue leaving certification. specification and other items are matched. the owner depositary shall be there and monitored loading process. During truck loading period. requisitioning worker shall sign on it. so that responsibilities can be clearly divided. take effective proofs (while requisitioning for equipments. and special worker shall submit the notice (subscription edition) to storage management organization 3 days ahead of schedule. if find out problems. 4）Borrowing procedure for special tools shall be transacted in warehouse after signed and approved by Construction company chief engineer or superintendent with higher grade. HPE and the owner depositary . Construction company shall arrange competent manpower and equipments based on goods condition. etc. 2）Before goods delivering.5. 5) After delivering goods. 3）Requisitioning procedure for spare parts shall be transacted in warehouse after signed and approved by Construction company chief engineer or superintendent with higher grade. return & change it. the owner depositary shall count goods & materials and documents in front of requisitioning worker. superintendent of the owner & HPE with clear requisition purposes. and keep it appropriately for locating as well as preventing missing. who shall present the letter of entrust approved by accepting organization and reserve chirography for the owner. goods delivering shall be subject to practical requirements. While requisitioning. 12. superintendent of the owner. if classification. etc.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 1）Goods & materials delivering from storage will be accepted by special worker pointed by construction organization.2 Goods & materials storage delivery procedures 1）After the owner depositary receives goods & materials sheet. 108 . All invoices for delivered goods & materials shall all be submitted to HPE for filing. After recheck. the owner depositary shall keep account timely and change the card till account. take confirmed equipment erection diagram. HPE. equipment list. meanwhile. take goods & materials requisition) to the warehouse to transact storage delivery procedures. and the owner depositary to confirm its qualification together. 3） Check & handover. card and goods can coincide with each other.
specialty.. part number. clarify storage area. sleeper and so on. customized number. For equipments in the open yard.1 Customized management The owner depositary shall carry out customized management for goods & materials storage. 4）Use four-number location method to number equipments & materials customization in warehouse. identification content mainly contains: equipment & materials name. as well as carry out identification work. use district-position-stack. and warehouse inner arrangement plan shall be put up in various warehouses. normally the number for storage rack is : warehouse-rack-layer-position. crane. package number. hopefully the owner will provide competent hardware facilities and management measures. hoisting machines. use warehouse-district-row-position.6. fire fighting facilities and equipments customized area. the first district. i.6 Maintenance & storage management measures for BTG equipments and materials In order to prevent BTG equipments and materials provided by HPE from being damaged by external factors during storage period. spanner.e. inspection status. for ground area. required tarpaulin. i..2. boiler assembly yard-X-Y: in 109 .1. draw storage area general arrangement plan. rack layer No. stacking & covering material and other storing necessities used in equipments & materials management procedure.e.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 12.e. 2）The owner depositary shall make plans for all kinds of hoisting & transporting machines. confirm site and warehouse area and location.e. storage No. nail puller. standardized goods identification and suitable management measures. specification and model number. the owner depositary shall carry out overall planning for equipments & materials site as per requirements. 1）In project preliminary stage. and handcart. 1-1-2-4 means warehouse No. the forth position. Detailed requirements are as follows: 12. signboards shall be standardized. 3）The owner depositary shall divide equipments & materials by different characters and inspection status. valid period.2. 1-2-3-4 means warehouse No. etc which shall be placed at visible positions in office and equipments & materials storage area. we are now presenting relative regulations for the owner’s storage work. with competent facilities. identifying content writing shall be correct and clear. i. row No. various tools used for truck unloading and unpacking. etc. artistically and orderly arranged. i.. crowbar. hammer. opening tools. three-number location method.1. road. etc. which shall be reasonably planned..e. store them by sorts.. i. forklift for transportation.3 and the forth position.
Take out batteries from meters with dry 110 . Stacking shall be reasonably and scientifically. turbine rotator. and supporting points shall be unified. which shall be kept unimpeded. and the cross point of the two ordinates is the practical location of this equipment. 3）After storing. gas warehouse and constant temperature warehouse) . not oblique. Safety passages shall be reserved for equipments & materials storing. keep warehouse inside and outside cleaning & sanitation condition. warehouse windows and racks shall be clean and tidy without dust. set up temporary constant temperature warehouse to guarantee storage requirements. maintain equipments and materials based on requirements provided in this document. 4） For maintenance work for generator rotator. If equipment storing position changes. the first part means the storing place is in boiler assembly yard.6. including open storage yard. 5）As for thermal power meters. orderly and stable with the principle of “equipment on upper layer can not cause damage to the one under”. stator. adjust detailed maintenance & storage measures based on local condition. 2）Stored equipments & materials shall be kept in regulated storage area or storage rank & cargo container based on different characters respectively. pay attention to transfer the signboard along with equipment. as well as storing requirements provided by manufacturers. moreover. oil dirt and ponding. keep them in insulation warehouse. sealing warehouse. the second and third part means the horizontal & vertical ordinate of the boiler assembly yard respectively. adjust original storing position. and warehouse external parts shall be free from weeds.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant three part numbering. transit shed. drum and other important equipments. “equipments & materials maintaining record” shall be completed on schedule. welding rod warehouse. etc. and the customized number shall be adjusted timely. Packing shall be kept intact as much as possible. placing items onto equipments which are afraid of pressure is strictly prohibited.etc. special warehouse(chemical dangerous cargo warehouse. For equipments with large volume and are not able to be put into insulation warehouse. rubber & plastic lined products and other equipments & material which can not bear large humidity & temperature change and require dust-proof measures. small items can be placed on storage rank in a group of five or ten. which shall serve as the standard for depositary operation.2 Maintenance & storage overall objective 1） Different equipments & materials shall be kept in corresponding storing position based on various maintenance & storage requirements. without any collapsing or deforming phenomenon. 12. Packages with signs shall all face outward for the convenience of locating and delivering.
bus bar flexible connection. when oil equipment oil level is close to or lower than the lowest value. daily maintenance management shall be implemented strictly following related requirements. 12） Materials with packages shall be transported as per signs on packages. 13）Equipment keeper shall keep an eye on local weather report. dust. 7）When the pressure of nitrogen-sealed equipment is close to or lower than 0. imported instrument valve and other valuable equipments shall be isolated and kept in individual room divided from insulation warehouse. welding materials. as well as polished immediately after find out obstruction lacking. check warehouse and 111 . tie plug. Holes can be sealed & covered by plastic cap. Temperature & humidity meter.1MPa. dropped. rubber plug. throwing & dropping. make sure there is no ponding. pipes and pipe fittings storage period.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant battery and keep them separately. large temperature difference proof measures shall be well executed. 8）Spare parts and special tools supplied along with equipments after OOBA shall be transported to special warehouses or kept in the same warehouse isolated from other equipments & materials immediately. desktop computer mainframe. organize nitrogen supplying. with special managing workers and warning devices if necessary. and package can not be damaged. impacted and crushed during transportation period. the keeper shall report to related departments for timely treatment one month before valid storage period. corks with diameter larger than pipe diameter shall be immerged into anti-corrosion oil for treatment and checked frequently. plastic cloth. 9）Notebook computer. etc. etc shall be set in insulation warehouse. forced ventilating device. air conditioner. bolted compressed air and other materials shall be isolated and kept in special warehouse respectively in special warehouse and special container along with special workers. dehumidifier. side laying and inversion is strictly prohibited. 10）Dangerous chemical products. Warehouse keeper shall take on daily inspection and take down humidity & temperature records. rolling. humidity. and cold. 11）For equipments & materials with storage time requirement. which shall be managed by special pointed workers. the temperature shall be within 5℃-40℃. While transporting and stacking meter. rotating machines shall be turned periodically. anti-damp paper. supply oil to equipment. rust. 6）During various containers. as well as keep the hole sealing tightly to isolate the air. day & night temperature difference shall not exceed 10℃. and other sundries inside to avoid corrosion. the relative humidity of warehouse shall be controlled fewer than 60%.
the owner or owner depositary shall take contrapuntally storage measures for important equipments & materials within BTG scope in consideration of practical site condition. and ponding. metamorphism. reform existed problems. then coat with anti-damp paper and store into warehouse. 2）Take the carbon brush out from brush holder.3 Detailed maintenance & storage measures Except for above-mentioned maintenance & storage overall requirements. match the account.3. deformation.6. Warehouse standardized: arrange by characters and specialties and make visible signs. prevent water. 3）Closed exciter shall be sealed.6. Inspection contents include: straw mat. with end cover and bearing neck clearance painted with anti-corrosion oil. c. hole. ensure there is no corrosion on magnetic pole and rotator and keep the completeness of anti-corrosion paint and insulating paint. isolation. support condition. fill in maintenance records and ensure the completeness of goods & materials in warehouse.2 Boiler steel structure & guard board 1）Support points shall be well arranged during storage period to make the surface with largest rigidity bearing the pressure to prevent deformation. intact covers and unimpeded drainage for storage yard. pack the holder. damp. fire and pilferage. package. use compressed air to blow out dust and sundries. b. hidden parts. deformation. deal with existed problems immediately and fill in “equipments & materials maintenance record” based on equipments & materials maintenance and storage requirements. 14）Equipment keeper shall maintain and check equipments & materials in warehouse every day. spring and others with multi-effect anti-corrosion paper. meanwhile. inspect block up.1 Exciter 1）After unpacking. corrosion. 12.6. so as to protect equipments & materials from collapsing and immerging. anti-damp and painting condition periodically and deal with existed problems immediately. Ensure equipments & materials completeness in warehouse. 15）The following objectives shall be achieved while maintaining & storing: a. Storage systemized: stack orderly in favor of locating. manufacturer requirements and other special requirements. corrosion & metamorphism. Regular maintenance: carry out inspection frequently. 112 .3. 12. and item. card. dust.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant storage yard after gale and rainy weather and clean up the ponding on equipments after raining timely. Ensure stable foundation. including but not limit to the following requirements & materials: 12.
6 Turbine inner cylinder. 12. gland segment and other processed surfaces shall keep qualified anti-corrosion oil painting. 3）Anti-corrosion oil and hard-faced anti-corrosion oil shall not be painted on heating surface pipe inner wall. or place horizontally on processed framework to protect the pipe from being stressed and deformed.6. 113 . make use of packing structure as the pivot.3. during storage period. dust. humidity and other sundries.3. 2）Keep qualified anti-corrosion oil painting on rotator bearing neck and heat exchanger plate.5 Turbine rotator 1）Turbine proper elements after unpacking shall be kept in sealing warehouse or machine room.3.3. which shall be set inside bearing neck. and boom bolt with external protective cover shall be stored and delivered as per original condition provided by manufacturer. and turbine rotator shall be turned and recorded periodically as per regulations. check anti-corrosion condition and maintain periodically. inner wall shall avoid rust scale.3 Boiler heating surface pipe 1）During storage period. 12. 3）The bearing point of turbine rotator shall be kept away from bearing neck as much as possible.6. 2）Keep qualified anti-corrosion oil painting on turbine rotator bearing neck. or use dry thin formwork immersed in anti-corrosion oil.4 Air preheater rotator & heat exchanger plate 1）Because air preheater heat exchanging surface pipe wall is thinner.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 2） Keep qualified anti-corrosion oil layer for high strength bolt and boom bolt. 12. and coat with anti-corrosion paper and plastic film. 2） Upper and down cylinder can be covered and stored together. tube plate shall be vertically stored and the pipe shall be horizontally stacked. bearing block diaphragm sleeve. 12. add anti-damp layer to isolate it from the ground as well as keep inner & external wall free from corrosion. and pipe orifice shall be sealed. ponding.6. and it is better to store heating surface pipe obliquely. and gland segment 1）Turbine inner cylinder. 2）Keep qualified paint coating on external wall of heating surface pipe. add and coat aluminum foil. zinc foil or lead foil on combined surface.6. if storing on the ground with insufficient drying degree. easily rusted and damaged. bearing block diaphragm sleeve.
12. 4）Holes on fan external cylinder shall be sealed and covered to prevent water. when find out rotator proper. with all holes sealed. and pump vane & pump case inner wall shall be painted with anti-corrosion paint(however. 12.3. 2）For long-term maintenance & storage pumps. repaint it. carry out anti-corrosion treatment to metal element surface as per regulations.7 Pump & fan 1）Various pump case external wall. as well as carry out periodical inspection and take down records. hoop. inlet & outlet flange and packing shall be sealed. anti-corrosion oil coating 114 . moreover.3. flash vessel and purifier.3. etc surface painting dropping phenomenon. store after recover its original packing. inform and consult with the owner & HPE to solve the problem. fan. repaint paintings based on manufacturer requirements. 2）For those equipments need long-term storage. inside & outside surface of fan external case. the inner part shall keep qualified vapor-phase inhibitor. inspect and record periodically.3. for temporary & short-term stored. store in insulation warehouse. store after recover its original packing. 12.8 Deaerator. anti-rampant-corrosion and other measures shall be taken. and anti-proof measures shall be executed. and vane surface shall all be equipped with qualified painting. 3）Put certain amount of silicone bag inside stator chest and check & change it periodically.6. 3）HP boiler feedwater pump and auxiliaries can not be stored in the open air. flash vessel and purifier 1） External wall of deaerator.6. use compressed air to blow out dust and sundries on rotator surface and air hole. bearing neck shall keep qualified anti-corrosion oil painting. cover the rotator proper with cotton cloth.6.10 Generator rotator 1）After unpacking. etc shall keep qualified paint coating.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant 3）Keep qualified painting on cylinder external wall.9 Generator stator 1）For those short-term stored.6. as well as measure the insulation. if there is coil isolating paint dropping phenomenon. 12. operation condition in the future can not be affected). for long-term stored. for long-term maintenance and storage. packing and mechanical seal shall be taken out. 2）If there is iron core corrosion phenomenon. vanes after OOBA shall be kept in original packing pattern to prevent outside force influence.
it is better to place with original packages or store in plastic bags.3. however. then cover anti-damp paper on the outside and store in warehouse. take insulation measurement. the drainage around shall be convenient.13 Cabinet 1) Cabinet shall be stored inside insulation warehouse. 2）Oil pressure of oil discharge cable shall keep normal. deal with them timely. lead plate or other damp proof material between supports and rotator. supports shall match with the bearing neck. 3）Cable storage yard shall be dry with stable foundation. manufactory name. 12. 12. Cables on every axis shall be equipped with signboard indicating the following information: signboard number. specification (diameter.3. 2）Individually stored rotator shall be put up and kept with sleepers after anti-corrosion treatment supporting under proper gear wheel. when oil pressure goes down to zero or vacuum appears. it is not allowed to support on the hoop nor bearing neck working surface(if on bearing neck. and cable tray shall be stored vertically rather than horizontally. 12. check if cable is damaged and cable head is sealed or not soon after arrival. etc).11 Computer & thermal power meter 1） Computer and thermal power meter shall be kept in insulation warehouse. section. so is oil discharge cable pressure oil tank. it is strictly prohibited to place 115 . 2 ） Computer and thermal power meter arrangement shall meet with manufacturer requirements. and date of production. it is strictly prohibited to roll it before treatment.12 Cable 1）Cable shall all be rolled onto cable tray and sealed by wood plate or iron sheet. if there is any doubt on cable appearance inspection. rated voltage. during storage period. and the rotator shall be turned and recorded periodically to prevent deformation). reversed rolling is strictly prohibited. weight.( pinion and slot wedge can not be supported). zinc foil.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant on slip ring surface shall be intact and packed with multi-effect anti-corrosion paper. 3 ） Experienced meter maintainers shall check if there is corrosion phenomenon periodically . carry out treatment immediately.6. length.6. cable head shall be fixed on the side of cable tray. 4）Move cable tray in short distance is allowable. inner batteries inside the meter shall be removed and stored respectively.6.if problems exist. set aluminum foil. standard batteries can not be inversed.3.
12. prohibit throwing. isolated stored and marked.3. if the air is dry. impacting. put out the fire with chemical fire-extinguishing agent rather than water. water the ground to decrease temperature and raise air humidity. coating.. once damaged.e. 3）Be careful during loading & unloading period. use sandy gland to clean up the dirt. pay special attention to the package.6. and wear gloves while transporting. straw mat is tight. it is better to place with original packing or pack in plastic bags and store.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant upside down. equipment keeper and material applier shall wear necessary protection products when enter the warehouse. carbon dioxide. and if there is corrosion phenomenon or not. 2）Store by sorts and classification. open the window for ventilation and purify the air at the same time. alkyl halide fire extinguisher. mark it and avoid reserved stacking. If there is leakage. dry powder fire extinguisher.1 Inspection content 1） Quality inspection Check if there is any quality changing phenomenon of goods & materials in warehouse. when fire accident break out. take related measures immediately.6. indoor air can not be dry and indoor temperature in winter can not be lower than 5℃；meanwhile. ammonia water and other chemical products shall be stored in lucifugal warehouse with fine ventilation (dangerous chemical product warehouse). 12.14 Chemical dangerous goods 1） Paint. 2）Quantity inspection Check if the account. card and goods are matched and the quantity is damaged or not. dry power. fire fighting sand and other fire fighting equipments shall be arranged inside & outside warehouse. knocking. As for sealed goods & materials. 5）Equip enough fire extinguishers in warehouse.4 Goods & materials inspection and warehouse maintenance 12.6.4. the 116 . dumping and rolling.however. 2) Storage condition shall meet with manufacturer requirements. 3）Storage condition inspection Check whether the stacking is reasonable and stable. dragging. in addition. anti-explosion switch and lighting equipments shall be arranged inside warehouse. sandy oil is also applicable. 4）Unconsumed paint delivered from warehouse shall be sealed tightly after storage canceling. if the package is damaged or not. i.
for storing equipments and materials which can not stand rain. the site has ponding.5 Warehouse arrangement classification First kind: open storage yard (or stockyard) Second kind: storage shed (material storage).3 Goods yard and warehouse maintenance 1）Warehouse and goods yard shall be inspected and cleaned frequently. as well as storage racks shall be clean and tidy. goods with large batch size will not be reweighed and restacked. Pay special attention to large-scale weighing apparatus which shall be inspected periodically. stop using and maintain timely. as well as gadgets and valuable materials that are easily lost.General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant warehouse is leaking. if there is any visible doubtful point. 2）Normally. reweigh and inspect it. micrometer. but can bear temperature difference. 5）Safety inspection Check if various safety measures can meet with safety requirements. humidity and dust. 3）Build up goods yard regulations and set signboard says “warehousing notice” at visible place at warehouse entrance to make people who enters the warehouse can see warehouse entering requirements. caliper. 12. the warehouse humidity is suitable. 12. and doors & windows ventilation is good or not. Third kind: sealing warehouse. however. focus on stored goods & materials quantity and the verification between account and goods. 4）Measurement tools inspection Check the correctness of tape. as well as storage delivering period. rubbish and ponding. goods yard. so as to ensure the consistency among accounts.6. as well as maintenance conditions.6. 12.6. Be present in site to supervise and urge loading & unloading procedure during goods storing & stacking. Thus. cardboards. goods. the site shall be free from weeds. 2） Equipment keeper shall monitor loading & unloading procedure. and warehouse.4.4. and practical goods. scale. for storing equipments and instruments which can not be affected by rain & snow or direct sunlight. drainage system shall be effective during rainy seasons. etc.2 Inspection method 1）While checking & inspecting. if incorrect. 117 . but can bear temperature difference.
gas warehouse (for storing the equipments with gas supports).General Scheme for Construction of BTG island (Instruction document) Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Forth kind: insulation warehouse (constant temperature warehouse). and others which can not bear large humidity and temperature variation and need dust proof measures. enhance inspection and treatment.meters .components & parts. including dangerous cargo warehouse (chemical warehouse). Sixth kind: spare parts warehouse. for storing spare parts and special tools.for storing precision equipments . In addition. Fifth kind: specialized warehouse. welding material warehouse (for storing welding material) and radioactive source warehouse (for storing radioactive materials). various warehouses shall be inspected and maintained periodically. and before & after earthquake. when wind & sand and thunderstorm day occurs. 118 .
8 electrical engineer 1.3 structure test engineer 1.turbine pedestal 6.managements amount 1.1 civil engineer 1.2 auxiliary erector 2.6 pipe engineer 1.10 welding engineer 1.1 welder 5.1 electrical erector 4.3 scaffolder 6.4 mixing plant manager 1.2 Carpenter 6.1 boiler erector 2.6 metal structure erector 2.3 commissioning worker 5.2 metal inspection worker 5.labor will be mobilized based on site practical condition.2 pipe erector 3.5 boiler engineer 1.5 scaffolder 2.3 heat treatment worker 6.2 I&C erector electrical and I&C 4.6 welder 7. .3 insulation worker 2.12 safety engineer 1.welding construction 5.13 document controller 2.4 concrete worker 6.electric heating 4.5 brick layer 6.4 crane man 3.turbine construction total 3.Attachment 1 Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant BTG Construction Manpower Schedule No.2 survey engineer 1.5 EOT driver 3.11 quality engineer 1. Occupation number of people(peak time) 45 2 2 2 2 5 2 3 4 4 8 7 8 3 539 320 30 180 30 50 70 12 309 80 160 100 4 2 3 240 100 120 20 326 250 36 40 158 50 30 50 12 6 10 21 1397 34 30 4 106 40 20 20 12 6 8 7 121 146 50 30 40 12 6 8 7 256 46 40 4 2 156 50 30 50 12 6 8 7 318 70 60 8 2 158 50 30 50 12 6 10 10 398 96 80 10 6 138 40 30 40 12 6 10 10 474 122 100 12 10 156 50 30 50 12 6 8 16 539 154 120 20 14 158 50 30 50 12 6 10 16 614 185 140 25 20 108 30 30 20 12 6 10 21 625 236 160 36 40 256 180 36 40 276 200 36 40 326 250 36 40 326 250 36 40 2010 7 8 8 2 2 2 2 9 17 2 2 2 2 2 10 18 2 2 2 2 3 11 24 2 2 2 2 3 1 1 2 2 2 1 52 30 2 2 2 1 88 30 10 5 10 30 3 3 3 5 2 1 103 40 10 10 10 30 3 23 20 12 26 2 2 2 2 3 1 1 1 4 5 2 1 171 50 20 20 15 60 6 23 20 1 26 2 2 2 2 3 1 1 1 4 5 2 1 186 50 20 20 20 70 6 23 20 2 29 2 2 2 2 3 1 1 1 4 5 5 1 209 70 20 20 20 70 9 33 10 20 3 31 2 2 2 2 3 1 1 1 6 5 5 1 219 80 20 20 20 70 9 46 10 20 10 2 1 3 15 15 4 28 2 5 31 2 6 36 2 2011 7 39 2 8 39 2 9 40 2 10 43 2 11 42 2 12 42 2 1 44 2 2 45 2 3 45 2 4 45 2 5 45 2 2012 6 44 2 7 42 2 8 42 2 9 40 2 10 36 2 11 36 2 12 32 2 1 30 2 2013 2 28 2 3 28 2 1.4 painter 2.6 grinder 4.1 turbine erector 3.1 steel bender 6.3 auxiliary erector 3.boiler construction 2.9 I&C engineer 1.7 turbine engineer 1.7 lifting worker 3.goods & material construction worker 3 1 2 1 6 6 6 1 272 130 20 20 20 70 12 106 30 40 30 2 1 3 15 15 3 2 2 1 8 6 6 1 312 160 20 20 30 70 12 129 50 40 30 4 2 3 15 15 5 2 2 2 1 8 6 7 1 342 190 20 20 30 70 12 189 50 80 50 4 2 3 50 30 20 5 2 3 2 1 8 7 8 1 422 260 30 20 30 70 12 199 60 80 50 4 2 3 50 30 20 5 2 3 2 1 8 7 8 1 459 300 30 20 30 70 9 249 60 80 100 4 2 3 70 50 20 5 2 3 2 2 8 7 8 1 499 320 30 20 50 70 9 269 60 100 100 4 2 3 95 50 40 5 326 250 36 40 5 5 10 2 3 3 10 10 3 10 10 3 10 10 3 15 15 5 2 3 3 2 8 7 8 3 539 320 30 40 20 50 70 9 309 80 120 100 4 2 3 115 70 40 5 326 250 36 40 5 2 3 3 2 8 7 7 3 539 320 30 40 20 50 70 9 309 80 120 100 4 2 3 160 70 80 10 326 250 36 40 5 2 3 3 2 8 7 7 3 516 320 30 40 20 50 50 6 309 80 140 80 4 2 3 160 70 80 10 296 220 36 40 5 2 3 3 4 8 7 7 3 426 230 30 40 20 50 50 6 279 80 140 50 4 2 3 205 70 120 15 256 180 36 40 5 2 3 4 4 8 7 7 3 516 200 30 180 20 30 50 6 249 80 160 4 2 3 235 100 120 15 215 150 25 40 5 2 3 4 4 8 7 7 3 506 190 30 180 20 30 50 6 249 80 160 4 2 3 240 100 120 20 195 130 25 40 5 2 3 4 4 8 7 7 3 323 130 20 100 30 20 20 3 249 80 160 4 2 3 240 100 120 20 160 100 20 40 5 2 3 4 4 8 7 7 3 393 120 10 180 30 30 20 3 209 80 120 4 2 3 240 100 120 20 150 100 20 30 5 2 2 4 4 8 7 7 3 333 60 10 180 30 30 20 3 209 80 120 4 2 3 240 100 120 20 130 80 20 30 5 2 2 4 4 6 7 7 3 198 40 5 100 30 10 10 3 179 50 120 4 2 3 160 60 80 20 110 60 20 30 5 2 2 4 4 6 7 7 3 170 20 5 100 30 10 5 0 176 50 120 2 1 3 160 60 80 20 86 50 20 16 5 1 2 4 4 6 7 6 3 150 20 5 80 30 10 5 0 116 50 60 2 1 3 160 60 80 20 76 40 20 16 5 1 2 3 3 6 6 5 3 102 20 5 60 2 10 5 0 106 40 60 2 1 3 100 40 40 20 51 20 15 16 5 1 2 3 3 6 6 5 3 42 20 5 5 2 5 5 0 86 20 60 2 1 3 90 40 40 10 46 15 15 16 5 1 2 2 2 4 6 5 3 42 20 5 5 2 5 5 0 26 10 10 2 1 3 50 20 20 10 41 10 15 16 5 1 2 2 2 4 6 3 3 32 10 5 5 2 5 5 0 21 5 10 2 1 3 50 20 20 10 22 6 8 8 5 1 2 2 2 2 6 3 3 32 10 5 5 2 5 5 0 20 5 10 2 1 2 30 10 15 5 20 4 8 8 5 1 2 2 2 2 6 3 3 32 10 5 5 2 5 5 0 20 5 10 2 1 2 30 10 15 5 20 4 8 8 7 7 21 678 21 764 21 914 21 1057 21 1164 21 1250 21 1353 21 1397 21 1344 21 1231 21 1281 21 1256 21 1038 21 1058 21 977 21 710 21 655 21 563 21 416 21 321 21 212 10 165 10 140 7 137 Notice: this schedule does not contain temporary manpower.
Activity ID Activity Description Orig Dur Early Start Early Finish A M J J 2010 A S O N D J F M A M 2011 J J A S O N D J F M A 2012 M J J A S C India Tuticorin Project BTG Construction Boiler Boiler proper GL1000 GL1010 GL1030 GL1050 GL1060 GL1070 GL1080 GL1090 GL1140 GL1200 GL1040 GL1100 GL1110 GL1120 GL1130 GL1180 GL1190 GL1020 GL1150 GL1160 GL1170 GL1210 GL1220 GL1230 boiler steel structure erection air preheater erection boiler plate beam hoisting heating surface hanger erection drum erection water wall assembly & erection superheater erection reheater erection economizer erection thermal insulation & painting boiler ignition system erection Forced circulation pump erection ESP erection burner erection soot blower erection boiler connection pipe erection other boiler pipe erection gas & air duct erection fan erection coal mill erection pulverized coal pipe erection boiler hydraulic test boiler wind pressure test boiler chemical cleaning 140 100920* 150 101005 10 110212 183 110225 23 110225 152 110330 155 110425 135 110515 120 110701 259 111030 60 120220* 15 110420* 365 110421* 20 110425 90 110630 105 110805 70 111001 350 101010 240 110710* 270 110820* 160 110831 16 111215 5 120215 21 120510 110206 110303 110221 110826 110319 110828 110926 110926 111028 120714 120419 110504 120419 110514 110927 111117 111209 110924 120305 120515 120206 111230 120219 120530 burner erection soot blower erection boiler connection pipe erection other boiler pipe erection gas & air duct erection fan erection coal mill erection pulverized coal pipe erection boiler hydraulic test boiler wind pressure test boiler chemical cleaning thermal insulation & painting boiler ignition system erection drum erection water wall assembly & erection superheater erection reheater erection economizer erection boiler steel structure erection air preheater erection boiler plate beam hoisting heating surface hanger erection Auxiliary equipment and pipe Forced circulation pump erection ESP erection Air&flue gas and coal system Commissioning Start Date Finish Date Data Date Run Date 100414 100414 100505 15:07 Early Bar Progress Bar Critical Activity DLDL Sheet 1 of 3 Date Revision Checked Approved Attachment 2: BTG Secondary Construction Network Plan Primavera Systems. . Inc.
Activity ID Activity Description Orig Dur Early Start Early Finish A M J J 2010 A S O N D J F M A M 2011 J J A S O N D J F M A 2012 M J J A S C Turbine Turbine proper QJ1000 QJ1010 QJ1020 QJ1030 QJ1005 QJ1040 QJ1050 QJ1060 QJ1070 QJ1080 QJ1090 QJ1100 QJ1110 QJ1120 QJ1130 QJ1140 QJ1150 QJ1160 QJ1170 QJ1190 QJ1200 QJ1210 QJ1220 QJ1180 QJ1240 QJ1250 Start Date Finish Date Data Date Run Date turbine foundation hand over to installation 0 turbine house EOT assembly turbine house EOT hoisting turbine pedestal preparation turbine housetop cover turbine sole plate positioning LP cylinder erection & rotator turbine flow path clearance turbine cylinder trial covering turbine cylinder covering coupling connection & secondary lube oil equipment & pipe erection lube oil system external flushing lube oil system flushing generator stator hoisting generator proper erection generator hydrogen. water & oil pipe erection Auxiliary equipment condenser throat assembly deaerator erection HP & LP heater erection BFP erection other auxiliary equipment erection condenser shell combination IP & LP pipe erection CPU erection Sheet 2 of 3 Date Revision Checked Approved Pipe system Attachment 2: BTG Secondary Construction Network Plan Primavera Systems. . water & oil condenser throat assembly deaerator erection HP & LP heater erection BFP erection other auxiliary equipment erection condenser shell combination IP & LP pipe erection CPU erection 100414 100414 100505 15:07 101218* 110220 110228 110430 110430* 110515 110823 111007 111031 111110 111120 120109 111028 111111 120512 110608 111025 120120 110513 110504 110529 110629 110719 110811 111120 110907 Early Bar Progress Bar Critical Activity DLDL turbine foundation hand over to installation turbine house EOT assembly turbine house EOT hoisting turbine pedestal preparation turbine housetop cover turbine sole plate positioning LP cylinder erection & rotator centering HP & IP cylinder erection & rotator centering turbine flow path clearance adjustment turbine trial cylinder covering turbine cylinder covering coupling connection & secondary grouting 15 110206* 7 110222 20 110411 0 15 110501 100 110516 30 111002 10 111101 10 111111 50 111121 120 110701* 75 110829 110 120124 15 110525 60 110827 120 110923 60 110315 20 110415 45 110415 60 110501 80 110501 90 110514 200 110505 90 110610 HP & IP cylinder erection & rotator 120 110610 Lube oil system lube oil equipment & pipe erection lube oil system external flushing lube oil system flushing Generator proper generator stator hoisting generator proper erection generator hydrogen. Inc.
1 unit PAC Orig Dur Early Start Early Finish 120417 120629 A M J J 2010 A S O N D J F M A M 2011 J J A S O N D J F M A 2012 M J J A S C 150 111120 20 120610 0 120730 0 120819 0 1 100414 HP pipe erection unit steam-line blowing unit start-up ★generator synchronization Commissioning 121205 100414 Start Date Finish Date Data Date Run Date 100414 100414 100505 15:07 Early Bar Progress Bar Critical Activity DLDL Sheet 3 of 3 Date Revision Checked Approved Attachment 2: BTG Secondary Construction Network Plan Primavera Systems. .Activity ID QJ1230 QJ1260 QJ1270 QJ1280 QJ1290 QJ1300 Activity Description HP pipe erection unit steam-line blowing unit start-up ★generator synchronization ★No. Inc.
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 item qua specification & ntit model No.Attachment 8 Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant Equipments & Tools Arrangement No. y 10 1 2 2 2 2 1 2 2 2 2 4 4 1 1 2 4 1 1 3 1 1 3 1 1 2 4 1 1 1 1 3 1 1 2 4 1 1 1 1 80 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 2 4 1 1 1 1 80 2 2 1 1 1 1 1 1 1 4 1 1 2 4 1 1 3 1 1 1 1 1 1 1 1 4 1 1 2 4 1 1 3 1 1 2010 11 12 1 1 1 1 1 1 1 1 2 2 1 1 1 2 3 1 2 1 2 1 1 1 1 1 1 1 4 1 1 2 4 1 1 3 1 1 4 1 2 1 2 1 1 1 1 1 1 1 4 1 1 2 4 1 1 3 1 1 5 1 2 1 2 1 1 1 1 1 1 1 4 1 1 2 4 1 1 3 1 1 6 1 2 1 2 2 1 1 1 1 1 1 4 1 1 2 4 1 1 3 1 1 2011 7 8 9 10 11 12 1 2 3 4 5 6 2012 7 8 9 10 11 12 1 2013 2 3 hoisting device crawler crane CC2500/450t crawler crane CKE2500/250t crawler crane QUY-50/50t cylinder crane FZQ2000-II/80t movable tower C7050/20t crane mobile crane QY-50/50t mobile crane QY-25/25t mobile crane QY-16/16t gantry crane LQ6042 gantry crane LQ3032 hydraulic lifting GYT-200 device construction SCD200/200A elevator 50t cargo truck 40t low flat truck 20t heavy motor truck 10t heavy motor truck forklift 5t forklift 3t winch JJ5 QC12Y-20× plate shears 2500 plate bending CDW12NC-20× rolls 2500C reversible welding ZX7-400ST2 machine hydraulic HY-10XLT spanner motor-driven spanner multifunction C620G/2000 lathe 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 4 1 1 2 4 1 1 3 1 1 2 2 2 2 1 1 1 1 1 1 4 1 1 2 4 1 1 3 1 1 2 2 2 2 1 1 1 1 1 1 4 1 1 2 4 1 1 3 1 1 2 2 2 2 1 1 1 1 1 1 4 1 1 2 4 1 1 3 1 1 2 2 2 2 1 1 1 1 1 1 4 1 1 2 4 1 1 1 1 2 2 2 2 1 1 1 1 1 1 4 1 1 2 4 1 1 1 1 2 1 2 2 1 1 1 1 1 1 4 1 1 2 2 1 1 1 1 2 1 2 2 1 1 1 1 1 1 4 1 1 2 2 1 1 1 1 2 1 2 2 1 1 1 1 1 1 4 1 1 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 2 1 1 1 1 4 1 1 2 2 1 1 4 1 1 1 2 1 1 4 1 1 1 2 1 1 2 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 200 60 2 2 1 2 2 1 100 100 100 200 200 200 200 200 200 200 200 200 200 200 120 120 120 120 120 120 60 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 1/5 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 60 40 40 10 10 10 .
Attachment 8 26 radial drill 27 magnetic drill semi28 automatic cutter 29 valve grinder hydraulic pipe 30 bender hydraulic pipe 31 bender sandblasting 32 machine 33 plasma cutter semiautomatic 34 facing machine 6m³air 35 compressor tri-plunger 36 high pressure pump steam gland clearance 37 adjusting device 38 magnetic drill chemical 39 cleaning device 40 endoscope 41 dust collector high capicity 42 flow flushing device high-accuracy 43 oil purifier welding rod 44 insulation can welding rod 45 drying oven heat treatment 46 control cabinet heat treatment 47 control cabinet Z3050×16 1 1 2 1 2 2 3 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 2 1 1 2 1 2 2 1 1 2 1 2 2 1 1 2 1 2 2 3 1 1 2 1 2 2 3 1 2 1 1 2 1 2 2 3 1 2 1 1 2 1 2 2 3 1 2 1 1 2 1 2 2 3 1 2 1 1 2 1 2 2 3 1 2 1 1 2 1 2 2 3 1 2 1 1 2 1 2 2 3 1 2 1 1 2 1 2 2 3 1 2 1 1 2 1 1 2 3 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 G1-100A1 SAG-A WYQ-108 WYQ-78 3m3/min 2 2 2 2 2 2 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 SDJ800-2 2 2 3D2-5-95/500 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 2 1 1 ZYH-150 Z1/J-150 WDK4-3-360 DJK-480KW-A 6 4 4 2 4 2 4 2 4 2 6 4 2 6 4 2 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 6 4 4 1 1 1 1 2 1 1 6 4 4 1 1 1 1 2 1 1 2 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 2 1 1 1 2 1 1 6 4 4 2 1 2 1 1 6 4 4 1 2 1 1 6 4 4 1 2 1 1 6 4 4 1 2 1 1 6 4 4 1 2 1 1 6 4 4 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 4 4 2 6 4 4 2 2/5 6 4 4 2 .
Attachment 8 motor-driven 48 hydraulic test 4 4 pump 二 metal test measurement instrument automatic 1 developing GN10810J 1 machine ultrasonic defect 2 simulation type 2 detection machine ultrasonic defect digital type 2 2 3 detection machine X-ray defect 4 detection XXQ 4 machine X-ray defect 5 detection 300EGS2 2 machine γ-ray defect 6 detection DL-2A 2 machine semiquantitative 7 34w C 1 1 spectrum analyzers 8 spectrometer WKX-8A 4 2 hardness HT-1000A 1 9 tester magnetic powder defect WG-ED 2 10 detection machine ultrasonic 11 thickness TT100 1 meter Transmissive 12 TD—210 2 densimeter 13 slide caliper 150mm 1 14 X—γ doser FJ—347A 3 industrial K15 type K Type 200 thermocouple 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 0 0 0 0 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 4 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 2 1 2 1 2 1 2 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 2 1 3 1 1 1 1 1 1 1 1 1 1 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 3/5 .
5 pound hammer handhammer 1.5 pound snap ring 50t snap ring 10t snap ring 5t snap ring 3t snap ring 1t adjustable 12″、15″、18 spanner/monk ″ ey wrench heavy wrench socket ring spanner flat scraper plum bob spool injector torch 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 60 60 6 4 4 4 4 2 60 60 6 4 4 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 100 100 100 60 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 100 100 100 60 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4/5 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 4 2 2 2 2 8 20 8 10 20 30 50 4 8 8 10 8 8 50 .Attachment 8 三 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 tools & instruments gradienter S3 level gauge theodolite T2 motor-driven angle polisher motor-driven insider polisher torque 300/750/2000N spanner m adjustable/mo 10 inch nkey spanner adjustable spanner/monk 12 inch ey wrench adjustable spanner/monk 15 inch ey wrench adjustable spanner/monk 18 inch ey wrench solid spanner 10 inch solid spanner 12 inch solid spanner 15 inch solid spanner 18 inch sledge 12.
02mm 0.Attachment 8 injector 29 electrode holder φ100 angle 30 polisher 31 scale 32 scale 33 scale precision level 34 gauge 35 iron level 36 tape 37 tape 38 steel ruler 39 feeler 40 dial gauge 41 dial indicator glass tube 42 level gauge 43 slide caliper 44 10 10 100m 50m 30m 0.02 0.5MP 49 meter 50 lifting jack 200t 51 lifting jack 50t 20t 10t 5t 52 chain block 20t 53 chain block 10t 54 chain block 5t 55 chain block 3t 56 chain block 2t 57 chain block 1t 58 sheave block 50t 59 sheave block 30t 60 sheave block 10t 4 16 16 16 16 16 4 4 4 4 4 8 8 8 8 8 60 60 60 60 60 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 4 4 4 4 4 4 4 4 4 4 10 10 10 10 10 .02mm/m 5m 1mm 3m 1mm 1m 1mm 200mm 0.02mm/m 300mm 0.02 2 4 4 2 4 20 30 10 5 4 6 8 150mm， 300mm 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 5/5 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 10 10 2 4 4 2 4 20 30 10 5 4 6 8 4 4 30 30 2 6 2 4 16 4 8 60 100 100 100 4 4 10 micrometer 0-25mm calipers 45 oxygen meter 46 ethyne meter pressure y-100/-100KP47 meter 60MP -10～+100℃/0 48 thermometer ～100% pressure 0-2.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 construction service instruction General scheme for construction instruction service Initial filling of chemicals Lube oil(grease) list Warehousing services instruction Flue air coal duct ground assembly construction service instruction Boiler steel structure construction service instruction Painting service instruction Air preheater construction service instruction Flue air coal duct construction service instruction Girder hoisting construction service instruction Drum hoisting construction service instruction Fuel oil system construction service instruction Heating surface equipment construction service instruction Boiler water circulating pump construction service instruction ESP construction service instruction Boiler hydraulic test construction service instruction Lifting facilities construction service instruction Burner construction service instruction Soot blower construction service instruction Boiler fan construction service instruction Coal feeding system construction service instruction Boiler roof connecting pipe construction service instruction Boiler miscellaneous pipe construction service instruction Safety valve & blow-off pipe construction service instruction Boiler wind pressure test construction service instruction Insulation construction service instruction Steel structure welding construction service instruction NDT construction service instruction Post-weld heat treatment construction service instruction Spectrum inspection construction service instruction P91 pipe welding construction service instruction Boiler heating surface welding construction service instruction P91 pipe post-weld heat treatment construction service instruction P22 pipe welding construction service instruction Cold reheated pipe welding construction service instruction HP feedwater pipe welding construction service instruction P22 pipe post-weld heat treatment construction service instruction Welding items list Boiler connecting pipe welding construction service instruction Drum downcomer welding construction service instruction Condenser welding construction service instruction IP & LP pipe welding construction service instruction remarks .Attachment 9: Construction service instruction list to be submitted No.
43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 Generator stator hoisting construction service instruction Deaerator water tank hoisting construction service instruction Valve erection construction service instruction Turbine house EOT construction service instruction Condenser construction service instruction Turbine construction service instruction Heater & deaerator construction service instruction IP & LP pipe construction service instruction BFP construction service instruction CEP construction service instruction Other auxiliary construction service instruction Small diameter pipe construction service instruction Lube oil flushing construction service instruction Lube oil system construction service instruction Auxiliary steam-line blowing construction service instruction Generator proper construction service instruction Generator hydrogen. oil & water construction service instruction Turbine cylinder covering construction service instruction Generator tightness test construction service instruction Turbine HP pipe construction service instruction Construction site pipe arrangement construction service instruction CPU construction service instruction Boiler chemical cleaning construction service instruction Steam-line blowing period water & steam quality supervision construction service instruction Lifting facility electrical equipment construction service instruction LP power distribution board & cabinet and control protection cabinet construction service instruction Generator inspection construction service instruction Motor inspection construction service instruction Electric cable layout & connection construction service instruction I&C cabinet construction service instruction I&C sampling component construction service instruction I&C local measurement device construction service instruction Instrumentation tube layout construction service instruction I&C cable layout and connection construction service instruction Actuator construction service instruction Turbine pedestal construction service instruction Equipment and boiler protection after acid cleaning or steam-line blowing construction service instruction Steam-line blowing construction service instruction Individual equipment trial run construction service instruction .
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